VMM en
VMM en
VMM
Multiple safety solenoid valve
for gas regulating trains
Contents
Description ………………………………………….. 2
Features …………………………………………….. 2
Functioning and application ………………………. 3
Technical specifications …………………………… 4
Gas flow chart (pressure drop) …………………… 6
Ordering information ………………………………. 8
Special versions and options …….….….………… 9
Design, installation and servicing ........................ 10
Standards and approvals …………………………. 11
Description The VMM type valve is a combination of two solenoid valves in an only compact and versatile
valve housing.
This type of device is suitable for air or gas blocking and releasing controls (with one or two stages
operation), required in gas power burners, atmospheric gas boiler, industrial kilns and others gas
consuming appliances.
Features VMM valves are made of aluminum alloy die-cast, with a range for inlet/outlet connections from
DN20 (3/4”) up to DN80 (3”).
Sealings are made of NBR-based rubber certified for use with gas (EN 549).
Pipe connections meet group 2 and backpressure sealing is compliant with class A, according to
EN161 requirements.
A third valve with capacity of DN15 or DN25 can be fitted to by-pass the second one and have a
low fire stage or a second outlet for pilot burner (pilot execution).
The normally open vent valve VMRNA can be integrated in VMM from 1”¼ to 3”; dimensions and
piping are the same of third pilot valve. See VMRNA datasheet for other details.
Suitable for use with air and non-aggressive gases included in the 1, 2 and 3 families (EN 437).
Special versions suitable for aggressive gases, free of brass and with FPM seals.
The whole range can be provided in Ex-proof execution, for use in Zones 2 and 22, according to
2014/34/EU Directive (ATEX).
The valve is open only when energized: if, for any reason, power supply goes down, the valve
closes immediately (intrinsic safe).
Suitable for heavy-duty cycle operation and qualified for continuous service (100% ED).
Equipped with flow rate adjustment.
An incorporated fine mesh filter protects the valve seat and disc as well as downstream
components and prevents dirty contamination.
A proof of closure switch or a visual indicator can be installed (see PCS-VI datasheet for details);
in this case the valve has to be equipped with 1/8” connection on the bottom (optional).
Models from 2”½-3” have this features as standard.
Provided with bilateral pressure ports on two sides in all pressure chambers, to connect
manometers, pressure switches, leakage tester or other gas equipment.
The coils are provided with terminal box or with ISO 4400 plug.
All components are designed to withstand any mechanical, chemical and thermal condition
occurring during typical service. Effective impregnation and surface treatments have been used
to improve mechanical sturdiness, sealing and resistance to corrosion of the components.
Valves are 100% tested by computerized testing machineries and are fully warranted.
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ELEKTROGAS – Technical Sheet EE163 - 0124
Functioning and
application The VMM type valve is a safety shutting device using auxiliary power supply.
The first valve (A) is a fast-opening safety solenoid valve. When it is de-energized, the spring
pushes on the seal disc, keeping the gas passage closed. In the inlet chamber there is the gas
line pressure which forces on the disc, increasing the closing function and improving the seal.
When the coil is powered, the valve opens rapidly against the strength of the spring and gas
pressure.
If the power supply is shut off, the valve rapidly closes, interrupting the gas flow.
Equally, the second valve (B) may be a fast opening or a slow opening solenoid valve to adjust
the gas flow, with a first adjustable fast stroke and a second adjustable slow stroke.
It is possible to connect a third by-pass valve (C), which works as low fire stage or to obtain a
second fast (slow) stroke or both.
1 1 = Ball valve
2 = Filter
3 = Pressure regulator
11 4 = Tightness control
5 = Minimum gas pressure switch
6 = Tightness control pressure switch
7 = Multiple solenoid valve
A 8 = Valve position visual indicator
9 = Closed position indicator switch
10 = Burner pressure gauge
11 = Push button valve
A = First valve
B = Second valve
C = By-pass valve (pilot)
8 X = Inlet chamber
Y = Middle chamber
4 Z = Outlet chamber
(The above scheme refers to size 1 "¼-2" with third valve as by-pass)
Fig.1
This kind of valve is normally installed as safety and regulating device in gas trains, for industrial
applications and gas firing systems.
Figure 2 shows an example of installation.
Fig.2
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ELEKTROGAS – Technical Sheet EE163 - 0124
Technical
specifications Tab. 1
Connections Internal threaded EN 10226-1 from Rp3/4 to Rp2 or
ANSI-ASME 1.2 from 3/4”NPT to 2”NPT
Flanged PN16 – ISO 7005 from DN40 to DN80 or
ANSI-ASA-ASME 1 . class 1 from 2” to 3”
Wires cross-section 2,5 mm2 max. (AWG 12) for terminal board
1,5 mm2 max. (AWG 14) for ISO plug
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ELEKTROGAS – Technical Sheet EE163 - 0124
Fig.3
Tab. 2
Overall dimensions (mm/in) Weight
Model
A B C D E F G H I (Kg/lbs)
VMM….F 154/6,06 185/7,28 78/3,07 130/5,12 165/6,50 112/4,41 - - 5,4/11,9
Rp3/4
VMM….S 3/4”NPT 154/6,06 185/7,28 78/3,07 186/7,32 221/8,70 112/4,41 - - 5,8/12,8
VMM….S2 DN80 - 310/12,20 200/7,87 288/11,34 388/15,28 250/9,84 8x18 160 20,0/44,1
3”ANSI 4x¾ 6,00
VMM….S3 - 310/12,20 200/7,87 288/11,34 388/15,28 250/9,84 20,8/45,9
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ELEKTROGAS – Technical Sheet EE163 - 0124
dP inch
(1) (2) (3)
. 4
. 8
(1)
.2
.8
.1
.3
.4
.
