SI®

THREADED INSERTS
FOR PLASTICS

SI® brand inserts employ press-in,

molded-in, or heat/ultrasonic installation
methods to provide strong, reusable,
permanent threads in plastic.
 SI® Inserts For Plastics

SI® brand inserts employ press-in, molded-in, or heat/ultrasonic installation

methods to provide strong, reusable, permanent threads in plastic.

• SI® inserts are typically specified in applications where strong, durable metal threads are required in plastic material, especially
where frequent assembly and disassembly of the unit for service or repair is necessary.
• Applications for SI® products include: electronics (including wearables, smart phones and hand held devices), automotive,
aerospace and defense, medical, transportation, industrial and recreational equipment.
• SI® inserts are available in brass, stainless steel and aluminum.
• SI® inserts are available in a large variety of ultrasonic / heat staking, molded-in or press-in types.
• Aluminum and stainless steel inserts for plastics offer lead-free alternatives to leaded brass typically used for brass inserts.
– Lead-free inserts offer alternative to leaded brass to address environmental and end-of-life recycling concerns.
– Aluminum inserts are approximately 70% lighter than brass equivalents and made from lead-free aluminum.
– Stainless steel inserts are typically stronger than brass and may
offer better protection from certain types of corrosive agents.
• NEW compression limiters for plastic assemblies.
• SI® microPEM® inserts provide threads as small as M1.

Lead-free, lightweight aluminum inserts.

Part Number Designation And Material And Finish Specifications

IU B - 440 - 2

Length Code (where applicable):

See individual product charts for actual corresponding dimensional lengths.
Thread Code:
Internal, ASME B1.1, 2B / ASME B1.13M, 6H (except where noted). For PPB, PFLB, and PKB inserts
collapsed slot and burrs may cause prevailing torque while thread accepts class 3A/4h screw.
See individual product charts for actual corresponding thread size.
Material Code:
B = Free-machining, leaded brass. Plain finish. Meets RoHS requirements.
C = 300 series stainless steel. Passivated and/or tested per ASTM A380.
A = Aluminum. Plain finish.
Type:
IU = Ultrasonic/thermal, tapered IT = Molded-in, thru-threaded
IUT = Ultrasonic/thermal, straight wall STK = Molded-in, knurled
IUTF = Flanged, ultrasonic/thermal, straight wall NFP = Press-in, hexagonal
IS = Ultrasonic/thermal, symmetrical PP = Press-in, thru-threaded
MSI = microPEM®, Ultrasonic/thermal, symmetrical PFL = Press-in, flange-head
IB = Molded-in, blind threaded PK = Press-in, straight knurl
IBL = Molded-in, self-locking blind threaded

Insert drawings and

models are available at
www.pemnet.com

Featuring threads as small as M1.

SI-2 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

SI® Brand Compression Limiters

for plastic applications

Compression limiters are non-threaded inserts that are commonly used in applications where a compressive load is applied to a plastic
assembly. The compression limiter strengthens the plastic and withstands the compressive force that is applied when a mating screw is
tightened in the assembly. The integrity of the plastic is not compromised by the load that is applied.
• Custom designed in a wide range of sizes and profiles
• Available in brass, stainless steel, and lead-free aluminum
• Installed using ultrasonic, heat-staking or molded-in installation methods
• Available design types; flange-head, symmetrical, full diamond knurl and non-knurled symmetrical

Flange-head Symmetrical Full Diamond Knurl Non-knurled Symmetrical

Larger contact area provides Symmetrical design offers fast Symmetrical design and Symmetrical design with retention
high resistance to axial loads and loading without the need to uniform diamond knurl reduces groove for use in automation and
eliminates direct contact of plastic orientate the part. Can be used the risk of sink marks. Can be high-volume applications needing
with mating components. Can be for all installation methods. used in mold-in installation. compreressive load resistance. Can
used for all installation methods. be used in mold-in installation.

Available Options

Clearance Hole for

Installation Methods Insert Design Types Insert Materials Finishes
Mating Screw Sizes:

Flange-head Aluminum, Brass Plain
Ultrasonic
Symmetrical #2-56 through 5/16-18
Heat Staking Carbon Steel Zinc plated, 5µm, colorless
Full Diamond Knurl and M2 through M8
Molded-in
Non-knurled Symmetrical Passivated and/or tested
Stainless Steel
per ASTM A380

Sampling of Insert Design Types

Flange-head Symmetrical Straight Wall Knurled Symmetrical

SI-3 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Ultrasonic / Heat Staking Inserts

• Ultrasonic - Installed by pressing the insert into the mounting hole with ultrasonic insertion
equipment while simultaneously applying a high frequency vibration. Frictional heat caused
by the vibration melts the plastic surrounding the insert allowing easy insertion. When the
vibration ceases, the plastic solidifies, locking the insert permanently in place.
• Heat Staking - Installed by pressing the insert into the mounting hole with a
thermal press to melt the plastic surrounding the insert.

IUA, IUB, IUC (Tapered, through threaded inserts) - Page 5

IUTA, IUTB, IUTC (Straight wall, through threaded inserts) - Page 6
IUTFA, IUTFB, IUTFC (Flanged, Straight wall, through threaded inserts) - Page 7
ISA, ISB, ISC (Symmetrical, through threaded inserts) - Page 8
MSIA, MSIB (microPEM® symmetrical, through threaded inserts) - Page 9
Performance data for ultrasonic inserts - Page 10-11

Molded-In Inserts

• Installed during the molding process, the inserts are located in the mold cavity by core
pins. When the mold opens, the core pins are withdrawn leaving the inserts permanently
encapsulated in the plastic section with only the threads exposed.
• Installing the inserts during the molding process eliminates the need for secondary steps
or installation equipment.

IBA, IBB, IBC (Blind threaded inserts) - Page 12

IBLC (Self-locking blind threaded inserts) - Page 13
ITA, ITB, ITC (Through threaded inserts) - Page 14
STKA, STKB, STKC (Knurled inserts) - Page 15
Performance data for molded-in inserts - Page 16

Press-In Inserts

• Installed by simply pressing the inserts into pre-molded or drilled holes. Installation is
accomplished using any standard press at any time during the production process.
• Eliminates the need for molding-in inserts.
• Eliminates the need for heat or ultrasonic equipment.

NFPC, NFPA (Hexagonal, press-in inserts) - Page 17

PPA, PPB (Through threaded inserts) - Page 18
PFLA, PFLB (Flange-head inserts) - Page 19
PKA, PKB (Straight knurl inserts) - Page 20
Performance data for press-in inserts - Page 21

Custom Designs, Hole Preparation Guidelines and SI Prototype Kit - Page 22-23

SI-4 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Ultrasonic / Heat Staking Inserts

-1 Length Code -2 Length Code
Tapered Thru-Threaded, IUA™, IUB™ and IUC™ Inserts
Diagonal Knurl
• Designed for use in tapered holes.
C C Thread sizes
• Tapered mounting hole allows for rapid and accurate alignment 4-40 to 3/8-16
prior to installation. and M2.5 to M8
• Aluminum inserts ideal for light weight designs. A A E
• Aluminum and stainless steel inserts offer lead-free alternative. After Knurl
• Available in plated carbon steel upon request.
8° -1 Length Code -2 Length Code
Install F

R
Diamond Knurl
C C Thread sizes
0-80, 2-56
D and M2
A A E
Mounting Hole
After Knurl
All dimensions are in inches.

Type Thread Hole Size in Material

Thread Length A E C
Stainless Code Min. Hole D F R Ref.
Size Aluminum Brass (1) Code ± .005 ± .005 ±.005
Steel Depth ± .002 ± .002 Taper Length
.060-80 1 .115 .123 .155 .118 .036
IUA IUB IUC 080 .141 .123
(#0-80) 2 .188 .115 .228 .107 .114
.086-56 1 .115 .123 .155 .118 .036
IUA IUB IUC 256 .141 .123
(#2-56) 2 .188 .115 .228 .107 .114
.112-40 1 .135 .157 .175 .153 .043
IUA IUB IUC 440 .172 .159
(#4-40) 2 .219 .149 .259 .141 .129
.138-32 1 .150 .203 .190 .199 .050
IUA IUB IUC 632 .219 .206
(#6-32) 2 .250 .190 .290 .185 .150
Unified

.164-32 1 .185 .230 .225 .226 .057

IUA IUB IUC 832 .250 .234
(#8-32) 2 .312 .213 .352 .208 .186
.190-24 1 .225 .272 .265 .267 .072
IUA IUB IUC 024 .297 .277
(#10-24) 2 .375 .251 .415 .246 .222
.190-32 1 .225 .272 .265 .267 .072
IUA IUB IUC 032 .297 .277
(#10-32) 2 .375 .251 .415 .246 .222
.250-20 1 .300 .354 .340 .349 .100
IUA IUB IUC 0420 .375 .363
(1/4-20) 2 .500 .332 .540 .321 .300
.250-28 1 .300 .354 .340 .349 .100
IUA IUB IUC 0428 .375 .363
(1/4-28) 2 .500 .332 .540 .321 .300
.313-18 1 .335 .439 .375 .431 .122
IUA IUB IUC 0518 .469 .448
(5/16-18) 2 .562 .406 .602 .401 .336
.375-16 1 .375 .532 .415 .523 .122
IUA IUB IUC 0616 .563 .540
(3/8-16) 2 .625 .493 .665 .488 .372

All dimensions are in millimeters.

