Chemistry Module 2
Chemistry Module 2
Polymers: Introduction, Molecular weight - Number average, Weight average and numerical problems.
Conducting polymers – synthesis and conducting mechanism of polyacetylene.
Biodegradable Polymers -Synthesis, properties and applications of polyglycolic acid and polylactic acid
Nanomaterials: Introduction, size dependent properties (surface area, optical, thermal and Electrical) synthesis of
nanomaterials-Top down and bottom-up approaches. Bottom up: sol gel process, precipitation and chemical vapour
deposition. Nanoscale materials (Graphene, carbon nanotubes and fullerenes) and their applications.
Liquid crystals (LC’s): - Introduction, classification, properties and application in Liquid Crystal Displays
(LCD’s). Properties and application of Organic Light Emitting Diodes (OLED’s), and Quantum Light emitting
diodes (QLED’s).
Perovskite Materials: Introduction, properties and applications in optoelectronic devices.
Conductors are materials that allow electric charges to move freely through them, while
insulators are materials that do not allow electric charges to move easily through them.
The behaviour of conductors and insulators lies in the arrangement of the atoms and electrons in the
material. In a conductor, the outermost electrons of the atoms are loosely bound and can easily move
from one atom to another when an electric field is applied. In contrast, in an insulator, the outermost
electrons of the atoms are tightly bound and cannot move easily, which prevents the flow of electric
current.
Semiconductors
A semiconductor is a material that has electrical conductivity intermediate to that of a
conductor and an insulator. This means that semiconductors can control the flow of electricity in a
controlled manner, which makes them essential components in modern electronics.
The most common type of semiconductor is silicon, which is used to make transistors,
diodes, and other electronic devices.
The electrical conductivity of silicon can be controlled by adding small amounts of
impurities such as boron or phosphorus to form a material known as doped silicon. Doping creates
regions of excess electrons (n-type) or holes (p-type) in the silicon crystal, which can be used to
create electrical junctions.
Semiconductors have several key properties that make them useful in electronic devices.
They have a relatively low thermal conductivity, which makes it possible to heat small
regions of the material without affecting the rest of the device.
They are capable of withstanding high temperatures, which makes them useful in high-
temperature environments.
They can be easily processed and manufactured into a variety of shapes and sizes, which
makes them suitable for a wide range of applications.
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Silicon for Semiconductor applications
Production of Silicon by Union Carbide Process:
Schematic representation of Union Carbide Process:
It is method of crystal growth used to obtain single crystals. The Czochralski process (Cz) is
also known as “crystal pulling” or “pulling from the melt”. It is a process of growing a single
crystal from the melt of the compound on a seed crystal.
Pure silicon is taken in a quartz’s chamber and heated using RF power source in an
atmosphere.
Properly orientated single crystal of Si attached to a puller rod is lowered in to a melt. The
rod is slowly rotated and simultaneously pulled out. As the melt is pulled out, it solidifies and has
the same orientation and crystal structure as that of the seed.
Components
1. Furnace: It includes fused silicon crucible (SiO2), a graphite susceptor or pulling rod, a
rotation mechanism (clockwise), heating element and power supply.
2. A crystal pulling mechanism: It includes a seed holder and a rotation mechanism in the
counter clockwise direction.
3. Ambient control: It is very important in growth system that there must not be any oxygen
inside the system. The graphite susceptor and graphite heater will react with oxygen to
form CO2 which should not react with Si. Therefore, oxygen should be removed completely
from the chamber and is filled with Argon. It includes gas source, a flow control & an
exhaust system.
4. Control system: A puller has microprocessor-based control system to control the process
parameters such as temperatures, crystal diameter, pull rate & rotation speed.
Working
1. Pieces of EGS (Electronic Grade Silicon) are placed in crucible along with a small amount
of doped silicon & melted. The melt temperature is stabilized at just above the silicon
melting point (14170C)
2. A small single crystal seed suitably oriented is attached to the puller rod and is suspended
over the crucible.
3. For growth the seed is lowered into the melt until its end is molten.
4. It is now slowly withdrawn resulting in a single crystal which grows by progressive fusing
at the liquid – solid interface.
5. The crystal orientation of the seed will determine the orientation of the resulting pulled
crystal.
6. the chamber is filled with inert gas and dopant gas. The amount of dopant placed in a
crucible will determine the doping concentration in the resulting crystal.
7. The silicon atoms from the melt bond to the atoms in the seed, lattice plane by lattice plane
forming a single crystal as the seed is pulled upwards.
8. The diameter is controlled by the pull rate. Fast pulling results in smaller diameter crystal.
9. The seed & crucible are rotated in opposite direction to promote more uniform growth.
Advantages:
1. When extremely high purity silicon is required the growth technique of choice is float-zone
method.
