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h015 Sms Gasc Gen e SCD 001

The document provides detailed specifications for various gas analyzers used in a steel melting shop, including dry and wet gas analyzers for measuring components like CO, CO2, H2, and O2 in BOF fume gas. It includes information on process data, sampling systems, analyzers, and general specifications such as temperature, pressure, and environmental conditions. Additionally, it outlines the requirements for installation, calibration, and maintenance of the equipment.

Uploaded by

Mahesha Mahe
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
92 views30 pages

h015 Sms Gasc Gen e SCD 001

The document provides detailed specifications for various gas analyzers used in a steel melting shop, including dry and wet gas analyzers for measuring components like CO, CO2, H2, and O2 in BOF fume gas. It includes information on process data, sampling systems, analyzers, and general specifications such as temperature, pressure, and environmental conditions. Additionally, it outlines the requirements for installation, calibration, and maintenance of the equipment.

Uploaded by

Mahesha Mahe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

1 2 3 4

WBS: A03314M220.90.04.02
The reproduction, distribution and utilization of this document as well as the communication of its contents to others

Material : 15753068
without explicit authorization is prohibited. Offenders will be held liable for the payment of damages. All rights

Client Drawing No. : H015-SMS-GASC-GEN-E-SCD-001_04


Issue for Information
B
reserved in the event of the grant of a patent, utility model or design.

D
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit
nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der

ARCELORMITTAL NIPPON STEEL INDIA LIMITED

E
Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

Consultant Engineers

Client Drawing No. H015-SMS-GASC-GEN-E-SCD-001_04


Projekt-Nr. Name ( Verantw.):
Project -No AMNSI A03314 Konstr./Tel:
Benennung
Designation
BOF Steel Melting Shop / GCP/ LF / Sec.Ded / RH

Schematic GA & BOM- Gas Analyzer


SMS India Pvt. Ltd
Date Name Fertigungsvorschriften
F
Drawn 21.11.2024 BPSI Manufacturing Instruction SN 200
Format Aend.
Chkd. 21.11.2024 BPSI Size Zeichnungs-Nr / Drawing -No Index
Resp. 21.11.2024 SIHR
Dept. E&A
4 15753068 D
Tel. 1877 CAD Blatt 1 von
51
Sheet of

Material No : 15753068 Page 1 of 51


Data sheets of Gas analyzer system

Rev. No.
SERVICE : Dry gas analyser for CO,CO2,H2 &O2
PROCESS DATA TAG N° : G10BJ001AIT001 / G10BJ001AIT002
/G10BJ001AIT003/G10BJ001AIT004
1.1 Medium BOF Fume Gas
1.2 Typical composition [Vol %] CO-69.27%, CO2-16.25%, N2-14.48%, O2-0%, H2-1%
1.3 Temperature min. / norm. / max. [°C] 700 / 900 / 1200
1.4 Pressure min. / norm. / max. [mmWC] +5 / 0 / -5
1.5 Density min. / norm. / max. (Dust) [g/Nm3] 0.005 / 150 / 230
1.6 Viscosity [Cp] N/A
1.7 Corrosive compounds N/A
1.8 Solids [g/Nm3] N/A
1.9 Molecular weigh min. / norm. / max. / N/A /
1.10 Line material CS
1.11 Environmental conditions: temperature / humidity 0….60°C / 0-100%RH

INSTRUMENT DRY GAS ANALYZER

2 Sampling system
2.1 -Sampling probes' number / tag Dual Probe with filter / N/A
2.2 -Transport-condit. -calibr. Yes / No Yes /
2.3 -Fast loop Yes / No Yes / Blow back
2.4 -Length tubing [m] HTC - Max 25 mtr per probe
2.5 -Size tubing [Inch] 1/2" Inch
2.6 -Thickness tubing [mm] 1
2.7 -Material tubing SS-316
2.8 -Insulation Yes / No HTC / YES
2.9 -Tracing system and ring heater Yes / No Yes /

3 Analyzer
3.1 -Analyzer Type / Tag NDIR, Thermal conductive, Paramagenetic
3.2 -Analyzer Range / Calibr. [%] 1XCO-0…100%, 1XCO2-0….40%, 1XO2-0…25% & 1XH2-0..10%
3.3 -Power supply 230Vac 50Hz UPS and Non UPS
3.4 -Technic 2-wire / 4-wire 4 wire /
3.5 -Enclosure IP-65
3.6 -Integrated indicator Yes / No / Type Yes / / LCD
3.7 -Analog output [mA /Profibus] 4--20 mA
3.8 - Gas Components CO & CO2 H2 O2
3.9 -Max response time (T90) [sec] 2.5 Sec < 2sec <4 Sec
3.10 -Linearity Deviation ≤1% of Span ≤ 2 % of span ≤ 0.5 % of span
≤ 50 ppm O2 (time
base for gas
≤0.5 % of Span ≤ 1 % of span
exchange ≥ 5
3.11 -Repeatibility minutes)
≤ 3 % of span of the
≤1% of span per ≤ 2 % of smallest possible smallest
week measurement range per week measurement range
3.12 -Zero Drift (per order)

≤ 0.1 Vol.-% O2 per


week or ≤ 1 % of
<1% of
≤ 0.5 % of smallest possible measured value per
Measurement
measurement range per week week
value per week
(not cumulative),
whichever is smaller
3.13 -Sensitivity Drift
3.14 -Accurancy [%FS] NA
3.15 -Digital output Yes / No / Number Yes / / 5
3.16 -Digital input Yes / No / Number yes / / 5
3.17 -Mounting Rack Mounting in panel
3.18 -Communication protocol Yes / No / Type Yes / / 4…20 mA

4 General
4.1 -Weight [Kg] Approx-1000
4.2 -Manufacturer ABB
4.3 -Model Easy line series
4.4 -Type Package unit
4.5 -Test certificate Yes / No Yes /
4.6 -Identification plate Yes / No / Material Yes / Aluminium

5 Notes:
5.1 001. Ensure that the analyzer rooms have been fully equipped with air conditioning to maintain 25°C before starting the system.
5.2 002. For the BOF-2 & 3 the tag will be start G20 & G30 respectivily
5.3

Material No : 15753068 Page 2 of 51


Data sheets of Gas analyzer system

Rev. No.
SERVICE : Wet gas analyser for CO & CO2 after ID fan
PROCESS DATA TAG N°: G10.FL001.AIT0001 and G10.FL0001.AIT2001

1 Medium BOF Fume Gas


1.1 Typical composition [Vol %] CO-50.2%, CO2-8.5%, N2-10.5%, O2-0%, H2-1%
1.2 Temperature min. / norm. / max. [°C] 100 / 180 / 250
1.3 Pressure min. / norm. / max. [mbar] 45 / 45 / 60
1.4 Dust min. / norm. / max. (Dust) [mg/m3] 20 / 20 * / 50 *
1.5 Moisture Contain (H2O) [V/V%] 30.1 / 30.1 / 30.1
1.6 Line material CS
1.7 N2 for purging 6.0 bar (Clean and dust free)
1.8 Duct Dia & thikness [mm] 2600.00 / 8.00
1.9 Environmental conditions: temperature / humidity 0….60°C / 0-100%RH

INSTRUMENT Wet Gas Analyzer-In-situ

2 Analyzer
2.1 -Type Tunable Diode Laser Spectroscopy
2.2 -Configuration Cross pipe
2.3 -Wetted parts / body material AISI 316
2.4 -Process connection / size / rating Flanged / DN-50 / PN-10
2.5 -Range [%] 1xCO-0….100 V/V % and 1xCO2 -0…..40 V/V%
2.6 -Calibrated range [%] 1xCO-0….100 V/V % and 1xCO2 -0…..40 V/V%
2.7 -Analog output [mA] 4….20mA per components
2.8 -Tecnique 2-wire / 4-wire 4 wire
2.9 -Output isolation from input / supply 4 – 20 mA output 500Ohm max. isolated
2.10 -Max load [Ohm] >500
2.11 -Contact output [N°/Type] NC Type
2.12 -Contact output [Type/Rating] / 1A @ 24Vdc
2.14 -Response time [Seconds] less than 3 seconds
2.15 -Power supply [Vac/dc] 230 VAC 50 Hz UPS
2.17 -Interconnection cable [Yes/No Length] Yes / 10 METRES
2.18 -Execution for ATEX [Zone 1/Zone 2] NA
2.19 -Enclosure IP66
2.20 -Comunication protocol [Yes /No /Type] Yes / 4….20 mA
2.21 -USB 2 port for data transfer [Yes /No ] USB serial adapter
2.23 - SIL [1/2] SIL-1

4 Others
4.1 -Utility panel [Yes / No] NOT APPLICABLE
4.2 -N2 self-oper. press. Regulator [Yes / No] Air Filter Regulator
4.3 -Pressure/Temperature comp. [Yes / No] NO
4.4 -Calibr. devices/calibr. gas bottles Yes
4.5 -Rotameters 02 No's
5 General
5.1 -Weight [Kg] 15 kgs
5.2 -Accuracy [MV] (+-1%) of reading
5.3 -Manufacturer / model Neo-Monitors / Laser Gas II
5.4 -Calibration test certificate Yes / No Factory calibration certificate shall be provided
5.5 -Material test certificate Yes / No NOT APPLICABLE
5.6 -Identification plate Yes-No / Material Metal Tag Plate
-

5 Notes:
5.1 1. N2 purging must be require during operation & idle condition to avoide dust deposition on detector and transmitters window & to improve system performance
5.2
5.3

Material No : 15753068 Page 3 of 51


Data sheets of Gas analyzer system

Rev. No.
SERVICE : Wet gas analyser for O2 after ID fan
PROCESS DATA TAG N°: G10.FL002.AIT0001

1 Medium BOF Fume Gas


1.1 Typical composition [Vol %] CO-50.2%, CO2-8.5%, N2-10.5%, O2-0%, H2-1%
1.2 Temperature min. / norm. / max. [°C] 100 / 180 / 250
1.3 Pressure min. / norm. / max. [mbar] 45 / 45 / 60
1.4 Dust min. / norm. / max. (Dust) [mg/m3] 20 / 20 * / 50 *
1.5 Moisture Contain (H2O) [V/V%] 30.1 / 30.1 / 30.1
1.6 Line material CS
1.7 N2 for purging 6.0 bar (Clean and dust free)
1.8 Duct Dia & thikness [mm] 2600.00 / 8.00
1.9 Environmental conditions: temperature / humidity 0….60°C / 0-100%RH

INSTRUMENT Wet Gas Analyzer-In-situ

2 Analyzer
2.1 -Type Tunable Diode Laser Spectroscopy
2.2 -Configuration Cross pipe
2.3 -Wetted parts / body material AISI 316
2.4 -Process connection / size / rating Flanged / DN-50 / PN-10
2.5 -Range [%] 1xO2 - 0……30 V/V %
2.6 -Calibrated range [%] 1xO2 - 0……30 V/V %
2.7 -Analog output [mA] 4….20mA
2.8 -Tecnique 2-wire / 4-wire 4 wire

