4.technical Specifications - Structure. 17
4.technical Specifications - Structure. 17
CHAPTER I
GROUND WORK
1.1. General
All earthworks must be carried out according to the size and height is shown in the
image, and must be in accordance with the terms provided herein, except for the
size and the requirements stipulated by the Board of Directors.
The ground work to be done as mentioned below:
1. Stripping and clearing
2. Eexcavation
3. Dridging
4. heap
5. Bbackfill back
6. Stone pavement for road inspection
23
1.3. Peeling
1. After cleaning, the surface of the soil under the levee plan climbs introduction
(orbit) and the road must be removed to get rid of the milestones, roots, grass
and other organic materials that can destabilize the building.
2. In the normal location of the land, “peeling " should be done at least as deep as
25 cm and covers at least 50 cm beyond the embankment footprint plan, or if
the image specified otherwise.
3. If the soil conditions encountered in the field of a special nature , depth peeling
is determined by the Board of Directors in writing .
4. Peeling work should only be done on the profile that will soon be dumped.
5. Material result peelings to be disposed in landfills according to the instructions
of Directors. Peels surface under the exhaust is not required, as well as places
that have been cleaned.
1.4.1.Soil excavation
24
2. Not allowed no minerals are passed up above the plan, according to the
picture.
3. Prior to the excavation with heavy equipment, the Contractor shall submit a
detailed description and proposed methods to the project for approval.
4. These descriptions should include the location and preparations of the
disposal area, transport excavated material, and silt retaining embankments
and equipment for safety. Rent soil and plants to discharge the responsibility
of the local contractor.
5. The Contractor shall employ personnel skilled operators, certified to handle
heavy equipment machinery, or the operator of the Project.
6. Disposal area must be prepared and approved by the project before digging
with heavy equipment. Preparations should include the provision of sufficient
volume, the action to find out the excavated material as well as ways to
handle the excess water.
7. The contractor shall design and carry the entire financing for the water to get
the excavation.
8. Contractor is considered enough to know about the nature of the material to
be excavated by his own investigation.
9. If during the execution of the work the Board of Directors calls for additional
excavation at the location between the profiles, it must be carried out with
the cost borne by the Contractor.
10. Count the volume of work on the river channel excavation conducted by the
Board of Directors or his representative, after a written request and at
locations to the maximum extent appropriate to the distance between the
profiles that exist, results of the final excavation.
11. In connection work is influenced by tidal and river discharge varies so there is
the possibility of movement and flow of river sediment settles out in areas
that have been excavated. To re-excavation of deposition results do not tally
volume.
12. Material results are only allowed to be disposed of at the excavation site of
Directors approved and the Contractor must seek to prevent the return of
the material and the results of the excavation to prevent the egress of the
river excavated material to the results of the fishing ponds, irrigation canals
or drainage channels.
25
13. In the event of a claim for these errors, it becomes the responsibility of the
Contractor
26
the capabilities of type between 210-240 horsepower operation, in the
lowlands, or
b. In areas where there is difficulty in identifying the above ripper, rock
types are categorized as a compact hard and can only be broken by
means of lasing 2.72 kg (6 pounds). Materials required for class D, USA,
Federal Specification Handle not less than 0.86 m (34 inches) in length. All
the hard grains larger volume of 1 m3 classified as rock excavation (hard
ground).
4. Which includes regular excavation is any material except rock excavation. All
rock fragments are less harsh than 1 m3 in volume shall be classified
separately as regular excavation.
27
8. Excavation for temporary or permanent channels such as drainage channels,
ending channels, irrigation canals and the like should be made according to
the shape, retaining wall, bottom slope and size as listed on the drawings or
as directed by the Board of Directors
9. The collapse of the slope, the destruction of buildings in the vicinity of the
excavation due to the excavation activities are the responsibility of the
Contractor at his own cost .
10. Excavation must be made in sufficient depth, for the establishment of a solid
foundation of security, free from organic matter / humus, visible broken open
or other circumstances as determined by the Board of Directors. Inspection
and land ownership foundation needs to be done to determine the desired
depth. Land damaged parts need to be replaced with a solid material whose
strength is approved by the Board of Directors.
1.5.1.Scope of Work
1. Backfill must be made in accordance drawing plans or as directed by the Board
of Directors.
2. Before use backfill material must be approved by the Board of Directors and
must not contain humus or organic ingredients.
3. Backfill should be compacted as directed by the density of the Board of
Directors.
4. Backfill again divided into :
a. common backfill
What is meant by back is with a random backfill material which is generally a
result of materials excavated from the site.