2. There is no need for a crucible and so there is lower melt contamination, especially oxygen
and carbon which cannot be avoided in CZ crystal growth.
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Polymers
Polymer is defined as a macromolecule formed by the repeated linking of several simple units
(monomers) through covalent bonds.
The properties of polymers are different from that of the monomers from which it is formed.
Polymers have high molecular weight (Ranging from 10,000 to 1,00,000). The chemical
process by which monomers are converted in to polymers is known as polymerization. To
convert monomer in to polymer, small quantity of chemicals known as initiators are needed.
Temperature and pressure should be maintained.
= ∑niMi
∑ni
Biodegradable polymers
Biodegradable polymers are the polymers which get degraded into simpler molecules like
carbon dioxide, water, nitrogen, etc under aerobic or anaerobic environment by the action of
microorganisms or enzymes
Examples for biodegradable polymers
a. Polyglycolic acid
b. Polylactic acid
Synthesis:
Polyglycolic acid is synthesized from the polymerization of an oligomer formed from the
polycondensation of glycolic acid
Properties
It has excellent biodegradability
Tg is in between 35-40oC and melting point is 225-230oC
It is 45-55% crystallinity and hence insoluble in water and also insoluble in almost all organic
solvent because of its high molecular weight.
Has excellent gas barrier properties.
It has high initial tensile strength and can smoothly pass-through tissues.
Applications:
As Suture threads:
One of the novel applications of PGA is its use as a suture thread in medical field because of
its high initial tensile strength, its ability to smoothly pass through the tissues and its natural
biodegradability. The PGA coated by N-laurin and L-lysine multifilaments are extremely
smooth, soft and safe for knotting. It is naturally degraded in the body by hydrolysis and
absorbed as monomers.
High molecular weight PGA is used in food packaging applications.
Used as an interlayer between layers of polyethylene terephthalate to provide improved
protection for perishable foods, carbonated beverages and foods that lose freshness on
prolonged exposure to air.
Polylactic acid
PLA is also a biodegradable polymer.
Synthesis.
PLA is synthesized by direct condensation of lactic acid and also by ring opening of
lactide(LA)
Properties:
It is a semicrystalline thermoplastic in nature.
Tg is in between 60-65oC and melting point is in between 175-178oC.
It is hydrophobic in nature.
It is soluble in organic solvents.
PLA objects can be easily fabricated by injection moulding, extrusion, casting and 3D printing.
Uses:
Is extensively used in 3D printing or objects.
Used in drug delivery purposes due to its bio-compatibility and biodegradability.
Used in a large variety of consumer products such as disposable tableware, cutlery and other
kitchen applications.
Used in making compost bags and in food packaging.
In the form of fibers, it is used for netting and in disposable garments.
Nano Materials
Introduction
The term ‘nano’ comes from a Greak word meaning ‘dwarf’ or extremely small. One nano meter
is 10-9 meter, i.e., 1 nm = 10 -9 m. Any material of size (one dimensional, two Dimensional, or
three dimensional) between 1nm to100 nm is known as nano material.
Materials engineered to such a small scale are often referred to as ‘engineered nano materials’.
1. Thermal properties:
For nano materials, the atoms or molecules in solid phase possess fewer nearest neighbors
or bonds. Therefore, the number of bonds need to be broken per atom during melting is
less in nano material than in bulk material. Hence, the melting temperature and boiling
temperatures decreases.
2. Surface area:
When the material in the bulk form is divided in to nano form, the particle size decreases
and surface area increases. In a particle with 10 nm diameter only 20 percentage of all
atoms forming the surface, whereas in a particle of 1 nm diameter this figure can reach
more than 90 percentage.
Hence Nano Materials have very high surface/volume ratio compared to bulk material of
the same mass.
3. Electrical properties:
a. Electrical properties (example: conductivity) depends on the free
movements ofelectrons.
b. Any crystalline imperfections or defects increases the resistance and
decreases theconductance.
c. Surface scattering of electrons decreases its velocity of movements and
decreases theconductivity.
d. In nano scale there is very less/no imperfection or defects therefore
conductance increases very much when compared to the conductance of
its own bulk.
e. Some metal nano wires may become semiconducting, and ceramic and
magnetic nano particle become conducting.
4. Optical properties:
f. The effect of reduced size has the most profound effect on the energies of
valenceband and conduction band.
g. The energy gap between the valence band and the conduction band widens as
the particle size decreases. The optical emission and absorption occur when the
transitionof electrons occur between these two states.
h. Semiconductors and many metals show large changes in optical properties
such ascolour as a function of particle size.
i. For example: gold sphere of particle size >20 nm exhibit purple colour, 10-
20 nmsized exhibit red colour, 2-5 nm sized exhibit yellow colour.
