Course Curriculum

and
Syllabus
for
Mechatronics Engineering
at
Tool Room & Training Center, Patna
 APPENDIX-II
DIPLOMA IN MECHATRONICS
FIRST SEMESTER
Sessional Examination
Sl. No. Subject Hours Total
Marks Marks Pass Min.
Marks
A Theory Max. Pass Max. Pass
Communicative
1 32 40 20 60 24 100 45
English
Engineering
2 72 40 20 60 24 100 45
Mathematics-I
3 Engineering Physics 48 40 20 60 24 100 45
4 Engineering Drawing 96 40 20 60 24 100 45
Basic Electrical
5 48 40 20 60 24 100 45
Engineering
Basic Electronics Lab
6 48 40 20 60 24 100 45
Practice
B Practical
Basic Electrical
1 Engineering Lab 164 40 20 60 30 100 50
Practice
Basic Electronics Lab
2 164 40 20 60 30 100 50
Practice
3 Physical Lab Practice 164 40 20 60 30 100 50
4 Workshop Practice 164 40 20 60 30 100 50
Total 1000 1000

Engineering Physics----Contents (Theory) Hrs/week Marks

Unit -1 1.1 Need of Measurement in engineering and science, unit of a 05 05
UNITS physical quantity, requirements of standard unit, systems of
AND units-CGS,MKS and SI, classification of physical quantities-
MEASURE Fundamental and Derived with their units
MENTS 1.2 Accuracy, Precision of instruments, Errors in measurement,
Estimation of errors-Absolute error, Relative error and
percentage error, significant figures. (Simple Problems)
1.3 Basic Measuring instruments-Vernier Caliper, Micrometer screw
gauge, inner & outer caliper thermometer, spherometer,
ammeter, voltmeter with their least count, range, accuracy and
precision.
Standard reference surfaces used in engineering measurements-
surface plate, angle plate, V- block, Engineer’s square.
Unit -2 2.1 Elasticity : Deforming force, Restoring force, Elastic and plastic 05 05
GENERAL body, Stress and strain with their types, Hooke’s law, Stress strain
PROPERTIE diagram, Young’s modulus, Bulk modulus, Modulus of rigidity and
S OF
MATTER relation between them( no derivation), (simple problems).
(Simple problems) Stress strain diagrams of H.T. Steel, Cast iron,
Aluminium and Concrete, Ultimate and breaking stress, Factor of safety.

2.2 Surface Tension: Forces—cohesive and adhesive, , angle of contact,

shape of liquid surface in a capillary tube, capillary action with
examples, relation between surface tension , capillary rise and radius of 04 03
capillary ( no derivation)( simple problem),effect of impurity and
temperature on surface tension.
2.3 Viscosity : Velocity gradient, Newton’s law of viscosity,
coefficient of viscosity ,streamline and turbulent flow, critical velocity,
Reynold’s number,( simple problems), Stokes law and terminal velocity( 04 03
no derivation) ,buoyant (up thrust) force, effect of temperature &
adulteration on viscosity of liquid.
Unit – 3 3.1 Transmission of heat and expansion of solids 04 05
HEAT Three modes of transmission of heat-conduction, convection
and radiation, good and bad conductor of heat with examples, law
of thermal conductivity, coefficient of thermal conductivity (simple
problems), expansion of solids-linear, aerial and cubical and
relation between them.
3.2 Gas laws and specific heats of gases
Boyle’s law, Charle’s law, Gay Lussac’s law, absolute temperature, Kelvin 06 07
scale of temperature, general gas equation( no derivation)(simple
problems),molar or universal gas constant, universal gas equation,
standard or normal temperature and pressure (N.T.P.), specific heat
of gases, relation between two specific heat (simple problems),
thermodynamic variables, first law of thermodynamics (statement &
equation only), isothermal, isobaric, isochoric & adiabatic processes
(difference among these processes and equations of state) (simple
problems).
Unit – 4 4.1 Properties of light 05 05
LIGHT Reflection and, refraction, Snell’s law, physical significance of
refractive index (simple problems), Total internal reflection,
dispersion, diffraction and polarization of light (only
introduction)
4.2 Wave theory of light & Interference
Newton’s corpuscles theory of light, Huygens's wave theory, wave 05 07
front, Types of wave front-spherical, cylindrical and plane Huygen’s
principle of propagation of wave front, Principle of superposition
of waves, Interference of light, constructive and destructive
interference, Young’s experiment. Analytical treatment of
interference, conditions for stationary
interference pattern.
4.3 Laser
Light amplification by stimulated emission of radiation,
properties of laser, spontaneous and stimulated emission, 04 07
population inversion, pumping methods, He-Ne laser-
construction & working, recording and reconstructing of
hologram by using He-Ne laser.
Unit – 5 5.1 Photo electricity 03 07
MODERN Plank’s hypothesis, properties of photons, photo electric effect,
PHYSICS laws and characteristics of photoelectric effect, Einstein’s
photoelectric equation,(simple problems), construction and
working of photoelectric cell, applications of photoelectric cell
5.2 X-rays
Production of X-rays, types of X-ray spectra-continuous and 03 06
characteristics, X-ray wavelength (simple problems),
properties of X-rays, applications of X-rays-engineering,
medicine and scientific research work.