28
b. Backfill waterproof ( impervious backfill )
The meaning is impermeable backfill with water-resistant material such as
clay or clay mixture that is free of gravel or small stone.
c. backfill sand ( sand back fill)
The meaning of that sand backfill with sand material that is generally required
under the building foundation with the appropriate thickness of the image
d. Backfill gravel / sand stone ( granular backfill )
Backfill sand - stone (granular material) is backfill with a mixture of sand and
stones were graded good to get backfill with a decrease ( ' settlement ' ) as
small as possible as the location of the base layers of roads , pavement
inspection, heaps of gabions and other under other.
e. Backfill / stone layer ( gravel bedding / filling )
Backfill with stone is a stone that is graded good to get a water-resistant
coating that does not like the cliffs and other protectors.
1.5.2.Overlay
1. The materials to be compacted should be spread in layers about ¬ about
horizontal and at a certain thickness to be able to meet the specified density.
2. The maximum thickness of the layer is 20 cm above before compacted
3. Compaction ways that do should produce a level of density, water tightness and
the best stability.
4. Before compaction the moisture content of materials to be adjusted in a way
that is appropriate wetting or drying required.
1. In spreading and compacting backfill for pipe ducts put in the ground
(conduits), the heaps of soil materials should be spread and compacted in
layers on both sides of the pipe to prevent pipe shift.
1.5.3.Compaction
1. Backfill should be compacted with a compactor that approved project up to the
standard 90 % SP
2. Backfill should be compacted watertight until completely water tight
3. When the project is going to take soil samples and conduct tests on compacted
material
29
4. Backfill compaction near the buildings, tools compact must be approved in
advance of the Board of Directors. The Contractor shall be responsible for
building damage caused by negligence in performing work backfill compaction
30
CHAPTER II
CONCRETE WORK
31
2.2.2. Additional Materials ( Admixture )
1. When will use the additional material, the Contractor shall submit to the Board
a letter written permission
2. Additional materials used for concrete shall be in accordance with standard
ASTM C.260 or equivalent in accordance with the instructions of Directors. The
Contractor shall conduct additional tests on the material at the request of the
Board of Directors at their own expense.
3. All costs required for additional material should have become an integral part of
the price of concrete.
2.3. Aggregate
2.3.1.Sand
1. Artificial sand is sand that is produced by the stone crusher. Natural sand is sand
obtained from river or other natural resources that may be approved by the
Board of Directors. Contractor shall notify the Board of Directors of the natural
resources / quarry, in order to obtain the approval of the Board of Directors.
The Contractor shall submit to the Board of Directors of the sand sample to be
used for quality testing conducted. The contractor should obtain all necessary
permits and pay the liability for the return of materials.
2. The sand used should be clean, free from lumps of clay, rock, organic matter and
alkali and other materials that can damage the quality of the concrete. Total
percentage of all sorts of materials that can damage should not be more than 2
%.
3. All sand used is sand with a maximum grain size of 5 mm and fineness modulus
between 2.3 -2.8 if investigated with standard filters for the concrete ( according
PBI-1971) or with the following conditions:
32
Sieve No.
Disadvantaged Percentage Sieve
(U.S. Standard)
4 0 - 15
8 6 - 15
16 10 - 25
30 10 - 30
50 15 - 35
100 12 - 20
pan 3-7
2.3.2.Coarse aggregates
1. Coarse aggregate should be clean and free of delicate parts such as mud, dust
and other particles are soft, alkali and organic matter or substance which may
impair the quality of concrete in large numbers.
2. Coarse aggregate should be well graded with a grain size between 5-40 mm or
according to the instructions of Directors. Aggregate coarse grains have a
fineness modulus between 6 to 7.5 mm , or when probed with a standard sieve
shall be in accordance with Indonesian standards for concrete PBI - 1971 (NI - 2)
3. Stone broken stone used is derived from the rock or large stone and trash -
grade quartz has a specific gravity of 2.4 with a minimum compressive strength
shall not be less than 400 kg/cm2.
4. Broken stones used after abrasion test should be less 40 % of the weight of the
stone is abraded aggregates must be obtained from sources approved by the
Project and the contractor must obtain a permit and pay obligations such as
making material.
5. Aggregates shall be stockpiled in such a manner so as to avoid mixing with other
substances and separation of gradation.
2.4. Water
The water used to mix the concrete should be free of mud, oil, acids, ingredients,
salt and other impurities that can damage amounts. When required by the
Engineer, the Contractor should indicate the source of water used and the test of
the quality / water quality. All costs incurred by the Contractor for the purpose of
33
procuring water quality testing should already be included in the bid price per cubic
meter of concrete volume
34
with :
σ
σ ' bm=∑
S= √ ∑ ( σ ' b−σ ' bm)2 n
n−1
To prevent the concrete is too thick or too thin, it is recommended to use the
following values Slump:
Slump (cm)
Type of work
Maximum Minimum
Walls, foundation and foundation plates soles 12,5 5,0
The foundation is not reinforced soles, Kaison and
9,0 2,5
underground construction
Plates, beams, columns and walls 15,0 7,5
35
concrete according to the class. In the test mix, the Contractor shall make each of
the three ( 3 ) cylinder object to be tested at 3 days of age 28 days .