Type Thread Hole Size in Material
Thread Length A E C
Code
Size x Stainless Code ± 0.13 ± 0.13 ±0.13 Min. Hole D F R Ref.
Aluminum Brass (1)
Pitch Steel Depth ± 0.05 ± 0.05 Taper Length
M2 x 0.4 IUA IUB 1 IUC M2 2.92 3.58 3.12 3.94 3 3.12 0.9
1 3.43 3.99 4.44 3.89 1.07
M2.5 x 0.45 IUA IUB IUC M2.5 4.37 4.04
2 5.56 3.79 6.58 3.58 3.29
1 3.43 3.99 4.44 3.89 1.07
M3 x 0.5 IUA IUB IUC M3 4.37 4.04
2 5.56 3.79 6.58 3.58 3.29
1 3.81 5.16 4.83 5.05 1.29
M3 x 0.5 IUAA IUBB IUCC M3 5.56 5.23
2 6.35 4.83 7.42 4.7 3.79
Metric

1 3.81 5.16 4.83 5.05 1.29

M3.5 x 0.6 IUA IUB IUC M3.5 5.56 5.23
2 6.35 4.83 7.42 4.7 3.79
1 4.7 5.84 5.72 5.74 1.43
M4 x 0.7 IUA IUB IUC M4 6.35 5.94
2 7.92 5.41 8.94 5.28 4.72
1 5.72 6.91 6.74 6.78 1.79
M5 x 0.8 IUA IUB IUC M5 7.54 7.03
2 9.53 6.38 10.55 6.25 5.58
1 6.71 7.83 7.72 7.7 2.15
M5 x 0.8 IUAA IUBB IUCC M5 8.33 8
2 11.1 7.16 12.12 7.06 6.72
1 7.62 8.99 8.64 8.86 2.57
M6 x 1 IUA IUB IUC M6 9.52 9.22
2 12.7 8.43 13.72 8.15 7.65
1 8.51 11.15 9.53 10.95 3.07
M8 x 1.25 IUA IUB IUC M8 11.91 11.38
2 14.27 10.31 15.29 10.19 8.51
(1) Thread tapped thru, Class 3A/4h screw must pass with finger torque, but basic go gauge may stop at last thread.

SI-5 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Ultrasonic / Heat Staking Inserts

Straight Wall, Thru-Threaded, IUTA™, IUTB™ and IUTC™ Inserts
• Self-aligning lead-in of insert provides for accurate alignment prior to installation.
• Aluminum inserts ideal for light weight designs.
• Aluminum and stainless steel inserts Install
offer lead-free alternative. C

• Available in plated carbon steel upon request.

A E
All dimensions are in inches. After Knurl

Type Hole Size in Material

Thread Thread Length A E C
Size Aluminum Brass Stainless Code(1) Code ± .005 ± .009 ±.005 Min. Hole Hole Dia.
Steel Depth +.003 -.000

.086-56 125 .125 .155

IUTA IUTB IUTC 256 .147 .121 .127
(#2-56) — .157 .187

.112-40 135 .135 .165

IUTA IUTB IUTC 440 .179 .152 .158
(#4-40) — .226 .256

.138-32 150 .150 .180

IUTA IUTB IUTC 632 .210 .183 .189
(#6-32) ­­— .281 .311

.164-32 185 .185 .215

IUTA IUTB IUTC 832 .243 .217 .223
(#8-32) — .321 .351
Unified

.190-24 225 .225 .255

IUTA IUTB IUTC 024 .273 .247 .253
(#10-24) — .375 .405

.190-32 225 .225 .255 .253

IUTA IUTB IUTC 032 .273 .247
(#10-32) — .375 .405
300 .300
.250-20 .330
IUTA IUTB IUTC 0420 312 .312 .342 .310 .316
(1/4-20)
— .500 .530
.250-28 (1/4-28) IUTA IUTB IUTC 0428 — .500 .342 .310 .530 .316
.313-18 (5/16-18) IUTA IUTB IUTC 0518 — .500 .407 .370 .530 .378
.313-24 (5/16-24) IUTA IUTB IUTC 0524 — .500 .407 .370 .530 .378
.375-16 (3/8-16) IUTA IUTB IUTC 0616 — .500 .509 .462 .530 .468
.375-24 (3/8-24) IUTA IUTB IUTC 0624 — .500 .509 .462 .530 .468

All dimensions are in millimeters.

Type Hole Size in Material

Thread Thread Length A E C
Size Aluminum Brass Stainless Code(1) Code ± 0.13 ± 0.23 ±0.13 Min. Hole Hole Dia.
Steel Depth +0.08
318 3.18 3.94
M2 x 0.4 IUTA IUTB IUTC M2 3.73 3.07 3.23
— 4 4.76
M2.5 x 0.45 IUTA IUTB IUTC M2.5 — 5.74 4.55 3.86 6.5 4.01
343 3.43 4.19
M3 x 0.5 IUTA IUTB IUTC M3 4.55 3.86 4.01
Metric

— 5.74 6.5
M3.5 x 0.6 IUTA IUTB IUTC M3.5 — 7.14 5.33 4.65 7.9 4.81
470 4.7 5.46
M4 x 0.7 IUTA IUTB IUTC M4 6.17 5.51 5.67
— 8.15 8.91
572 5.72 6.48
M5 x 0.8 IUTA IUTB IUTC M5 6.93 6.27 6.43
— 9.52 10.28
762 7.62 8.38
M6 x 1 IUTA IUTB IUTC M6 8.69 7.87 8.03
— 12.7 13.46
M8 x 1.25 IUTA IUTB IUTC M8 — 12.7 10.34 9.4 13.46 9.6

(1) Thread tapped thru, Class 3A/4h screw must pass with finger torque, but basic go gauge may stop at last thread.

SI-6 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Ultrasonic / Heat Staking Inserts

Now Available
Flanged, Straight Wall, Thru-Threaded, IUTFB™ Inserts
Flanged Head Inserts
• Provides larger surface area and high pullout in reverse entry applications.
• Brass flange offers a contact surface for electrical connections.
• Flange helps distribute the load applied when fastening mating hardware.
• Self-aligning lead-in provides accurate alignment prior to installation.
• Aluminum inserts are ideal for light weight designs.
• Aluminum and stainless steel inserts offer lead-free alternative.
• Available in plated carbon steel upon request. S1

Install

When flange head of the C

insert contacts the sheet,
insert is fully installed.

Sheet
S2
A T E
Flange Diameter
All dimensions are in inches.

Type Hole Size in Material

Thread Thread A E C S1 S2 T
Size Brass Code (1) ±.005 ±.005 ±.005 Nom. Nom. ±.005 Min. Hole Hole Dia.
Aluminum Brass Steel Depth +.003 —.000
.086-56
(#2-56) IUTFA IUTFB IUTFC 256 .157 .187 .121 .021 .021 .018 .187 .127
.112-40
(#4-40) IUTFA IUTFB IUTFC 440 .226 .218 .152 .031 .031 .021 .256 .158
.138-32
(#6-32) IUTFA IUTFB IUTFC 632 .281 .250 .183 .031 .031 .027 .311 .189
.164-32
IUTFA IUTFB IUTFC 832 .321 .281 .217 .040 .031 .033 .351 .223
Unified

(#8-32)
.190-24
IUTFA
(#10-24) IUTFB IUTFC 024 .375 .312 .247 .046 .046 .040 .405 .253
.190-32
IUTFA
(10-32) IUTFB IUTFC 032 .375 .312 .247 .046 .046 .040 .405 .253
.250-20
(1/4-20) IUTFA IUTFB IUTFC 0420 .500 .375 .310 .062 .046 .050 .530 .316
.250-28
IUTFA
(1/4-28) IUTFB IUTFC 0428 .500 .375 .310 .062 .046 .050 .530 .316
.313-18
IUTFA
(5/16-18) IUTFB IUTFC 0518 .500 .438 .372 .062 .046 .050 .530 .378
.375-16
IUTFA
(3/8-16) IUTFB IUTFC 0616 .500 .550 .462 .062 .046 .065 .530 .468

All dimensions are in millimeters.