5. Mechanical properties:
j. Imperfections in bulk materials, such as dislocations often develop internal
stressesand hence reducing the mechanical strength.
k. The smaller the cross-section of a material, the less is the probability of
findingdislocations in it, hence shows enhanced mechanical strength.
l. For example: copper is malleable and ductile as bulk copper, whereas
nano sizedcopper (below 50 nm) is considered as a super hard material.
- Sol-gel process
- Precipitation process
- Chemical Vapour Condensation process.
Sol-Gel Process:
The ‘sol’ is a colloidal solution made of solid particles dispersed in a liquid phase.
The ‘gel’ is a colloidal solution made of liquid particle dispersed in a solid phase.
In sol-gel process a sol (or precursor solution) is converted into a gel (three
dimensional polymer) and then to a solid nano material.
The sol-gel process can be characterized by a series of distinct steps like preparation
of sol (precursor solution), formation of gel phase, ageing of the gel, drying of the gel,
dehydration, and densification & decomposition.
3. Dehydration (Calcination):
During dehydration the surface-bound M-O-H groups are removed,
therebystabilizingthe gel against rehydration.
This is normally achieved by calcining at temperature upto 800°C.
4. Densification and decomposition:
On heating above 800°C, the pores of the gel network are collapsed, and
organic contaminants are volatilized, resulting in the formation of dense, stable
nano material.
By sol-gel process dense nano materials, nano material powder, and thin film
coatednano materials can be prepared.
Precursor can be solid, liquid or gas under ambient conditions, but delivered to reactor
as Vapours.
This process allows the formation of doped or multi-component nano particles by use
of multiple precursors.
Fullerenes:
Fullerenes are nano material consisting of only carbon atoms connected to each other
(closed carbon structure).
Fullerenes are made by heating of graphite in an electric arc in the presence of
inert gases such as helium or argon.
The fullerene family consists of C60, C70, C76, C84, C240, C540 and so on.
The fullerene with C60 is called Buckminsterfullerene.
A Buckminsterfullerene consist of 20 hexagons and 12 pentagons.
An Hexagon is fused with other hexagons or pentagon, but a pentagon is fused only
with hexagon.
In Buckminsterfullerene all the carbon atoms are equal and they are sp2 hybridized.
Each carbon atom forms three sigma bonds with other three carbon atoms. The
remaining electron on each carbon atom is highly delocalized, which, in turn, give
aromatic character to the molecule.
Spherical fullerenes are also called ‘Bucky balls’ in short.
Each fullerene C60 molecule can absorb more than 100 photons in a
nanosecond. Hence it is used as optics for electrophotographical imaging, optical
fibers, etc.
Each fullerene C60 molecule can absorb large number of hydrogen atoms.
Hence it is used as hydrogen storage material in batteries.
Fullerene is electron deficient and scavenge electrons and free radicals.Hence
used in rejuvenating creams.
Fullerene are strong drug adsorbents. Hence it is used as drug delivery system.
Fullerene has lubricating property. Hence they are used as dry lubricants in
coating application.
Fullerene has antiviral property. It has the ability to suppress the replication of the human
immunodeficiency virus (HIV). Hence it used in drug development.
In electronics: molecular switches, diodes, transistors, etc.
In military: optical and microwave absorption coatings to prevent aircraft and missiles
from radar detection.
Fullerenes are chemically reactive and can be added to polymers to create new
material with specific physical and mechanical properties.
Graphene
Graphene is a one-atom-thick layer of carbon atoms arranged in a hexagonal lattice.
Graphene is an allotrope (form) of carbon consisting of a single layer ofcarbon
atomsarranged in a lattice.
It is the basic structural element of many other allotropes of carbon, such
asgraphite, diamond, charcoal, carbon nanotubes and fullerenes.
Graphene has many uncommon properties. It is the strongest material
evertested, conducts heat and electricity efficiently, and is nearly
transparent.
They are densely packed. Graphene’s stability is due to its tightly packedcarbon
2
atomsand a sp orbital hybridization
Perovskite materials
Perovskite materials are a class of compounds that have a specific crystal structure called the
perovskite structure. They have the general chemical formula of ABX3 or ABO3, where
A= a large cation, such as a metal or a a mixture of metals
B = a smaller cation, such as a transition metal
X = halide and
O3 = oxygen.
Perovskite materials are not commonly found in nature. They are primarily synthesized in a
laboratory setting.
The synthesis of perovskite materials can be done through a variety of methods, such as
a. solid-state reactions
b. solution-based methods,
c. vapor deposition.