If it turns out from stress test results do not meet, then the Contractor shall
dismantle the repair mix / adukannya at his own expense . All were issued by the
Contractor relating to this work should have been taken into account in the bid
price per cubic meter of concrete volume.
36
2.5.5.Stirring and Transportation
1. The Contractor shall mix concrete with a good stirrer is " Batch mixers " or "
portable concrete mixer " with a capacity corresponding to the size of the job .
Mixer should be able to stir / mix all the ingredients into the mixture evenly and
at penuangannya separation does not occur .
2. Mixers should be equipped with measuring instruments and regulatory careful
of any material included .
3. Sequence insert materials into the mixer as well as a long time should be
knowing of stirring.
4. Not allowed to stir in greater numbers in order to increase the viscosity of water
could last a long time
5. In making concrete mixture is allowed to use Truck Mixer and must be approved
by the Board of Directors . Truck Mixer must be of type " Revolving Drum " , a
meeting of water and must be equipped with the tools to accurately measure
the amount of water .
6. Truck Mixer and agitator must be operated within the limits of capacity and the
speed of rotation defined by the appliance manufacturer . At the time of use "
Concrete Mixer " then filling the concrete material must be stirred so that when
poured into the reference and the sampling time ( sampling ), no separation
(segregation ) .
7. Contractor shall prepare equipment and materials are adequate and sufficient
for the process of mixing
8. Transportation , stirring concrete from the batch to the foundry to be made in
the manner prescribed Directors , and guaranteed no separation of mortar
materials
9. Transport of concrete mixture should be smooth so there is no striking
difference between the binding between tefah casted concrete to be cast with.
Transportation equipment such as concrete mix , agitators , conveyor belt truck,
sloping gutters can only be done with the approval of the Board of Directors.
10. The concrete had to be casted within 1-2 hours after mixing with water starts. If
necessary any longer period of time because the process of transporting the
binding of inhibitors must be added as per the instructions of Directors .
37
2.6. Concrete casting
2.6.1.General
Concrete casting can not be initiated before the concrete mold / reference,
reinforcement and the parts that should be embedded completely installed and has
been inspected and approved by the Board of Directors. Unless otherwise
determined by the Board of Directors , the Contractor is not justified to casting in a
puddle of water and the flow of water or in rainy conditions . When required by the
Engineer, the Contractor shall provide a set or more means of communication
between the stirring places and the concrete casting. There is no specific payment
for the procurement, maintenance of communication tools mentioned above.
2.6.3.Temperature
Temperature of concrete when cast / cast should not be more than 32 ° C and
should not be less than 4.5 oC . When the concrete temperature exceeds 32 ° C as
determined by the Board of Directors , the Contractor shall take such measures to
cool the cooling aggregate / water flush.
2.6.4.Casting In Water
Casting concrete unenforceable under water unless specified otherwise by the strict
supervision . The addition of the volume of cement ( PC ) is needed in this work so
that the water cement factor should not be bigger 0.47 . Slump value happens to be
below 10 cm with casting is done according to the method recommended by the
Board of Directors to ensure consistency and quality
38
2.6.5.Casting and Compaction
1. Concrete can only be casted on the Board of Directors of time there place of
work and the Contractor shall give proper notice of the purpose of casting it.
2. Concrete should be poured into the reference as soon as possible and in a
manner such that the material does not cause separation or loss of slump.
3. High falls casting should not be more than 1 ( one ) meter to avoid splitting up
the ingredients. Excessive separation as concrete dropped from a height large
enough or hit the benchmark or reinforcement is not allowed. The contractor
shall provide the launcher fell good to control and restrain the fall of the
concrete.
4. Concrete is being poured concrete in approximately horizontal layers, should
not happen cavities and should cover the entire surface of reference.
5. To prevent voids in the concrete, the concrete should be compacted during
casting penggetaran manner using a mechanical vibrator ( Vibrator ) .
6. Rework mix concrete equipment for sale are not permitted. For hardened
concrete so it is difficult to cast, should be discarded and no payment calculation
7. At each casting ( Concrete Placing ) to be held inspection " Slump " and making
cube ( cylinder sample ) for checking compressive strength ( compression test)
at age : 3 days , 7 days and 28 days , respectively 3 ( three ) pieces
2.6.6.Improvement
1. When after the demolition of a few concrete references found not in
accordance with the form of images, or deviate from the size or elevation as in
the picture or surfaces are damaged, then the Contractor as directed by the
Board of Directors shall fix the financing Contractor.
2. Concrete repair work must be carried out immediately after the reference
dismantled
3. Places or parts repaired, must be peeled, fully constrained, and filled with
approved filler to the brim / meeting.