Total 48 60
 Engineering Mathematics-I ----Contents Hrs/week
Unit -1 ALGEBRA 01
Chapter
1.1 REVISION
No. --
1.1.1 Laws of Indices
1.1.2 Formula of factorization and expansion
( (a2-b2), (a+b) 2 etc.)
1.1.3 Laws of logarithm with definition of Natural and
Common logarithm.

1.2 PARTIAL FRACTION

Definition of polynomial fraction proper & improper
fractions and definition of partial fractions.
1.2.2 To Resolve proper fraction into partial fraction with
04 07
denominator containing non repeated linear factors,
repeated linear factors and irreducible non repeated
quadratic factors.
1.2.3 To resolve improper fraction into partial fraction.
1.3DETERMINANT AND MATRICES.
Determinant ---------------------------- 4 Marks
Definition and expansion of determinants of order
12 13
2 and 3.
1.3.2 Cramer’s rule to solve simultaneous equations in
2 and 3 unknowns.
Matrices--------------------------------- 11Marks
Definition of a matrix of order m X n and types of
matrices.
1.3.4 Algebra of matrices such as equality, addition,
Subtraction, scalar multiplication and multiplication.
Transpose of a matrix.
1.3.6 Minor, cofactor of an element of a matrix, adjoint of
matrix and inverse of matrix by adjoint method.
Solution of simultaneous equations containing 2 and 3
unknowns by matrix inversion method.
1.4 BINOMIAL THEOREM
1.4.1 Definition of factorial notation, definition of permutation and
combinations with formula.
1.4.2 Binomial theorem for positive index. 04 03
1.4.3 General term.
1.4.4 Binomial theorem for negative index.
1.4.5 Approximate value (only formula)
Unit -2 TRIGONOMETRY.
2.1 REVISION
2.1.1 Measurement of an angle (degree and radian). Relation
02 03
between degree and radian.
2.1.2 Trig ratios of 00 , 300 , 450 etc.
2.1.3 Fundamental identities.
2.2 TRIGONOMETRIC RATIOS OF ALLIED,
COMPOUND, MULTIPLE & SUBMULTIPLE ANGLES
(Questions based on numerical computations, which can also 08 04
be done by calculators, need not be asked particularly for
allied angles ).
2.3 FACTORIZATION AND DEFACTORIZATION 04 03
FORMULAE
 2.4 INVERSE TRIGONOMETRIC RATIOS
2.4.1 Definition of inverse trigonometric, ratios, Principal values of 02 03
inverse trigonometric ratios.
2.4.2 Relation between inverse trigonometric ratios.
2.5 PROPERTIES OF TRIANGLE
2.5.1 Sine, Cosine, Projection and tangent rules (without proof) 02 03
2.5.2 Simple problems.
Unit -3 COORDINATE GEOMETRY
3.1 POINT AND DISTANCES
3.1.1 Distance formula, Section formula, midpoint, centriod of 04 03
triangle.
3.1.2 Area of triangle and condition of collinearity.
3.2 STRAIGHT LINE
3.2.1 Slope and intercept of straight line.
3.2.2 Equation of straight line in
06 06
slope point form, slope-intercept form, two-point form,
two-intercept form, normal form. General equation of line.
3.2.3 Angle between two straight lines condition of parallel and
perpendicular lines.
Intersection of two lines.
3.2.5 Length of perpendicular from a point on the line and
perpendicular distance between parallel lines.
3.3 CIRCLE
3.3.1 Equation of circle in standard form, centre – radius
06 04
form, diameter form, two – intercept form.
3.3.2 General equation of circle, its centre and radius.
Unit-4 VECTORS
4.1 Definition of vector, position vector, Algebra of vectors (Equality,
addition, subtraction and scalar multiplication)
08 04
4.2 Dot (Scalar) product with properties.
4.3 Vector (Cross) product with properties.