Solid state reactions: The solid-state reaction method involves heating the precursors at high
temperatures to form the perovskite structure.
Solution-based method: The most common method for synthesis of perovskite materials is
through a solution-based method, which involves mixing precursors of the A, B, and O3
components in a solvent to form a solution. The solution is then heated and/or subjected to
other conditions, such as the presence of a specific pH, to promote the formation of the
perovskite crystal structure.
In vapor deposition method, the precursors are evaporated and deposited onto a substrate,
forming the perovskite film.
Phases of matter
• Normal solids on heating changes into liquids
• Some organic solids on heating show an intermediate state termed mesophase (phase
in between that of solid and liquids)
It is important to mention that liquid crystals are sensitive to temperature, light and applied
electric fields, so their applications are usually in controlled environments.
Smetic C* phase:
Smectic C* (SmC*) liquid crystals are a type of liquid crystal that exhibits a tilted smectic
layer structure with chirality.
1. Smectic C* liquid crystals have a layered structure in which the molecules are
oriented in parallel layers.
2. The layers are tilted with respect to one another and exhibit a chiral, or helical
structure.
3. SmC* liquid crystals exhibit a variety of interesting optical and electro-optical
properties, such as optical rotation, birefringence, and the ability to respond to electric
fields.
4. They are used in a wide range of applications, including displays, optical
communication, and sensing.
5. SmC* liquid crystals are of particular interest in the development of advanced display
technologies, such as flexible displays and 3D displays.
6. They have tilted and layered orientation like in Smetic C phase but the molecules also
have helical structure as in cholesteric phase,
One of the most common applications of liquid crystals is in liquid crystal displays (LCDs)
used in electronic devices such as smartphones, televisions, and computers.
When light reaches the final layer of the crystal material its plane of polarization
will have rotated 90 degrees, and now matches the plane of the top polarizing film
hence comes out through it appearing bright.
When electric field is applied across the plates, the liquid crystal molecules untwist
and loose their property of rotating the light.
Hence the plane of the light no longer matches the angle of the top polarizable
plate.
Consequently, no light can pass through that area of the LCD, which makes that
area look dark.
Where EML = electron emissive layer, ETL = electron transporting layer, HTL = hole
transporting layer
QLEDs
QLEDs are a type of display technology that use quantum dots to produce light
In a QLED, a layer of quantum dots is sandwiched between two layers of semiconducting
material. When an electric current is applied, the quantum dots emit light of a specific color.
The color of light emitted by the quantum dots can be precisely controlled by varying the size
of the dots, allowing for a wide range of colors to be produced.
Properties:
1. QLEDs offer a wide color gamut and high color accuracy, producing bright and vivid
colors.
2. They have a high luminance and contrast ratio, making them ideal for use in bright
environments.
3. QLEDs have a long lifespan and low power consumption, making them energy-
efficient and cost-effective.
4. They can be fabricated using simple and low-cost manufacturing processes.
5. QLEDs have a narrow emission spectrum, which reduces the likelihood of color shifts
over time.
Applications:
1. QLEDs are used in a variety of devices, including televisions, computer monitors, and
mobile devices, where their high color accuracy and brightness are particularly
advantageous.
2. They are increasingly used in outdoor displays, where their high brightness and contrast
make them ideal for use in bright daylight.
3. QLEDs are used in automotive displays, where their high luminance and wide color
gamut are particularly useful.
4. They are also used in lighting applications, as they offer high efficiency and long
lifetimes.
5. QLEDs have potential applications in medical imaging, as their narrow emission
spectrum and high colour accuracy can help with accurate diagnosis.
The cost of OLED (Organic Light Emitting Diode) displays is generally higher than that of
QLED (Quantum Dot Light Emitting Diode) displays for a few reasons:
1. Manufacturing: The manufacturing process for OLED displays is more complex and
expensive than that of QLED displays. OLEDs require a substrate material and a layer
of organic material to be deposited and patterned, which involves more steps and
specialized equipment compared to the simpler process of depositing and patterning a
layer of quantum dots on a substrate for QLED displays.
2. Yield: OLED displays also have a lower yield compared to QLED displays, meaning
that more of the manufactured panels are likely to have defects that render them
unusable. This can increase the cost of production.
3. Lifespan: OLED displays have a shorter lifespan compared to QLED displays. While
the lifespan of OLED displays has improved over the years, they still have a tendency
to suffer from image burn-in and colour shifting over time, which can limit their
practical lifespan. QLED displays have a longer lifespan and are generally more
durable.
4. R&D Costs: OLED technology still requires research and development to improve and
optimize the production process and overcome issues such as image retention and
colour shifting. The ongoing investment in R&D can contribute to higher production
costs.