39
2. Completion and refinement of the results of the work to be done as per drawing
plans unless otherwise determined by the Board of Directors
3. Can be used for improvement of cement and sand mixing better quality of
concrete mix .
4. (a) The surface irregularities are formed as a result of the casting should not
exceed the length of 1.5 m.
(b) On the surfaces to be covered with soil , do not need treatment except for
improvements and corrections decline exceeds 2.5 cm.
(c) For all the other molded surfaces, changes suddenly should not exceed 10
mm .
(d) References to the exposed surface ( exposed ) to view or for the channels to
be done as expeditiously as possible and with great skill and should be
strong. Surface, which should not exhibit visible cracks, convex or straight.
5. (a) The surfaces are formed that will be closed with urugan must be leveled in
order to get a uniform surface.
(b) Surface - exposed surfaces with a view to a view or drain water should be
enhanced with tools of hard metal. In places or parts for pedestrian or
vehicular traffic should be refined with a broom stick . The transition surface
should not be more than 7 mm and should not abruptly .
6. Surfaces that are open and unaffected by the weather should be given the slope
for drainage
Concrete should be protected from heavy rain during the twelve (12 ) hours, the
water flow for 14 (fourteen ) days and sunburn for 3 ( three ) days after casting.
2.8.2.Treatment With Water
Concrete should be watered regularly until the age of 21 days after casting . To keep
the humidity can be done by closing the entire surface of the concrete with a sack ,
carpet or sand in a sack which is always soaked with water .
40
2.8.3.Treatment With Steam
When these treatments are used by manufacturers of precast concrete then
Contractor shall notify the Board of Directors, which includes the treatment
process, equipment and materials used to obtain consent.
41
g. As the load of the cube apply ruined highest load indicated by the testing
plane. Aircraft examiner should not have exceeded 3 % error on each load
above 10 % of maximum capacity.
2.12. Reference
1. References / concrete form must comply with various forms, fields, boundary
limits and size of the desired concrete development results as indicated on plan
drawings or as directed by the Board of Directors.
2. Moulding can be made from metal, plywood, wood boards or other appropriate
dipasah subtle hint of Directors.
3. Moulding should be strong and sturdy to support the load of concrete and
mechanically penggetaran during casting.
4. Before the concrete is poured, the mold must be coated with petroleum jelly or
oil so that the concrete does not stick to the mold.
5. Concrete mold may be disassembled / opened when the concrete is already
hard enough to not damage the concrete or as directed by the Board of
Directors.
42
2. The contractor may be asked to provide a written statement by the
manufacturer about the testing of all concrete reinforcing steel approved by
the Board of Directors.
2.13.3. Installation
1. Iron rods must be installed carefully in accordance with the drawings , and
certainly not the shift by binding with wire. Framework of reinforcement
should be propped up with concrete blocks or other chicken paws in
accordance with drawings.
43
2. In every respect to the horizontal concrete steel should be used right support ,
so it will not stem decline. The contractor must make a lump of concrete
blocks in accordance with the instructions of Directors .
3. Concrete reinforcing steel for the plate ( slab ) directly above the ground must
be supported by concrete beams were first printed. Surface of the concrete
beam should be horizontal measuring approximately 7.25 cm x 10 cm .
4. The smallest distance between parallel bars should be the diameter of the
trunk is open but the distance should not be less than 1 ; 2 times the size of
the largest aggregate .
5. Thick concrete cover, in mm, shall be not less than the following:
Referencies and cotead with With references and
Part of Construction
Cement Mortar Sand "Exposes"
Slab 20 30
Beam 25 40
Walls 20 30
Coloumn 40 50
Foundation - 50
Spun Piles - 40
44
4. Open surface with no shrinkage mortar and mortar dilute should be treated for
72 hours by covering with wet burlap or wet sand or other means in
accordance with the instructions of Directors.
45
CHAPTER 3
MANSORY WORK
3.1. General
The contractor must work the works of such masonry walls, foundations, protective
cliffs and other buildings as indicated on the drawings or specified by the Board of
Directors.
In certain parts of the surface needs to be plastered masonry construction or
sepertii broadcast or included in a picture indicated by the Board of Directors. In
addition to certain places should be installed drainage holes installation together
with the time of execution of work mate.
2. Sand
Pairs must be free of sand content of the soil / sludge.
3. Cement
Cement to be used, should cement that is still good, as is required for the
concrete.
4. Water
The water used is fresh water that is clean , clear and do not contain harmful
materials.
46
3.2.2.The mixture Adhesives / species
1. Used pair with an adhesive with a mixture consisting of 1 ( one ) PC parts and 5
(five) parts of sand or other adhesives as determined by the Board of Directors .
