Holistic level four COC
1. Which tool is considered as an assembly tool?
A. Anvil
B. Cut off machine
C. Electric Screwdrivers
D. Snip me
2. What is inspection /checking of hydraulic and pneumatic
components
A. It is the act of replacing damaged hydraulic components to correct
B. It is the act of dismantling hydraulic component
C. It is the act of looking at the hydraulic or pneumatic components
D. it is the act of repairing hydraulic components to correct leaks
3. Which of the following is not true about the key steps in
taking wastage?
A. measure the waste
B. Be accountable for the west
C. Avoid the waste
D. Make waste visible
4. What is the first task that the draftsmen do while
performing CAD?
A. Apply dimension on the drawing
B. Generate difference views of the drawing
C. selecting unit and standards
D. converting the object into pattern drawing
5. _______ is not the advantage of electroplate
A. minimizing Friction
B. Improving surface uniformity
C. improve the thickness of the metal surface
D. Decrease wear resistance
6. The property of sand which permits that steam and other
gases to pass
A. porosity
B. cohesiveness
C. Adhesiveness
D. permissibility
7. The purpose of using borax in brazing is to
A. increase the temperature of brazing process
B. Accelerate the formation of oxides on the work
C. Prevent the spelter (filer material) from melting too quickly
D. Dissolve oxides when heating the work
8. What is computer aided process planning ( CAPP)
A. The use of computer software used to develop computer N.
B. The use of computer methods to develop geometrical models
C. The use of computer methods to support basic error checking
D. The use of computer technology to aid in the process planning of a
part or product, in manufacturing.
9. Which of the following industrial sensor is applied for
sensing presence and positioning of objects?
A. Limit switch
B. piezoelectric
C. Tachometer
D. Thermistor
10. _________ is a condition analysis which detect failure
A. Electrical monitoring
B. Vibration analysis
c. Lubrication analysis
D Thermograph analysis
11. The safety precaution to be observed for plasma arc
cutting operation
A. Electrical shock
B. Explosion
C. Toxic Fumes
D. Dross
12. Maintenance cost reduced when companies
A. Hold excess spare parts stock
B. Rejecting maintenance expense
C. Applying breakdown maintenance
D. Applying preventive maintenance
13. _______is used to direct the flow of fluid through hydraulic
A. Pressure relief valve
B. Directional control valve
C. Check valve
D. Gate valve
14. Improper leveling of machine during installation causes
A. cracking of machine covers and weldments
B. Even distribution of force
C. Long life moving parts
D. Stable machine frame
15. Which statement is wrong about advantages of plasma
cutting?
A. plasma cutters also cut quickly and efficiently
B. plasma cutting is versatile and compatible with a wide range of material
C. Plasma cutting is noisy and generates excess fumes
D. Curves. Odd shapes and multiple intersecting cuts are possible
16. _______ is the welding process which uses non consumable
electrode
A. manual metal arc welding
B. Gas metal arc welding
C. Gas tungsten arc welding
D. Flux core arc welding
17. _________ is used to force the fluid from the reservoir to rest
of the hydraulic
A. Pressure Regulator
B. Hydraulic actuator
C. External power supply
D, hydraulic pump
18. Filler metal used for brazing is an alloy of
A. copper and lead
B. Copper and zinc
C. copper and tin
D. Zinc and lead
[Link], the process of combining individual
components
A. Assemble item
B. Production
C. Assembly
D. Bill of materials
20. Which parts of a lathe machine holds the work piece
during
A, Feed shaft
B. TOOL post
C. Chuck
D, Component rest
21. Layout process in sheet metal work includes:
A. Cutting the edge of the pattern
B. Joining the work pieces solid meets
C. Measuring and marking points and lines on the sheet metal
D. Drilling the center punched marks along the pattern
22. Which of the following is connect about hydraulic and
pneumatic system
A. Hydraulic system used air while pneumatic system used liquids
B. pneumatic system are used for where stiffness in position is necessary
C. Hydraulic system are used where higher force is necessary
D, Hydraulic system are used for relatively low force faster motion
23. __________ is a hydraulic or pneumatic valve switch control
to pressure
A. Pressure relive valve
