Steel Plate For Pressure Vessel For Intermediate and High Temperature Service Including Boilers - Specification
Steel Plate For Pressure Vessel For Intermediate and High Temperature Service Including Boilers - Specification
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Indian Standard
BIS 2024
FOREWORD
This Indian Standard (Fourth Revision) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Wrought Steel Products Sectional Committee had been approved by the Metallurgical
Engineering Division Council.
This standard was first published in 1962 and subsequently revised in 1982, 1992 and 2009. While reviewing this
standard, in the light of experience gained during these years, the Committee decided to amend it to bring it in
line with the present practices being followed by the Indian industry and global standards of steel plates for
pressure vessel for intermediate and high temperature service including boilers.
For the tests specified in this standard (chemical/physical/others), the method as specified in the relevant
ISO standard may also be followed as an alternate method.
The composition of the Committee responsible for formulation of this standard is given in Annex B.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2 : 2022 ‘Rules for rounding off numerical values (second revision)ʼ. The number of significant places
retained in the rounded off value should be the same as that of the specified value in this standard.
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Indian Standard
STEEL PLATE FOR PRESSURE VESSEL FOR
INTERMEDIATE AND HIGH TEMPERATURE SERVICE
INCLUDING BOILERS — SPECIFICATION
( Fourth Revision )
1 SCOPE 4.2 Order shall include the following information,
as applicable:
This standard covers the requirements of steel plates
(including plates produced from strips) intended for a) Quantity (weight or number of pieces of
use in pressure vessels for intermediate and high plates);
temperature service which include boilers. b) Supply condition (that is, plate as-rolled,
plates cut to length from strips/coils);
2 REFERENCES c) Dimensions;
d) Grade;
The standards listed in Annex A contain provisions e) Heat treatment conditions, if any;
which through in this text, constitute provisions of
this standard. At the time of publication, the editions f) Impact test requirements, if any shall be as
indicated were valid. All standards are subject to given;
revision and parties to agreements based on this g) Inspection and testing conditions, if any;
standard are encouraged to investigate the and
possibility of applying the most recent edition of h) Additional requirements, if any.
these standards.
5 GRADES
3 TERMINOLOGY
Plates covered under this standard are available in
For the purpose of this standard, the following three grades having different strength levels as
definitions in addition to those given in IS 1956 follows:
(Part 4) shall apply:
a) Grade 1 — Low tensile steel plates for
3.1 Plate as-Rolled — This term refers to the unit fire boxes and boiler plates which require
plate (5 mm thick and above) as-rolled from the welding, flanging or flame cutting;
slab or directly from an ingot. It does not refer to b) Grade 2 — Medium tensile steel plates
the condition of the plate. Plates produced from which can be used for welding, flanging
coil means the plates which have been levelled or and flame cutting; and
flattened and cut to length. c) Grade 3 — High tensile steel plates which
can be used for welding, flame cutting, and
3.2 Normalizing — It is a heat treating process in hot flanging under controlled conditions.
which a steel plate is reheated to a uniform
temperature above the upper critical temperature and 6 MANUFACTURE
then cooled in air to below the transformation range.
6.1 Steel shall be manufactured by any process of
3.3 Normalizing Rolling — A hot rolling process in steel making at the discretion of the manufacturer.
which the final rolling passes are carried out at a It may be followed by secondary refining or
suitable higher temperature, followed by cooling in secondary vacuum treatment.
natural air to a temperature below the transformation
temperature, in order to produce a structure, 6.1.1 The steel shall be fully killed and made to
analogous to that obtained by a separate normalizing coarse austenitic grain size practice.
treatment of hot rolled product.
6.1.2 The material shall have a carburized austenitic
4 GENERAL REQUIREMENTS grain size number in the range 1 to 5 as determined
by the carburizing method specified in IS 4748.
4.1 General requirements relating to the supply of However, the above grain size requirement shall
steel plates for pressure vessels shall conform to he deemed as fulfilled if, on ladle analysis, the total
IS 8910. aluminum content is not more than 0.020 percent.