2. Mortar should be mixed in an amount sufficient to be used immediately and all
the mortar that is not used again within 30 minutes after the water is mixed , it
should be discarded. Giving water to the mix that has been hardened with the
intent to be used again, are not allowed.
3.2.3.Implementation
1. The basis of the construction partner should be excavated and prepared as
shown in the drawings or as otherwise provided by the project.
2. All stone for couples before use should be watered / washed with water sprayed
so completely wet and clean.
3. Thick space between the stones to each other should not be more than 3 cm.
4. On the surface / field visible ( exposed ) shall be installed rock face. Which
allowed the rock face is crushed stone or rock original / blondos oval-shaped
with a diameter of 15-20 cm, the minimum thickness of 10 cm in width
broadcast between 2-3 cm. Installation must be neat, clean, free of graffiti
mortar.
5. In the section that will be covering, soil , must diberaben ( given full species ).
6. Not allowed to exceed 1 (one) meter high on the implementation of the next
one.
7. Couples are still going to continue the installation , the final surface should be
roughened , and continued to be watered before the first water until saturated.
8. If rain then implementation activities should be stopped . Couples who have not
been hard to be protected from the rain.
9. For the construction of the foundation that is not submerged in water , the base
pairs must dialas urug sand 10 cm thick and compacted.
10. Implementation of masonry construction dilatation and other construction parts
where required shape or surface conditions and other special, should use
references (mold) which was approved by the Board of Directors
47
CHAPTER 4
4.1 Description
This work consists of complete precast concrete piles and is put up in accordance
with these specifications and in accordance with the requirements of the Drawings
or anywhere in the Contract Documents.
4.2 Materials
4.2.1.General
Precast reinforced concrete piles must be made according to the picture detail, with
quality concrete quality K 500 is mixed and cast in accordance with the provisions of
Chapter II of this Specification (Concrete Works). Steel reinforcement shall comply
with Chapter II of this specification. Reinforcement rods holding the rod should be
intact, and if this is not practical, separate trunks can be connected with an
approved method Supervisory Consultant. Each stake should be straight so that the
line that stretched from end to end on each surface should be no more than 1/1000
of a long pole surface at any point.
4.2.2.Formwork
Molds for precast piles shall be in accordance with the general requirements for
concrete molds of these Specifications. Prints should be able to allow compaction of
concrete work. Side of the mold can be unloaded at any time no later than 24 hours
after completion of concrete placement. But the stake should remain supported for
at least 7 days and should not get the pressures before the age of 21 days, or as to
which the provisions of the Supervision Consultant based strength test results.
4.2.3.Reinforcement
Reinforcement shall comply with the provisions of Chapter II of this specification
and installed in accordance with the provisions of the Picture.
48
4.2.4.Casting
Piles should be casted / molded in a horizontal position. Pouring the concrete shall
be such that the pile does not contain air cavities or other damage.
4.2.5.Finishing
When removed from the mold, the stake must have a flat surface and a smooth,
flawless, and in accordance with the size shown in the picture.
4.2.6.Curing
Concrete piles should be covered with wet burlap immediately after pouring, and
must remain wet for at least 7 days.
4.2.7.Handling
At the time of lifting or transporting precast piles, the Contractor shall provide steel
ropes and other equipment necessary to prevent the concrete pile bent or cracked.
Concrete piles should not be removed by means other than strung with steel ropes
attached to the appointment of the hole, where the position must be submitted and
approved by the Supervisory Consultant. Piles damaged in removal or erection must
be replaced. Concrete piles should always be handled with care to prevent damage.
Piles should not be planted before reaching the age of 28 days from casting, or
according to the provisions of the Supervision Consultant based on test results.
49
4.3.1.Preparation for Piling
1. Cover the pile head - Head of the concrete piles, because it is likely damaged
when planted, shall be protected with an approved cover and fitted pads, as
well install when printing with wooden beams swivel seat. Pile head should not
be held to prevent hard time turning piles anchored.
2. On the twelfth (trillionth of twelve) of the module precast pile
3. Splicing of piles - The piles may be used only intact. Spliced pile should not be
used.
4.3.2.Pilling
1. General - Marking place stakes must be completed before erection begins.
Marking the point where each pile must be completed and approved no later
than 8 hours before work begins on the fence. All points, lines and where
planting should be kept secure and not compromised before the work is
completed
Piles should be planted right into position and anchored along the lines shown in
the image is determined by the Consultant or Supervisor. Sloping pile or not in
accordance with the position specified by the command Supervisory Consultant
shall be revoked and planted again until the line and position correctly. Piles
damaged because of the way the erection is not correct, or the location is not
right, or below the specified image elevation or by Consultant Supervisor, must
be fixed with one of the following methods approved by the Supervisory
Consultants for a particular pile, the Contractor's own expense.