2.9 -Output isolation from input / supply 4 – 20 mA output 500 Ohm max. isolated

2.10 -Max load [Ohm] >500


2.11 -Contact output [N°/Type] NC Type
2.12 -Contact output [Type/Rating] SPDT / 1A @ 30Vdc/ac
2.14 -Response time [Seconds] less than 3 seconds
2.15 -Power supply [Vac/dc] 230 VAC 50 Hz UPS
2.17 -Interconnection cable [Yes/No Length] Yes / 10 metres
2.18 -Execution for ATEX [Zone 1/Zone 2] NA
2.19 -Enclosure IP66
2.20 -Comunication protocol [Yes /No /Type] Yes / 4….20 mA
2.21 -USB 2 port for data transfer [Yes /No ] USB serial adapter
A 2.23 - SIL [1/2] SIL-2

4 Others
4.1 -Utility panel [Yes / No] NOT APPLICABLE
4.2 -N2 self-oper. press. Regulator [Yes / No] Air Filter Regulator
4.3 -Pressure/Temperature comp. [Yes / No] NO
4.4 -Calibr. devices/calibr. gas bottles Yes
4.5 -Rotameters 02 No's
5 General
5.1 -Weight [Kg] 15 kgs
5.2 -Accuracy [MV] (+-1%) of reading
A 5.3 -Manufacturer / model Neo-Monitors / Laser Gas III
5.4 -Calibration test certificate Yes / No Factory calibration certificate shall be provided
5.5 -Material test certificate Yes / No NOT APPLICABLE
5.6 -Identification plate Yes-No / Material Metal Tag Plate

5 Notes:
5.1 1. N2 purging must be require during operation & idle condition to avoide dust deposition on detector and transmitters window & to improve system performance
5.2
5.3

Material No : 15753068 Page 4 of 51


DOCUMENT COVER SHEET

ABB INDIA LTD Total Number of Pages: 25


PAMA Document Status as Issued to Purchaser:
Plot 5 & 6, 2nd Stage, Peenya Ind. Area IV,
Bengaluru – 560 058, Karnataka, India
FOR APPROVAL

Document Title:

SYSTEM DOCUMENTS

Project Title: Dry Gas analysers - CO,CO2,H2 and O2


Purchaser: M/S. SMS INDIA PVT. LTD.
End User: M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD.
ABB Project Number: 4202911207 Purchase Order Number: 4700064943 dtd : 02.05.2024

ABB Document Number: Rev Purchaser's Document Number: Rev End User's Document Number: Rev
4202911207-SD-01 2 - - 1

2 16/07/2024 ISSUED FOR APPROVAL MS AK PC


1 10/06/2024 ISSUED FOR APPROVAL MS AK PC
0 27/05/2024 ISSUED FOR APPROVAL MS AK PC
Rev Date Description of Revision Prepared By Checked By Approved By

Material No : 15753068 Page 5 of 51


DOCUMENT TITLE SYSTEM DOCUMENTS
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 PO NUMBER 4700064943 dtd : 02.05.2024 APPROVED BY PRASHANTH
ABB PROJECT NO. 4202911207 ABB DOCUMENT NO. 4202911207-SD-01 DATE 10.06.2024
END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. ISSUE PURPOSE FOR APPROVAL REVISION 2

SUMMARY OF DOCUMENT REVISIONS


SECTION / ITEM
REV. DATE REVISION DESCRIPTION
REVISED
0 27.05.2024 ALL FIRST REVISION SUBMISSION FOR APPROVAL

1 10.06.2024 ALL FIRST REVISION SUBMISSION FOR APPROVAL

2 16.07.2024 ALL SECOND REVISION SUBMISSION FOR APPROVAL

Material No : 15753068 Page 6 of 51


1 2 3 4 5 6 7 8 9

Analyser Details :
Application
Analyser : 1
DRY GAS ANALYZER SYSTEM FOR MEASURING CO, CO2,H2 & O2
Easy Line Analyser, EL3020
A
Process Conditions Power Supply:230 AC, 50 Hz, A

Output: 4 to 20 mA, per component


Rack Mounting Type,Enclosure Protection: IP 20
Area Classification Safe
Uras 26 Infrared Analyser Module
Process Pressure -5/+5mmWC Measured Component : CO
Gas Analysed 1xCO, 1xCO2, 1xH2 & 1xO2 Measuring Range : 0 to 100 Vol%
Process Temperature (Max.) 900 deg c Measured Component : CO2
Measuring Range : 0 to 40 Vol%
DesignTemperature 1200 deg c for 16 min Caldos27 Module
B B
Dust Content 50-150 gm/cub/m Measured Component : H2
Design at 200 g/N m Measuring Range : 0 to 10 Vol%
Analyser Room Temperature 25 deg c
Analyser : 2
Easy Line Analyser, EL3020
Power Supply:230 AC, 50 Hz,
Utilities Output: 4 to 20 mA, per component
Rack Mounting Type,Enclosure Protection: IP 20
C
For Purging of Probe C
Magnos28 O2 Analyser Module
Instrument Air Quality Measured Component : O2
Measuring Range : 0 to 25 Vol%
Compressed instrumentation air (dust, oil, moisture free) at a pressure of 5-7 kg/cm2 is to be
made available by AMNS for probe purging at scavenging panel.

Instrument Air/N2 Consumption


60 litres @ 6 Kg/cm2 (g) per minute approximately during Probe Cleaning.
D Recommended Installation Site Conditions D

Electrical Supply Quality/Consumption


- Panel should be installed in a room, preferably
Air Conditioned.
- 230VAC 1∅, 50Hz, NON-UPS
- Panel should be as close to the probe as
- 230VAC 1∅, 50Hz, UPS
possible.
- For 1∅ supply, recommended neutral to earth voltage should be < 1V. Neutral
- The installation site should be free from
and earth should not be shorted together.
vibrations, dust, rodents, insects and heat
- Power supply of UPS should be available with Phase, Neutral and Earth.
radiation.
- Separate Earth should be provided as per EN Guideline for Instrument & Mains Power
E
- No direct sun light and rain water/water should E
fall on the Panel/Scavenging Panel.
- Leave atleast 1 meter space on all sides of the
Panel for good accessibility and approach.
- Maximum withstanding ambient temp. : 40°C
SHEET NO. 1
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. UTILITY DETAILS DRAWING
TOTAL SHEET 1

2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207 -UT
MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,

Material No : 15753068 REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURUPage
- 560058.
7 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

FIELD (SAMPLE GAS OUTLET) SS316 TUBE 1/4" OD(3 mtrs)


SO01
TAG NOS:
FOR BOF-1 -(+41B01J5A1W2S01)
FOR BOF-2 -(+42B01J5A1W2S01)
FOR BOF-3 -(+43B01J5A1W2S01)
TO PLANT (SAMPLE GAS OUTLET) SS316 TUBE 1/4" OD(3 mtrs)
A SO02 A
VENT
(BYPASS OUTLET) SS316 TUBE 1/4" OD(3 mtrs)
BO01

TAG No:+41B01J5A1W2S01

SS316 TUBE 1/2" OD


$ PG101
ANALYSER CABINET
(PURGE GAS INLET)
SCAVENGING
CABINET HT TUBE 1/4" OD (20 MTRS)
* (PROBE
SS316 TUBE 1/2" OD
1 OUTSIDE PURGE)
PE102
SO101 SI01
(SAMPLE GAS OUTLET) (SAMPLE GAS INLET 1)
B B
* HT PTFE TUBE 1/4" OD
(5 MTRS)
PE101
(PROBE 1 INSIDE PURGE)
E1
OB
PR

HT TUBE 1/4" OD (20 MTRS)


* (PROBE
SS316 TUBE 1/2" OD
2 OUTSIDE PURGE)
PE202
SO201
(SAMPLE GAS INLET 2)
SI02
(SAMPLE GAS OUTLET)

* HT PTFE TUBE 1/4" OD


(5 MTRS)
PE201
C (PLANT N2 INLET) SS316 TUBE 1/4" OD C

OB
E2
(PROBE 2 INSIDE PURGE)
* ZG01

PR

* (ZERO GAS INLET)


(N2)
SS316 TUBE 1/4" OD
ZG02

* (SPAN GAS INLET)


(CO )
SS316 TUBE 1/4" OD
SG01

* (SPAN GAS INLET)


(CO2)
SS316 TUBE 1/4" OD
SG02

D D
* (SPAN GAS INLET)
(H2)
SS316 TUBE 1/4" OD
SG03

NOTE
* (SPAN GAS INLET)
(O2)
SS316 TUBE 1/4" OD
SG04

SS316 TUBE 1/4" OD


1) ALL * MARKED ALL TUBING ARE IN ABB SCOPE. MPI01
1a) TOTAL 50 mtrs (25 MTRS PER PROBE) PTFE TUBE 1/2" OD FOR SAMPLE LINE. MANUAL PURGING INLET (AIR)
1b) TOTAL 12 mtrs SS316 TUBE 1/4" OD FOR CALIBRATION/DRAIN/VENT LINE.
TO PLANT SS316 TUBE 1/4" OD
1c) TOTAL 20 mtrs SS316 TUBE 1/2" OD FOR PROBE PURGING. CD01
DRAIN (CONDENSATE DISCHARGE 1)

E 2) ALL INTERLINKING TUBING EXCEPT * MARKED SHOWN ZERO SAPN SAPN SAPN SAPN E
GAS GAS GAS GAS GAS SS316 TUBE 1/4" OD
IN THIS DRAWING ARE IN AMNS SCOPE OF SUPPLY. AI01
80% 80% 80% 80%
of CO of of H2 of O2 AMBIENT AIR INELT
3) THIS IS A SCHEMATIC DRAWING ONLY. REFER
IN CO2 IN IN
G. A. DRAWING FOR ACTUAL LOCATION. N2 IN N2 N2
N2
N2
4) $ INSRTUMENT AIR/N2
10 ltrs 10 ltrs 10 ltrs 10 ltrs 10 ltrs

SHEET NO. 1
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. INSTALLATION DRAWING
TOTAL SHEET 2

2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD.
MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
REV. DESCRIPTION DRAWN CHECKED APPROVED DATE 4202911207 -IN
THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURUPage
- 560058.
Material No : 15753068 8 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

ANALYSER CABINET
A TAG NOS: A
FOR BOF-1 -(+41B01J5A1W2S01)
FOR BOF-2 -(+42B01J5A1W2S01)
3 CORE x 2.5 sqmm Cu. ARMOURED CABLE(AMNS SCOPE) FOR BOF-3 -(+43B01J5A1W2S01)
# (INCOMING POWER SUPPLY, NON-UPS) 230V AC, 50 Hz, 1Ø
PTB1 (1,3,5)

3 CORE x 2.5 sqmm Cu. ARMOURED CABLE(AMNS SCOPE)


## (INCOMING POWER SUPPLY, UPS) 230V AC, 50 Hz, 1Ø
PTB2 (1,3,5)
TAG No:+41B01J5A1W2S01
20 Mtrs. PTFE 1/4" OD HEAT TRACER TUBE,230V AC(ABB SCOPE)
B SCAVENGING CTB1
B

CABINET-1 (SAMPLE GAS INLET)


