EC H N IC BARG ARH
LYT CHI
PO TR
NT AK
E DEPARTMENT OF MECHANICAL ENGINEERING OO
NM T
R
SESSIONSE
:- 2024-25
(U
VE
.P)
GO
TOPIC :- Manual Crop Cutter Machine
GUIDED BY- PRESENTED BY-
Er. Sanjeev Kumar Singh 1. Sumit Kumar [E-65]
2. Amit Verma [E-20]
3. Neeraj Sahu [E-44]
4. Anuj Singh [E-25]
5. Abhijeet [E-1]
Government Polytechnic Bargarh, Chitrakoot (U.P.)
DEPARTMENT OF MECHANICAL ENGINEERING
MENT POLYTECHNIC BARS
2025
CHITRAKOOT
Certificate
This is to Certify that the Project Report entitled "Case Study Manual Crop Cutter In Government Polytechnic Bargarh"
Submitted by Sumit Kumar (E-65), Amit Verma (E-20), Neeraj Sahu (E-44), Anuj Singh (E-25), Abhijeet (E-1) Student's of
Government Polytechnic Bargarh, Chitrakoot in Final year of Mechanical Engineering Department from the Board of
Technical Education, Lucknow (U.P.).
Principal:
Mr. SANTOSH KUMAR VAISH
Govt. Polytechnic Bargarh, Chitrakoot (U.P.)
Under the Guidance of:
Er. Sanjeev Kumar Singh
(Lect. Mechanical Engineering)
Govt. Polytechnic Bargarh, Chitrakoot (U.P.)
External Examiner:
Acknowledgement
The satisfaction that accompanies the successful completion of this project would be incomplete
without the mention of the people who made it possible, without whose constant guidance and
encouragement would have made efforts to in vain. I consider myself privileged to express
gratitude and respect towards all those who guided me through the completion of this project.
I convey thanks to my Project Guide Er. Sanjeev Kumar Singh (Mechanical Engineering Department)
for Providing Encouragement. constant support and guidance which was of a great help to complete
this project successfully. Last but not the least, I wish to thank my parents for financing my studies
in this college as well as for constantly encouraging me to learn engineering. Their personal sacrifice
in providing this opportunity to learn engineering is gratefully acknowledged.
CONTENTS
ACKNOWLEDGEMENT
CHAPTER
• Introduction
• History Of The Machine
• Types Of Machine
• Components Of The Machine
• Working Mechanism
• Benefits
• Drawbacks
• Utility
• Maintenance
• Market Availability
• User Experience
• Technical Specifications
• Safety Measures
• Future Prospects
• Innovation In Agriculture
• Cost Estimation
• Conclusion
परिचय ( Introduction )
• The manual crop cutter machine is an essential tool that assists farmers in harvesting crops effectively and efficiently.
• It significantly reduces the time and labor required for harvesting compared to traditional methods, which often
involve manual cutting with sickles or knives.
• This machine is suitable for various types of crops, including wheat, rice, and pulses, making it versatile for different
farming practices.
• By using this machine, farmers can achieve better yields and improve their overall productivity, leading to increased
profitability.
• The adoption of manual crop cutters is particularly beneficial in regions where labor shortages are common, allowing
farmers to maintain their harvest schedules.
• In this presentation, we will explore its various aspects, including its history, types, and user experiences, to
understand its impact on modern agriculture.
History of the Machine
• The development of the manual crop cutter machine began in the 19th century, marking a significant shift in agricultural practices.
• Initially, farmers relied on manual labor for harvesting, which was time-consuming and labor-intensive, often leading to fatigue and
inefficiency.
• The introduction of machines revolutionized agriculture, making it more efficient and less reliant on human labor.
• Early machines were simple in design, often made of wood and basic metal components, but advancements have led to improved
functionality and efficiency.
• The first mechanical harvesters were introduced in the late 1800s, paving the way for modern crop-cutting technologies.
• Today, these machines are more user-friendly and effective, catering to the needs of modern farmers and adapting to various crop
types and field conditions.