4.4 Applications
08 04
4.4.1 Workdone and moment of force about a point & line
Total 72 60
Suggested List of Assignments/Tutorial :
S.N Topic on which tutorial is to be conducted
o
1 Partial fractions
2 Determinants
3 Matrices
4 Solution of simultaneous equation by Matrix inversion method.
5 Binomial theorem
6 Trigonometry- fundamental identities-revision only
7 Trigonometry-allied, compound and multiple angles
8 Trigonometry-factorization and defactorization formulae.
9 Trigonometry-inverse trigonometric ratios.
1 Point and distances
0
1 Straight line
1
1 Circle.
2
1 Vectors
3
1 Vectors’ applications
4
 Basic Electronics Lab Practice ----Contents Hrs/week
Chapter Name of the Hours Marks
Electronic Devices Topic
Introduction to electronic devices, their symbols, principle of working and
testing procedure – Diode, Zener diode, Power diode, Varactor diode,
01 Bipolar Junction Transistor (BJT), Field Effect Transistor(FET) - JFET & 10 12
MOSFET,
Uni-junction Transistor(UJT), power devices – DIAC,TRIAC, SCR, Photo
devices-, LDR, Photo diode, Photo transistor, LED & LED display ( 7 segment),
Power supply
Circuit diagram and operation- Half wave, full wave & bridge rectifier. Filters
0 – L, C, L-C, п filter 09 10
2 Concept of unregulated power supply, regulated power supply- line

regulation & load

regulation.
Principle of operation, block diagram and application of shunt regulated
power supply, series regulated power supply, switch mode power
supply (SMPS), 3 pin IC regulated, IC 723 adjustable power supply.
Block diagram of UPS, Concept of online and off line
UPS.
Transis
tor

Transistor as a switch and amplifier, single stage transistor amplifier CB, CE

and CC configuration and their applications, RC coupled and direct coupled
amplifier, their frequency response and application.
0 09 10
3 Power amplifier- class A, class B, class C, class AB, their comparison
on operating point, conduction cycle, efficiency, application.(No
circuits expected)

Oscillator – Requirement of oscillator circuit, Barkhauson’s criteria of

oscillator, circuit diagram and its application-. Phase shift oscillator, Hartley
oscillator, Colpitts oscillator, Crystal oscillator.
OP Amp
Block diagram, configurations and use of op amp as - Inverting, Non-
0 inverting, Summing, Voltage to current converter, current to voltage
05 09
4 converter, differentiator, Comparator, Wien bridge oscillator,
Schmitt’s trigger, Instrument amplifier
Digital
Electronics
Number system- Decimal, Binary, Hexadecimal, BCD, Decimal to
binary
conversion, , Decimal – Hexadecimal
0 09 10
conversion.
5
Study of logic gates, Symbol, truth table and IC numbers - NOT, AND,
OR, NAND, NOR, XOR, XNOR and NAND as universal gate.
Flip Flops – Block diagram of flip flop, RS flip flop, D flip flop ,Toggle , JK flip
flop, Master Slave JK flip flop, Clocked flip flop – level triggered and edge
 IC 555 -
Block diagram, Multi vibrator circuit diagram and working for Mono stable,
Bi stable and Astable Multivibrator, Analog to Digital Converters , Digital to
Analog converter
0 Block diagram and working of – 06 09
6 Welding control circuits –sequential timer
Temperature control circuits using
SCR,FWR Speed control circuits
Level control circuit using variable capacitor and potentiometer.