TI01
3 CORE x 2.5 sqmm Cu. ARMOURED CABLE(AMNS SCOPE)
PTB3 (1-3)
(OUTGOING POWER SUPPLY TO RING HEATER - PROBE 1) 230V AC, 50 Hz, 1Ø (NON-UPS)

TB101 6 CORE x 1.5 sqmm Cu. ARMOURED CABLE PTB4 (2-5)


(1-4,5,9) (OUTGOING POWER SUPPLY TO SOLENOID VALVES) 230V AC, 50 Hz, 1Ø (NON-UPS)
E-1
OB
PR CTB2
C 20 Mtrs. 1/2" OD HEAT TRACER TUBE,230V AC(ABB SCOPE) (SAMPLE GAS INLET) C

TI02
3 CORE x 2.5 sqmm Cu. ARMOURED CABLE(AMNS SCOPE) PTB3 (4-6)
(OUTGOING POWER SUPPLY TO RING HEATER - PROBE 2) 230V AC, 50 Hz, 1Ø (NON-UPS)

TB201 6 CORE x 1.5 sqmm Cu. ARMOURED CABLE PTB5 (2-5)


E-
2 (1-4,5,9) (OUTGOING POWER SUPPLY TO SOLENOID VALVES) 230V AC, 50 Hz, 1Ø (NON-UPS)
OB
PR

D D

6 PAIR x 0.75 Sq mm Cu. SCREENED ARMOURED CABLE(AMNS SCOPE)


TB06 (1-5
TO CCR POTENTIAL FREE CONTACT

1) ALL INTERLINKING CABLING SHOWN IN THIS DRAWING ARE IN AMNS SCOPE OF 5 PAIR x 0.5 Sq mm Cu. SCREENED ARMOURED CABLE(AMNS SCOPE)
SUPPLY. TB07 (1-8)
2) # INCOMING NON-UPS POWER SUPPLY, 230VAC, 50Hz, 1Ø 4...20 mA to CCR
E SUPPLY FROM E
## INCOMING UPS POWER SUPPLY, 230VAC, 50Hz, 1Ø AMNS

3) THIS IS A SCHEMATIC DRG. ONLY. REFER GA DRG. FOR ACTUAL


LOCATION.

SHEET NO. 2
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. INSTALLATION (ELECTRICAL) DRAWING
TOTAL SHEET 2

2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207 -IN
MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,

Material No : 15753068 REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURUPage
- 560058.
9 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

TAG NOS:
FOR BOF-1 -(+41B01J5A1W2S01)
FOR BOF-2 -(+42B01J5A1W2S01) ANALYSIS CABINET
A
FOR BOF-3 -(+43B01J5A1W2S01) VENT OUTSIDE A
PLANT/ANALYSER ROOM

SO01 6mm VITON TUBE


FA01 DF01

6mm VITON TUBE


FA02 SO02

BO01 FM01
FIELD FA03
FM02
7-70LPH

SCAVENGING PANEL 7-70LPH

SV03 SV05
1/2" SS TUBE
B NC C B
6/4mm PTFE TUBE

6/4 PTFE
1/2" SS HTT
NO -10...60 Deg C

50-500LPH
5 MTRS BR PI01
FM03
SV104

6/4 PTFE
TI01
PE101 SV103 TI01
ss

1/2" OD SS
TUBE
BR
BV01 R SV01
SO101 1/2" SS HTT(20 MTRS) SI01 1/2" SS
PROBE-1 PE102 PW01 SV102

6/4 PTFE
TI02
P A/B GAS COOLER
AFR1 PG101 SV101
1/2" SS HTT(20 MTRS) SI02 SV07 CM01
BR
SO201
SV201 BV02 NO
PURGE GAS MP01
N2@5/6 Bar
PE202
BR
NC C 1800 LPH
1/2" OD SS SV202 SV04 CV01
TUBE
PE201 BR
R SV02
C C
1/2" SS HTT SV203 HMI DISPLAY
P A/B
SV204

5 MTRS
PROBE-2
ss

1/2" SS TUBE
CD01
PP01 SV06
PLC
CONDENSATE
OUTLET

AI01
AMBIENT AIR
INELT
1/4" OD TUBE

PW01

D BV03 NV01 MPI01 D

SV08 SV09 SV10 SV11 SV12 SV13 AFR02


MANUAL
PTFE TUBE N2
AFR01
PURGING
INLET
ZG01(PLANT N2)

SG01(CO)
ZG02(N2)

SG02(CO2)

SG04(O2)
SG03(H2)

Analyser : 1
Easy Line Analyser, EL3020
Power Supply:230 AC, 50 Hz,
CO2 GAS
CO GAS

O2 GAS
H2 GAS
N2 GAS

Output: 4 to 20 mA, per component


Rack Mounting Type,Enclosure Protection: IP 20
Uras 26 Infrared Analyser Module PLANT N2 10 LTR 10 LTR 10 LTR 10 LTR 10 LTR

Measured Component : CO CALIBRATION CALIBRATION CYLINDERS


E Measuring Range : 0 to 100 Vol% E
Measured Component : CO2
Measuring Range : 0 to 40 Vol%
Caldos27 Module
Measured Component : H2
Measuring Range : 0 to 10 Vol%

Analyser : 2
Easy Line Analyser, EL3020 SHEET NO. 1
Power Supply:230 AC, 50 Hz, PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. SCHEMATIC DRAWING
TOTAL SHEET 1
Output: 4 to 20 mA, per component
Rack Mounting Type,Enclosure Protection: IP 20 2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
Magnos28 O2 Analyser Module 1
F ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
Measured Component : O2 PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207 -SC
Measuring Range : 0 to 25 Vol% MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,

Material No : 15753068 REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Page 10 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

DRY GAS ANALYSERS


+41B01J5A1W2S01

A A

MPI01 ZG02 AI01

SO01 SO02 BO01 SG01 SG02 SG03 SG04 ZG01

B B

SAMPLE GAS INLET-2 SAMPLE GAS INLET-1

POWER ON LAMP - UPS POWER ON LAMP - NON-UPS RESET AND FAULT

C C

N2 O2 N2 CO CO2 H2 O2

ZERO SPAN ZERO SPAN SPAN SPAN SPAN


GAS GAS GAS GAS GAS GAS GAS

10 LTR 10 LTR 10 LTR 10 LTR 10 LTR 10 LTR 10 LTR

D D

LEGEND DETAILS NOTE:

BO01 BYPASS OUTLET 1 SI02 SAMPLE GAS INLET 2 1) ALL DIMENSIONS ARE IN mm
SG04 SPAN GAS INLET(O2)
2) ENCLOSURE DIMENSION:2100(H)X1200(W)X600(D)
DS01 DOOR SWITCH SO01 SAMPLE GAS OUTLET 3) MOC - CRCA.
MPI01 MANUAL PURGING INLET 4) FRONT DOOR WITH SMALL GLASS WINDOW: 2mm (SINGLE LEAF)
ZG01 ZERO GAS INLET(PLANT N2) 5) SIDE & REAR SHEET : 2mm
E IL01 POWER ON LAMP - UPS (LAMP-GREEN) AI01 AMBIENT AIR INELT E
6) TOP & BOTTOM SHEET : 2mm
7) CG PLATE (REMOVABLE AT BOTTOM ): 3mm
IL02 POWER ON LAMP - NON-UPS (LAMP-GREEN) ZG02 ZERO GAS INLET(PURE N2) TI0X TEMPERATURE INDICATOR 8) BASE FRAME : 3mm (HEIGHT: 100mm)
IP01 RESET AND FAULT (PUSHBUTTON/LAMP-RED) SG01 SPAN GAS INLET(CO) CD01 CONDENSATE DISCHARGE
THE GA / LOCATIONS / PLACEMENTS / DIMENSIONS ETC. SHOWN IN
HD01 HMI DISPLAY SG02 SPAN GAS INLET(CO2) THIS DRAWING ARE INDICATIVE ONLY. SUBJECT TO CHANGE DURING
MANUFACTURING OR BY ENGINEERING IMPROVEMENT OR BY
SI01 SAMPLE GAS INLET 1 SG03 SPAN GAS INLET(H2) MANUFACTURERS CHANGE OF DESIGN.
SHEET NO.
TAG NOS: PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. GENERAL ARRANGEMENT DRAWING
1 TOTAL SHEET 5
FOR BOF-1 -(+41B01J5A1W2S01) 2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT M/S.SMS INDIA PVT. LTD.
CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
FOR BOF-2 -(+42B01J5A1W2S01) 1
ABB INDIA LIMITED
F ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
FOR BOF-3 -(+43B01J5A1W2S01) 0 ISSUE FOR APPROVAL MS PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207 -GA
PAMA, PLOT NO. 5 & 6, II PHASE,
AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,

Material No : 15753068 REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Page 11 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