• Understanding the historical context of these machines helps us appreciate their evolution and the technological advancements that
have shaped their design.
Types of Machines
• Manual crop cutter machines come in various types, each designed for specific applications and crop types, including:
• Simple Crop Cutters: Basic design, primarily for small farms, allowing for easy handling and operation.
• Combine Harvesters: Capable of cutting and threshing crops simultaneously, suitable for larger fields and more extensive
operations.
• Hand-Held Cutters: Lightweight and portable, these are ideal for small areas and specific crops, providing flexibility in
harvesting.
• Each type has its unique features and applications, making it essential for farmers to choose based on their specific needs and the
scale of their operations.
• Additionally, some machines are designed with adjustable settings to accommodate different crop heights and densities, enhancing
their versatility.
• Understanding the differences can help farmers make informed decisions about which machine to invest in, ensuring they select the
best option for their farming practices.
Components of the Machine
• The main components of a manual crop cutter machine include:
• Blade: Designed for cutting crops efficiently, often made of high-carbon
steel for durability and sharpness.
• Handle: Used for operating the machine, typically ergonomically
designed to reduce strain during use.
• Frame: Provides structural support and stability, often made from
lightweight materials for easy maneuverability.
• Gear System: Controls the speed and movement of the blade, allowing
for smooth operation and adaptability to different crop types.
Additional components may include safety guards to protect the user from
accidental injuries and adjustable settings for different cutting heights.
Each component plays a vital role in the machine's overall performance and
efficiency, and understanding their functions can help users operate the
machine effectively.
Regular maintenance of these components is crucial for optimal functioning,
ensuring that the machine remains reliable and efficient over time.
Wheel
A wheel is a circular object that rotates on an axis, typically used to
facilitate movement, transportation, or mechanical advantage. Wheels are
a fundamental component of many machines and vehicles, including:
Bevel Gear
A bevel gear is a type of gear that is used to transmit power or motion between two shafts that are
at an angle to each other. Bevel gears have teeth that are cut at an angle, allowing them to mesh
with other bevel gears or shafts at a specific angle.
Cutting Blade
Blade: Designed for cutting crops efficiently, often made of high-carbon steel for durability and sharpness.
Shaft
A shaft is a rotating or stationary rod-like component that transmits power, motion, or
torque in a mechanical system. Shafts are commonly used in various applications, including:
Working Mechanism
• Using a manual crop cutter machine is straightforward and user-
friendly, making it accessible for farmers of all skill levels.
• Farmers position the machine near the crop they wish to harvest,
ensuring that the blade is aligned with the base of the plants.
• Pulling the handle activates the blade, which rotates and cuts the
crop cleanly at the base, allowing for efficient harvesting.
• It is essential to guide the machine in the right direction to ensure a
clean cut and minimize damage to the surrounding plants.
• This process is quick and efficient, allowing farmers to cover larger
areas in less time compared to traditional methods.
• Additionally, the design of the machine often allows for easy
adjustments to accommodate different crop types and field
conditions, enhancing its usability.
• Training sessions or demonstrations can further help farmers
understand the best practices for operating the machine effectively.
Benefits
• The manual crop cutter machine offers numerous benefits, including:
• Time Savings: It works much faster than traditional harvesting methods, allowing farmers to complete their work more
efficiently.
• Reduced Labor: Requires fewer workers, which is especially beneficial during peak harvest times when labor shortages
may occur.
• Cost-Effective: A one-time investment in the machine can lead to long-term savings, reducing the need for extensive labor
costs.
• Environmentally Friendly: These machines do not use fuel, reducing pollution and carbon footprint, making them a
sustainable choice for farmers.
Additionally, they can help improve the quality of the harvested crops by minimizing damage during cutting, leading to better
market prices.
The ease of use and efficiency of these machines can also encourage more farmers to adopt modern agricultural practices,
contributing to overall agricultural development.
By increasing productivity, farmers can focus on expanding their operations and exploring new markets, ultimately enhancing
their livelihoods.
