STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
PROJECT : IGNITE PROJECT DATA
CLIENT : CSCEC DCI JO
LOCATION : DELTA MAS - CIKARANG
0 Issued For Review BSB CSCEC CSCEC
Rev Description Date Prepared Checked Approved
PT. BALARAJA SARANA BAJA
STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
Purpose :
As a guideline in carrying out a job in order to get an optimal result in accordance with
the wishes of the customer / client and how the building will be STRONG, PRECISE, SAFE,
and the work is ON TIME. To arrive at the Goal, the implementation is arranged into two
important stages:
A. PREPARATION STAGES
B. ERECTION STAGES
PREPARATION STAGE
Preparation work includes:
1. Workshop
a. Engineering
- Studying design drawings from the main contractor.
- Prepare and making shop drawing for fabrication.
- Submitted and request for approval shop drawing to the main contractor.
- Prepare and making cutting plan plate and nesting material.
- Calculate Material Take Of for order based on shop drawings that have been approved by the
main contractor
b. Procurement
c. Purchase and procure the main material based on the needs of working
drawings.
- Purchase and procure materials support and consumable.
d. Production/fabrication
- Cutting material plate and beam (WF, UNP) based on cutting plan and nesting.
- Assembly based on shop drawing that have been approved by the main contractor.
- Inspection of assembly results by the Quality Control department before the next process
carried out.
- Welding by welders who have passed the testing welding in the workshop.
- Cleaning and finishing the results of assembly and welding.
- Inspection of welding and finishing results by the Quality Control department.
- The next process is anti-rust coating with hotdip galvanize and will be done at the galvanize
plant with a thickness of 0.75 microns
- After hotdip galvanize process is completed and inspection is carried out by the Quality
control, the material is ready for delivery to site.
2. Site Project
a. Coordination of this work plan with the main contractor.
b. Studying erection drawing and actual plan area.
PT. BALARAJA SARANA BAJA
STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
Whose purpose is :
- Determine the type and capacity of tools to be used.
- Determine the safe lift point of the component to be installed.
- Determine the type/material of the acknowledgment against the components to be installed
if needed.
- Determine the sequence and direction of its installation.
- Determine the place of descent and placement of material arriving in the field.
c. Monitoring the delivery of materials / components to be installed in advance according to the
order in the implementation.
d. Materials or components that have been fabricated and supplied from the workshop are placed
as close as possible to the installation plan area. This is to facilitate handling and installation
and try not to interfere with other work, or be coordinated with other parties.
e. Prepare facilities / tools to be used, especially cranes, etc. (see equipment and tools list).
f. It is necessary to think about the aspect of work safety in a way before working, we look first,
then we think about it and when it is considered safe then the stage of implementation work is
carried out.
g. Permit
- Before the implementation of Erection work is carried out, PT. Balaraja Sarana
Baja applied for a work permit to PT. CSCEC DCI JO .
h. Safety
- Before erection work is carried out, make sure all workers have been induced
and briefed on occupational safety and health by the HSE team.
Preparation for accident prevention on site includes: work permit, Job Safety Analysis
(JSA), safety support equipment both for personal and team In carrying out work, all
parties involved in the work are required to follow the safety provisions that have been
determined in Project Ignite and use complete Personal Protective Equipment (PPE) in
accordance with their respective job specifications. If work activities are carried out at
night (over time), make sure all lighting equipment is available properly.