Thread Type Hole Size in Material

Thread A E C S1 S2 T
Size x Brass Min. Hole Hole Dia.
Aluminum Brass Code (1) ±0.13 ±0.13 ±0.13 Nom. Nom. ±0.13
Pitch Steel Depth +0.08

M2 x 0.4 IUTFA IUTFB IUTFC M2 3.99 4.75 3.07 0.53 0.53 0.46 4.76 3.23

M2.5 x 0.45 IUTFA IUTFB IUTFC M2.5 5.74 5.54 3.86 0.79 0.79 0.53 6.5 4.01
Metric

M3 x 0.5 IUTFA IUTFB IUTFC M3 5.74 5.54 3.86 0.79 0.79 0.53 6.5 4.01

M3.5 x 0.6 IUTFA IUTFB IUTFC M3.5 7.14 6.35 4.65 0.79 0.79 0.69 7.9 4.81

M4 x 0.7 IUTFA IUTFB IUTFC M4 8.15 7.14 5.51 1.02 0.79 0.84 8.91 5.67

M5 x 0.8 IUTFA IUTFB IUTFC M5 9.53 7.92 6.27 1.17 1.17 1.02 10.28 6.43

M6 x 1 IUTFA IUTFB IUTFC M6 12.7 9.53 7.87 1.58 1.17 1.27 13.46 8.03

(1) Thread tapped thru, Class 3A/4h screw must pass with finger torque, but basic go gauge may stop at last thread.

SI-7 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Ultrasonic / Heat Staking Inserts

Symmetrical, Thru-Threaded, ISA™, ISB™ and ISC™ Inserts

• Symmetrical design eliminates the need for orientation.
• Aluminum inserts ideal for light weight designs.
• Aluminum and stainless steel inserts offer lead-free alternative.
• Available in plated carbon steel upon request.

A E
After Knurl

All dimensions are in inches.

Type Thread Hole Size in Material

Thread A E C
Stainless Code Hole Hole Dia.
Size Aluminum
Brass (1) ± .005 ± .005 ± .003
Steel Depth +.003-.000
.086-56
ISA ISB ISC 256 .157 .151 .122 .187 .126
(#2-56)
.112-40
ISA ISB ISC 440 .226 .182 .153 .256 .157
(#4-40)
Unified

.138-32
ISA ISB ISC 632 .281 .215 .184 .311 .188
(#6-32)
.164-32
ISA ISB ISC 832 .321 .245 .217 .351 .221
(#8-32)
.190-32
ISA ISB ISC 032 .375 .276 .248 .405 .252
(#10-32)
.250-20
ISA ISB ISC 0420 .500 .338 .311 .530 .315
(1/4-20)

All dimensions are in millimeters.

Thread Type Thread Hole Size in Material

A E C
Size x Stainless Code Hole Hole Dia.
Aluminum Brass
Steel ± 0.13 ± 0.13 ± 0.08
Pitch (1)
Depth +0.08
Metric

M3 x 0.5 ISA ISB ISC M3 5.74 4.62 3.88 6.5 3.99

M4 x 0.7 ISA ISB ISC M4 8.15 6.22 5.51 8.92 5.62

M5 x 0.8 ISA ISB ISC M5 9.52 7.01 6.3 10.29 6.4

M6 x 1 ISA ISB ISC M6 12.7 8.58 7.9 13.46 8

(1) Thread tapped thru, Class 3A/4h screw must pass with finger torque, but basic go gauge may stop at last thread.

SI-8 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Ultrasonic / Heat Staking Inserts

microPEM® Symmetrical, Thru-Threaded, MSIA™ MSIB™ Inserts

• Threads as small as M1.
• Symmetrical design eliminates the need for orientation.
• Provides excellent performance in wide range of plastics.
• Aluminum inserts ideal for light weight designs.
• Aluminum inserts offer lead-free alternative.
• Available in plated carbon steel upon request.
Style #1 Style #2

A A E
After Knurl

All dimensions are in millimeters.

Thread Type Mounting Hole in Material

Size x Thread Length A E C Min. Wall
Hole Depth Hole Diameter
Aluminum
Pitch Brass Code Code ±0.1 ± 0.1 Max. Thickness(6)
Min. +0.05
100(1) 1 — 1.77
M1 x 0.25 (3) MSIA MSIB M1 2.1 0.7 1.75
250(2) 2.5 1.75 3.27
Metric

100(1) 1 — 1.77
M1.2 x 0.25 (3) MSIA MSIB M1.2 2.1 0.7 1.75
250(2) 2.5 1.75 3.27
150(2) 1.5 2.27
M1.4 x 0.3 (4) MSIA MSIB M1.4 2.5 2.15 0.8 2.15
300(2) 3 3.77
150(2) 1.5 2.27
M1.6 x 0.35 (5) MSIA MSIB M1.6 2.5 2.15 0.8 2.15
300(2) 3 3.77
300(2) 3 3.77
M2 x 0.4 (5) MSIA MSIB M2 3.2 2.85 1.6 2.85
400(2) 4 4.77

(1) Style #1 - length codes less than 150

(2) Style #2 - length codes 150 and greater
(3) Metric ISO 68-1, 5H
(4) Metric ISO 68-1, 6H
(5) Metric ASME B1.13M, 6H
(6) Refers to wall diameter of boss as tested in ABS and polycarbonate.

SI-9 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Performance Data For Ultrasonic / Heat Staking Inserts

IUA, IUB, IUBB, IUC, and IUCC Inserts(1)

ABS Polycarbonate ABS Polycarbonate
Thread Thread
Pullout Torque-out Pullout Torque-out Pullout Torque-out Pullout Torque-out
Code Code
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (N) (N•m) (N) (N•m)
080-1 75 3 90 3 M2-1 334 0.3 400 0.7
080-2 75 3 90 3 M2.5-1 334 0.3 400 0.7
256-1 75 3 90 6 M2.5-2 334 0.3 400 0.7
256-2 75 3 90 6 M3-1 356 0.5 712 0.8

Metric
440-1 80 4 160 7 M3-2 356 0.5 712 0.8
440-2 80 4 160 7
Unified

M3.5-1 645 1.7 734 2

632-1 145 15 165 18 M3.5-2 1223 1.7 2002 2.7
632-2 275 15 450 24 M4-1 912 2 1312 2.3
832-1 205 18 295 20 M4-2 1646 2.1 2869 2.3
832-2 370 19 645 20 M5-1 1201 5.1 1913 6.2
024-1 270 45 430 55 M5-2 2491 6.8 4048 9
024-2 560 60 910 80 M6-1 1664 7.3 2731 9.6
032-1 270 45 430 55 M6-2 3025 7.3 6294 12.2
032-2 560 60 910 80
0420-1/0428-1 374 65 614 85
0420-2/0428-2 680 65 1415 108

IUTA, IUTB, IUTC Inserts(1)

ABS Polycarbonate ABS Polycarbonate
Thread Thread
Pullout Torque-out Pullout Torque-out Pullout Torque-out Pullout Torque-out
Code Code
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (N) (N•m) (N) (N•m)
256-125 57 4 98 8 M2-318 253 0.45 436 0.91
256 57 4 98 8 M2 253 0.45 436 0.91
440-135 74 8 113 13 M2.5 730 1.6 823 1.8
440 165 14 185 16 M3-343 330 0.91 502 1.5
Metric

632-150 100 18 150 19 M3 730 1.6 823 1.8

632 197 25 295 31 M3.5 876 2.83 1311 3.5
832-185 108 20 156 34 M4-470 482 2.3 694 3.8
Unified