A A
CF02

PL01 DO01 DO02DO03 SU01 SA01SA02


SV01 SV07

FM01
DO571 DO571 DO571
N00 N04 N00 N04 N00 N04

N01

N02

N03
N05

N06

N07
N01

N02

N03
N05

N06

N07
N01

N02

N03
N05

N06

N07 CT01 CT02

PSU1
8DO-R 120/240VAC 2A 8DO-R 120/240VAC 2A 8DO-R 120/240VAC 2A

10 N00 10 10 N00 10 10 N00 10

11 N01 11 11 N01 11 11 N01 11

12 N02 12 12 N02 12 12 N02 12

MP01
13 N03 13 13 N03 13 13 N03 13

14 R0..3 14 14 R0..3 14 14 R0..3 14

15 N04 15 15 N04 15 15 N04 15

16 N05 16 16 N05 16 16 N05 16

17 N06 17 17 N06 17 17 N06 17

18 N07 18 18 N07 18 18 N07 18

SV02
19 R4..7 19 19 R4..7 19 19 R4..7 19

20 L+ 20 20 L+ 20 20 L+ 20

SV08
CM01

FM02
MPI01 ZG02 AI01

SO01 SO02 BO01 SG01 SG02 SG03 SG04 ZG01


SV03 SV09
B BV01 BV02 BV03 B

FM03
SV04 PI01 MCB1 to MCB30
SAMPLE GAS INLET-2 SAMPLE GAS INLET-1 PI

CTB1
SV05
CTB2
SV06 MCB31 to MCB35 TB01

AFR01 AFR02 HTB1 PTB4 PTB5


TB02 TB03 TB04

SV10

SV11
PTB1 FTB1 PTB2 FTB2 PTB3 TB05 TB06 TB07

C SV12 C
(GC01)
GAS COOLER LEGEND DETAILS
SV13
BV0x BALL VALVE
CF02 MCBx MCB's
CF0x COOLING FAN
SYSTEM
CV01

PP01 EARTH STRIP


CM01 CONDENSTAE MONITOR
CT01 CONTACTOR
CV0x CONDENSATE VESSEL
DF01 DISPOSABLE FILTER
D FM01 FLOW MONITOR D

GA01 GAS ANALYSER


GC01 GAS COOLER
MP0x MEMBRANE PUMP
PTB4 CONTROL POWER SUPPLY SOLENOID VALVES PP0x PERISTALTIC PUMP
TERMINAL BLOCK (SCAVENGING CABINET) 230V AC, 50 Hz, 1Ø (NON-UPS)
PL01 PLC (500 Series)
PTB1 INCOMING POWER SUPPLY CONTROL POWER SUPPLY SOLENOID VALVES
PTB5
230V AC, 50 Hz, 1Ø (UPS), FROM AMNS (SCAVENGING CABINET) 230V AC, 50 Hz, 1Ø (NON-UPS) PS01 POWER SOCKET
TB01 INTERNAL POWER SUPPLY to COMPONENTS,
TB04 POWER DISTRIBUTION FOR SWITCHING AMPLIFIER (SA01&02) SA01 SWITCHING AMPLIFIER
230V AC, 50 Hz, 1Ø (UPS)
TB03 INTERNAL POWER DISTRIBUTION 24VDC PSU1 POWER SUPPLY UNIT
TB05 POWER DISTRIBUTION FOR CF01&02 CM01
E E
PTB2 INCOMING POWER SUPPLY SU01 SWITCHING UNIT
230V AC, 50 Hz, 1Ø (NON-UPS), FROM AMNS TB06 ANALOG SIGNAL TO CCR (4...20mA)
TAG NOS: TB0x TERMINAL BLOCK
TB02 INTERNAL POWER SUPPLY to COMPONENTS, TB07 4...20mA to CCR
FOR BOF-1 -(+41B01J5A1W2S01) 230V AC, 50 Hz, 1Ø (NON-UPS) FL01 FLUORESCENT LIGHT
TB101 INTERNAL POWER DISTRIBUTION (SCAVENGING CABINET) 230V AC, 50 Hz, 1Ø (NON-UPS)
FOR BOF-2 -(+42B01J5A1W2S01)
TB201 CF0X COOLING FAN
FOR BOF-3 -(+43B01J5A1W2S01) PTB3 POWER SUPPLY to RING HEATER 230V AC, 50 Hz, INTERNAL POWER DISTRIBUTION (SCAVENGING CABINET) 230V AC, 50 Hz, 1Ø (NON-UPS)
1Ø (NON-UPS) HTB1 POWER SUPPLY to HEAT TRACER LINE 230V AC, 50 Hz, 1Ø (NON-UPS)

SHEET NO. 2
1) ALL DIMENSIONS ARE IN mm 4) PAINTING -
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. GENERAL ARRANGEMENT DRAWING
2) CABINET MAKE : EXTERNAL PAINT - RAL 7035 TOTAL SHEET 5
SHEET STEEL INTERNAL PAINT - RAL 7035
2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
DOOR : 2.0mm PLINTH - RAL7022 CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F REAR CABINET/SIDE COVER & 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
5) PROTECTION : IP54 PAMA, PLOT NO. 5 & 6, II PHASE,
TOP COVER : 1.5mm
(WITHOUT CUTOUTS) 0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD.
GLAND PLATE : 1.5mm MS AK 27-MAY-2024 ABB DRAWING NO. 4202911207 -GA PEENYA INDUSTRIAL AREA,
REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Material No : 15753068 Page 12 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

A A

(CLEARANCE SPACE)
1000
B B

125
100
2550

600
550
14 x 4 PLACE
30 M12 - ANCHOR BOLT

30
C C

1000

1000 1200 1000

FRONT

(CLEARANCE SPACE)
1000
D D
100

3200

1200
E E
2

100
DETAIL `A' `A'

1000
ELEVATION

1) ALL DIMENSIONS ARE IN mm


SHEET NO. 3
THE GA / LOCATIONS / PLACEMENTS / DIMENSIONS ETC. SHOWN PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. GENERAL ARRANGEMENT DRAWING
IN THIS DRAWING ARE INDICATIVE ONLY. SUBJECT TO CHANGE TOTAL SHEET 5
DURING MANUFACTURING OR BY ENGINEERING IMPROVEMENT
OR BY MANUFACTURERS CHANGE OF DESIGN. 2 ISSUE FOR APPROVAL DK PC CLIENT PO NO. SCALE NTS
AK 16-JUL-2024 CLIENT M/S.SMS INDIA PVT. LTD. 4700064943 dtd : 02.05.2024
ABB INDIA LIMITED
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD.
MS AK 27-MAY-2024 ABB DRAWING NO. 4202911207 -GA PEENYA INDUSTRIAL AREA,
REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Material No : 15753068 Page 13 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

TAG NOS:
FOR BOF-1 -(+41B01J5A1W2S01)
FOR BOF-2 -(+42B01J5A1W2S01)
FOR BOF-3 -(+43B01J5A1W2S01)

+41B01J5A1W2S01
CABLE TRAY
A A

CABLE TRAY
AFR1
+ +

CABLE TRAY
TB101 TB201

CABLE TRAY

AFR1

CABLE TRAY
SO101
SO201 SV101 SV201

PE101 PE101
PE102 PE102
B SV102 SV202 B
PE201 PE201
PE202 PE202

SV103 SV203

VIEW `B'
SV104 SV204

C C
SIDE VIEW (L.H.S.) FRONT VIEW SIDE VIEW (R.H.S.) INTERNAL FRONT VIEW

CABLE GLAND PLATE

D CD101 C.G C.G D


NOTE. ALL DIMENSIONS ARE IN MM LEGEND DETAILS
1)
2) CABINET DIMENSION: 1000Hx800Wx300D AFR1 AIR FILTER REGULATOR
3) MATERIAL - CRCA
PE101 PROBE INSIDE PURGE
ENCLOSURE & DOOR THICKNESS : 2MM
SIDE PANEL : 1.5MM THK PE102 PROBE OUTSIDE PURGE
VIEW `B' GLAND PLATE THICKNESS : 3MM
PE201 PROBE INSIDE PURGE
4) PAINTING:
EXTERNAL PAINT: RAL 7035 PE202 PROBE OUTSIDE PURGE
5) INTERNAL PAINT: RAL 7035
SO101 SAMPLE GAS OUTLET
6) ENCLOSURE PROTECTION:IP54
7) GLAND PLATE IS REMOVABLE TYPE SO201 SAMPLE GAS OUTLET
8) THE GA / LOCATIONS / PLACEMENTS ETC.
E SV10x SOLENOID VALVE E
SHOWN IN THIS DRAWING ARE INDICATIVE ONLY.
SUBJECT TO CHANGE DURING SV20x SOLENOID VALVE
MANUFACTURING OR BY ENGINEERING INCOMING POWER SUPPLY (NON-UPS),
IMPROVEMENT OR BY MANUFACTURERS TB101
230V AC, 50 Hz, 1Ø for SOLENOID VALVES
CHANGE OF DESIGN. TB201
(SCAVENGING PANEL 1)

SHEET NO. 4
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. GENERAL ARRANGEMENT DRAWING
TOTAL SHEET 5

2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL MS PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207 -GA
AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Material No : 15753068 Page 14 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

91011 5 8 6
FLANGE SORF
A 12131415 1 7 4 2 12 " NBx300LBS A
2 2
149
21"2 PIPECS SCH. 40
3

5
Ø33.4

Ø33.4
59
1/2" BSP(F) Ø33.4

Ø73.0
65
1/2" BSP(F)

B B
X
2.5
16
95.2

18 25.4 25.4 190

18 300 250~ 1200~

C C

S.NO. DESCRIPTION QTY.

1 FLANGE ASSEMBLY DN65xPN16 (MOC : SS316) 1


D D
2 RING HEATER (230V) 2 VIEW FROM - X
3 FILTER 3μ (SS-THYSSEN FILTER) 1
4 ISOLATION VALVE (SS316)

5 FLANGE & TUBE ASSEMBLY (MOC : SS316) 1


6 WELDONUT WITH FLANGE (MOC : SS316) 1
7 SEALING RING DN65xPN16 (MOC : SS316) 1
1
8 GASKET 2 2"
NBx300Lbs GRAPHITE FILLED 1
9 BOLT HEX 3/4"UNC x 3"\A193-8\SS316 8
10 NUT HEX 3/4"UNC\A194-8\SS316 8
11 WASHER PLAIN A20\SS316 8 NOTE :
E 12 BOLT HEX M16x60\A2\SS316 4 E

NUT HEX M16\A2\SS316


1) ALL DIMENSIONS ARE IN mm
13 4
14 WASHER PLAIN A-18\SS316 4 2) RECOMMENDED INSTALLATION OF THE PROBE SHOULD BE IN VERTICAL POSITION ONLY.
15 WASHER SPRING B-16\SS316 4
16 PROBE TUBE (MOC: INCONEL) 1

SHEET NO. 5
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. GENERAL ARRANGEMENT DRAWING
TOTAL SHEET 5

2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207-GA
MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Material No : 15753068 Page 15 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

ANAYSER PANEL
A (FROM AMNS) A

INCOMING
POWER SUPPLY
(NON-UPS) PTB2
HTB1
4 sq mm MCB31
10A,DP
(CERAMIC TB)
MCB31
230V AC, 50Hz, 1Ø (6sq mm)
20A,DP (4sq mm) (RCBO)
T1-CT01/CTB1-1
CTB1
L 1-PTB2/MCB31-1 2-MCB31/HTB1-1 2-MCB31/HTB1-1 1-HTB1/MCB32-1 2-MCB32/CT01-L1
1 1 1
POWER SUPPLY (NON-UPS)
3 CORE x 6 Sqmm N
2
3-PTB2/MCB31-3 4-MCB31/HTB1-7 4-MCB31/HTB1-7 7-HTB1/MCB32-3 4-MCB32/CTB1-2 4-MCB32/CTB1-2
230VAC, 50Hz, 1Ø FOR HEAT
3 7 2 TRACER (25 METERS) (ABB
CU. ARMOURED E-PTB2/HTB1-E E-HTB1/CTB1-3 E-HTB1/CTB1-E SCOPE)
4 E E
CABLE E E-PTB2/HTB1-E
E
E

B B

1.5 sq mm
MCB33
2A,SP
3-HTB1/MCB33-2 1-MCB33/TI01-6
3 6
7 (TI01)
HEAT TRACER
TEMPERATURE
4-HTB1/TI01-8 4-HTB1/TI01-8 1-TI01/PTC-1 PTC HEAT
8 1 TRACER
2-TI01/PTC-2
9 2 BUNDLE
4

C C
MCB'S DETAILS
CB0x CIRCUIT BREAKER (MCB's)
MCB31 MAIN SUPPLY (NON-UPS)
MCB32 POWER SUPPLY FOR HEAT TRACER
MCB33 HEAT TRACER TEMPERATURE (TI01) 9-TI01/CT01-A1
A1 CONTACTOR
8-HTB1/CT01-A2 8-HTB1/CT01-A2 (CT01)/25A
8 A2
T1-CT01/CTB1-1
T1
CONTINUE TO SHEET No. 2, L1-CT01/MCB32-2
L1
230 V AC, 50HZ, 1ɸ

D D

TERMINAL BLOCK DETAILS


TB0x TERMINAL BLOCK
PTB2 INCOMING POWER SUPPLY
230V AC, 50 Hz, 1Ø (NON-UPS)
POWER SUPPLY to HEAT TRACER LINE
CTB1
230V AC, 50 Hz, 1Ø (NON-UPS)
POWER SUPPLY to HEAT TRACER LINE
E HTB1 E
230V AC, 50 Hz, 1Ø (NON-UPS)