PT. BALARAJA SARANA BAJA
STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
EQUIPMENT & TOOLS LIST
No Jenis Peralatan Jumlah Status
1 Tower Crane 1 unit By CSCEC
2 Welding machine FCAW & SMAW 4 unit
3 Sling belt 4 ton 2 pcs
4 Sling belt 1ton 4 unit
5 Segel kapasitas 1ton 8 unit
6 Grinding machine 4 unit
7 Magnetic drilling machine 2 unit
8 Cutting Flame / blender 1 Set
9 Chain block 1 ton 4 unit
10 Tackle 1 ton 1 unit
11 Pulleys 4 unit
12 Panel electric 3 phase 1 set
13 Welding mask 10 pcs
14 Cable power 1 phase NYY 2x0.75 @ 20 M 2 roll
15 Cable power 3 phase NYY 4 x 6 50 m
16 Main cable power NYY 4 x 35 100 m
17 Hammer 2 pcs
18 Water pass 30 cm 3 pcs
19 Measurement 7.5 m 2 pcs
20 Measurement 30 m 1 pcs
21 Segel 1 ton 8 pcs
22 Scaffolding By CSCEC
23 Full Body Harnes 10 pcs By Bsb
24 Ear plug 10 pc By Bsb
25 Glasses 10 By Bsb
26 Apron 10 By Bsb
PT. BALARAJA SARANA BAJA
STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
26 Safety Line Ls By Bsb
27 Safety net Ls By Bsb
28 Safety shoes Ls By Bsb
29 Helmet Ls By Bsb
B. ERECTION STAGES
1. Material handling or transfer from laydown area to erection location
Transfer of material from laydown to erection location using Mobile crane or TC, The material
moved is adjusted to the needs of the installation
2. Erection Beam & Grating
Upon completion, the transfer of material from laydown to the erection location is completed. The
next steps are as follows:
a. Erection
1. Determine the position of the lifting equipment that will lift the material to be
installed / erection and ensured in a safe position.
2. Install and place the scaffolding pipe in a position near the post as a place for
people to install and weld embedded plates and gusset plates.
3. Setting the embedded plate with gusset plate in its position according to erection
drawing and providing reinforcement by providing support and welded to concrete
reinforcement bar.
4. Check the position of the embedded plate that has been installed including the
center line and elevation, then setting and welding gusset plate, after welding
gusset plate and are cleaned welding area with power tools, they are then touch up
painted with zinc rich epoxy used paint brush.
5. Lifting beam material for the 2nd floor and 3rd floor to the 1st floor, and beam
material for the 4th floor and lower upper to the 3rd floor.
6. Lift the beam with a chain block or pulley in position and elevation then connect
between the gusset plate and beam by installing bolts, after the beam position has
been dammed and the bolts are fit on the left and right sides and the elevation and
center line are checked correctly, the bolts are tightened.
7. Do the next erection beam process like the method on no. 6.
PT. BALARAJA SARANA BAJA
STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
8. After all the beams are installed and all the bolts have been tightened, then proceed
the erection grating work.
9. Lifting grating with Tower crane on each floor and elevation according to the
needs of the floor and elevation.
10. Handling the grating manually to the appropriate position of the erection drawing
above the beam frame.
11. Fastening the grating to the beam by fixing and tightening
PT. BALARAJA SARANA BAJA
STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
To complete the erection implementation process, it must also be followed by an administrative process, in
addition to monitoring every work progress and also serves as data to check work with supervisors /
project owners .
PT. BALARAJA SARANA BAJA
STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
- Administrative work include :
Daily report : Work activity, qty manpower, weather condition, etc.
- Weekly report.
- Monthly report.
- Minutes of handover of work.
A. PROJECT ORGANIZATION CHART
Personnel in charge :
- Site Manager : 1 person
- Supervisor : 1 person
- Administration : 1 person
- Quality Control/Project Control : 1 person
- HSE : 1 person
- Foreman : 1 person
- Erector/Fitter : 6 person
- Helper : 3 person
- Welder : 2 person
- Material Control & Warehouse : 1 person
PT. BALARAJA SARANA BAJA
STEEL STRUCTURE METHODE STATEMENT
Document No : Rev No. Contract No :
BSB – MS - 001 0
CONCLUSION
The steel structure method to serve as a guideline and handle in completing a job so that every step of
the work can be carried out in a planned manner.
PT. BALARAJA SARANA BAJA
