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CONTROL PLAN
Prototype Prelaunch √ Production Key
Date(orig): 19.05.23 Date (Rev): 20.05.2025(1)
Control Plan No: CP/SV/600C Contact / Mr.Sudhir sharma-0124-4365481
Phone
Part No. / Latest change level: CC-CT1060-342 / Ba Customer Engineering Approval Date (If Req'd ):

Part Name/Descr.: Lower Cup Supplier / plant Approval / Date: Customer Quality Approval Date (If Req'd ):

Supplier: Sigma Supplier Code: Other Approval Date ( If req'd ): Other Approval Date (If Req'd ):
Core Team: Sudhir,Anil ,Rakesh,Surender ,Vipin,Harish,Jahir
Characteristics Methods
Part / Process Name Machine,Devi Special
Eval. / Reaction Plan & Corrective
Process / Operation ce, Jigs, Tools Char. Product/ Process Specification / Sample size For Resp.
No. Product Process Measur. Frequency Mistake action
Number Description For Mfg class Tolerance Series Detection
technique proofing
Counting/ SRV
10.1 Qty/Weight of sheet in pallet As Required 100% Every lot
Weight SM-FM-SPR-01
Raw material Send back to supplier &
10 Manual Store Incharge
Receiept Physical condition of raw No ,damage & packed as per Work procure fresh material
10.2 Visual 100% Every lot
material packing stad.no material mixup Instruction/Training

20.1 Sheet thickness 2±0.1 mm PMM Inspection report -

As per material inspection standard SM-FM-QA-05
20.3 Width 274±0.5 DVC with MTC

Receipt Inspection report - Send back to supplier &

20 Manual Chemical & Mechanical Mil T.C/third Every lot/Every Heat Q.A./ Purchase Engr
Inspection 20.4 IS 513 DD Grade n=1, c=0 SM-FM-QA-05 procure fresh material
Properties party . change
with MTC
Free from Rust, dust ,oil &
Inspection report -
20.5 Appearance scratches,no corrosion.and label Visual As per material inspection standard
SM-FM-QA-05
must be visible
Sheet thickness ( Segregate , reject & issue ok
30.1 2±0.1 mm PMM 2 pcs
Notes 2) material

30.2 Diameter 96±0.2 DVC 2 pcs Job set up /every 2 hrs. QA Engineer Segregate & Rectify tooling
Inspection report
Press
30 Blank SM-FM-QA-06 & SPC
110 T Free from Blank short
30.3 Appearance Visual 2 pcs for CC Dimension Segregate , rectify
,Scratch,Dent
stop process & Reset the
30.4 SPM 20±5 SPM Meter Once Job set up only Prod. Engineer
parameter
40.1 Height 20±0.3 HG 2 pcs

40.2 Diameter SC 55.5±0.3 CMM 2 pcs

Segregate & Rectify tooling
40.3 Diameter 56.5±0.3 CMM 2 pcs Job set up / every 2 hrs. QA Engineer
Press Inspection report
40 Draw 1,2 Thinning (Min
150~ 160 T 40.4 1.7 mm Min PMM 1 pcs SM-FM-QA-06
thickness )
40.5 Appearance Free from ,dent ,scratch,crack Visual 2 pcs Segregate , rectify
stop process & Reset the
40.6 SPM 20±5 SPM Meter once Job setup only Prod. Engineer
parameter
50.1 Diameter 30+0.5 mm DVC 2 pcs
Segregate & Rectify tooling
50.2 Dimension 72±0.5 mm DVC 2 pcs
Job set up /every 2 hrs
Inspection report
50.3 Appearance - Free from dent,& harmfull burr Visual 2 pcs QA Engineer Segregate , rectify
SM-FM-QA-06
Trim & Press
50
Piercing 60 T
50.4 SPM 20±5 SPM Meter Once Job setup only

Two poka yoke pin implemented

Poke yoke monitoring
50.5 Poke yoke to detect last operation miss part Visual+ Hand Once Job setup only Prod. Engineer Segregate , rectify
sheet
in punching tool

Note: VC- Vernier caliper, HG- Height Gauge, TC- Test certificate, MM- Micro meter, Temp.- Profile template, RG- Radius Gauge, Rec.G- Receiver Gauge, SPM-Stroke per minute, PP-Profile projector, BP-Bevel protector, PD-Plunger dial, TC-Test certificate, M Tape- Measuring tape, n- No.
of pieces checked, c- No. of pieces found not ok, QA- Quality Assurance, PD- Production [CC] Critical characteristic [SC] Special characteristic ,pSC - Process Significant characteristic ,pCC - Process Critical characteristic

PREPARED BYSM-FM-EN-15, REV-00 APPROVED BY.