1.
MUD COOLING SYSTEM I
Item Specifications Remark
Plate heat exchanger 300m3
Centrifugal Pump HYSBB*6-13J 75KW
Line Pump 18.5KW
Centrifugal Blower Exd Axial Flow 5.5KW
(Air Cooling)
Temp difference of 65 Deg Centegrade
Inlet & Outlet ( If the inlet temp is 100 deg,
the outlet will be 35deg.
Cooling Tower 4000×2200×2100mm One cooling tower & 0ne
water recycling tank use.
(If you add another one
cooling tower & one water
recycling tank reserve. It
can also be used
simultaneously; it is up to
your budget).
Water Tank Capacity 12m3
Water Recycling Consume 0.5m3/h
(It consumes about 12m3 per
day in winter and 18m3 per
day in summer)
Water Tank (Vertical) 4000×2200×2100
Cooling Capacity 120-180m3/h
Total Power of the Mud 105kw/h
Cooling system.
Other Pump, Manifold, Explosion
Auxiliary Equipment Proof Electrical Lamp and
Exd Control Box, Liquid
Meter, Temperature, Etc.
2. MUD COOLING SYSTEM II
Items Specifications
Capacity 150m3/h
Ambient Temperature - 20°c +35°c
Water Temperature 32°c
External relative humidity No more than 95°c
Cooling range From 100°c to 80°c
Circulating spray water temperature 32°c
Spray pump 7.5kw(one for backup, one for use)
Ladder & handrail included
Air blower 2.2kw×4pcs
3. MUD COOLING SYSTEM III
Items Specifications
Normal flow rate 800GPM (3024LPM)
Maximum Operating Pressure 30psi (207kpa)
Maximum Fluid Density 20.8ppg (2.5SG)
Maximum Fluid Inlet Temperature 221°F (105°C)
Voltage 480VAC, 3Ø, 60Hz
Current 100 Amp
Freshwater Feed 8-10 GPM (30-38 LPM)
Freshwater Initial Fill 600-900 GPM (2270-3406 LPM)
Freshwater Loss 3-6 GPM (11-23 LPM)
Freshwater Blowdown 4-6 GPM (15-23 LPM)
Maximum TDS Levels 500 ppm
Available with optional High TS RO Unit
Freshwater Connection 1” NPT or Chicago
Drilling Fluid Volume 500-1000 gal (1,890-3,785 L) Note: varies
depending on piping
Operating Weight 36,500 lb (16,556 kg)
Drilling Fluid Connection 8in or 6in Flange
4. MUD COOLING SYSTEM
Items Specifications
Dimensions without trailer (L x W x H) 32 ft x 8 ft x 9 ft 4 in (9754 mm x 2438 mm x 2845
mm)
Dimensions with trailer (L x W x H) 48 ft x 8 ft 6in x 12 ft 4 in (14,630 mm x 2591 mm x
3759 mm)
Operating weight* 43,200 lb (19,595 kg)
Applicable muds Capable of cooling OBM or WBM systems
Mud weight range 9.0 ppg to 19.00 ppg (1.08 sg – 2.2 sg)
Optimal process range 350 gpm to 500 gpm (1300 l/m to 1800 l/m)
Inlet temperature range Up to 250°F (121°C)
Achievable outlet temperature range 100°F to 152°F (38°C to 67°C)
Ambient working temperature range 10°F to 131°F (-15°C to up to 55°C)
Power requirements < = 200 kW Economy Mode On < = 300 kW
Economy Mode Off 460 V, 3-phase, 450 A
5. MUD COOLING SYSTEM
Model Single System Dual System
Cooler Dimensions (L x W x 3804 mm x 1110 mm x 2130 6304 mm x 1110 mm x 2130
H) mm (149.8 in x 43.8 in x 83.9 mm (248.2 in x 43.8 in x 83.9
in) in)
Weight (dry) 3620 kg (7981 lb) 6670 kg (14704 lb)
Mud Filter Dimensions (L x 1530 mm x 1050 mm x 1085 1530 mm x 1050 mm x 1085
W x H) mm (60.2 in x 41.3 in x 42.7 mm (60.2 in x 41.3 in x 42.7
in) in)
Design Pressure 10 bar (145 psi) 10 bar (145 psi)
Operating Temperature 110°C (230°F) 110°C (230°F)
Max Flow rate (mud) 227 m3/h (1000 gpm) 454m³/h (2000 gpm)
Max Flow rate (sea water) 284 m3/h (1250 gpm) 568m³/h (2500 gpm)
6. MUD COOLING SYSTEM
Items Specifications
Ambient Design Temperature -10°c/90°c
Estimated Temperature Drops 70°c,80°c, 90°c
Type T W h TS20-FS 1435 (56.5”), 800 (31.5”) , 390 (15.4”)
Frame and pressure plate Carbon steel, epoxy painted
Flange connections Carbon steel Metal lined: stainless steel,
Alloy C 276, titanium Rubber lined: NBR,
EPDM.