B. Directional valve
C. Check valve
D. pressure regulator
24. Line measurement visible edges and boundaries of pattern
is
A. Hidden line
B. Parallelize line
C. center line
D. Bold line
25. A types of machine layout in which all the processing
equipment and materials
A. Hybrid types of layout
B. Process types of layout
C. Fixed position types of lay out
D Product types of lay out
26. ______ is a method of identify root causes futures
A. Breakdown
B. Condition base monitoring
C. Servicing
D. Routine maintenance
27. Checking component with voltmeter and infrared
equipment index
A. Breakdown maintenance
B. Electrical Monitoring
C. Vibration analysis
D. Visual inspection
28. The following are the selection criteria for points and
coating except
A. correction protective properties
B. Requirements to health Safety and environment
C. Availability and economics of coating materials
D. Color preference of the workers
29. ______ is a routine activity performed to prevent damage
and prolong
A. Maintenance
B. Observation
C. Testing and checking
D. Repairing
30. _______ is extinguished of torch plasma while cutting the
contours of a part
A. Tip- Up
B. Flame- out
C. Loss of position
D. Stand off
31. What is the purpose of flash back arrestor in oxy acetylene
gas welding?
A. It enhance pressure stress occurred on regulator
B. It prevents gas leakage along hoses
C. It prevent back fires
D. It enhance the working pressure
32. ______is a maintenance activity of hydraulic and pneumatic
A. Identifying failed component
B. Repairing component
C. Reassembling component
D. Dismantling of component
33. One of the following indicates the advantages of belt drive
A. slipping effect occurred at driven shaft
B. it is applicable at the presence of heat moisture and oil
C. They can transmit power over a considerable distance
D. Short service life compared to other mode power transmission
34. The flow ratio of shielding gas in the case of gas tungsten
arc welding and gasmetal arc welding
A. types of the base metal being welded
B. Expected cost of shielding gas
C. position of the welded joint
D. Thickness of the base metal
35 Brazing is the process of
A. Casing in brass
B. Joining metal together by using brass speller/ fillet wire
C. Joining plastic sheets
D. Making steel look like brass
36. Why distribution occurs frequently oxy acetylene welding
process?
A. Fast travel speed
B. Low heat input
C. high heat input
D slow travel speed
37. ______ is the processing of ensuring that all systems and
components are designed, installed, tested
A. layout
B. manufacturing
C, commissioning
D, Leveling
38. Which of the following is true about properties of ferrous
and nonferrous?
A. nonferrous metal are malleable than ferrous metal
B. nonferrous metals contain more iro
n
C. ferrous metals don’t show any magnetic feature
D. ferrous metals are more resistant to corrosion
39. Spark our a GMAW process is controlled as
A. The distance between the tip of electrode and work piece
B. The distance between the tip of the nozzle and the work piece
C. The distance between the tip of electrode and nozzle
D. The distance between the end of the contact tip and the end of the electrode
40. Spark our a SMAW process is controlled as
A. The distance between the tip of electrode and work piece
B. The distance between the tip of the nozzle and the work piece
C. The distance between the tip of electrode and nozzle
D. The distance between the end of the contact tip and the end of the electrode
41. What is this diagram or drawing?
A. Pneumatic single acting cylinder
B. Hydraulic double acting cylinder
C. Pneumatic double acting cylinder
D. Hydraulic single acting cylinder
42. The commonly used flex for brazing
A. NH4CL
B. Soft iron
C. Resin
D. Borax
43. A plasma torch body connects
A. Nozzle, retaining, Cap, Shield cap, contactor and insulator
B. A swirl ring, electrode, nozzle, retaining cap, and shield cap
C. Contactor, insulator, arrestor, electrode and Nozzle
D. A swirl ring, electrode, nozzle and insulator and arrestor
44. Which statement is wrong about advantages of plasma cutting?
A. Curves, odd shapes, and multiple intersecting cuts are possible.
B. Plasma Cutters also cut quickly and efficiently.
C. Plasma cutting is versatile and compatible with a wide range of materials.
D. Plasma cutting is noisy and generates excess fumes.
45. __________ is the brazing technique performed manually.
