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Gage R&R

The document presents a detailed measurement report on repeatability and reproducibility (R&R) analysis for various operators and trials. It includes average measurements, ranges, and calculations for equipment variation, appraiser variation, and total variation. Additionally, it provides percentage process variation metrics for equipment, appraiser, R&R, and part variation.

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0% found this document useful (0 votes)
113 views5 pages

Gage R&R

The document presents a detailed measurement report on repeatability and reproducibility (R&R) analysis for various operators and trials. It includes average measurements, ranges, and calculations for equipment variation, appraiser variation, and total variation. Additionally, it provides percentage process variation metrics for equipment, appraiser, R&R, and part variation.

Uploaded by

mecell_565535961
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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R&R DATASHEET

PART
OPERATOR TRIAL No.
1 2 3 4 5 6 7
1 87 127 107 116 76 126 121
Carlos 2 88 126 106 115 77 125 120
3
AVERAGE 87.5 126.5 106.5 115.5 76.5 125.5 120.5
RANGE 1 1 1 1 1 1 1

PART
OPERATOR TRIAL No.
1 2 3 4 5 6 7
1 78 128 105 105 74 129 121
Todd 2 77 129 104 106 73 128 121
3
AVERAGE 77.5 128.5 104.5 105.5 73.5 128.5 121
RANGE 1 1 1 1 1 1 0

PART
OPERATOR TRIAL No.
1 2 3 4 5 6 7
1 80 126 103 103 66 129 118
Sandra 2 81 125 104 104 65 130 119
3
AVERAGE 80.5 125.5 103.5 103.5 65.5 129.5 118.5
RANGE 1 1 1 1 1 1 1

PART AVG 81.83 126.83 104.83 108.17 71.83 127.83 120

𝑅=├ [𝑅_𝑎+𝑅_𝑏+𝑅_𝑐 ]┤|3


Xdiff = Max X - Min X

MEASUREMENT REPORT
MEASUREMENT UNIT ANALYSIS % PROCESS VAR
REPEATIBILITY - EQUIPMENT VARIATION
R= 0.93333333
K1= 3.05 %EV = [EV/TV]*100
EV = R X K1
2.84666667

REPRODUCIBILITY - APPRAISER VARIATION (EV)


%AV = [AV/TV]*100
X diff = 5.7 n= No of Parts 10
K2= 2.7 r= No of Trials 2
AV = Sqrt of [(X diff X K2)²-(EV²/nr)]
15.37683

REPEATIBILITY & REPRODUCIBILITY (R&R)

R&R = Sqrt of (EV² + AV²) %R&R = [R&R/TV]*100


15.63811

PART VARIATION (PV)

Rp= 56 K3= 1.62 %PV = [PV/TV]*100

PV= Rp X K3
= 90.72

TOTAL VARIATION (TV)

TV = Sqrt (R&R² + PV²)


92.05796
T

AVERAGE
CONSTANT SHEET (COPY AND PAST
8 9 10
108 126 91 TRIAL K1

107 125 92 2 4.56


3 3.05
107.5 125.5 91.5 Xa= 108.3
1 1 1 Ra= 1

AVERAGE
8 9 10
106 132 109
107 133 108

106.5 132.5 108.5 Xb= 108.65


1 1 1 Rb= 0.9

AVERAGE
8 9 10
99 124 79
100 125 79

99.5 124.5 79 Xc= 102.95


1 1 0 Rc= 0.9

104.5 127.5 93 Rp = 56

=├ [𝑅_𝑎+𝑅_𝑏+𝑅_𝑐 ]┤|3
R= 0.93
X diff = 5.7
Xdiff = Max X - Min X

% PROCESS VARIATION

%EV = [EV/TV]*100
3.092255

%AV = [AV/TV]*100
16.70342

%R&R = [R&R/TV]*100
16.98724

%PV = [PV/TV]*100
98.54661
NT SHEET (COPY AND PASTE FRLOM THE TABLE)

OPERATOR K2 PART K3

2 3.65 2 3.65
3 2.7 3 2.70
4 2.30
5 2.08
6 1.93
7 1.82
8 1.74
9 1.67
10 1.62

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