Heat transfer plates 316/316L, 254 C-276, C-2000 Ni, Ti, TiPd.
Field gaskets NBR, EPDM, FKM, FEPM
Plate name TS20-M Single plate 4.0 (0.16)mm
PV-code, pressure (barg/psig),(°C/°F) . FS, PED, 30.0/435, 160/320
7. MUD COOLING SYSTEM
Item Specifications
Flowrate 200 m3/h [880 gpm], 250 m3/h [1100 gpm].
Inlet temperature 80°C [176°F], 10°C [50°F].
Outlettemperature 62°C [144°F], 29°C [84°F].
Maximum temperature 110°C [230°F]
Dry/op. weight 3940 kg [8690 lbs] / 4590 kg [10120 lbs].
Liquid in-/outlet 4" (seawater) -6" (mud) ANSI B-16.5 #150
flange.
Effective heat surface 55 m2[592 ft2].
Total heat exchanged 5500 kW
Maximum PHE working pressure 10 barg[145 psig]
Flowrate 110°C [230°F]
8. MUD COOLING SYSTEM
Single Module
Item Specifications
Dimensions mud cooler single skid Length 3,616 mm
Width 1,500 mm
Height 2,610 mm
Weight 3,750 kg
Dimensions Filter skid Length 1,850 mm
Width 1,100 mm
Height 1,003 mm
Weight 1,200 kg
Design Design pressure- 8 bar remove
Design temp- 130ºC
Heat transfer area- 185m²
Pressure vessel code- PED 97/23/EC
Or ASME / API
Frame- DNV 2.7-1 / 2.7-3
Materials Piping- Mild steel schedule 80
Support frame- Mild steel
Frame plates- Mild steel
Channel plates- Titanium
Connections Cooling water outlet 6ʺ or 4ʺ Ansi 150LB
Cooling water inlet 6ʺ or 4ʺ Ansi 150LB
Drilling fluid inlet 6ʺ Ansi 150LB
Drilling fluid outlet 6ʺ Ansi 150LB
Utilities Cooling water flow up to 227m3/hr (1000
gpm)
Drilling fluid flow up to 227 m³/hr (1000 gpm )
Liquid hold up volumes - mud Plate heat exchanger -366 liters
Module pipework manifold -23 liters
Filer skid -36 liters
TOTAL VOLUME -475 liters
Liquid hold up volumes – water Plate heat exchanger -366 liters
Pipework manifold -23 liters
TOTAL VOLUME -376 liters
Dual Module
Item Specifications
Dimensions mud cooler single skid Length 6,250 mm
Width 1,500 mm
Height 2,610 mm
Weight 7,500 kg
Dimensions Filter skid Length 1,850 mm
Width 1,100 mm
Height 1,003 mm
Weight 1,200 kg
Design Design pressure- 8 bar remove
Design temp -130ºC
Heat transfer area- 370m²
Pressure vessel code- PED 97/23/EC
Or ASME / API
Frame-DNV 2.7-1 / 2.7-3
Materials Piping
Mild steel schedule 80
Support frame
Mild steel
Frame plates
Mild steel
Channel plates
Titanium
Connections Cooling water outlet-6ʺ or 4ʺ Ansi 150LB
Cooling water inlet-6ʺ or 4ʺ Ansi 150LB
Drilling fluid inlet-6ʺAnsi 150LB
Drilling fluid outlet- 6ʺAnsi 150LB
Utilities Cooling water flow up to 275m³/hr
recommended flow
Drilling fluid flow up to 275m³/hr
recommended flow
Liquid holds up volumes - mud Plate heat exchanger -732 liters
Module pipework manifold -46 liters
Filer skid -86 liters
TOTAL VOLUME - 864 liters
Liquid holds up volumes – water Plate heat exchanger -732 liters
Pipework manifold -46 liters
TOTAL VOLUME - 778 liters