A. Induction brazing
B. Flame brazing
C. Resistance brazing
D. Furnace brazing
46. ________________ is not the advantage of electroplating.
A. Decrease wear resistance.
B. Improve the thickness of the metal surface.
C. Minimizing Friction.
D. Improving surface uniformity.
47. Which of the following is advantage of metallic and non-metallic tape
masking.
A. May be salvaged and reused
B. Able to work into hard-to-reach places
C. Comes in liquid form
D. May be cut into a variety of shapes
48. The thickness and distribution of deposits of coating in
electroplating is not affected by:
A. Arrangement and shapes of auxiliary cathodes
B. Arrangement and shapes of anodes
C. Arrangement and shapes of shields
D. Arrangement and shapes of electrolyte
49. Which metal is common coating material in the process of
electroplating?
A. Potassium
B. Chromium
C. Sodium
D. Stainless
50. ______________ is the breaking of unwanted sharp edges, or burrs,
which develop during the manufacturing or plating process.
A. Polishing
B. Cleaning
C. De burring
D. Cutting
51. ____________is the manufacturing approach of using computers to
control entire production process.
A. Computer aided engineering (CAE)
B. Computer-integrated manufacturing (CIM)
C. Computer-Aided Quality Assurance (CAQA)
D. Production Planning and Control (PPC)
52. One of the following is the advantage of CIM?
A. Delay of operation
B. Rigidity
C. Reduction of Error
D. disintegration
53. All are the activities that the engineers will do while commissioning
processing plant except.
A. Cleaning,
B. Installation
C. Performance evaluation
D. Functional tests
54. One of the following is not a types of machine and plant
commissioning.
A. Retro–commissioning
B. Reconditioning
C. Re-commissioning
D. Continuous commissioning
56. ________________ is not the activity of Monitoring and controlling.
A. Checking that resources will be available when needed
B. Supervising, supporting and motivating the people
C. Force people to accomplish the task before the due date
D. Adjusting the operational plan if there is a need
57. The manager who needs to plan and organize a job should consider
except.
A. Economic strength of his customer
B. People accomplish the tasks
C. The resources need to complete the task
D. How long each task should take
58. Items manufactured from __________ material shall not be coated
unless otherwise specified:
A. Aluminum
B. Low carbon steel
C. Medium carbon steel
D. Cast iron
59. _____________ are output devices which convert energy from
pressurized hydraulic oil or compressed air into the required type of
action or motion.
A. Pump
B. Compressor
C. Cooler
D. Actuator
60. Stick out in GMAW process is referred as:
A. The distance between the end of the contact tip and the end of the
electrode
B. The distance between the tip of the nozzle and the work piece
C. The distance between the tip of electrode and the work piece
D. The distance between the tip of electrode and nozzle
1. It hold the work piece on the lathe machine in turning operation? Answer:
Chuck
2. Using none consumable electrode? Answer: TIG
3. E 7018 Answer: Basic electrode
4. Which one is mechanical energy in to hydraulic energy? Answer: Hydraulic
pump
5. Control direct flow of fluid? Answer: Directional control valve
6. To convert hydraulic or pneumatic power into mechanical motion Answer:
Actuator
7. In hydraulic and pneumatic convert pressure in to motion? Answer: Actuator
8. To direct the flow of hydraulic or pneumatic fluid? Answer: Directional
control valve
9. What is the first step to maintain hydraulic and pneumatic? Answer:
Identify the failed part
10. Which of the following is a disadvantage of a hydraulic system? Answer:
Higher initial cost
11. Which of the following is a disadvantage of a pneumatic system? Answer:
Slower response time
12. Which of the following is an advantage of using both pneumatic and
hydraulic systems in conjunction? Answer: Greater power output
13. Which of the following is an advantage of a hydraulic system over a
pneumatic system? Answer: Greater control over motion
14. Which of the following is an advantage of a pneumatic system over a
hydraulic system? Answer: Lower cost
15. What is the purpose of the flashback arrestor in oxyacetylene welding
equipment?Answer;- Prevent backfires
16. Which type of welding process is MIG welding classified as? Answers: Arc
welding