Total 48 60

Practical:
Skills to be developed:

Intellectual Skills:
1. Identification and selection of components.
2. Interpretation of circuits.
3. Understand working of various types of power

supplies. Motor skills:

a. Drawing of circuits.
b. Measurement of various parameters using
multimeter. c. Testing of components using LCR
meter, IC tester.
d. Follow standard test procedure.

List of Practical:

1. Use of multimeter (analog and digital) for current, voltage and resistance measurement (Use of
colour code for resistors).
2. Study of front panel of CRO and measurement of frequency and voltage.
3. I) Measurement of L, C, R on LCR meter
II) Testing of an IC using IC tester
4. Testing of components like diode, FET, MOSFET, LED, SCR, diac, triac, Zener diode
,inductor,
capacitor using a multimeter
5. Line and load regulation of un-regulated power supply and regulated power supply.
6. To plot the frequency response of single stage RC coupled amplifier and calculate band width.
7. Verification of Op-Amp as inverting and non inverting amplifier.
8. To generate a square wave by using Schmitt trigger.
9. Verify truth tables for logic gates- . NOT, AND, OR, NAND, NOR, XOR, XNOR
10. Construct a ring counter using JK flip-flop and verify count sequence.
11. Design a square wave oscillator for 100 Hz using IC 555.(Use astable multivibrator).
12. Speed control of AC/DC motor by using SCR, UJT.

Note : 1) Teachers are expected to make students familiar with the Data Books and Operation
 Basic Electrical Engineering -------Contents Hrs/week
Chapter Name of the Topic Hours Marks
Introduction to Electrical power supply system Generation, Transmission,
01 02 04
Distribution & Utilization. AC supply & DC supply
AC Fundamentals: cycle, frequency, phase, period, max, average, r.m.s.
value. Concept of current, voltage, power & energy in R, L, & C circuits
02 (simple numericals only) 07 07
Three phase supply: Star & Delta circuit, Line & Phase relation, power
equation.
DC Motor: Construction and principle of operation. Speed torque
03 characteristics. Types, specifications & ratings and applications. Types of 07 07
insulation used.
04 Transformer: Construction and principle of operation. EMF equation and 07 07
transformation ratio. Load test, efficiency and regulation. Specifications &
rating. Auto transformer & 3 phase transformer concept only. Applications of
transformers.
AC motor: Construction and principle of operation of 3 phase induction
motor. Speed torque characteristics, slip, speed control ( VFD), reversal of
rotation, starters. Single phase motor, universal motor, stepper motor & servo
05 motor. Motor specification & ratings. Applications of these motors in various 07 09
fields. Testing of motors.
Industrial applications: Classification of drives, factors for selection of
motor for different drives, Enclosures & Mountings
Alternator: Construction, principle of operation & applications. Self and
separate excitation.
06 03 04
Synchronous Motor- Construction, principle of operation, methods of
starting & applications
Electric heating: Working principle & types selection of system,
specifications & rating.
07 Electric welding : rating of transformers for arc welding and resistance 05 08
welding, special characteristics of welding transformers, Fault finding and
repairs.
Electro-metallurgical & Electro Agro Systems: Concept & principle used in
08 electroplating, Electrical machines used in electro-agro systems ( irrigation 03 04
pumps)
Electric safety, tariff & power conservation, necessity of Earthing, types
safety tools, first aid measures, types of tariff, pf improvement only
09 07 10
methods, energy conservation & audit, fire extinguishing methods adopted in
electrical engineering.
Total 48 60
Practical:
Skills to be developed:
Intellectual skills:
1. Identify and select suitable electrical instruments for measurement.
2. Identify and give specifications of electrical motors and transformers.
3. Interpret wiring diagrams for various applications.
4. Identify safety equipments required.
5. Decide the procedure for setting experiments.