- Piles must be repealed and replaced with a new one and, if necessary,
longer. Pile holes are revoked packed with non-plastic materials prior to
erection again, or
- Piles are to be planted near the second pile incorrectly installed. When
considered good, the Contractor shall be responsible for the additional costs
to reorganize the group pile or pile cap.
All piles were driven to the top of the pile due to the erection of other
neighboring or due to other causes staked again.
50
2. Batter Piles - Pillar of batters must install stake according to the slope as shown
in Fig. Pipe / framework stake tool used for erection must have a guiding tool
and can be adjusted to the desired angle.
When the pile should be implanted under the guiding tool, the connection must
be provided a guiding tool (extension leads), unless otherwise permitted the use
of ancillary Supervisory Consultant.
3. Piling Equipment - Before the erection done, the Contractor shall submit to the
Supervisory Consultant, details of athletic equipment piling and piling work
execution method in question. All piles must be given cover (caps) for
equipment when planted in accordance with the above. For certain types of
piles, should be provided at the rotating anvil mandrel or other means, in
accordance with the requirements in order to be anchored piles without
damage.
Piles must be anchored by means of diesel hammer, steam or air hammer with a
combination of water jets or gravity hammer.
When using a diesel hammer, the hammer should be calibrated with a load test.
Building and equipment provided for the air hammer and hammer steam shall
have sufficient capacity to maintain the pressure, in working condition, in a
manner in accordance with the terms of the manufacturer.
Tank or boiler should be equipped with an accurate pressure gauge, and also
gauges at the inlet to the hammer.
When using the gravity hammer, hammer fall distance should not be more than
2.5 m and weight of the hammer should not be less than half the weight of the
pile. Imposition must hammer pile regularly so that no damage.
4. Piling - Pole stake should be a buffer on the line and position the guiding tool for
implanted. Guidance Tool erection stake not to restrict the movement of the
hammer, but must be solidly in position to hold the poles at the time planted
with through the water, guiding tool must have sufficient length so that no
longer need an advocate, and must be such that it allows the placement of piles
hitter appropriately
51
If according to the Supervisory Consultant, jets of water (water Jets) is required,
the amount of transmit power tools and spray nozzle volume and pressure
should be enough to get rid of the material adjacent to the erection. This tool
should always have a pressure of at least 7 kg/cm2 in both syringe nozzle.
Before achieved penetration pole is specified, then the spray should be
discontinued and poles should be planted with a hammer until the end of
suppression phase.
Supervisory Consultant shall keep a detailed record of the piling and pole
erection contractor shall provide all assistance entirely. Notes include: The
number of piles, position, type, length, date of erection, long protrusions
(footing), the number of strokes in the final suppression, energy collider at bat,
cutting length (cut-off), and the long end (final pay-lengths) .
5. Carrying value - must be anchored to a stake pole carrying value is not less than
that shown in the image. Supervisors must determine emphasis Consultant and
Contractor must be staked poles each pole to comply with that. But when the
Supervisory Consultant considers carrying the desired value has not been
reached, he can give the order to fix it as described in paragraph (3) (b) (i) of this
section. When the pile was broken through no fault of the Contractor, then
either the first pile or replacement should be measured and paid for under this
article.
6. Cut-off - Pole concrete piles should be cut at a certain elevation that extends to
a protective cover (cap) or footing as shown in the picture.
Unless otherwise specified, the length of the pile pieces belongs to the
Contractor and shall be disposed of outside the government-owned land and
beyond the reach of sight from the road, to approve the Supervisor Consultant.
52
4.3.3.Concrete Piles Testing
1. Loading procedure
Experiments vertical load must comply with the following requirements:
Loading experiment 4 (four) cycles to the pole with axial compressive load in
accordance with ASTM D-1143-81.
Loading procedure
Step Cycle load in% of the length of detention workload burden
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
53
26
27
28 0
25
50 Cycle 1
25
0
50
75
100 Cycle 2
75
50
0
50
100
125
150 Cycle 3
125
100
50
0
50
100
150
175
200 Cycle 4
150
100
50
0
a. Load was held for at least 1 hour and up to settlement <0.25 mm per hour
(max. 2 hours). A hour 20 minutes 20 minutes 20 minutes 20 minutes 20
54
minutes AA 20 min 20 min 20 min 20 min 20 min AA 20 minutes 20 minutes
20 minutes 20 minutes 20 minutes A
b. load held for min. 12 hours, if after 12 hours of settlement that occurred>
0.25 mm per hour, then held for max load. 24 hours.
1 hour
1 hour
1 hour
24 hour
If a failure occurs before reaching 200% of the load plan, then the burden should
be lowered slowly and carefully with a level of no more than 20% of the
workload per minute to achieve a reduction in <0.25 mm per hour. Then follow
the step B until the end of the procedure.