17. When the work ( ground) is positive and electrode negative
A. Direct current straight polarity
B. Alternative current reverse polarity
C. Direct current reverse polarity
D. Alternative current straight polarity
18. Which one is the example of sort in 5s? Answer: Red Tag
19. Which one is a tool used on Assembling? Answer : Screwdriver
20. Which one is overhead cost? Answer: Cost of commissioning
21. Which part is easy to change? A. pump B. cylinder C. seal
Answer: C. seal
22. Types of development line and cone? Answer: Radial line development
23. What is braizing ?Answer: join metal
24. What is this symbol Answer surface finish
25. What is Assembling
26. What is maintenance
27. What is manufacturing
28. Read filler metal in braizing
29. Read the flux used in braizing
30. Read the advantage and use of plasma cutting
31. Read the advantage of GMAW
32. Read more and more types of coating and it is used at list there are 15
equation about coating
33. Forging in metal forming if the length is to long and short
- If the length to long :- Draw
- If the length to short:-
Short forging and long forging are two different methods used in the forming
process, with each having its own set of advantages and disadvantages.
Short forging involves heating a metal workpiece to a specific temperature and
then applying pressure to shape it into the desired form within a short period of
time. This process is often used when a high level of precision and accuracy is
required in the final product. Short forging can be done using either a mechanical
or hydraulic press, and is typically used for smaller workpieces.
Long forging, on the other hand, involves heating a metal workpiece to a specific
temperature and then applying pressure to shape it over a longer period of time.
This process is often used when a high level of ductility is required in the final
product, or when the workpiece is too large to be shaped using short forging
methods. Long forging can be done using a variety of equipment, including
hammer forging and ring rolling.
In general, short forging is preferred for smaller, more intricate parts that require
a high level of precision, while long forging is better suited for larger parts that
require a higher level of ductility. Ultimately, the choice between short and long
forging will depend on the specific requirements of the final product
Soldering:
Soft soldering: Involves using a solder that melts at temperatures below 450°C.
Commonly used for joining electrical connections, plumbing, and jewelry making.
Silver soldering: Also known as hard soldering, involves using a solder that
contains silver and melts at higher temperatures (above 450°C). Commonly used
for joining stainless steel, copper, and other metals in industrial applications.
Flux soldering: Involves using a flux to clean the metal surfaces and promote
solder flow during the soldering process.
Brazing:
Torch brazing: Involves using a torch to heat the workpieces and a filler metal to
create a joint. Commonly used in automotive, plumbing, and HVAC industries.
Furnace brazing: Involves placing the workpieces and filler metal in a furnace to
create a joint. Commonly used in the aerospace and automotive industries for
high-volume production.
Induction brazing: Involves using electromagnetic induction to heat the
workpieces and filler metal to create a joint. Commonly used for joining large or
complex parts in the automotive, aerospace, and electronics industries.
The plasma torch body is an essential component of a plasma torch system. It
houses the electrode and nozzle that create the plasma arc, which in turn
generates high temperatures necessary for cutting or welding metal. The body is
typically made of durable materials that can withstand the high heat and pressure
generated during operation. It also includes a handle for easy manipulation by the
operator and connections for gas and electrical supply. Some plasma torch bodies
are designed with cooling features to help dissipate heat and extend the lifespan
of the torch.
Deburring is the process of removing sharp edges or burrs from a workpiece to
create a smooth and finished surface. This can be done using various tools such
as deburring knives, files, grinding wheels, or specialized deburring machines.
Deburring is important in manufacturing to ensure the safety of workers handling
the parts and to improve the overall quality of the finished product.