SHEET NO. 1
CABINET INTERNAL WIRING
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
Power Cable 1.5 sq mm TOTAL SHEET 11
(Red, Black, Green-Yellow)

0.5 sq mm 2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
Signal Cable CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
(Red, Black)
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
Control Cable 0.5 sq mm PAMA, PLOT NO. 5 & 6, II PHASE,
for Analyser 0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207-ELE
(Grey) MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
0.75 sq mm
Control Cable REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURUPage
- 560058.
Material No : 15753068
(Grey) 16 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

ANAYSER PANEL
A A

CONTINUE FROM SHEET No. 1,


230 V AC, 50HZ, 1ɸ
(2.5mm²)

4 sq mm MCB34 (CERAMIC TB)


HTB1
10A,DP
(4sq mm) (RCBO) CTB2
2-HTB1/MCB34-1 2-MCB34/CT02-L1 T1-CT02/CTB2-1
2 1
POWER SUPPLY (NON-UPS)
230VAC, 50Hz, 1Ø FOR HEAT
9-HTB1/MCB34-3 4-MCB34/CTB1-2 4-MCB34/CTB2-2
9 2 TRACER (25 METERS) (ABB
E-HTB1/CTB2-3 E-HTB1/CTB2-E SCOPE)
B E B
E

1.5 sq mm
MCB35
2A,SP

5-HTB1/MCB35-6 2-MCB35/TI02-6
5 6
C C
7
MCB'S DETAILS (TI02)
MCB0x CIRCUIT BREAKER (MCB's) HEAT TRACER
MCB34 POWER SUPPLY FOR HEAT TRACER
TEMPERATURE PTC
MCB35 HEAT TRACER TEMPERATURE (TI02)
6-HTB1/TI02-8 6-HTB1/TI02-8 1-TI02/PTC-1 HEAT
6 8 1
2-TI02/PTC-2 TRACER
9 2
BUNDLE

D D

9-TI02/CT02-A1
A1 CONTACTOR
10-HTB1/CT02-A2 10-HTB1/CT02-A2
10 A2 (CT02)/25A
T1-CT02/CTB2-1
T1
L1-CT02/MCB34-2
TERMINAL BLOCK DETAILS L1

TB0x TERMINAL BLOCK

POWER SUPPLY to HEAT TRACER LINE


E CTB2 E
230V AC, 50 Hz, 1Ø (NON-UPS)
POWER SUPPLY to HEAT TRACER LINE
HTB1
230V AC, 50 Hz, 1Ø (NON-UPS)

SHEET NO. 2
CABINET INTERNAL WIRING
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
Power Cable 1.5 sq mm TOTAL SHEET 11
(Red, Black, Green-Yellow)

0.5 sq mm 2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
Signal Cable CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
(Red, Black)
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
Control Cable 0.5 sq mm PAMA, PLOT NO. 5 & 6, II PHASE,
for Analyser 0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207-ELE
(Grey) MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
0.75 sq mm
Control Cable REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
(Grey)
Material No : 15753068 Page 17 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

MCB'S DETAILS

(FROM AMNS) ANALYSER CABINET MCBx CIRCUIT BREAKER (MCB's)

INCOMING POWER MCB1 MAIN SUPPLY (NON-UPS)


MCB2 TUBE LIGHT
A A
SUPPLY (NON-UPS) MCB3 POWER SOCKET
230V AC, 50Hz, 1Ø PTB2 MCB1 MCB2
MCB4 RING HEATER (PROBE 1)
L 25A,DP 2A,SP DOOR SWITCH MCB5 RING HEATER (PROBE 2)
1 TB01
2-PTB2/MCB1-1 2-MCB1/TB01-1 1-TB01/MCB2-1 2-MCB2/DS01-C NO-DS01/TL01-L MCB6 SAMPLE GAS COOLER(GC01)
3 CORE x 2.5 Sqmm N
2 1 C DS01 NO L
(TL01) COOLING FAN1&2
3 MCB7
CU. ARMOURED 4
4-PTB2/MCB1-3 4-PTB2/MCB1-3 4-MCB1/TB01-36
36
36-TB01/TL01-N 36-TB01/TL01-N
N
TUBE LIGHT
MCB8 SWITCHING UNIT
E E-PTB2/TB01-36
E
MCB3
6 6-PTB2/FTB1-2
2 6A,SP
5 5-PTB2/FTB1-1
1 2-TB01/MCB3-1 2-MCB3/PS01-L
L 2 L
(PS01) 3Cx2.5 sqmm
FTB1/2A 37-TB01/PS01-N 37-TB01/PS01-N
37 N

2-FTB1/IL01-X2
POWER Cu. ARMOURED CABLE
E-PTB2/TB01-36 E-TB01/PS01-E E-TB01/PS01-E

1-FTB1/IL01-X1
E E SOCKET

B MCB4 FIELD B
2A,SP PTB3
3-TB01/MCB4-1 2-MCB4/PTB3-1 1-PTB3/RH01-L 1-PTB3/RH01-L
3 1 L (RH01)
38-TB01/PTB3-2 38-TB01/PTB3-2 2-PTB3/RH01-N 2-PTB3/RH01-N RING HEATER
GREEN LAMP 38 2 N
(NON-UPS - SUPPLY) G IL01 E-TB01/PTB3-3 E-TB01/PTB3-3 3-PTB3/RH01-E 3-PTB3/RH01-E PROBE-1
E 3 E
230V AC, 50Hz, 1Ø
MCB5
(NON-UPS)
2A,SP
3-TB01/MCB5-1 2-MCB5/PTB3-4 4-PTB3/RH02-L 4-PTB3/RH02-L
4 L (RH02)
38-TB01/PTB3-5 38-TB01/PTB3-5 5-PTB3/RH02-N 5-PTB3/RH02-N
5 N RING HEATER
E-TB01/PTB3-6 E-TB01/PTB3-6 6-PTB3/RH02-E 6-PTB3/RH02-E PROBE-2
6 E

230V AC, 50Hz, 1Ø


MCB6
(NON-UPS)
2A,SP
4-TB01/MCB6-1 2-MCB6/GC01-L
4 L
(GC01)
C 39-TB01/GC01-N 39-TB01/GC01-N C
39 N
E-TB01/PTB3-9 E-TB01/GC01-E GAS COOLER
E E

MCB7
2A,SP
TB05
5-TB01/MCB7-1 MCB7-2/TB05-1 1-TB05/CF01-L L
5 1 (CF01)
40-TB01/TB05-3 40-TB01/TB05-3 3-TB05/CF01-N N COOLING FAN
40 3
2-TB05/CF02-L
E 2 L (CF02)
4 4-TB05/CF02-N N COOLING FAN

D D

MCB8
2A,SP
TB05
6-TB01/MCB8-1 1-TB05/SU01-L E1-SU01/CM01-1 (CM01)
6 1 L (SU01) E1
41-TB01/TB05-6 2-TB05/SU01-N E2-SU01/CM01-2 CON.
41 2 N SWITCHING UNIT E2
MONITOR

E E
TERMINAL BLOCK DETAILS
TB0x TERMINAL BLOCK
PTB2 INCOMING POWER SUPPLY (NON-UPS), 230V AC, 50 Hz, 1Ø
CONT. TO SHEET 6 POWER SUPPLY to RING HEATER
230V AC,50Hz. 1Ø (NON-UPS) PTB3
230V AC, 50 Hz, 1Ø (NON-UPS)
TB01 INTERNAL POWER DISTRIBUTION (NON-UPS), 230V AC, 50Hz, 1Ø
CONT. TO SHEET 5
TB05 COOLING FAN 1& 2,CM01

SHEET NO. 3
CABINET INTERNAL WIRING PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
1.5 sq mm TOTAL SHEET 11
Power Cable
(Red, Black, Green-Yellow)
2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
Signal Cable
0.5 sq mm CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F (Red, Black) 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
Control Cable 0.5 sq mm PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207 -ELE
for Analyser (Grey) MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
0.75 sq mm
Control Cable REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
(Grey)

1
Material No : 15753068 2 3 4 5 6 7 8 9 Page 18 of 51
1 2 3 4 5 6 7 8 9

CONT. FROM SHEET 1


MCB'S DETAILS

MCBx CIRCUIT BREAKER (MCB's)

MCB26 MAIN SUPPLY (UPS)


GREEN LAMP IL02
A G MCB27 GAS ANALYSER (GA01)
A
(UPS - SUPPLY)

(FROM AMNS) ANALYSER CABINET MCB28 GAS ANALYSER (GA02)

1-FTB2/IL02-X1

2-FTB2/IL02-X2
MCB29 POWER SUPPLY UNIT (PSU1)
INCOMING POWER MCB30 SWITCHING AMPLIFIER (SA01&02)
SUPPLY (UPS)
230V AC, 50Hz, 1Ø FTB2/2A
PTB1 MCB26
L 1-PTB1/FTB2-1 L 6A,DP MCB27
1 1 TB02 2A,SP
2-PTB1/MCB26-1 2-MCB26/TB02-1 1-TB02/MCB27-1 2-MCB27/GA01-L
3 CORE x 2.5 Sqmm 2 1 L
(GA01)
N 3-PTB1/FTB2-2
CU. ARMOURED 3
4-PTB1/MCB26-3
2
GAS ANALYSER
4-MCB26/TB02-4 4-TB02/MCB27-3 4-MCB27/GA01-N
CABLE E
4 4 N URAS26 &
CALDO27
5-PTB1/TB02-7 5-PTB1/TB02-7 7-TB02/GA01-E 7-TB02/GA01-E
5 7 E

B MCB28 B
2A,SP
2 2-TB02/MCB28-1 2-MCB28/GA02-L
L

(GA02)
5-TB02/MCB28-3 4-MCB28/GA02-N
5 N GAS ANALYSER
8-TB02/GA02-E 8-TB02/GA02-E MAGNOS28
8 E

TB03
MCB29 24 V DC
2A,SP
+V -V
3-TB02/MCB29-1 2-MCB29/PSU1-L (+)PSU1/TB03-1 1-TB03/MCB30-1 1-TB04/SA01-12
3 L (PSU1) + 1 12 (SA01)
6-TB02/MCB29-3 4-MCB29/PSU1-N - (-)PSU1/TB03-11 3-TB04/SA01-9 AMPLIFIER
6 N POWER 11 MCB30
9
9-TB02/PSU1-E 9-TB02/PSU1-E SWITCHING
9 E SUPPLY 2A,SP
TB04 1 3
1
3
C 11-TB03/TB04-3 C

1-FM01/SA01-1

2-FM01/SA01-3
(24+)/TB03-2
24+ 2

(BROWN)
1510SP (0V)/TB03-12
0V 12

(BLUE)
(CPU)

MONITOR
FLOW
(FM01)

24V-HM01/TB03-2 2-TB04/SA02-12
2' 2 12 (SA02)
0V-HM01/TB03-13 4-TB04/SA02-9

COMMUNICATION CABLE
13 4 9 AMPLIFIER
SWITCHING
D 1 3 D
24V 0V

HMI DISPLAY

1-FM02/SA02-1

2-FM02/SA02-3
(BROWN)