Drawbacks
• Despite its advantages, the manual crop cutter machine has some drawbacks that farmers should consider:
• Physical Labor: Operating the machine requires physical strength and stamina, which may be a challenge for some users,
especially the elderly.
• Limited Capacity: It may not be as effective for very large fields compared to mechanized harvesters, which can cover
more ground quickly.
• Maintenance Needs: Regular upkeep is necessary to prevent breakdowns and ensure longevity, which may require
additional time and resources.
• Potential Jamming: Crops can sometimes get stuck in the blade, requiring manual intervention, which can slow down the
harvesting process.
Understanding these limitations can help farmers prepare and adapt their harvesting strategies accordingly, ensuring they
maximize the benefits of the machine while mitigating potential issues.
Farmers may also consider combining the use of manual crop cutters with other harvesting methods to optimize their operations
and address specific challenges.
Utility
• The manual crop cutter machine is versatile and can be used for various crops, making it a valuable tool for farmers:
• Wheat: Ideal for harvesting wheat fields efficiently, ensuring minimal loss during the cutting process.
• Rice: Particularly effective in paddy fields for rice harvesting, where precision is crucial to avoid damaging the plants.
• Pulses: Suitable for crops like mung beans and lentils, allowing for quick and effective harvesting.
This machine is especially beneficial for small to medium-sized farms, where labor costs can be a significant concern, enabling
farmers to manage their resources better.
Farmers should select the machine based on the specific crops they cultivate to maximize efficiency and ensure optimal results
during the harvest.
Additionally, understanding the growth cycles and harvesting requirements of different crops can help farmers plan their
operations more effectively.
Maintenance
• Proper maintenance of the machine is essential for its longevity and performance, ensuring it operates at peak efficiency:
• Cleaning: Always clean the machine after use to remove dirt and debris, preventing rust and wear on the components.
• Lubrication: Regularly lubricate the blades and gear system to ensure smooth operation and reduce friction.
• Inspection: Conduct routine checks on all components to identify any wear and tear, addressing issues before they escalate.
• Repairs: Address any issues promptly to avoid further damage and ensure safety during operation.
Farmers should also keep a maintenance log to track repairs and servicing, helping them stay organized and proactive in their
upkeep efforts.
A well-maintained machine not only performs better but also lasts longer, providing better value for money and reducing the
need for frequent replacements.
Training on proper maintenance practices can empower farmers to take better care of their equipment, enhancing their overall
farming efficiency.
Market Availability
• Manual crop cutter machines are available from various brands and models in the market, catering to different needs and budgets.
• Leading brands include [Brand Name] and [Brand Name], known for their quality and reliability, often backed by positive user
reviews.
• Prices vary based on the type and features of the machine, making it accessible for different budgets, from small-scale farmers to
larger agricultural operations.
• Farmers can consult local agricultural equipment dealers for availability and options that suit their needs, often benefiting from
expert advice on the best choices.
• Additionally, online marketplaces provide a platform for comparing prices and features, allowing farmers to make informed
purchasing decisions.
• Understanding the warranty and after-sales service offered by manufacturers can also help farmers choose a reliable machine that
meets their long-term needs.
User Experience
• User experiences provide valuable insights into the effectiveness of manual crop cutter machines, highlighting their real-world
applications.
• Many farmers report that the machine has simplified their harvesting process significantly, allowing them to complete tasks more
quickly and efficiently.
• Some users appreciate the efficiency and time savings it offers, allowing them to focus on other farming tasks, such as planting and
irrigation.
• In a case study, [Farmer's Name] shared how the machine increased their production capacity and reduced labor costs, enabling
them to expand their operations.
• Collecting feedback from users can help manufacturers improve their products and address common concerns, fostering innovation
in design and functionality.
• Testimonials and reviews can also serve as a valuable resource for potential buyers, helping them understand the benefits and
limitations of different models.
Technical Specifications
• The technical specifications of a manual crop cutter machine include:
• Blade Length: Varies based on the type of crops being harvested, with longer blades suitable for taller plants.