Motor skills:
1. Draw wiring diagram.
2. Make wiring connections to connect electrical equipments and instruments.
3. Measure electrical power, earthing resistance and other electrical quantities.
4. Calibrate electrical instruments.
5. Use of safety devices while working.
6. Prepare energy consumption bill with present tariff structure.

List of Practical:
1) For a given resistive & inductive series & parallel circuit, select ammeter, voltmeter & wattmeter. Make the
connections and measure current, voltage and power drawn by the circuit. Measure it by clip on meter &
compare it.
2) For a given DC Shunt/Series motor, select suitable meters, make connections as per diagram, check the

connections and run the motor. Take the meter readings to draw speed torque characteristics. Make
suitable changes in the connections to reverse the direction of rotation.
3) For the above given motor prepare a circuit to control its speed above & below normal, plot its graph.
4) List specifications of given single phase transformer. Perform no load test on the transformer
to find transformation ratio
5) Connect an electronic energy meter to a load, take reading & prepare energy consumption bill with present
tariff structure
6) Prepare actual wiring on a board to study and operate one lamp controlled by one switch, staircase
wiring, godown wiring using casing capping.
7) One assignment on MCCB, ELCB, wires & cables, Different types of lamps their specifications.
8) Observe Electric wiring of main building in your campus list the accessories used and draw a general
layout.
9) Observe earthing system of your laboratory and institute building , measure its resistance & list its
significance.
10) Prepare trouble-shooting chart of AC and DC motors and identify the faults of a motor or a transformer.
11) Visit a foundry / welding / fabrication / factory unit & prepare a report based on following: 1. Type of
wiring, 2. Specifications of motors and transformers used, 3. Total electrical connected load, [Link]
measures employed, 5. Power/energy consumption per month, 6. Measures taken for energy conservation.
 Communicative English --------Contents Hrs/week
Unit -1 PART I: TEXT
 Vocabulary - Understanding meaning of new words from text
08 25
 Comprehension – Responding to the questions from text
 Identifying parts of speech
Unit -2 PART II -Application of grammar
 Verbs
 Tenses
10 15
Do as directed (active /passive, Direct/indirect,
affirmative/negative/assertive, question tag, remove too, use of article,
preposition ,conjunctions, interjections, punctuation)

Unit — 3 PART III - Paragraph writing

 Definition – Types of paragraphs 02 10
 How to write a paragraph
Unit — 4 PART IV - Vocabulary building
 Word formation
 Technical jargon 04 10
 Use of synonyms /antonyms/Homonyms/paronyms
 One word substitute
Total 32 60
Text will consist of 10 articles/Lessons

The term work will consist of 6 assignments:

The assignments should be written in A4 size note books (100 pages ruled)
Practical :-
[Link] Skills to be developed for practical:
1. Intellectual Skills:
1 Skills of speaking in correct English.
2 Searching information.
3 Reporting skills.
2. Motor Skills:

1 Use of appropriate body language.

2 Use of mouth organs
3. List of Assignments:

1 Building of Vocabulary — (3 Hours) (2 assignments)

a) 25 words for each assignment from the glossary given in the text book at the end of
each chapter

b) Technical Jargons — (2 Hours) (1 assignment)

Identify 10 technical words from the respective branches.
Resource — (Encyclopedia/Subject Books)

2 Grammar (4 Hours) 2 assignments.

a) Insert correct parts of speech in the sentences given by the teachers.
(16 sentences—Two each, from the different parts of speech)
b) Punctuate the sentences given by the teachers. (10 sentences)

3 Conversational skills: Role plays (8 hours)

a) Students are going to perform the role on any 6 situations, by the teacher.
b) Dialogue writing for the given situations. (2 assignments)

4 Write Paragraphs on given topics (6 hours) (2 assignments)

a) Four types of paragraphs to be written in two assignments covering two types in
one assignment.
5 News paper report writing (4hours) ( 2 assignments)
a) Write any two events from the news paper as it is.
b) Write any two events on the situations given by the teacher.
6 Errors in English (4 hours) ( 2 assignments)
a) Find out the errors and rewrite the sentences given by the teacher. (20 sentences)
Name of the Course : All Branches of Diploma in Engineering and Technology (Engineering Drawing)
Contents Hrs/week
Unit -1 Drawing Instruments and their uses
1.1 Letters and numbers (single stroke vertical)
1.2 Convention of lines and their applications.
1.3 Scale (reduced, enlarged & full size) plain scale and
diagonal scale. 15
1.4 Sheet layout.
1.5 Introduction to CAD (Basic draw and modify
Command).
1.6 Geometrical constructions.
Unit -2 Engineering curves & Loci of Points.