(BLUE)
+24V 0V

TB03
MONITOR
CONT. TO SHEET 5
FLOW
24VDC
(FM02)

E TERMINAL BLOCK DETAILS E


TB0x TERMINAL BLOCK
CONT. TO SHEET 5
PTB1 INCOMING POWER SUPPLY (UPS), 230V AC, 50 Hz, 1Ø

TB02 INTERNAL POWER SUPPLY to COMPONENTS,


230V AC, 50 Hz, 1Ø (UPS)
TB03 INTERNAL POWER DISTRIBUTION 24VDC
TB04 POWER DISTRIBUTION FOR SWITCHING AMPLIFIER (SA01&02)

SHEET NO. 4
CABINET INTERNAL WIRING
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
Power Cable 1.5 sq mm TOTAL SHEET 11
(Red, Black, Green-Yellow)

0.5 sq mm 2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
Signal Cable CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
(Red, Black)
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
Control Cable 0.5 sq mm PAMA, PLOT NO. 5 & 6, II PHASE,
for Analyser 0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207 -ELE
(Grey) MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
0.75 sq mm
Control Cable REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
(Grey)

1 2 3 4 5 6 7 8 9

Material No : 15753068 Page 19 of 51


1 2 3 4 5 6 7 8 9

CONT. FROM SHEET3

A CONT. FROM SHEET 4 A


+24V 0V 24VDC
FIRST EXTENSION
ET-200 SP
(16 DI)
TB03

3
3-TB03(L+) 3-TB03/(L+) L+

14-TB03/(M) 14-TB03/(M) M
14

3'-TB03/IP01-3 4-IP01/I 0.0


3' 3 (IP01) 4 I 0.0
RESET (PUSH BUTTON - RED)

B 4 4-TB03/SA01-7 8-SA01/I 0.1 B


7 (SA01) 8 I 0.1
SAMPLE LOW FLOW-1

5-TB03/SA02-11 12-SA02/I 0.2

(Digital Input)
5 11 (SA02) 12 I 0.2
SAMPLE LOW FLOW-2

6 4-TB03/SC01-NC C-SC01/I 0.3


NC SC01 C I 0.3
SAMPLE GAS
COOLER TEMPERATURE

7-TB03/SU01-11 14-SU01/I 0.4


7 11 (SU01) 14 I 0.4
CONDENSATE-1

C C
8-TB03/TI01-11 12-TI01/I 0.5
8 11 (TIO1) 12 I 0.5
HEAT TRACER TEMP (PROBE-1).

9-TB03/TI02-11 12-TI02/I 0.6


9 11 (TIO2) 12 I 0.6
HEAT TRACER TEMP (PROBE-2).

17-TB03/GA01-X24/X25-22 X24/X25 20-X24/X25-GA01/I 0.7


22 20 I 0.7
D01 ANALYSER FAULT 1
(GA01)
17'-TB03/GA01-X24/X25-21 X24/X25 23-X24/X25-GA01/I 1.0
21 23 I 1.0
D02 ANALYSER IN CAL 1

18-TB03/GA02-X24/X25-22 X24/X25 20-X24/X25-GA02/I 1.1


D 22 20 I 1.1 D
D01 ANALYSER FAULT 2
(GA02)
18'-TB03/GA02-X24/X25-21 X24/X25 23-X24/X25-GA02/I 1.2
21 23 I 1.2
D02 ANALYSER IN CAL 2

10-TB03/I 1.3 10-TB03/I 1.3


10 I 1.3

I 1.4

I 1.5
SPARE
TB03 I 1.6

CONT. TO SHEET 6 I 1.7

24VDC TERMINAL BLOCK DETAILS


DIGITAL TB0x TERMINAL BLOCK
INPUT TB01 INTERNAL POWER DISTRIBUTION (NON-UPS), 230V AC, 50Hz, 1Ø
E E
TB04 POWER DISTRIBUTION FOR PERISTALTIC PUMP
TB03 INTERNAL POWER DISTRIBUTION 24VDC

SHEET NO. 5
CABINET INTERNAL WIRING
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
Power Cable 1.5 sq mm TOTAL SHEET 11
(Red, Black, Green-Yellow)

0.5 sq mm 2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
Signal Cable CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
(Red, Black)
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
Control Cable 0.5 sq mm PAMA, PLOT NO. 5 & 6, II PHASE,
for Analyser 0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207 -ELE
(Grey) MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
0.75 sq mm
Control Cable REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Material No : 15753068
(Grey) Page 20 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

CONT. FROM SHEET 5 MCB'S DETAILS


+24V 0V 24VDC
TB01 MCBx CIRCUIT BREAKER (MCB's)
230V AC,50Hz. 1Ø (NON-UPS)
MCB9 PERISTALTIC PUMP (PP01)
TB03 CONT. FROM SHEET 3
FIRST EXTENSION
MCB10 MEMBRANE PUMP (MP02)
A 15 ET-200-SP A
16 DO TB01 SOLENOID VALVE (SV01)
MCB11
9' 230 V AC, 50HZ, 1ɸ
(2.5mm²) MCB12 SOLENOID VALVE (SV02)
(+) TB09
L R1 0V DC SOLENOID VALVE (SV03)
MCB13
Q 0.0/RI-A1 R1-A2/1-TB09
Q 0.0 A1 A2 1 R1-C/TB02-7
(-) NO C 7
M
CONT. TO
RI-NO/PL3-X1 RI-NO/PL3-X1
SHEET 8
24VDC FAULT (LAMP - RED)
42-TB02/PL3-X2 IP01
42
R2
Q 0.1
Q 0.1/R2-A1 R2-A2/2-TB09
A1 A2 2
C R2-C/TB01-36 MCB9
NO 8 2A,1P
B B
R2-NO/MCB9-1 R2-NO/MCB9-1 1 2 2-MCB9/PP01-L
PERISTALTIC
43 43-TB01/PP01-N 43-TB01/PP01-N PUMP
E E-TB01/PP01-E E-TB01/PP01-E (PP01)

R3
Q 0.2/R3-A1 R3-A2/3-TB09
Q 0.2 A1 A2 3
C R3-C/TB01-37 MCB10
NO 9
2A,1P
(Digital Output)

R3-NO/MCB10-1 R3-NO/MCB10-1 1 2 2-MCB10/MP01-L


MEMBRANE
44-TB01/MP01-N 44-TB01/MP01-N PUMP
44
(MP01)
E E-TB01/MP01-E E-TB01/MP01-E
R4
Q 0.3 Q 0.3/R4-A1 R4-A2/4-TB09
A1 A2 4
C C R4-C/TB01-8 C
NO MCB11
10 2A,1P

R4-NO/MCB11-1 R4-NO/MCB11-1 1 2 2-MCB11/SV01-L

45-TB01/SV01-N 45-TB01/SV01-N SOLENOID


45
VALVE
E E-TB01/SV01-E E-TB01/SV01-E (SV01)
R5
Q 0.4/R5-A1 R5-A2/5-TB09
Q 0.4 A1 A2 5
C R5-C/TB01-38
NO MCB12
11 2A,1P

R5-NO/MCB12-1 R5-NO/MCB12-1 1 2 2-MCB12/SV02-L

46-TB01/SV02-N 46-TB01/SV02-N SOLENOID


46
VALVE
D E E-TB01/SV02-E E-TB01/SV02-E (SV02) D
R6
Q 0.5/R6-A1 R6-A2/6-TB09
Q 0.5 A1 A2 6
C R6-C/TB01-39
NO MCB13
12 2A,1P

R6-NO/MCB13-1 R6-NO/MCB13-1 1 2 2-MCB13/SV03-L

47-TB01/SV03-N 47-TB01/SV03-N SOLENOID


47
VALVE
E E-TB01/SV03-E E-TB01/SV03-E (SV03)

E E

L N E
TB01
230V AC,50Hz. 1Ø (NON-UPS)
CONT. TO SHEET 7

Power Cable 1.5 sq mm 6


SHEET NO.
(Red, Black, Green-Yellow) PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
TOTAL SHEET 11
0.5 sq mm
Signal Cable
(Red, Black) 2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F Control Cable 0.5 sq mm 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
for Analyser (Grey) PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD.
MS AK 27-MAY-2024 ABB DRAWING NO. 4202911207 -ELE PEENYA INDUSTRIAL AREA,
0.75 sq mm
Control Cable REV. DESCRIPTION DRAWN CHECKED APPROVED DATE BENGALURU - 560058.
Material No : 15753068
(Grey) THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION Page 21 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

CONT. FROM SHEET 6


230V AC,50Hz. 1Ø (NON-UPS)
FIRST EXTENSION
TB01
ET-200-SP
16 DO E N L MCB'S DETAILS

MCBx CIRCUIT BREAKER (MCB's)


TB09
R7 0V DC
Q 0.6/R7-A1 R7-A2/7-TB09 MCB14 SOLENOID VALVE (SV04)
Q 0.6 A1 A2 7
R7-C/TB02-13
NO C 13 SOLENOID VALVE (SV05)
MCB15
A MCB14 A
2A,SP
R7-NO/MCB14-1 R7-NO/MCB14-1 1 2
2-MCB14/SV04-L
L
MCB16 SOLENOID VALVE (SV06)
SOLENOID
48-TB01/SV04-N 48-TB01/SV04-N VALVE
48 N
E-TB01/SV04-N E-TB01/SV04-N (SV04) MCB17 SOLENOID VALVE (SV07)
E E

MCB18 SOLENOID VALVE (SV08)


R8
Q 0.7/R8-A1 R8-A2/8-TB09
Q 0.7 A1 A2 8 MCB19 SOLENOID VALVE (SV09)
C R8-C/TB01-14
NO 14
MCB15 MCB20 SOLENOID VALVE (SV10)
2A,SP
R8-NO/MCB15-1 R8-NO/MCB15-1 2-MCB16/SV05-L
1 2
L SOLENOID MCB21 SOLENOID VALVE (SV11)
49-TB01/SV05-N 49-TB01/SV05-N
49 N VALVE
E
E-TB01/SV05-E E-TB01/SV05-E E (SV05) MCB22 SOLENOID VALVE (SV12)

R9 MCB23 SOLENOID VALVE (SV13)


Q 1.0/R9-A1 R9-A2/9-TB09
Q 1.0 A1 A2 9
C R9-C/TB01-15
NO 15

MCB16
R9-NO/MCB16-1 R9-NO/MCB16-1 2A,SP
1 2
2-MCB16/SV06-L
L SOLENOID
50 50-TB01/SV06-N 50-TB01/SV06-N
N VALVE
B E E-TB01/SV06-E E-TB01/SV06-E (SV06)
B
E

R10
Q 1.1 Q 1.1/R10-A1 R10-A2/10-TB09
A1 A2 10
C R10-C/TB01-16
NO 16
MCB17
2A,SP
R10-NO/MCB17-1 R10-NO/MCB17-1 1 2
2-MCB17/SV07-L
L SOLENOID
51 51-TB01/SV07-N 51-TB01/SV07-N
N VALVE
E-TB01/SV07-E E-TB01/SV07-E (SV07)
E
(Digital Output)