832 216 36 365 52 M4 963 4.1 1710 5.9

024-225 213 32 225 47 M5-572 948 3.6 999 5.3
024 269 54 380 80 M5 1197 5.4 1691 7.7
032-225 213 32 225 47 M6-762 1207 10 1305 12
032 269 54 380 80 M6 2130 11.7 2660 14.9
0420-300 & 312 271 84 293 105 M8 3566 26 4098 26
0420 480 103 600 132
0428 480 103 600 132
0518 802 114 641 113
0524 802 114 641 113
0616 824 234 921 232
0624 824 234 921 232

IUTFA, IUTFB, IUTFC Inserts(1)

ABS Polycarbonate ABS Polycarbonate
Thread Thread
Pullout Torque-out Pullout Torque-out Pullout Torque-out Pullout Torque-out
Code Code
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (N) (N•m) (N) (N•m)
256 57 4 112 8 M2 255 0.5 578 0.9
Metric

440 165 14 185 16 M2.5 730 1.6 823 1.8

Unified

632 197 25 295 31 M3 730 1.6 823 1.8

832 216 36 365 52 M3.5 878 3.1 1417 3.8
024 269 54 380 80 M4 963 4.1 1710 5.9
032 269 54 380 80 M5 1197 5.4 1691 7.7
0420 480 103 600 132 M6 2130 11.7 2660 14.9
0428 480 103 600 132
0616 516 285 620 378
(1) The values reported are averages for ultrasonically inserted inserts when all installation specifications and procedures are followed. Variations in mounting hole size, sheet material and
installation procedure will affect results. Performance testing of this product in your application is recommended. Samples can be provided for this purpose.

SI-10 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Performance Data For Ultrasonic / Heat Staking Inserts

ISA, ISB and ISC Inserts(1)

ABS Polycarbonate ABS Polycarbonate
Thread Thread
Pullout Torque-out Pullout Torque-out Pullout Torque-out Pullout Torque-out
Code Code
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (N) (N•m) (N) (N•m)

Metric
256 85.5 6.14 149.4 6.37 M3 680 1.62 1550 2.6
Unified

440 151.37 14.38 344.94 23.17 M4 2080 3.58 2980 6.45

632 320.3 21.69 405.9 18.19 M5 2470 5.9 4560 8.11
832 462.9 31.7 663.9 57.15 M6 2700 11.1 – –
032 549.6 52.3 1015.4 71.79
0420 600.45 100.25 – –

MSIA and MSIB Inserts(1)

ABS Polycarbonate
Thread Length
Code Code Pullout Torque-out Pullout Torque-out
(N) (N•cm)(2) (N) (N•cm)(2)
100 50 3.5 50 4.5
M1
250 150 10 200 12
Metric

100 50 3.5 50 4.5

M1.2
250 150 10 200 12
150 100 15 140 15
M1.4
300 330 30 400 30
150 100 15 140 15
M1.6
300 330 30 400 30
300 335 35 410 33
M2
400 470 40 595 35

(1) The values reported are averages for ultrasonically inserted inserts when all installation specifications and procedures are followed. Variations in mounting hole size, sheet
material and installation procedure will affect results. Performance testing of this product in your application is recommended. Samples can be provided for this purpose.

(2) Torque-out performance will depend on the strength and type of screw being used. In most cases, the screw threads will fail before the insert threads. For testing
purposes, inserts were installed using heat stake equipment into a flat sheet.

SI-11 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Molded-In Inserts

Blind Threaded, IBA™, IBB™ and IBC™ Inserts

• Blind-end protects the threads from plastic intrusion.
• Aluminum inserts ideal for light weight designs.
• Aluminum and stainless steel inserts offer lead-free alternative. H
• Available in plated carbon steel upon request.

NOTE: Manufacturing
techniques may leave a C
slight projection a maximum
of .025” / 0.65 mm beyond
the “A” dimension.

S1 S2
E
A Stock Diameter
(Before Knurl)

All dimensions are in inches.

Type Length A ± .005 / H Min. Minor

Thread Thread E C S1 S2
Stainless Min. No. of Full Threads Dia.
Size Aluminum Brass Code Nom. ± .005 Nom. Nom.
Steel 4 6 8 10 12 Min./Max.
.086-56
IBA IBB IBC 256 .156/.080 .219/.115 .250/.150 .312/.185 .344/.220 .156 .142 .03 .03 .067/.0737
(#2-56)
.112-40
IBA IBB IBC 440 .205/.110 .281/.160 .344/.210 .406/.260 .438/.310 .188 .171 .03 .03 .086/.0939
(#4-40)
.138-32
IBA IBB IBC 632 .250/.135 .344/.200 .406/.260 .469/.325 .531/.385 .219 .202 .03 .06 .105/.114
(#6-32)
.164-32
Unified

IBA IBB IBC 832 .250/.135 .344/.200 .406/.260 .469/.325 .531/.385 .250 .226 .05 .06 .131/.139
(#8-32)
.190-24
IBA IBB IBC 024 .356/.175 .438/.260 .531/.345 .625/.425 .716/.510 .281 .259 .05 .06 .146/.156
(#10-24)
.190-32
IBA IBB IBC 032 .281/.135 .438/.200 .531/.260 .469/.325 .531/.385 .281 .259 .05 .06 .157/.164
(#10-32)
.250-20
IBA IBB IBC 0420 .344/.200 .531/.315 .625/.415 .719/.515 .819/.615 .344 .321 .06 .09 .197/.207
(1/4-20)
.313-18
IBA IBB IBC 0518 .438/.235 .594/.345 .719/.460 .811/.570 .949/.680 .438 .404 .078 .094 .254/.265
(5/16-18)
.375-16
IBA IBB IBC 0616 .500/.265 .688/.390 .812/.515 .935/.640 1.00/.765 .500 .466 .094 .094 .309/.321
(3/8-16)

All dimensions are in millimeters.

Thread Type Length A ± 0.13 / H Min. Minor

Thread E C S1 S2
Size x Stainless Min. No. of Full Threads Dia.
Aluminum Brass Code Nom. ± 0.13 Nom. Nom.
Pitch Steel 4 6 8 10 12 Min./Max.

M2.5 x 0.45 IBA IBB IBC M2.5 4.78/2.01 6.35/2.87 7.14/3.74 9.53/4.6 10.31/5.47 4.78 4.34 0.8 0.8 2.03/2.14

M3 x 0.5 IBA IBB IBC M3 5.21/2.21 7.13/3.21 8.73/4.21 10.31/5.21 11.13/6.21 4.78 4.34 0.8 0.8 2.47/2.59
Metric

M3.5 x 0.6 IBA IBB IBC M3.5 6.35/2.62 8.73/3.81 10.31/5.02 11.91/6.22 13.48/7.42 5.56 5.13 0.8 1.6 2.87/3.01

M4 x 0.7 IBA IBB IBC M4 6.35/3.08 8.73/4.47 10.31/5.89 11.91/7.29 13.48/8.69 6.35 5.74 1.2 1.6 3.25/3.42

M5 x 0.8 IBA IBB IBC M5 7.13/3.49 11.12/5.09 13.48/6.69 11.91/8.29 13.48/9.89 7.14 6.57 1.2 1.6 4.15/4.34

M6 x 1 IBA IBB IBC M6 8.73/4.37 13.49/6.37 15.87/8.37 18.26/10.57 20.8/12.37 8.74 8.15 1.6 2.4 4.94/5.16

M8 x 1.25 IBA IBB IBC M8 11.13/5.72 15.09/7.82 18.24/10.32 20.62/12.82 22.23/15.32 11.13 10.26 1.98 2.4 6.68/6.92

SI-12 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Molded-In Inserts

Self-Locking, Blind Threaded, IBLC™ Inserts

• Deformed threads create prevailing torque locking feature to prevent screw loosening due to vibration.
• Blind-end protects the threads from plastic intrusion.
• Stainless steel inserts offer lead-free alternative.
• Available in plated carbon steel upon request. Deformed thread for
H self-locking feature
Style #1

NOTE: Manufacturing Part Number Designation

techniques may leave
C IBLC – 832 – 8
a slight projection
a maximum of
.025”/0.65 mm beyond
the “A” dimension. Type and Thread Length
S1 S2 E Material Code Code
A Stock Diameter
(Before Knurl)

Style #2 H Deformed thread for

self-locking feature
S2

NOTE: Manufacturing Part Number Designation

techniques may leave
a slight projection C IBLC – 832 – 8ASSY
a maximum of
.025”/0.65 mm beyond
Type and Thread Length
the “A” dimension.
S1 Material Code Code
A E
Stock Diameter
(Before Knurl)
All dimensions are in inches.