1.2 To draw an ellipse by

2.1.1 Directrix and focus method
2.1.2 Arcs of circle method. 27
2.1.3 Concentric circles method.
2.2 To draw a parabola by:
2.2.1 Directrix and focus method
2.2.2 Rectangle method

2.3 To draw a hyperbola by:

2.3.1 Directrix and focus method
2.3.2 passing through given points with reference to
asymptotes
2.3.3 Transverse Axis and focus method.
2.4 To draw involutes of circle & polygon (up to
hexagon)
2.5 To draw a cycloid, 21picycloids, hypocycloid
2.6 To draw Helix & spiral.
2.7 Loci of Points:
2.7.1 Loci of points with given conditions and examples
related to simple mechanisms.
Unit – 3 Orthographic projections
3.1 Introduction to Orthographic projections.
3.2 Conversion of pictorial view into Orthographic 18
Views (First Angle Projection Method Only)
3.3 Dimensioning technique as per SP-46

Unit – 4 Isometric projection

4.1 Isometric scale
4.2 Conversion of orthographic views into isometric
View/projection(Simple objects) 15
Projection of Straight Lines and Planes.
(First Angle Projection Method only)

Unit – 5 5.1 Lines inclined to one reference plane only and limited
to both ends in one quadrant.
5.2 Projection of simple planes of circular, square,
21
rectangular, rhombus, pentagonal, and hexagonal,
inclined to one reference plane and perpendicular to
the other.
 Total 96

Practical :-
List of Practical Skills to be developed
Intellectual skills Motor Skills
[Link] to graphics 2. To develop ability to solve 3. To develop ability to draw the
- (1 Sheet) problems on geometrical geometrical constructions by
Draw the following using CAD constructions. computer.
1.1 Rectangle with given
dimensions
1.2 Circle with given
dimensions and hatch
1.3 Pentagon with line
command
1.4 Hexagon with given
dimensions
1. Draw one figure
containing circle tangent,
arc and dimensioning.

2. Engineering curves & 1) To develop ability to 1. To develop ability to draw

Loci of points differentiate between conic and different types of curves.
- (1 Sheet) curves.
i) Three different curves are to 2) To develop ability to identify
be draw using any one the type of locus from the nature
method. of surface and the position of
ii) Draw locus of point on any generating circle.
one mechanism 3) Able to interpret the given
mechanisms and locus of points.
3. Orthographic 1) Develop ability to interpret 4. Develop ability to draw
projections first angle projection method. orthographic projections by
- (Total 2 Sheets) Two 2) To interpret and able to solve first angle projection method
objects by first angle projection problem on orthographic
method – (1 Sheet) projection of given object.
Redraw the same sheet using CAD –
(1 Sheet)

4. Isometric projection 1) Develop ability to differentiate 1. Develop ability to draw

- (Total 2 sheets) between isometric view and isometric views and isometric
Two objects one by true scale and isometric projections. projections from given orthographic
another by isometric scale. (simple 2) To differentiate between views of an object using computer.
objects) - (1 sheet) Isometric scale and true scale.
Redraw the same sheet using CAD
- (1 sheet)
5. Projections of line and 1) To develop ability to 1) Able to draw Orthographic
planes. – (1 Sheet) differentiate between true length Projections of line and planes.
Two problems on Projection of and apparent length.
lines and two problems on 2) To interpret the position lines
Projection of Planes. and plane with reference plane.
List of Practice Oriented Projects: -
1) To draw layout of visited Industry, College using CAD
2) To draw orthographic projection of given machine element using CAD