R11
Q 1.2/R11-A1 R11-A2/11-TB09
Q 1.2 A1 A2 11
C R11-C/TB01-17
NO 17
MCB18
R11-NO/MCB18-1 R11-NO/MCB18-1 2A,SP
1 2 2-MCB18/SV08-L
L SOLENOID
52 52-TB01/SV08-N 52-TB01/SV08-N
N VALVE
E-TB01/SV08-E E-TB01/SV08-E (SV08)
E E

C R12 C
Q 1.3/R12-A1 R12-A2/12-TB09
Q 1.3 A1 A2 12
C R12-C/TB01-18
NO 18

MCB19
2A,SP
R12-NO/MCB19-1 R12-NO/MCB19-1 1 2
2-MCB19/SV09-L
L SOLENOID
53 53-TB01/SV09-N 53-TB01/SV09-N
N VALVE
E-TB01/SV09-E E-TB01/SV09-E (SV09)
E E

R13
Q 1.4/R13-A1 R13-A2/13-TB09
Q 1.4 A1 A2 13
C R13-C/TB01-19
NO 19
MCB20
2A,SP
R13-NO/MCB20-1 R13-NO/MCB20-1 1 2 2-MCB20/SV10-L
L SOLENOID
54-TB01/SV10-N 54-TB01/SV10-N
54 N VALVE
E-TB01/SV10-E E-TB01/SV10-E (SV10)
E E

R14
Q 1.5/R14-A1 R14-A2/14-TB09
Q 1.5 A1 A2 14
C R14-C/TB01-20
NO 20
D MCB21
D
2A,SP
R14-NO/MCB21-1 R14-NO/MCB21-1 1 2
2-MCB21/SV11-L
L SOLENOID
55-TB01/SV11-N 55-TB01/SV11-N
55 N VALVE
E-TB01/SV11-E E-TB01/SV11-E (SV11)
E E

R15
Q 1.6/R15-A1 R15-A2/15-TB09
Q 1.6 A1 A2 15
C R15-C/TB01-21
NO 21
MCB22
R15-NO/MCB22-1 R15-NO/MCB22-1 2A,SP
1 2
2-MCB22/SV12-L
L SOLENOID
56-TB01/SV12-N 56-TB01/SV12-N
56 N VALVE
E-TB01/SV12-E E-TB01/SV12-E (SV12)
E E

R16
Q 1.7/R16-A1 R16-A2/16-TB09
Q 1.7 A1 A2 16
C R16-C/TB01-22
NO 22
E MCB23
E
2A,SP
R16-NO/MCB23-1 R16-NO/MCB23-1 1 2
2-MCB23/SV13-L
L SOLENOID
57-TB01/SV13-N 57-TB01/SV13-N
57 N VALVE
E-TB01/SV13-E E-TB01/SV13-E (SV13)
E E

CONT. TO SHEET 8
TB01
230V AC,50Hz. 1Ø (NON-UPS)

SHEET NO. 7
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
Power Cable 1.5 sq mm TOTAL SHEET 11
(Red, Black, Green-Yellow)
2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
Signal Cable
0.5 sq mm CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
(Red, Black)
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
Control Cable 0.5 sq mm PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD.
for Analyser (Grey) MS AK 27-MAY-2024 ABB DRAWING NO. 4202911207 -ELE PEENYA INDUSTRIAL AREA,
0.75 sq mm
Control Cable REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Material No : 15753068
(Grey) Page 22 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

TERMINAL BLOCK DETAILS


TB0x TERMINAL BLOCK
POWER SUPPLY SOLENOID VALVES (SCAVENGING CABINET 1)
PTB4,PTB5
CONT. FROM SHEET 5/6D 230V AC, 50 Hz, 1Ø (NON-UPS)
A 0V 24VDC POWER SUPPLY SOLENOID VALVES (SCAVENGING CABINET 1) A
+24V
TB101,201
230V AC, 50 Hz, 1Ø (NON-UPS)
CONT. FROM SHEET 7
TB03 TB01 INTERNAL POWER DISTRIBUTION (NON-UPS), 230V AC, 50Hz, 1Ø
230V AC,50Hz. 1Ø (NON-UPS)
16 SECOND EXTENSION
TB01
ET-200-SP
10' 16 DO E N L

(+)
L
TB09
R17 0V DC SCAVENGING PANEL-1
Q 0.0/RI7-A1 R17-A2/17-TB09
(-) Q 0.0 A1 A2 17 6 CORE x 1.5mm²
M R17-C/TB02-23 Cu. ARMOURED CABLE TB101
NO C 23 230 V AC, 50HZ, 1ɸ
(2.5mm²)

RI7-NO/TB101-1 RI7-NO/TB101-1 TB101-1/SV101-L


4 5 1 L
58-TB01/TB101-5
SOLENOID
58 58-TB01/TB101-5 TB101-5/SV101-N
E-TB01/TB101-E 5 N VALVE
E TB101-E/SV101-E (SV101)
E-TB01/TB101-E
E E
R18
Q 0.1
Q 0.1/R18-A1 R18-A2/18-TB09
A1 A2 18
R18-C/TB01-24 RI8-NO/TB101-2 TB101-2/SV102-L
B NO C 24 2 L
SOLENOID
B
59-TB01/TB101-6 TB101-6/SV102-N
6 N VALVE
RI8-NO/TB101-2
E-TB01/TB101-E TB101-E/SV102-E (SV102)
E E
59-TB01/TB101-6
59
E-TB01/TB101-E
E
RI9-NO/TB101-3 TB101-3/SV103-L
3 L
R19 SOLENOID
60-TB01/TB101-7 TB101-7/SV103-N
Q 0.2/R19-A1 R19-A2/19-TB09 7 N VALVE
Q 0.2 A1 A2 19
R19-C/TB01-25 E-TB01/TB101-E TB101-E/SV103-E (SV103)
NO C 25 E
E

RI9-NO/TB101-3
R20-NO/TB101-4 TB101-4/SV104-L
60-TB01/TB101-7 4 L
60 SOLENOID
E-TB01/TB101-E 61-TB01/TB101-8 TB101-8/SV104-N
E 8 N VALVE
E-TB01/TB101-E TB101-E/SV104-E (SV104)
R20 E E
(Digital Output)

Q 0.3 Q 0.3/R20-A1 R20-A2/20-TB09


A1 A2 20
C R20-C/TB01-26
NO 26

R20-NO/TB101-4
C C
61-TB01/TB101-8
61
E-TB01/TB101-E
E

R21
Q 0.4/R21-A1 R21-A2/21-TB09 6 CORE x 1.5mm² SCAVENGING PANEL-1
Q 0.4 A1 A2 21
Cu. ARMOURED CABLE TB201
C R21-C/TB01-27
NO 27 230 V AC, 50HZ, 1ɸ
(2.5mm²)

R21-NO/TB201-1 R21-NO/TB201-1 TB201-1/SV201-L


6 7 1 L
62-TB01/TB201-5 SOLENOID
62 62-TB01/TB201-5 TB201-5/SV201-N
E-TB01/TB201-E 5 N VALVE
E
E-TB01/TB201-E TB201-E/SV201-E (SV201)
E E

R22
Q 0.5/R22-A1 R22-A2/22-TB09 R22-NO/TB201-2 TB201-2/SV202-L
Q 0.5 A1 A2 22 2 L
NO C R22-C/TB01-28
28
SOLENOID
63-TB01/TB201-6 TB201-6/SV202-N
6 N VALVE
D E-TB01/TB201-E TB201-E/SV202-E (SV202) D
R22-NO/TB201-2 E E
63-TB01/TB201-6
63
E-TB01/TB201-E
E R23-NO/TB201-3 TB201-3/SV203-L
3 L
SOLENOID
R23 64-TB01/TB201-7 TB201-7/SV203-N
Q 0.6/R23-A1 7 N VALVE
Q 0.6 A1 A2 R23-A2/23-TB09
23 E-TB01/TB201-E TB201-E/SV203-E (SV203)
C R23-C/TB01-29 E E
NO 29

R23-NO/TB201-3 R24-NO/TB201-4 TB201-3/SV204-L


4 L
64-TB01/TB201-7 SOLENOID
64 65-TB01/TB201-8 TB201-8/SV204-N
E-TB01/TB201-E 8 N VALVE
E
E-TB01/TB201-E TB201-E/SV204-E (SV204)
E
R24
Q 0.7/R24-A1 R24-A2/24-TB09
Q 0.7 A1 A2 24
C R24-C/TB01-30
NO 30

R24-NO/TB201-4
65-TB01/TB201-8
65
E E-TB01/TB201-E E
E
31
32
33 SPARE
34
35

SHEET NO. 8
CABINET INTERNAL WIRING
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
Power Cable 1.5 sq mm TOTAL SHEET 11
(Red, Black, Green-Yellow)

0.5 sq mm 2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
Signal Cable CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
(Red, Black)
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
Control Cable 0.5 sq mm PAMA, PLOT NO. 5 & 6, II PHASE,
for Analyser 0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207-ELE
(Grey) MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,
0.75 sq mm
Control Cable REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Material No : 15753068
(Grey) Page 23 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

(SAFE AREA) (SAFE AREA)

A A

CONT. FROM SHEET 8

SECOND EXTENSION
ET-200-SP
16 DO

TB09
R25 0V DC
Q 1.0/R25-A1 R25-A2/25-TB09
Q 1.0 A1 A2 25 TB10
R25-C/TB10-1
NO C 1

B R25-NO/TB10-6 COMMON POTENTIAL FREE CONTACT TO CCR B


6

Cu. SCREENED ARMOURED CABLE


R26

6 CORE x 0.75Sqmm
Q 1.1/R26-A1 R26-A2/26-TB09

(AMNS SCOPE)
Q 1.1 A1 A2 26
C R26-C/TB10-2
NO
2

R26-NO/TB10-7 PROBE 1 INLINE


7

R27
Q 1.2/R27-A1 R27-A2/27-TB09
Q 1.2 A1 A2 27
C R27-C/TB10-3
NO
3
C C
(Digital Output)

R27-NO/TB10-8 PROBE 2 INLINE


8

R28
Q 1.3 Q 1.3/R28-A1 R28-A2/28-TB09
A1 A2 28
C R28-C/TB10-4
NO
4

ANALYSER GROUP FAULT


R28-NO/TB10-9
9

D R29 D
Q 1.4/R29-A1 R29-A2/29-TB09
Q 1.4 A1 A2 29
C R29-C/TB10-5
NO
5

R29-NO/TB10-10 ANALYSER IN CAL


10

Q 1.5

Q 1.6 SPARE

Q 1.7

E E

SHEET NO. 9
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
TOTAL SHEET 11

LEGEND:
2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
TB09 - 0V DC SUPPLY
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
TB01- INTERNAL POWER DISTRIBUTION (NON-UPS), 230V AC, 50Hz, 1Ø PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207-ELE
MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,

Material No : 15753068 REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Page 24 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

(SAFE AREA) ANALYSER CABINET (SAFE AREA)

A A

GAS ANALYSER
CO,CO2&H2 TB07 4...20 mA(Isolated Output) to CCR LEGEND:

(GA01) AO-1(+)/TB07-1 1
AO+ 1 TB07 - 4...20 mA to CCR

(URAS 26) (4-20mA TO CO)