.
.
.
.
1.
8
2
8
1
4
1
4 1 8
3 8
4
2 4
3
4
3
3 2
1 2
8 2
1
8 1
4 1 8
3 8
4
Vn S F
Vn m /h
2 4
3
4
3
3 2
1 2
8 2
1
8 1
4 1 8
3 8
4
2
4
3
4
3
3 2
1 2
8
2
1
1
4 1
.1
.2
.4
.3
.8
8
1
4
.
.
.
8
3
dP mbar
Fig. 4
Formula of conversion
from air to other gases Tab. 3
Gas type Density
ρ
VGAS = k∙VAIR [Kg/m³]
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ELEKTROGAS – Technical Sheet EE163 - 0124
When the flow read on the diagram is referred to operating pressure instead of standard
conditions, the pressure drop ∆p read on the diagram must be multiplied for the factor:
(1+ relative pressure in bar)
Example:
In the 2” solenoid valve with an air flow of 60 m3/h at standard conditions there is a pressure drop
∆p = 6 mbar.
If we consider that 60 m3/h is the flow at 200 mbar of inlet pressure, then the pressure drop to be
consider is:
Normally, pressure drop and flow rate for the valves are read from the gas flow diagram.
owever, the valves can also be chosen in accordance with the characteristic ”Kvs value” which
is shown below:
Tab. 4
Kvs [m3/h]
Main valve Bypass 1/2" Bypass 1"
3/4” 6,0 4,6 -
1” 7,0 4,6 -
1”¼ 21,5 6,0 9,0
1”½ 25,0 6,0 9,0
2” 27,4 6,0 9,0
DN65 59,0 6,0 9,0
DN80 61,0 6,0 9,0
The selection of the valve requires the calculation of the Kv under the operating conditions.
p1
p
2
Vn ρ(t+2 3)
Kv= √
14 Δp⋅p2
where
To the Kv value calculated from operating conditions we add an allowance of 20%, to obtain the
minimum Kvs value which the valve should have:
- Pressure drops ∆p ≤ ,1p1 are recommended and ∆p > p1/2 are always unadvisable
- Flow velocities w ≤ 1 m/s are recommended and w > m/s are always unadvisable.
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ELEKTROGAS – Technical Sheet EE163 - 0124
Ordering
information
Tab.5
VMM 50 2 A S 1 0 .J
Valve type
Connections size
20 3/4”
25 1”
32 1”¼
40 1”½ DN40 (1)
50 2” DN (1)
65 DN65
80 DN80
Max. Operating pressure
2 200 mbar (3 psig)
5 500 mbar (7 psig)
Supply voltage
A 230V 50/60Hz
B 110V 50/60Hz
C 24V AC/DC
G 24V DC
N US market version (120V 50/60Hz, FM appr., NPT thread/ANSI flange)
Second valve type
F fast
S slow
By-pass valve on the Right side
(seen from the inlet)
0 none
1 ½” (DN1 ) Fast 3 1” (DN2 ) Fast
2 ½” (DN1 ) Slow 4 1” (DN2 ) Slow
By-pass valve on the Left side (special execution)
(seen from the inlet)
0 none
1 ½” (DN1 ) Fast 3 1” (DN2 ) Fast
2 ½” (DN1 ) Slow 4 1” (DN2 ) Slow
Special versions (some may be present concurrently)
L Low power (when not standard)
D Execution with pilot valve 1/2”
D1 Execution with pilot valve 1”
D2 Execution with NO vent valve 1”
F Flanged connection for 1”½ and 2” valves
P Proof of closure (POC) for US market only
J Biogas
K Coke oven gas (COG)
HF Hydrogen
Y NPT thread / ANSI flange
I Electrical connection with ISO 4400 plug
M ottom connection for disc position indicator (for valve till 2”)
T Transparent cover to see led on electronic board
T1 Transparent cover and ISO 4400 plug
O IP65 protection with 1.5 m cable
O1 IP65 protection with ISO 4400 plug
X Ex execution for zone 2 and 22 (see optional paragraph for details)
Z Anodization of housing and external aluminum parts
Z1 Epoxy body coating and anodization of inner aluminum parts
Tab.6
200 mbar 500 mbar
(3 psig) (7 psig)
230Vac 120Vac 110Vac 24Vac/dc 24Vdc 230Vac 120Vac 110Vac 24Vac/dc 24Vdc
3/4”-1”
1”¼-1”½-2”
2”½-3”
Available
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ELEKTROGAS – Technical Sheet EE163 - 0124
Special versions
and options
▪ L: valves with terminal box and size 3/4”-1” can be supplied with special electronic
board which provides full power for the opening stage, then it switches to low power
consumption for the holding stage (standard from 1”¼ to 3”).