55
12 hours, after 12 hours when the upward movement of the pole is> 0:25 mm
per hour, then the load was held for 24 hours
1 hour
1 hour
1 hour
1 hour
3. Observation Procedure
a. Imposition trial Vertical reading is done as follows :
- Before and after the addition of load
- Before and after reduction in load
- Every 10 minutes
- At 200% load loading plan, the reading is done as follows:
Every 10 minutes during the first 2 hours
Then every half hour for 10 hours.
Furthermore, every 1 hour.
- At the end load (0% load plan), the reading is done as follows :
Every 1 hour for the first 4 hours
Every 2 hours thereafter up to 8 hours.
Furthermore, every 4 hours.
b. The experiment was performed as follows Imposition Lateral load:
- Before and after the addition of load
- Before and after reduction in load
- Every 5 minutes
- At 200% load loading plan, readings were taken every 10 minutes:
56
d. Note imposition covering :
- The date of trial
- Reading time
- Load experiment
- Dial gauge readings, etc.
e. Graph load-settlement
- Graph load-time
- Graph time-settlement
f. Conclusions from the trial
57
1. scope of the experiment :
Experiments piles:
a. All the experiments on poles used to be done with the pile integrity test
b. For masts are connected, each part must be tested before connecting the
pole and as soon as one piece poles are put up as well as lateral and tensile
experiments.
c. If there is a part (segment) of the pole is found to be cracked at any stage of
the experiment above, cracked or damaged parts should be replaced with
the intact (still good) and re-tested in accordance with the above procedure.
2. Test equipment.
a. Experiments integrity must be done using equipment to acquire data
digitally.
b. Signal conditioning and power supply should have a very high ability to noise
ratio so as not to interfere with the signal.
c. Data must be stored so that the advanced or additional wave analysis can be
performed.
d. The data should be read in place / field can at least evaluate the quality of
the data obtained preliminary
3. Trial preparation:
a. Experiments on the integrity of any pole can be done at least 7 (seven) days
after the poles are put up.
b. For the placement of fixtures for trial / testing on pile head, pile head should
be clean, free from water, concrete is chipped and ready for trial purposes.
58
d. If the appearance of the pole tip or doubt, the pole tip should be cut further
and re-tested.
e. Full details of the conditions of soil, pile dimensions and construction
methods should be given to specialist companies when required to interpret
the results of experiments.
5. Reporting :
a. For each pole is tested, the report should include also:
- Deviation of the data from the time average velocity (average velocity vs.
time records amplified).
- Conclusion of the integrity of each pole is tested.
b. The final report must be submitted to the Engineer within 10 days after the
trial is completed.
4.3.4.Method of Measurement
59
Supervisory Consultant, which later turned out to be appropriate, or damaged
before completion of the Contract, in storage, or at the time of removal or
erection, and the supervisor was ordered to be demolished or relocated from
work site or discarded. If the Contractor makes concrete pile reinforcement the
whole length of the rod length to be cut because of the way, should not be
measured for payment
2. Pilling
The number of precast reinforced concrete piles is planted; to be paid is the
amount of linear feet of piles calculated, measured from end to end pieces. The
length of paid install satisfactory pile should be measured from the tip to cutting
as shown in the drawings or written instructions from the Supervisory
Consultant. The length of the remaining pieces should not be measured for
payment
3. Testing
The number of piles tested, to be paid is the amount of linear feet of pile testing
are completed and approved, outside and inside the foundation.
4.3.5.Basis of Payment
The work is measured above shall be paid according to the Contract Unit Price per
linear meter for eye payment listed below. Price and payment is full compensation
for all material, including reinforcement amplifier and shoes, appliances, spraying,
cutting, welding, coupling, and all tools, drill, crane, kettle (boiler), a hammer,
spraying, labor, and equipment as well as other incidental work.
Payment for pile testing, conducted according to the number of meter poles
supplied and planted with the specified size. When this test piles in the foundation
united, there is no additional payment, other than just to pile testing. There is no
payment for the stake which are put in the wrong, damaged, not whether or not
approved or for any repair costs incurred for the fence contractor.
60
Payment Currency Name Measurement Unit
61
CHAPTER 5
WATERPROOFING WORK
5.3. Materials
1. Waterproofing Integral
- Is an integral waterproofing waterproofing mixed with the concrete
implementation in accordance with the provisions of the manufacturer.
- Waterproofing integtral used in ground water tank, STP Sewage Treatment
Plant), septic tanks and other parts in accordance with the plan drawings.
- Standard quality is the production of KIM (Kryton Integral Membrane) ex
Canada, or equivalent
62
- Elastometric Waterproofing Coating (Exposed) is a waterproofing membrane
that is implemented with the coating system, resistant to UV (ultra violet),
with no protective screed (exposed).
- Elastometric Waterproofing Coating is used on the small canopy-canopy
above the window which is also used as a place of laying the outdoor air
conditioning unit.