Length C S2 First Cycle on Locking

Thread Thread A E S1 Minor Dia. H
Type Code ±.005 ±.005 Torque (in. lbs.)(2)
Size Code ± .005 Nom. ± .005 Min./Max. (1) Min.
Style #1 Style #2 Style #1 Style #2 Style #1 Style #2 Min. Max.
.086-56
IBLC 256 N/A 8ASSY .250 .156 N/A .150 .030 N/A .030 .067/.0737 .150 0.2 2.5
(#2-56)
.112-40
IBLC 440 8 8ASSY .344 .188 .171 .180 .030 .130 .030 .086/.0939 .210 0.5 5
(#4-40)
Unified

.138-32
IBLC 632 8 8ASSY .406 .219 .195 .200 .050 .130 .030 .105/.114 .260 1 10
(#6-32)
.164-32
IBLC 832 8 8ASSY .406 .250 .226 .235 .050 .130 .060 .131/.139 .260 1.5 15
(#8-32)
.190-32
IBLC 032 8 8ASSY .531 .281 .259 .270 .050 .130 .060 .157/.164 .260 2 18
(#10-32)
.250-20
IBLC 0420 8 8ASSY .625 .344 .298 .325 .060 .150 .060 .197/.207 .415 4.5 30
(1/4-20)

All dimensions are in millimeters.

Thread Thread
Length
A E
C
S1
S2
H
First Cycle on Locking
Code ±0.13 ±0.13 Minor Dia. Torque (N•m)(2)
Size x Type Code ± 0.13 ± 0.13 Min./Max.(1)
Pitch Style #1 Style #2 Nom. Style #1 Style #2 Style #1 Style #2 Min. Min. Max.

M3 x 0.5 IBLC M3 8 8ASSY 8.73 4.78 4.34 4.57 0.8 3.3 0.8 2.48/2.59 4.21 0.06 0.6
Metric

M4 x 0.7 IBLC M4 8 8ASSY 10.31 6.35 5.74 5.97 1.2 3.3 1.6 3.26/3.42 5.89 0.16 1.6

M5 x 0.8 IBLC M5 8 8ASSY 13.48 7.14 6.58 6.86 1.2 3.3 1.6 4.15/4.34 6.69 0.23 2.1

M6 x 1 IBLC M6 8 8ASSY 15.87 8.73 7.57 8.26 1.6 3.8 2.4 4.95/5.15 8.37 0.37 3.2

N/A - Not Available.

(1) Minor diameter may be below minimum in deformed thread area.
(2) Locking torque values shown apply when the mating screw has thread class of 3A for unified sizes and class 4h for metric sizes and is made
from 300 series stainless steel with no additive finish. Other screws may be used, but the locking torque may not comply with the values shown.

SI-13 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Molded-In Inserts

Thru-Threaded, ITA™, ITB™ and ITC™ Inserts

• Pilot diameter and undercuts allow plastic to flow into grooves providing high pullout resistance.
• Aluminum inserts ideal for light weight designs.
• Aluminum and stainless steel inserts offer lead-free alternative. S2
• Available in plated carbon steel upon request.

S1
A E
Stock Diameter
(Before Knurl)
All dimensions are in inches.

Type Thread
Thread A E C S1 S2 Minor Dia.
Stainless Code
Size Aluminum Brass (1) ± .005 Nom. ± .005 Nom. Nom. Min./Max.
Steel
.060-80
ITA ITB ITC 080 .125 .109 .078 .03 .03 .0475/.051
(#0-80)
.086-56
ITA ITB ITC 256 .125 .156 .142 .03 .03 .067/.0737
(#2-56)
.112-40
ITA ITB ITC 440 .188 .188 .171 .03 .03 .086/.0939
(#4-40)
.138-32
ITA ITB ITC 632 .219 .219 .202 .03 .06 .105/.114
(#6-32)
.164-32
Unified

ITA ITB ITC 832 .250 .250 .226 .05 .06 .131/.139
(#8-32)
.190-24
ITA ITB ITC 024 .281 .281 .259 .05 .06 .146/.156
(#10-24)
.190-32
ITA ITB ITC 032 .281 .281 .259 .05 .06 .157/.164
(#10-32)
.250-20
ITA ITB ITC 0420 .375 .344 .321 .06 .09 .197/.207
(1/4-20)
.250-28
ITA ITB ITC 0428 .375 .344 .321 .06 .09 .212/.220
(1/4-28)
.313-18
ITA ITB ITC 0518 .469 .437 .404 .08 .09 .254/.265
(5/16-18)
.375-16
ITA ITB ITC 0616 .562 .500 .466 .09 .09 .309/.321
(3/8-16)

All dimensions are in millimeters.

Thread Type Thread

Size x Code A E C S1 S2 Minor Dia.
Aluminum Brass Stainless ± 0.13 Nom. ± 0.13 Nom. Nom. Min./Max.
Pitch Steel (1)

M3 x 0.5 ITA ITB ITC M3 4.77 4.77 4.34 0.78 0.78 2.47/2.59

M4 x 0.7 ITA ITB ITC M4 6.35 6.35 5.74 1.16 1.57 3.25/3.42
Metric

M5 x 0.8 ITA ITB ITC M5 7.13 7.13 6.57 1.16 1.57 4.15/4.34

M6 x 1 ITA ITB ITC M6 9.53 8.74 8.15 1.57 2.38 4.94/5.16

M8 x 1.25 ITA ITB ITC M8 11.91 11.1 10.26 2.03 2.28 6.68/6.92

M10 x 1.5 ITA ITB ITC M10 14.27 12.7 11.84 2.38 2.38 8.55/8.67

(1) Thread tapped thru, Class 3A/4h screw must pass with finger torque, but basic go gauge may stop at last thread.

SI-14 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Molded-In Inserts

Thru-Threaded, Knurled, STKA™, STKB™ and STKC™ Inserts

• Uniform knurl diameter reduces the risk of sink marks.
• Available in varying lengths for injection molding assemblies.
• Aluminum inserts ideal for light weight designs.
• Aluminum and stainless steel inserts offer lead-free alternative.
• Available in plated carbon steel upon request.

Configuration for
STKA/STKB/STKC-256-20 and -24
L E
Stock Diameter
(Before Knurl)

All dimensions are in inches.

Type Thread Length Code “L” ± .005 Minor

Thread in 32nds of an Inch E
Stainless Code Dia.
Size Aluminum Brass Nom.
Steel (1) .125 .187 .250 .312 .375 .500 .625 .750 Min./Max.
.086-56
STKA STKB STKC 256 4 6 8 10 12 16 — — .156 .067/.0737
(#2-56)
.112-40
STKA STKB STKC 440 4 6 8 10 12 16 — — .188 .086/.0939
(#4-40)
.138-32
STKA STKB STKC 632 4 6 8 10 12 16 20 24 .219 .105/.114
(#6-32)
Unified

.164-32
STKA STKB STKC 832 4 6 8 10 12 16 20 24 .250 .131/.139
(#8-32)
.190-32
STKA STKB STKC 032 4 6 8 10 12 16 20 24 .281 .157/.164
(#10-32)
.250-20
STKA STKB STKC 0420 4 6 8 10 12 16 20 24 .375 .197/.207
(1/4-20)
.313-18
STKA STKB STKC 0518 4 6 8 10 12 16 20 24 .437 .254/.265
(5/16-18)
.375-16
STKA STKB STKC 0616 4 6 8 10 12 16 20 — .500 .309/.321
(3/8-16)

All dimensions are in millimeters.

Thread Type Thread Minor

Length Code “L” ±0.13 E
Size x Stainless Code Dia.
Aluminum Brass in millimeters Nom.
Pitch Steel (1) Min./Max.
Metric

M3 x 0.5 STKA STKB STKC M3 3 4 6 8 10 12 15 18 4.74 2.47/2.59

M4 x 0.7 STKA STKB STKC M4 3 4 6 8 10 12 15 18 6.35 3.25/3.42

M5 x 0.8 STKA STKB STKC M5 3 4 6 8 10 12 15 18 7.13 4.15/4.34

(1) Thread tapped thru, Class 3A/4h screw must pass with finger torque, but basic go gauge may stop at last thread.