• Weight: Lighter machines are generally more user-friendly and easier to maneuver, especially in uneven terrain.
• Material: Machines made from steel or aluminum tend to be more durable and long-lasting, resisting wear and tear over
time.
• Design: Ergonomic designs enhance comfort and reduce fatigue during use, making it easier for farmers to operate the
machine for extended periods.
Additional features may include adjustable cutting heights, which allow farmers to customize the machine for different crop
types and field conditions.
Understanding these specifications can help farmers choose the right machine for their specific requirements, ensuring they
invest in a tool that meets their needs effectively.
Safety Measures
• Ensuring safe operation of the machine is crucial to prevent accidents and injuries during harvesting:
• Safety Gear: Always wear safety goggles and gloves while operating the machine to protect against potential injuries.
• Clear Area: Keep the surrounding area clear of obstacles and bystanders to avoid accidents during operation.
• Follow Instructions: Adhere to the manufacturer's guidelines for safe operation, including proper handling and maintenance
practices.
• Keep Children Away: Ensure that children are kept at a safe distance during operation to prevent accidents.
Implementing these safety measures can help prevent injuries and ensure a smooth harvesting process, fostering a culture of
safety in agricultural practices.
Training sessions on safety protocols can further enhance awareness and preparedness among farmers and workers.
Future Prospects
• The future of the manual crop cutter machine looks promising with ongoing advancements in technology and design.
• Incorporating new technologies, such as smart sensors and automation, can enhance the machine's efficiency and usability, making
it even more effective for farmers.
• There is a growing need for automation in agriculture, which can lead to the development of more sophisticated machines that
require less manual labor.
• Educating farmers about new technologies and innovations is essential for improving agricultural practices and ensuring they
remain competitive in the market.
• As the agricultural landscape evolves, the integration of manual machines with digital tools can provide farmers with valuable data
for better decision-making.
• Collaborations between manufacturers, researchers, and farmers can drive innovation and lead to the development of more efficient
and sustainable agricultural practices.
Innovations in Agriculture
• Innovations in agriculture are significantly impacting the development of manual machines, leading to improved efficiency and
effectiveness.
• New technologies are making machines more user-friendly, catering to the needs of modern farmers who seek to optimize their
operations.
• The use of smart agricultural tools, such as drones and precision farming technologies, can assist farmers in making better decisions
regarding crop management and harvesting.
• These innovations can lead to increased agricultural productivity and optimized resource use, benefiting the entire farming
community and contributing to food security.
• Additionally, sustainable practices and eco-friendly technologies are becoming increasingly important, encouraging the
development of machines that minimize environmental impact.
• By embracing innovation, farmers can enhance their competitiveness and adapt to changing market demands, ensuring the long-
term viability of their operations.
Cost Estimation
Sr.No Name Quantity Price
1 Bevel Gear 1x1 = 1 Pc 800 Rs.
2 Wheel 4x1 = 4 Pcs 180 Rs.
3 Shaft 2x1 = 2 Pcs 180 RS.
4 Bearing 2x1 = 2 Pcs 90 Rs.
5 Connecting Rod 1x1 = 1 Pc 45 Rs.
6 Frame 8x1 = 8 kg 320 Rs.
7 Welding _____ 300 Rs.
8 Cam 1x1 = 1 Pc 50 Rs.
Total Cost 1965 RS.
Conclusion
• The manual crop cutter machine holds significant importance in agriculture today, serving as a vital tool for farmers worldwide.
• It helps farmers save time and labor while improving the efficiency of the harvesting process, ultimately leading to better yields and
profitability.
• By adopting this technology, farmers can enhance their productivity and achieve better market prices for their crops, contributing to
their economic stability.
• With the integration of new technologies, these machines are expected to become even more beneficial in the future, adapting to the
evolving needs of agriculture.
• As farmers continue to embrace modern practices, the manual crop cutter machine will play a crucial role in shaping the future of
sustainable agriculture.
• Encouraging the adoption of such technologies can lead to a more resilient agricultural sector, capable of meeting the challenges of
a growing global population.
Thank You
