MAINTENANCE
Bulldozer Dozer Maintenance Table
No Item Service
Check everyday before starting
1 Engine Check for leakage
2 Hoses Check for leakage
3 Cylinder and Pumps Check for leakage
4 Oil and water leakage Check
5 Nuts and bolts Check and retighten
6 Electric circuit Check and retighten
7 Cooling water level Check and add
8 Oil level of engine oil pan Check and add
9 Fuel oil level Check and add
10 Oil level in steering clutch case Check and add
11 Water and sediment in fuel tank Drain water and sediment
12 Dust indicator Check, clean air cleaner element
13 Travels of brake pedals Check and adjust
14 Fan Belt / Alternator Belt Visual check for tear and wear
Signature of Technicaian
Signature of TSPL Representative
Initial 250 hours service
1 Fuel filter Replace cartridge
2 Steering clutch case (incl. Transmission and Replace oil and clean strainer
torque converter)
3 Hydraulic tank and filter Replace oil and filter element
4 Final drive case Replace oil
5 Engine valve clearance Check and adjust
Every 250 hours service
Lubrication Check and grease the following points
1 Fan pulley 1 point
2 Tension pulley and its bracket 2 points
3 Screw of brace 1 point for straight-tilt blade
2 points for angle blade
4 Cylinder support shaft 2 points
5 Cylinder support yoke 4 points
6 Tilt cylinder ball joint 1 point for straight-tilt blade
7 Brace ball joint 1 point for straight-tilt blade
8 Arm ball joint 3 points
9 Diagonal arm ball joint 2 points
10 Ripper hinge joints 18 points
11 Fuel filter Replace element
12 Engine oil pan and oil filter Drain oil and replace filter element
13 Transmission oil filter and steering oil filter Replace filter elements
14 Final drive case Check oil level and replenish oil
15 Hydraulic oil tank Check oil level and replenish oil
16 Alternator drive belt Adjust tension
17 Water pump drive belt Adjust tension
18 Battery electrolyte Check electrolyte level
19 Fuel tank bottom strainer clean
Every 500 hours service
1 Hydraulic Filter Replace filter element
2 Breather Filter and cap Clean or Replace
3 Fan belt Adjust tension
Every 1000 hours service
Lubrication Check and grease the following points
1 Universal joint 8 points
2 Diagonal brace 2 points
3 Tension rod of idler 2 points
4 Radiator fin Check and clean
5 Steering clutch case Replace oil, clean strainer element
6 Final drive case Replace oil
7 Hydraulic tank and filter Replace oil and filter element
8 Undercarriage Check and grease
9 Turbocharger Check play of rotor
10 Corrosion resistor Replace cartridge
11 Fan Belt Replace
12 Alternator Belt Replace
Every 2000 hours service
1 Lubrication Check and grease the following points
2 Equalizer bar shaft 1 point
3 Brake pedal 5 points
4 Breather cap of engine crankcase Clean
5 Turbocharger Clean
6 Engine valve clearance Check and adjust
7 Engine damper Check or replace
Every 4000 hours service
1 Water pump Check for pulley looseness and water leak
2 Fan pulley and tension pulley Check for looseness
When necessary
No Item Service
1 Air cleaner Clean or replace
2 Cooling system Clean interior of the system and replace
coolant
3 Track tension Check and adjust
4 Track shoes bolts Check and tighten
5 Cutting edge and end bit Reverse or replace
6 Air intake heater Check or replace