SI-15 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Performance Data For Molded-In Inserts

IBA, IBB and IBC Inserts(1)

ABS Polycarbonate ABS Polycarbonate

Thread Length Thread Length
Pullout Torque-out Pullout Torque-out Pullout Torque-out Pullout Torque-out
Code Code Code Code
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (N) (N•m) (N) (N•m)
4 147 / 139 5.7 / 5.4 164 / 157 6.1 / 5.7 4 1105 / 1050 0.69 / 0.63 1160 / 1100 0.76 / 0.73
6 148 / 140 5.8 / 5.5 165 / 158 6.2 / 5.8 6 1110 / 1060 0.7 / 0.64 1170 / 1120 0.77 / 0.73
256 8 149 / 142 5.9 / 5.6 166 / 159 6.3 / 5.85 M2.5/M3 8 1115 / 1070 0.71 / 0.65 1180 / 1140 0.78 / 0.74
10 150 / 143 6 / 5.7 167 / 160 6.4 / 5.9 10 1120 / 1080 0.72 / 0.66 1190 / 1160 0.79 / 0.74
12 151 / 145 6.1 / 5.8 168 / 161 6.5 / 6 12 1125 / 1090 0.73 / 0.67 1200 / 1180 0.8 / 0.75

Metric
4 249 / 239 6.1 / 5.6 264 / 249 6.8 / 6.4 4 2340 / 2300 1.66 / 1.54 2415 / 2370 1.79 / 1.72
6 250 / 240 6.2 / 5.7 265 / 253 6.9 / 6.5 6 2350 / 2310 1.69 / 1.59 2420 / 2380 1.81 / 1.74
440 8 251 / 242 6.3 / 5.8 267 / 258 6.95 / 6.55 M4 8 2360 / 2320 1.74 / 1.64 2425 / 2390 1.83 / 1.77
10 252 / 243 6.4 / 5.9 268 / 262 7 / 6.6 10 2370 / 2330 1.78 / 1.69 2430 / 2400 1.85 / 1.79
12 253 / 245 6.5 / 6 270 / 267 7.1 / 6.7 12 2380 / 2340 1.83 / 1.74 2435 / 2410 1.87 / 1.82
Unified

4 424 / 413 8.5 / 7.9 454 / 434 9.1 / 8.6 4 2815 / 2760 6.39 / 5.8 2870 / 2825 6.6 / 6.26
6 425 / 415 8.5 / 8 455 / 440 9.2 / 8.7 6 2820 / 2770 6.44 / 5.87 2880 / 2840 6.66 / 6.32
632 8 427 / 418 8.6 / 8.1 457 / 446 9.25 / 8.75 M5 8 2825 / 2780 6.5 / 5.94 2885 / 2855 6.72 / 6.38
10 428 / 420 8.6 / 8.2 458 / 452 9.3 / 8.8 10 2830 / 2790 6.55 / 6.1 2890 / 2870 6.78 / 6.44
12 431 / 423 8.7 / 8.3 460 / 458 9.4 / 8.9 12 2835 / 2800 6.61 / 6.17 2895 / 2885 6.84 / 6.7
4 529 / 519 14.6 / 13.7 544 / 534 15.9 / 15.2 M6 6 4040 / 3980 12.2 / 11.6 4120 / 4050 12.5 / 12
6 530 / 521 15 / 14.1 545 / 536 16.1 / 15.4
832 8 532 / 524 14.5 / 14.6 546 / 538 16.3 / 15.6
10 533 / 526 15.8 / 15 547 / 540 16.4 / 15.8
12 535 / 529 16.2 / 15.5 548 / 542 16.6 / 16
4 634 / 622 56.5 / 51 647 / 637 58 / 55
6 635 / 624 57 / 52 648 / 640 59 / 56
032 8 636 / 627 57.5 / 53 650 / 643 59.5 / 56.5
10 637 / 629 58 / 54 651 / 646 60 / 57
12 638 / 632 58.5 / 55 653 / 649 61 / 58
0420 6 910 / 895 108 / 103 928 / 912 111 / 107

IBLC Inserts(1)
ABS Polycarbonate ABS Polycarbonate
Thread Thread
Pullout Torque-out Pullout Torque-out Pullout Torque-out Pullout Torque-out
Code Code
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (N) (N•m) (N) (N•m)
Metric
Unified

256 128 / 118 5 / 4.6 142 / 134 5.8 / 5 M3 1020 / 970 0.67 / 0.62 1050 / 1000 0.76 / 0.7
440 230 / 220 6 / 5.5 238 / 226 6.8 / 6.2 M4 2200 / 2130 1.24 / 1.01 2220 / 2080 1.58 / 1.46
632 392 / 378 7.8 / 7 406 / 390 9 / 8.2 M5 2630 / 2570 4.52 / 3.39 2630 / 2500 5.42 / 4.74
832 496 / 480 11 / 9 500 / 468 14 / 13 M6 3380 / 3280 10.1 / 8.81 3540 / 3460 11.1 / 9.49
032 592 / 580 40 / 30 592 / 564 48 / 42
0420 760 / 738 90 / 78 798 / 780 99 / 84

ITA, ITB and ITC Inserts(1)

ABS Polycarbonate ABS Polycarbonate
Thread Thread
Pullout Torque-out Pullout Torque-out Pullout Torque-out Pullout Torque-out
Code Code
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (N) (N•m) (N) (N•m)
Metric

080/256 104 / 96 5.6 / 5.2 115 / 106 6 / 5.6 M3 770 / 730 0.67 / 0.62 820 / 760 0.77 / 0.7
Unified

440 175 / 166 6 / 5.5 186 / 173 6.9 / 6.2 M4 1640 / 1630 1.58 / 1.53 1690 / 1650 1.8 / 1.66
632 298 / 290 8 / 7.5 318 / 302 9 / 8.5 M5 1970 / 1920 6.22 / 5.65 2010 / 1970 6.44 / 5.87
832 370 / 368 14 / 13.6 382 / 372 16 / 14.7 M6 2820 / 2750 8.47 / 7.91 2890 / 2820 11.6 / 11
032/024 444 / 432 55 / 50 454 / 445 57 / 52
0420/0428 635 / 620 75 / 70 650 / 635 103 / 98

(1) The values reported are high and low ranges when all installation specifications and procedures are followed. Variations in mounting hole size, workpiece material and
installation procedure will affect results. Performance testing of this product in your application is recommended. Samples can be provided for this purpose.

SI-16 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Press-In Inserts

Hexagonal, NFPA™ and NFPC™ Inserts

• Press-fit insert provides strong, reusable threads. No heat or ultrasonics required.
• Hexagonal “barbed” configuration ensures high torque-out and pullout values.
• Aluminum inserts ideal for light weight designs.
• Aluminum and stainless steel inserts offer lead-free alternative.
• Available in plated carbon steel upon request. H

Install

Pilot
End
C

A E
All dimensions are in inches.

Type Min. Hole Size Min. Min. Depth

Thread Thread A C E
Stainless Material in Material Boss Full Thread
Size Aluminum Code Max. Max. Nom.
Steel Thickness + .003 - .000 Dia. H(1)
.086-56
NFPA NFPC 256 .230 .240 .187 .186 .187 .500 .212
(#2-56)
.112-40
NFPA NFPC 440 .230 .240 .187 .186 .187 .500 .212
(#4-40)
.138-32
NFPA NFPC 632 .230 .240 .187 .186 .187 .500 .212
(#6-32)
Unified

.164-32
NFPA NFPC 832 .265 .275 .250 .249 .250 .625 .248
(#8-32)
.190-24
NFPA NFPC 024 .265 .275 .250 .249 .250 .625 .248
(#10-24)
.190-32
NFPA NFPC 032 .265 .275 .250 .249 .250 .625 .248
(#10-32)
.250-20
NFPA NFPC 0420 .315 .328 .312 .311 .312 .750 .300
(1/4-20)
.313-18
NFPA NFPC 0518 .365 .380 .375 .374 .375 .950 .345
(5/16-18)

All dimensions are in millimeters.

Thread Type Min. Hole Size Min. Min. Depth

Thread A C E
Size x Stainless Material in Material Boss Full Thread
Aluminum Code Max. Max. Nom.
Pitch Steel Thickness + 0.08 Dia. H(1)

M2.5 x 0.45 NFPA NFPC M2.5 5.84 6.1 4.75 4.72 4.75 12.7 5.38

M3 x 0.5 NFPA NFPC M3 5.84 6.1 4.75 4.72 4.75 12.7 5.38
Metric

M3.5 x 0.6 NFPA NFPC M3.5 5.84 6.1 4.75 4.72 4.75 12.7 5.38

M4 x 0.7 NFPA NFPC M4 6.73 6.99 6.35 6.32 6.35 15.88 6.3

M5 x 0.8 NFPA NFPC M5 6.73 6.99 6.35 6.32 6.35 15.88 6.3

M6 x 1 NFPA NFPC M6 8 8.33 7.92 7.89 7.92 19.05 7.62

M8 x 1.25 NFPA NFPC M8 9.27 9.65 9.53 9.50 9.53 24.13 8.76

(1) Thread tapped thru, Class 3A/4h screw must pass with finger torque, but basic go gauge may stop at pilot end.