- Quality standards is the production of type SHELL DURAKOTE Flinkote
COLOURFLEX, or equivalent
3. Waterproofing Elastometric Coating (Non Exposed)
- Elastometric Waterproofing Coating (Non-Exposed) is a waterproofing
membrane that is implemented with the coating system, but not resistant to
ultraviolet light (UV), so it should be protective (screed) + wiremesh
- This type of waterproofing used in the concrete slab roof, restrooms, janitor,
as well as other parts of the plan in accordance with the drawings.
- Quality standards is the production of type SHELL DURAKOTE Flinkote
ULTRA, or equivalent
4. Water Proofing Materials Requirements For Frame / Kosen and Glass
Connection:
- To the exterior is S - Dine Polysulfide caulking and sealants 4200 or
equivalent and approved by the Supervisory Consultant.
- Material is not to be smoked and thick sealant that seem to be at least 3
mm.
- Materials for cleaning. Installation as Xilol, Toluene or equivalent Trustees
approved consultants.
- Use neoprene rubber with a hardness of 90 ° or more to the material setting
blocks for glass holder with size:
Length : (25 x wide glass in m2) mm
Width : (thick glass + 5) mm
Thickness : 6 until 12 mm
- Glass used for the connection of high modulus silicone sealant acetate or
equal and approved by the Supervisory Consultant..
63
5.4. Sample of Materials
- Contractor shall submit sample materials, brochures and full factory warranty of
at least 10 (ten) years.
- Examples of the materials used must be submitted to the Supervision
Consultant for approval of the Supervisory Consultant.
- Decision types of materials, colors, textures and products will be taken by the
Supervisory Consultant and will be communicated to the Contractor for not
more than 7 (seven) calendar days after the submission of the examples of such
materials.
Where appropriate, the Contractor shall make a "mock up" before starting
work / installed
5.5. Implementation
- All material must be shown prior to the Supervisory done to get approval,
complete with terms / conditions of the factory. The materials that are not
approved must be replaced at the expense of the Contractor
- If deemed necessary to hold exchange/replacement, the replacement materials
must be approved by the Supervision Consultant examples submitted by the
Contractor.
- Before work begins on a surface, the surface must be clean , the process must
be approved by the Supervisory Consultant. Peils and size should match the
image.
- Ways of implementing the work should follow the instructions and conditions of
the factory and at the direction of Supervisory Consultant.
- The contractor is not allowed starting work at a place where there is disorder /
difference on the ground, before the abnormality is resolved.
- Contractor must pay attention and keep a job related to other work , if there is
damage due to negligence, then the Contractor shall replace at no additional
cost.
- Implementation of the installation should be done by experienced specialists
( official applicator of the product ) and must first apply " method of execution "
in accordance with the manufacturer's specifications for approval Supervisor
Consultant.
64
- Waterproofing concrete surfaces which will be installed must meet the
following requirements :
Smooth and flat free from sharp protrusions and cavities . Clean of any dirt ,
dust, small rocks and oils .
Concrete must be aged a minimum of 7 ( seven ) days , and in dry conditions
(no water is visible on the surface of the concrete ) .
- "Corner Detail" on each horizontal plane and the vertical line should be " filler "
cement mortar, and the overlap in accordance with the standard detail drawing
of the plant .
- Joint on the whole "joint construction" and "expansion joint" should be
waterstop.
- Mounting on a horizontal plane must be installed in accordance with the slope
of the surface field, from the "low point" to "high point". To be installed
vertically elongated vertical field with a maximum length of 2.5 m. At each
connection overlap, both in the horizontal and vertical plane should be given a
booster mastic. Overlap minimum 50 cm vertical field.
- Flood tests, should be performed with a minimum height of 5 cm of water and
minimum of 24 hours
- "Protection", waterproofing (non-exposed) as soon as possible should be
protected by using Service Protection Board or screeds Protection with wire
mesh with minimum 25 mm thick , brick wall or with a partner.
- Work screed and wire mesh or brick installation should be performed by
applicator waterproofing itself. If the contractor wants to carry out work around
it, at the time of implementation must be supervised by the Supervisor of the
applicator to make sure there are no sharp objects that can damage the
waterproofing layer
- All screed protection should be given to the size of the grid layer wire net <
20mm and a diameter of 1.0 mm. Protection screed should be made into
segmental plates with a maximum size of 3.0mx 3.0m. Deltas of which must be
filled with sealant
Tilt / sloping screed protection should be arranged so that all point to the
exhaust system planned by the MEP . Implementing must coordinate with the
Supervisor in the field.
65
After installation of all screed protection, it must be held once again test by
soaking all the parts that have been in the waterproofing with water for 2x24
hours
- Implementation of the main structure must perform dewatering during
installation of waterproofing work in progress and if necessary should continue
to do this day and night
66