SRI DURGADEVI POLYTECHNIC COLLEGE
DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING
PROJECT PROPOSAL FOR THE YEAR 2023-2024
TITLE OF PROJECT:
AI AND ML BASED PREDICTIVE MAINTENANCE OF
MOTOR USING ON RASPBERRY PI
PROJECT MEMBERS:
REGISTER NUMBER NAME OF THE STUDENT
21306478 SHANMUGANATHAN.U
21306481 SIVARAMAKRISHNAN.S
21306487 SREE LOHITH.S
21306493 VINAYAGAMURTHI.D
21306495 YOGESH.R
GUIDED BY:
Mr.G.PRABHU B.E.,
LECTURER/EEE.,
APPROXIMATE COST: Rs. /- 8000
AI AND ML BASED PREDICTIVE MAINTENANCE OF
MOTOR USING ON RASPBERRY PI
ABSTRACT
Predictive maintenance is one of the most important techniques for monitoring future
system failures and schedule maintenance. Although system failure is a very general issue that
can occur in any machine, predicting the failure and taking steps to prevent such failure is most
important for any machine or software application. In the present situation, when we are entirely
dependent on machines and computers, system failure affects the entire lifecycle to a great
extent. System failure also leads to substantial business losses if we talk about organizations.
Still, suppose we accurately predict these failures by adapting corrective actions or predictive
measures. In that case, we can easily avoid such failures and prevent the entire system from
breaking down, and here Predictive maintenance comes into the picture. In this
project, "Predictive maintenance using Artificial Intelligence and Machine Learning," We
will develop an ML model that monitors the sounds and vibrations produced by a machine,
detects minute changes, and predicts the fault for predictive maintenance.
Heavy motors, engines, and machines are crucial for operating factories, vehicles, and
various other equipment. Their efficient working is highly essential to prevent any technical
interruption. For instance, if a heavy motor in a yacht or a ship suddenly stops working, then the
transport will be stuck in the middle of the ocean, putting in danger many lives on board.
However, early fault detection can prevent such a mishap from occurring.
When machines like motors start getting small flats, their noise and power consumption
rises accompanied by varying vibrations. By knowing about such micro changes, we can predict
the chances for failures in different machines, thereby repairing, maintaining, and protecting
them before any other fault occurs.
EXISTING AND PROPOSED SYSTEM:
EXISTING SYSTEM PROPOSED SYSTEM
In our existing system, SCADA In our proposed system, LIDAR where
Supervisory Control and Data infrared Laser lights pulses are used to
Acquisition is used to control and detect and range a smaller object with
monitor the operations of motors and any high density and accuracy.
other equipment in the Industry. Machine Learning can analyze data in
This system targets the real-time data real-time. It can automatically identify
with help of sensors.
anomalies and find correlations.
DRAWBACKS: ADVANTAGES:
Since the control system is complex, you
Increase Machine life.
need a Team of skilled operators, analysts
No need of manual intervention.
and programmer to maintain and
Improved repair time & product quality.
configure it.
Resource for repair can be properly
SCADA does not detect data
planned.
irregularities.
Increase in machine productivity.
This system does not provide you with a
sensor reading prediction.
SOFTWARE REQUIREMENTS:
1. Arduino IDE - For Coding Raspberry Pi
2. Fritzing - For Circuit Designing
3. ThinkSpeak - For Cloud Storage
4. Spyder - For ML Code
HARDWARE REQUIREMENTS:
1. Raspberry Pi Board - ATmega328 µC mounted
2. Lidar System - VL53L0X Lidar Sensor
3. Motor - Stepper Motor (with A4988 driver)
4. Display - GLCD screen (128 X 64 JHD12864E)
5. Power Supply - DC (8-12) V
OBJECT DETECTION AND RANGING ROBOT USING LIDAR
MODULE BASED ON ARDUINO
BLOCK DIAGRAM
POWER SUPPLY
(8-12)V
STEPPER MOTOR DRIVER ARDUINO
NANO
GLCD
BOARD DISPLAY
(ATmega328µC)
STEPPER
MOTOR
FLASH PROGRAM MEMORY
LIDAR SYSTEM
CRYSTAL OSCILLATOR
LIDAR SYSTEM
EMITED LIGHT BACK SCATTERED LIGHT
Light
BEAM OPTICAL
LASER Collecting
EXPANDER FILTERING
Telescope
TRANSMITTER RECEIVER
ELECTRICAL OPTICAL to
RECORDING ELECTRICAL
SYSTEM TRANSDUCER
SYNCHRONIZATION CONTROL
DETECTOR & RECORDING