Electroplating is a process in which a thin layer of metal is deposited onto a
conductive surface using an electric current. This process is commonly used to
enhance the appearance of an object, provide corrosion resistance, or improve its
conductivity. The object to be plated is immersed in a plating solution containing
ions of the metal to be deposited, and an electric current is passed through the
solution, causing the metal ions to adhere to the surface of the object. Some
common metals used in electroplating include gold, silver, nickel, and copper.
Dross is a term used to describe impurities or waste material, typically in
metallurgy or mining. It can also refer to something of low quality or value. In
some cultures, dross is also used to refer to the scum or residue that forms on the
surface of liquids during cooking.
CAPP stands for Computer-Aided Process Planning. It is a software tool used in
manufacturing and engineering industries to create and optimize the processes
involved in the production of a product. CAPP helps in generating the sequence of
operations, selecting the necessary tools and equipment, estimating the time and
cost of manufacturing, and creating a detailed plan for the production process.
This helps in improving efficiency, reducing production time, and minimizing
errors in the manufacturing process.
The E7013 electrode type is commonly used for shielded metal arc welding
(SMAW) or stick welding. This type of electrode is versatile and can be used for
welding mild steel, stainless steel, and low alloy steel.
Some common types of welding processes that can use the E7013
electrode type include:
Stick welding - Also known as shielded metal arc welding, this process involves
striking an arc between the E7013 electrode and the workpiece to create a weld.
Flux-cored arc welding (FCAW) - This process is similar to stick welding, but
uses a tubular wire filled with flux instead of a solid electrode.
Metal inert gas (MIG) welding - Also known as gas metal arc welding (GMAW),
this process uses a consumable wire electrode and a shielding gas to create a
weld.
Tungsten inert gas (TIG) welding - Also known as gas tungsten arc welding
(GTAW), this process uses a non-consumable tungsten electrode and a shielding
gas to create a weld.
Overall, the E7013 electrode type is commonly used in various welding
processes for its ease of use, versatility, and ability to produce strong and clean
welds.
E7013 electrode type is typically used for welding mild steel and is often used in
general fabrication, construction, and maintenance applications.
Commissioning is the process of formally requesting or authorizing someone to
perform a certain task or service. This can include tasks related to construction,
engineering, or other types of projects. Commissioning often involves ensuring
that the work is completed according to specifications and standards, as well as
verifying that all necessary approvals and documentation are in place.
Upsetting and drawing are two different metal forming processes used in
forging.
Upsetting involves shortening of the length of the workpiece by increasing its
cross-sectional area. This is done by applying compressive forces to the
workpiece, typically with a die or hammer. Upsetting is used to increase the
diameter or thickness of a part, typically to create stronger, more durable
components.
Drawing, on the other hand, involves pulling or stretching the workpiece to
reduce its cross-sectional area. This process is typically done using a die or set of
dies that gradually reduce the diameter of the part. Drawing is used to create
longer, thinner components with a specific shape and surface finish.
In summary, upsetting is used to increase the dimensions of a workpiece, while
drawing is used to decrease the dimensions by stretching or pulling the material.
Both processes are essential in metal forging to create complex and precise
components.
A hose is a flexible tube designed to convey fluids, such as water, gas, oil, or
chemicals, from one location to another.
Hydraulic and pneumatic hoses are used to convey fluid or gas under pressure in
various industrial applications. The purpose of these hoses is to transmit power or
motion from one component to another within a hydraulic or pneumatic system.
Hydraulic hoses are commonly used in hydraulic machinery, such as
construction equipment, agricultural machinery, and industrial machinery. These
hoses transmit hydraulic energy to operate the machinery, control movements,
and transmit force between components.
Pneumatic hoses are used in pneumatic systems that rely on the power of
compressed air or gas to transmit energy. These hoses are commonly used in
industries like manufacturing, automotive, and construction for tools, equipment,
and machinery that use compressed air.
In both cases, the hoses need to be strong, durable, and flexible to withstand high
pressure and perform in challenging environments. Proper maintenance and care
of hydraulic and pneumatic hoses are essential to ensure the efficient operation
and safety of the overall system.