SI-17 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Press-In Inserts

Thru-Threaded, PPA™ and PPB™ Inserts

• Press-fit insert with strong, reusable threads.
No heat or ultrasonics required.
• Slotted insert compresses allowing easy access into the mounting hole.
• Aluminum inserts ideal for light weight designs.
• Aluminum inserts offer lead-free alternative.

20° Chamfer
S
Install

B
A E
Knurl Diameter
All dimensions are in inches.

Type Thread Hole Size in Material

Thread Length A E B S W
Code Min. Hole Hole Dia.
Size Aluminum Brass Code ± .005 Nom. ± .015 Nom. ± .015
(1) Depth ± .002
.086-56
PPA PPB 256 1 .156 .134 .040 .115 .020 .196 .125
(#2-56)
.112-40 1 .188 .045 .140 .228
PPA PPB 440 .169 .020 .156
(#4-40) 2 .250 .060 .190 .290
.138-32 1 .250 .060 .190 .290
Unified

PPA PPB 632 .200 .031 .188

(#6-32) 2 .313 .075 .235 .353
.164-32 1 .250 .060 .190 .290
PPA PPB 832 .231 .047 .219
(#8-32) 2 .313 .075 .235 .353
.190-24
PPA PPB 024 2 .375 .263 .090 .280 .062 .415 .250
(#10-24)
.190-32 1 .313 .075 .235 .353
PPA PPB 032 .263 .062 .250
(#10-32) 2 .375 .090 .280 .415
.250-20 1 .438 .105 .330 .478
PPA PPB 0420 .332 .078 .313
(1/4-20) 2 .500 .120 .375 .540

All dimensions are in millimeters.

Thread Type Thread Hole Size in Material

Length A E BE S W
Size x Code Min. Hole Hole Dia.
Aluminum Brass Code ± 0.13 Nom. ± 0.4 Nom. ± 0.4
Pitch (1) Depth ± 0.05
1 4.77 1.14 3.56 5.79
M3 x 0.5 PPA PPB M3 4.29 0.5 3.96
2 6.35 1.52 4.83 7.37
Metric

1 6.35 1.52 4.83 7.37

M4 x 0.7 PPA PPB M4 5.87 1.2 5.56
2 7.95 1.91 5.97 8.97
1 7.95 1.91 5.97 8.97
M5 x 0.8 PPA PPB M5 6.68 1.6 6.35
2 9.52 2.29 7.11 10.54
1 11.12 2.67 8.38 12.14
M6 x 1 PPA PPB M6 8.43 2 7.95
2 12.7 3.05 9.53 13.72

(1) Collapsed slot and burrs may cause prevailing torque while thread accepts class 3A/4h screw.

SI-18 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Press-In Inserts

Flange-Head, PFLA™ and PFLB™ Inserts

• Press-fit insert with strong, reusable threads. No heat or ultrasonics required.
• Flange-head eliminates direct contact of plastic with mating parts.
• Slotted insert compresses allowing easy access into the mounting hole.
• Aluminum inserts ideal for light weight designs. 20° Chamfer
S
• Aluminum inserts offer lead-free alternative.

Install
C*

When flange head of the

insert contacts the sheet, W
insert is fully installed.

T B
Sheet
A E
*C Diameter (After Knurl) Flange Diameter

All dimensions are in inches.

Type Thread Hole Size in Material

Thread Length A E C T B S W
Code Min. Hole Hole Dia.
Size Aluminum Brass (1) Code ± .005 Nom. Nom. ± .005 ± .010 Nom. ± .015
Depth ± .002
.086-56
PFLA PFLB 256 1 .136 .188 .135 .020 .025 .115 .020 .176 .125
(#2-56)
.112-40 1 .166 .140 .206
PFLA PFLB 440 .219 .166 .022 .027 .020 .156
(#4-40) 2 .228 .190 .268
Unified

.138-32 1 .222 .190 .262

PFLA PFLB 632 .250 .200 .028 .033 .031 .188
(#6-32) 2 .253 .210 .293
.164-32 1 .246 .210 .286
PFLA PFLB 832 .281 .230 .035 .040 .047 .219
(#8-32) 2 .278 .235 .318
.190-32 1 .270 .235 .310
PFLA PFLB 032 .313 .262 .043 .048 .062 .250
(#10-32) 2 .332 .280 .372
.250-20 1 .388 .330 .428
PFLA PFLB 0420 .375 .335 .050 .055 .078 .313
(1/4-20) 2 .450 .375 .490

All dimensions are in millimeters.

Thread Type Thread Hole Size in Material

Length A E C T B S W
Size x Code Min. Hole Hole Dia.
Aluminum Brass Code ± 0.13 Nom. Nom. ± 0.13 ± 0.25 Nom. ± 0.4
Pitch (1) Depth ± 0.05
1 4.22 3.56 5.24
M3 x 0.5 PFLA PFLB M3 5.56 4.22 0.56 0.69 0.5 3.96
2 5.8 4.83 6.82
Metric

1 6.25 5.33 7.27

M4 x 0.7 PFLA PFLB M4 7.14 5.84 0.89 1.02 1.14 5.56
2 7.06 5.97 8.08
1 6.86 5.97 7.88
M5 x 0.8 PFLA PFLB M5 7.95 6.65 1.09 1.22 1.6 6.35
2 8.43 7.11 9.45
1 9.86 8.38 10.88
M6 x 1 PFLA PFLB M6 9.53 8.51 1.27 1.40 2 7.95
2 11.43 9.53 12.45

(1) Collapsed slot and burrs may cause prevailing torque while thread accepts class 3A/4h screw.

SI-19 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Press-In Inserts

Straight Knurl, PKA™ and PKB™ Inserts

• Press-fit insert with strong, reusable threads. No heat or ultrasonics required.
• Straight knurls at the top end of the insert offers higher torsional resistance.
• Slotted insert compresses allowing easy access into the mounting hole.
• Aluminum inserts ideal for light weight designs.
S 20° Chamfer
• Aluminum inserts offer lead-free alternative.

Install

C W

B1 B2
E
A
Stock Diameter
(Before Knurl)
All dimensions are in inches.

Type Thread Hole Size in Material

Thread A E C B1 B2 S W
Code Min. Hole Hole Dia.
Size Aluminum Brass (1) ± .005 Nom. ± .010 ± .010 ± .010 Nom. ± .015
Depth ± .002
.086-56
PKA PKB 256 .125 .125 .110 .037 .053 .095 .020 .165 .125
(#2-56)
.112-40
PKA PKB 440 .188 .156 .137 .056 .079 .140 .020 .228 .156
(#4-40)
Unified

.138-32
PKA PKB 632 .250 .188 .165 .075 .105 .190 .031 .290 .188
(#6-32)
.164-32
PKA PKB 832 .312 .219 .196 .094 .131 .235 .047 .352 .219
(#8-32)
.190-32
PKA PKB 032 .375 .250 .234 .112 .158 .280 .062 .415 .250
(#10-32)
.250-20
PKA PKB 0420 .500 .312 .291 .150 .210 .375 .078 .540 .312
(1/4-20)

All dimensions are in millimeters.

Thread Type Thread Hole Size in Material

A E C B1 B2 S W
Size x Code Min. Hole Hole Dia.
Aluminum Brass ± 0.13 Nom. ± 0.25 ± 0.25 ± 0.25 Nom. ± 0.4
Pitch (1) Depth ± 0.05

M3 x 0.5 PKA PKB M3 4.78 3.96 3.48 1.42 2.01 3.56 0.5 5.8 3.96
Metric

M4 x 0.7 PKA PKB M4 7.92 5.56 4.98 2.39 3.33 5.97 1.19 8.94 5.56

M5 x 0.8 PKA PKB M5 9.53 6.35 5.94 2.84 4.01 7.11 1.57 10.55 6.35

M6 x 1 PKA PKB M6 12.7 7.92 7.39 3.81 5.33 9.53 1.98 13.72 7.92

(1) Collapsed slot and burrs may cause prevailing torque while thread accepts class 3A/4h screw.