AO-2(-)/TB07-2 2
(CALDOS27) AO- 2

Cu. SCREENED ARMOURED CABLE


AO-3(+)/TB07-3 3
AO+ 3
AO-4(-)/TB07-4 (4-20mA TO CO2)
B AO- 4 4 B

AO-5(+)/TB07-5

5 PAIR x 0.5 Sqmm


AO+ 5 5

AO-6(-)/TB07-6 (4-20mA TO H2)


AO- 6 6

(AMNS SCOPE)
GAS ANALYSER
O2
AO-1(+)/TB07-7 7
AO+ 1
(GA02) (4-20mA TO O2 )
AO-2(-)/BR4-8 8
(MAGNOS28) AO- 2
C C

D D

E E

SHEET NO. 10
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
TOTAL SHEET 11

2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207-ELE
MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,

Material No : 15753068 REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Page 25 of 51
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

ANALYSER CABINET (SAFE AREA)

A
CONT. FROM SHEET 4/6D A
SECOND EXTENSION
+24V 0V 24VDC ET-200-SP
(16 DI)

TB03

4'
4'-TB03/(L+) (L+)
TB08
I 0.0/TB08-1(CALIBRATION START) (24VDC DIGITAL INPUT FROM PLANT PLC)
I 0.0
14'-TB03/(M)
14' (M)
B B

Cu. SCREENED ARMOURED CABLE


I 0.1/TB08-2(ANALYSIS START)
I 0.1

I 0.2/TB08-3(PROBE-1 ANALYSIS)
I 0.2

8 PAIR x 0.5 Sqmm


I 0.3/TB08-4(PROBE-2 ANALYSIS)
I 0.3

(AMNS SCOPE)
I 0.4/TB08-5(CLEANING CYCLE PROBE-1)
I 0.4
C C

(Digital Inputs) I 0.5/TB08-6(CLEANING CYCLE PROBE-2)


I 0.5

I 0.6/TB08-7(ZERO CALIBRATION START)


I 0.6

I 0.7/TB08-8(SPAN(CO)CALIBRATION START)
I 0.7

D I 1.0/TB08-9(SPAN(CO2)CALIBRATION START) D
I 1.0

I 1.1/TB08-10(SPAN(H2)CALIBRATION START)
I 1.0

I 1.2/TB08-11(SPAN(O2)CALIBRATION START)
I 1.1

I 1.2
I 1.3
E I 1.4 E
SPARE
I 1.5
I 1.6
I 1.7

SHEET NO. 11
PROJECT TITLE Dry Gas analysers - CO,CO2,H2 and O2 DRAWING TITLE. ELECTRICAL DRAWING
TOTAL SHEET 11

2 ISSUE FOR APPROVAL DK AK PC 16-JUL-2024 CLIENT PO NO. 4700064943 dtd : 02.05.2024 SCALE NTS
CLIENT M/S.SMS INDIA PVT. LTD. ABB INDIA LIMITED
F 1 ISSUE FOR APPROVAL MS AK PC 07-JUN-2024 ABB PROJECT NO. 4202911207 F
PAMA, PLOT NO. 5 & 6, II PHASE,
0 ISSUE FOR APPROVAL PC END USER M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD. 4202911207-ELE
MS AK 27-MAY-2024 ABB DRAWING NO. PEENYA INDUSTRIAL AREA,

Material No : 15753068 REV. DESCRIPTION DRAWN CHECKED APPROVED DATE THIS DRAWING IS PROPERTY OF ABB INDIA LIMITED AND CANNOT BE COPIED, REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT OUR WRITTEN AUTHORISATION BENGALURU - 560058.
Page 26 of 51
1 2 3 4 5 6 7 8 9
Project : Dry Gas analysers - CO,CO2,H2 and O2
End User : M/S. ARCELOR MITTAL NIPPON STEEL INDIA LTD.
Customer : M/S. SMS INDIA PVT. LTD.
Vendor : ABB India Limited
PO No.: 4700064943 dtd : 02.05.2024
ABB Ref No.: 4202911207
Document Title: Bill Of Material
ABB Document No: 4202911207-BOM
Rev. - 1 dtd 16/07/2024
BILL OF MATERIAL
SL Component Description LEGENDS MAKE QTY Remarks
A Loose Item
A.1
Sample Probe for Dual Thysen Filters with isoation
N.A ABB Approved Vendor 2 Nos. -
valve Suitable for 1100 Deg. C ; Probe MOC : INCONEL

A.2 Thysen Filter Element


Size: 1 MICRON N.A Thysen 2 Nos. -
MOC: SS-304
A.3 Ring Heater for sample probe
N.A ABB Approved Vendor 2 Nos. -
Power Supply: 230 VAC, 50 Hz , 100 Watts
A.4 Calibration & Vent Tube1/4" ODMoc : SS316 N.A ABB Approved Vendor 12 M -
A.5 SS tube for Probe Purging+ Probe to
N.A ABB Approved Vendor 20 M -
scavenging panel ½” OD, SS316
A.6 Heat traced tube, simplex, ½” OD, PTFE N.A TECHWIN/THERMOPAD 50 M -
A.7 CONN\M\1/2"BSPX1/2"OD\SS316 N.A HP/Equi. 4 No. -
A.8 AFRMOC : Glass; 1/2" NPTF N.A Janetics 1 No. -
A.9 Zero Gas Cylinder Composition:
N.A CSL/Eq. 1 No. -
Pure N2 (99.99%)Capacity: 10L
A.10 Span gas cylinder (CO2 in N2),Capacity: 10L N.A CSL/Eq. 1 No. -
A.11 Span gas cylinder (CO in N2),Capacity: 10L N.A CSL/Eq. 1 No. -
A.12 Span gas cylinder (O2 in N2),Capacity: 10L N.A CSL/Eq. 1 No.
A.13 Span gas cylinder (H2 in N2),Capacity: 10L N.A CSL/Eq. 1 No. -
A.14 Cylinder Pressure Regulator Double Stage,
N.A CSL 2 No. -
MOC: Chrome plated Brass (RH)
A.15 Cylinder Pressure Regulator Double Stage,
N.A CSL 3 No. -
MOC: Chrome plated Brass (LH)
B. Scavenging Panel
B.1 Enclosure ,
MOC: CRCA, ABB A.V
N.A 1 Nos. -
Colour: RAL 7035,
Dimensions:1000 mm (H) x 800 mm (W) x 300 mm (D)
B.2 Solenoid Valve, 2 way
SV101,SV102,
MOC: Brass
SV103,SV201, Norgern/ASCO 6 Nos. -
Size: ½” NPTF
SV202,SV203
Power Supply: 230 VAC, 50 Hz
B.3 Solenoid Valve, 3 way
MOC: SS,
SV104, SV204 Norgern/ASCO 2 Nos. -
Size: 1/4”NPTF
Power Supply: 230 VAC, 50 Hz
B.4 SSTubes and Fittings NA ABB Approved Vendor 1 Set -

Material No : 15753068 Page 27 of 51


C Analyzer Panel
C.1
Analyzer Panel
MOC: CRCA Colour:
ABB A.V
RAL 7035 NA 1 No. -
Dimensions including plinth: 2100mm (H) x1200mm (W)
x 600mm (D) , With Glass Viewing window

C.2 Sample Gas Cooler


dual path
GC01 Axis/Eq. 1 No. -
Power Supply: 230 VAC, 50 Hz
With Temperature Indicator
C.3 Peristaltic Pump
PP01 ASF Thomas 1 No. -
Power Supply: 230 VAC, 50 Hz
C.4 Condensate Vessel
CV01 ABB Approved Vendor 1 No. -
MOC: Glass
C.5 Solenoid Valve, 3 way
MOC: SS Size: 1/4” NPT SV0X Norgern/ASCO/AVCON 12 Nos. -
Power Supply: 230 VAC, 50 Hz
C.6 Sample Pump
Capacity: 2040 LPH MP01 KNF 1 Nos. -
Power Supply: 230 VAC, 50 Hz
C.7 Ball Valve 2 way,
BV0x Global/Eq. 3 Nos. -
MOC: SS, Size: 1/4"
C.8 Glass Tube Flow meter with Ring sensor unit
FM01,FM02 Placka 2 Nos. -
Range: 7-70 LPH, Size: ¼” NPTF
C.9 Glass Tube Flow meter with Ring sensor unit
FM03 Placka 1 Nos.
Range: 50-500 LPH, Size: ¼” NPTF
C.10 Heat tracer temperature indicator with sensor TI01,TI02 Dixcel 2 No.
C.11 Switching Amplifier (For low Flow Alarm)
SA OSNA 2 No. -
Power Supply: 24VDC
C.12 Condensate Monitor with membrane Filter papers CM-1 ABB Approved Vendor 1 No. -
C.13 Pressure indicator with contact PI01 ABB Approved Vendor 1 No
C.14 Switching Unit (For Condensate alarm)
SU ELB 1 No -
Power Supply: 230 VAC, 50 Hz

PLC With CPU and I/O Cards


Power Supply: 24VDC
CPU Model : 510SP-1 PN
MLFB No : 6ES75101DK030AB0
C.15
Digital input module -16DI
Model No : ET-200 SP-16DI PL SIEMENS 1 Set -
MFFB No :6ES71316BH010BA0
Digital output module -16DO
Model No : ET-200 SP-16DO
MLFB No : 6ES71326BH010BA0

C.16 HMI Display, 7”


HMI INVT 1 No. -
Power Supply: 24VDC With PLC interconnecting cable
Easy Line Analyser, EL3020
Power Supply:230 AC, 50 Hz,
C.17 Output: 4 to 20 mA, per component
Rack Mounting Type,Enclosure Protection: IP 20
Uras 26 Infrared Analyser Module
Measured Component : CO -
GA01 ABB 1 No.
Measuring Range : 0 to 100 Vol%
Measured Component : CO2
Measuring Range : 0 to 40 Vol%
Caldos27 Module
Measured Component : H2
Measuring Range : 0 to 10 Vol%

Material No : 15753068 Page 28 of 51


Easy Line Analyser, EL3020
Power Supply:230 AC, 50 Hz,
Output: 4 to 20 mA, per component
C.18 Rack Mounting Type,Enclosure Protection: IP 20 GA02 ABB 1 No.
Magnos28 O2 Analyser Module
Measured Component : O2
Measuring Range : 0 to 25 Vol%

C.19 Disposable Filter DF ABB 1 Nos. -


C.20 Tube Light
TL ABB Approved Vendor 1 No. -
Power Supply: 230 VAC, 50 Hz
C.21 Power Socket
PSR ABB Approved Vendor 1 No. -
Power Supply: 230 VAC, 50 Hz , Rating: 5A
C.22 Cooling FAN,230VAC FLo1/FLO2 ABB Approved Vendor 2 Nos. -
C.23 MCBs MCBx ABB Approved Vendor As reqd. -
C.24 Electrical Accessories NA ABB Approved Vendor As reqd. -
C.25 Internal PTFE Tubes and Fittings NA Em tecknik/SERTO As reqd. -

Material No : 15753068 Page 29 of 51


Material No : 15753068 Page 30 of 51

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