▪ D: the third valve can be fitted to have a separate line for a pilot burner.
V1 V2
V3
Fig.5
▪ F: 1”½ and 2” threaded versions can be supplied with a flanged connection, by means
of a special kit.
▪ P: valves are available with proof-of-closure switch (POC), complying with NFPA 86
requirements. A factory adjusted SPDT switch inside an enclosure mounted on the
bottom of the second valve, provides an electrical signal indicating valve position. A
two-colored led gives also a visual indication of the valve position (Red = valve open,
Green = valve closed).
▪ J: valves can be supplied in special version for aggressive gases such as biogas. They
are free of brass and NBR. In this case customer shall check compatibility between
valve materials and gas contents.
▪ K: valves can be supplied in special version for aggressive and dirty gases such as
COG. They are free of brass and NBR and have additional protection of internal
mechanism. As these gases usually have high content of hydrogen, tightness test is
performed with helium. In this case customer shall check compatibility between valve
materials and gas contents.
▪ HF: valves can be manufactured with additional treatment and tightness test with
helium, so that they are suitable to be used with hydrogen.
▪ Y: valves can be provided with NPT threads or ANSI flanges instead of Rp thread or
PN 16 flanges.
▪ I: valves can be provided with electrical connection made by a standard plug ISO
4400.
▪ M: valves from 3/4" to 2" can be equipped with G1/8 connection on the bottom to fit a
closed position indicator switch (PCS) or visual indicator (VI) (standard from DN65 to
DN80).
▪ T: valves can be provided with transparent cover and LED which lights up when
electrical power is supplied.
▪ T1: valves can be provided with transparent cover to see LED light when coil is
powered and connection with standard plug ISO 4400.
▪ O: enclosure class can be increased up to IP65. The valves will be provided with a
sealed terminal box and cable set.
▪ O1: enclosure class of connection with standard plug ISO 4400 can be increased up
to IP65 with additional sealing.
▪ X: valves can be provided with EX execution for use in Zones 2 and 22, according to
2014/34/EU Directive (ATEX):
category II 3 G,D
protection mode Ex ec IIA T4 Gc X or
Ex ec IIB+H2 T4 Gc X (HF version)
Ex tc IIIB T135°C Dc X or
Ex tc IIIC T135°C Dc X (IP65 version)
ambient temperature -15 / +40 °C
▪ Z: aluminum valves can be supplied with anodized housing and external components,
to withstand aggressive environments.
▪ Z1: aluminum valves can be supplied with epoxy body coating and anodized inner
components, to withstand aggressive gases.
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ELEKTROGAS – Technical Sheet EE163 - 0124
Design,
installation
and servicing To assure a proper and safe operation, as well as a long service life of the valve, consider the
following recommendations during the design of the system where the valve will be installed:
✓ Ensure that all the features of your system comply with the specifications of the valve (gas
type, operating pressure, flow rate, ambient temperature, electrical voltage, etc.).
✓ Valve may be mounted with coil in horizontal or vertical position, not upside down. Coil may
be oriented 360 degrees in any direction.
✓ In the event of vertical pipe, the flow direction should be from bottom to top.
✓ After removing the end caps make sure no foreign body will enter into the valve during
handling or installation (e.g. swarf or excessive sealing agent).
✓ A gas filter should be always installed upstream the valve.
✓ Ensure that installing area is protected from rain and water splashes or drops.
✓ Perform leak and functional tests after mounting.
✓ The continuous service (100% ED) causes inevitable coil heating, depending on working
environment. Never install the valve close to walls or other equipments. To improve the coil
cooling, install the valve allowing free air circulation.
✓ Perform maintenance according to service instructions at least once a year (most often for
aggressive gases).
✓ Due to seals aging, to ensure safe operation, we recommend the valve replacement after 10
years from the date of manufacture stamped on the product. The heavy cycle operation may
reduce the expected lifetime.
✓ This control must be installed in compliance with the rules in force.
✓ Make sure all works are performed by qualified technicians only and in compliance with local
and national codes.
✓ To prevent product damage and dangerous situations, read carefully the instructions
supplied with the product before use.
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ELEKTROGAS – Technical Sheet EE163 - 0124
Standards and
approvals The product complies with the essential requirements of the following European Directives and
their amendments:
The product is approved for Australia, certificate GMK 10624 issued by IAPMO R&T Oceana on
the basis of norm AS 4629.
The valves meet the requirements of functional safety of electrical systems according to the
SIL European standard IEC EN 61508 and are certified for systems up to SIL3.
IEC 61508
Certified Certificate No.: TUV IT 22 SIL 0118
The product (*) is suitable for applications comply with NFPA 86 (Class 7400).
Factory Mutual Approval Identification: 0003061781
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