SI-20 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Performance Data For Press-In Inserts

NFPA and NFPC Inserts(1)

ABS Polycarbonate ABS Polycarbonate
Thread Install. Install. Thread Install. Install.
Code Pullout Torque-out Pullout Torque-out Code Pullout Torque-out Pullout Torque-out
Force Force Force Force
(lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.) (kN) (N) (N • m) (kN) (N) (N • m)

Metric
Unified

256 225 125 4 600 280 16 M2.5/M3/ 1 556 0.45 2.67 1245 1.8
440 225 125 4 600 280 16 M3.5
632 225 125 4 600 280 16 M4 1.33 600 1.13 2.67 1690 4.74
832 300 135 10 600 380 42 M5 1.33 600 1.13 2.67 1690 4.74
032/024 300 135 10 600 380 42 M6 1.78 1045 3.16 – – –
0420 400 235 28 – – –

PPA and PPB Inserts(1)

Phenolic Polycarbonate Phenolic Polycarbonate
Thread Length Pullout Torque-out Pullout Torque-out Thread Length Pullout Torque-out Pullout Torque-out
Code Code (lbs.) (in. lbs.) (lbs.) (in. lbs.) Code Code (N) (N • m) (N) (N • m)
256 1 60 12.8 52 7.2 1 360 2.35 330 1.73
M3
2 860 4.36 760 2.85

Metric
1 81 20.8 74 15.3
440
2 193 38.6 170 25.2 1 560 4.16 520 3.57
Unified

M4
1 104 29.2 94 23.4 2 1110 6.76 1000 5.15
632
2 221 49.6 198 35.6 1 650 5.09 610 4.47
M5
1 126 36.8 116 31.6 2 1230 7.86 1130 6.28
832
2 249 59.8 224 45.6 1 850 6.96 810 6.33
M6
032 1 147 45.0 138 39.6 2 1490 10.31 1370 8.66
024/032 2 276 69.6 253 55.6
1 192 61.6 182 56.0
0420
2 334 91.2 308 76.6

PFLA and PFLB Inserts(1)

Phenolic Polycarbonate Phenolic Polycarbonate
Thread Length Pullout Torque-out Pullout Torque-out Thread Length Pullout Torque-out Pullout Torque-out
Code Code (lbs.) (in. lbs.) (lbs.) (in. lbs.) Code Code (N) (N • m) (N) (N • m)
256 1 28 8.0 17 8.0 1 180 1.66 130 1.66
M3
2 280 1.66 200 1.66
Metric

1 40 14.7 28 14.7
440
2 64 14.7 44 14.7 1 280 3.25 240 3.25
M4
Unified

1 53 22.0 41 22.0 2 320 3.25 300 3.25

632
2 77 22.0 56 22.0 1 340 4.02 290 4.02
M5
1 64 28.8 53 28.8 2 450 4.02 360 4.02
832
2 72 28.8 68 28.8 1 450 5.63 400 5.63
M6
1 76 35.6 65 35.6 2 560 5.63 460 5.63
032
2 100 35.6 80 35.6
1 100 49.8 89 49.8
0420
2 125 49.8 104 49.8

PKA and PKB Inserts(1)

Phenolic Polycarbonate Phenolic Polycarbonate
Thread Pullout Torque-out Pullout Torque-out Thread Pullout Torque-out Pullout Torque-out
Code (lbs.) (in. lbs.) (lbs.) (in. lbs.) Code (N) (N • m) (N) (N • m)
Metric

256 22 13.2 11 5.2 M3 190 2.51 140 1.63

Unified

440 42 22.2 32 14.4 M4 370 4.75 320 3.82

632 64 32.6 53 24.6 M5 470 5.79 420 4.86
832 84 42.0 73 33.8 M6 660 8.02 610 7.01
032 106 51.2 94 43.0
0420 149 71.0 136 62.0

(1) The values reported are averages when all installation specifications and procedures are followed. Variations in mounting hole size,
work piece material and installation procedure will affect results. Performance testing of this product in your application is recommended.
Samples can be provided for this purpose.

SI-21 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

If necessary our applications engineering department can assist you to design a custom component to satisfy your requirements.
Below are a few examples.

Thin Sheet Studs Ultrasonic Studs

Provide external threads in material as thin as .125” / Tapered body provides easy insertion in pre-molded
3.175 mm. SI® studs are available in lengths from 1/4” or drilled holes. They are available in lengths from
to 3/4” / 6.35 to 19.05 mm in thread sizes #4-40 to 1/4” to 3/4” / 6.35 to 19.05 mm in thread sizes #2-56
1/4-20 / M3 to M6. These inserts can be provided in to 1/4-20 / M2 to M6. These inserts can be provided
aluminum, brass, steel and stainless steel and can in aluminum, brass, steel and stainless steel.
be pressed into pre-molded or drilled holes.

Self-Locking Ultrasonic Inserts Press-In Studs

The self-locking feature prevents screw loosening Allows for mounting a component on external
and is advantageous in applications where vibration threads. Available in lengths from 3/16” to 1” / 4.76
is present. They are available in thread sizes to 25.4 mm. Thread sizes #4-40 to 1/4-20 / M3 to
#2-56 to 1/4-20 / M2 to M6 and are designed for M6. SI® press-in studs are available in aluminum,
ultrasonic installation into straight or tapered holes. brass, steel and stainless steel and can be installed
into pre-molded or drilled holes without the use of
heat or ultrasonics.

PEM® Varimount® Bonding Fasteners

• Laminate within composite layers.
• Mold into plastics.
• Surface bond to panels from front or
back side.
• Available with studs, nuts, or standoffs
to meet a variety of applications.
For more information,
see PEM® Bulletin VM.

Hole Pullout Torque Out

Preparation Guidelines
Boss Dia.
2 x Insert Dia.
Insert
Dia. Wall Thickness

Thinner walls and bosses may be Pullout is the force required to Torque-out is the torque required
used but will affect performance. pull the insert from the sheet. to turn the fastener in the parent
material after installation without
inducing clamp load on the fastener.

SI-22 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

Proper installation for SI® brand inserts

Incorrect Incorrect Correct

Inserts installed below the surface Inserts installed above the surface Inserts should be installed flush or
of the host plastic will be subjected of the host plastic will not achieve within .005" above the host plastic
to jack-out. optimal effectiveness. for the best performance.

Mating Component

To prevent jack-out, it is very important that the

clearance hole of the mating component is sized
correctly. The clearance hole should be larger than
the assembly screw, yet smaller than the outside
diameter of the insert so that the insert, not the host
plastic, carries the compressive load. If the clearance
hole must be oversized for misalignment purposes, a
headed insert is recommended to increase the insert
bearing area surface.

The diameter of the clearance hole in the mating Incorrect Correct

component is very important. The insert and not the
plastic must carry the load. The hole in the mating Mating Part Mating Part
component must be larger than the outside diameter
of the assembly screw, but smaller than the pilot or Hole Diameter
face diameter of the insert. This prevents jack-out. Insert Diameter
If a larger hole in the mating component is required Host Host
for alignment purposes, a headed insert should be
considered. Inserts should be installed flush (or no
more than 0.13 mm (.005") above the hole). Hole in mating part must be smaller than insert diameter in
host to prevent the insert from pulling through the assembly
– known as "jack-out."

SI-23 PennEngineering • www.pemnet.com

 SI® Inserts For Plastics

All specifications in this bulletin are presented as accurately and up-to-date as possible. We reserve the right to make changes to any information contained in this bulletin
without notice.
We recommended that you test a particular product to be sure it is ideally suited to your application. We will be happy to provide samples for this purpose and our authorized
distributors can also help you with your selection.
All PEM® products meet our stringent quality standards. If you require additional industry or other specific quality certifications, special procedures and/or part numbers are
required. Please contact your local sales office or representative for further information.
Regulatory compliance information is available in Technical Support section of our website. Specifications subject to change without notice.
See our website for the most current version of this bulletin.

North America: Danboro, Pennsylvania USA | E-mail: [email protected] | Tel: +1-215-766-8853 | 800-237-4736 (USA)
Europe: Galway, Ireland | E-mail: [email protected] | Tel: +353-91-751714
Asia/Pacific: Singapore | E-mail: [email protected] | Tel: +65-6-745-0660
Shanghai, China: E-mail: [email protected] | Tel: +86-21-5868-3688
Visit our PEMNET™ Resource Center at www.pemnet.com • Technical support e-mail: [email protected]

12/11/24