1
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6.1.3 The plates are produced in either discrete cut IS 228 and its relevant parts shall be the referee
lengths of as-rolled flat product or cut to length and method. However, where the method is not given
levelled plates from strips/coils. in IS 228 or its relevant parts, the referee method
shall be as agreed to between the purchaser and
6.1.4 Steels used for manufacturing the product the manufacturer.
covered in the standard shall conform to the
requirements of IS 14650. 7.2 Permissible variation in case of product analysis
from the limits specified in 6.1 shall be as follows:
6.2 When rolled from continuously cast slabs, ratio
of slab to plate thickness shall be minimum 2.5 to 1, Sl No. Constituent Variation Over the
except that reduction ratios as low as 2.0 : 1 are Specified Maximum or
permitted if all of the following conditions are met: Under the Minimum
Limits, Percent, Max
6.2.1 The purchaser agrees to the use of such
reduction ratios; (1) (2) (3)
i) Carbon 0.03
6.2.2 The specified plate thickness is 75 mm or ii) Silicon 0.03
more;
iii) Sulphur 0.005
6.2.3 One or more of the following low hydrogen iv) Phosphorus 0.005
practices are used: v) Manganese 0.05
a) Vacuum degassing during steel making; NOTE — Variation shall be applicable both over and
under the specified limits in several determinations in
b) Controlled soaking of the slabs or plates; a heat.
and
c) Controlled slow cooling of the slabs or 8 HEAT TREATMENT
plates.
8.1 Plates above 50 mm in thickness shall be
6.2.4 The sulphur content is 0.004 percent or less, supplied in normalized condition. Plates 50 mm and
based upon ladle analysis. below in thickness may be supplied in “as-rolled”
or “normalized” or “normalizing rolling” or “stress
6.2.5 One or more of the following practices are relieved” or “normalized and stress relieved”
used: condition.
a) Electromagnetic stirring during continuous 8.2 Subject to agreement between the purchaser and
casting; the manufacturer, normalizing may be replaced with
b) Soft reduction during continuous casting; normalizing rolling process.
c) Heavy pass reductions or other special
practices during plate rolling; and 8.3 Plate in coiled form rolled under controlled
d) Combined forging and rolling during plate rolling condition in a hot strip mill and straightened
rolling. by levelling as plates up to 12 mm thickness are
considered self-normalized and accepted as-rolled
6.2.6. The plates are ultrasonically examined in condition.
accordance with ultrasonic testing given under
non-destructive testing with acceptance standard 9 FREEDOM FROM DEFECTS
“Level C” given in 16.2.3 of this specification and
based on continuous scanning over the entire plate 9.1 The plates shall be rolled to the dimensions
surface. specified. The material shall be free from harmful
defects. Scale pits and other minor surface defects
6.2.7 The plates are through-thickness tension may be removed by grinding. The depth of grinding
tested in accordance with ISO 7778 or any relevant being such that the thickness of the plate shall not go
national and international standards. below the specified value at the spot where the
dressing is done. The grinding shall be even and
7 CHEMICAL COMPOSITION smooth and shall be widened enough to remove
sharp ridges. Dressing with a hammer or welding of
7.1 The ladle analysis of the material, when carried defective spots shall not be permitted.
out either by the method specified in the relevant
parts of IS 228, IS 8811 or any other established 9.2 Edge imperfection may be rectified subject to
instrumental/chemical method shall be as given in mutual agreement between the purchaser and the
Table 1. In case of dispute the procedure given in manufacturer.
2
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Repair welding shall be permitted only with the Permissible upper deviation from the theoretical
approval of the purchaser. Preparation for repair mass shall comply to Table 2. Whereas, the
welding shall include inspection to assure complete permissible lower deviation shall be calculated
removal of the defect. Repair if permitted shall be based on the negative tolerance on the thickness
done as per IS 12457. as per 10.1.
3
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4
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Table 2 Permissible Upper Deviation from the Theoretical Mass
(Clause 10.2)
(The Values Shown in the Table Apply to Consignments Weighing 25 tonne, Up to but not Including 75 tonne)
Sl No. Nominal Thickness, Permissible Upper Permissible Upper Deviation from the Theoretical Weight in Percentage for Nominal Width,
(mm) Deviation from the (mm)
Nominal Thickness
From Up to but not (mm) From 600 Up to From 2 000 Up to From 2 500 Up to but From 3 000 Up to but From 3 500 Up
Including but not Including but not Including not Including 3 000 not Including 3500 to 4 000
2 000 2 500
vii) Over 150 To be agreed between the supplier and the purchaser
5
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Table 4 Minimum Values for the Ratio of the Stress at Proof Limit 0.2 Percent at Elevated Temperature
(Et to the Minimum Specified Tensile Strength at Room Temperature (R20) of Carbon Steel Boiler Plates
[Clause 13.3.1 (Note 2)]
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
i) Et / R20 0.40 0.38 0.36 0.34 0.33 0.32 0.31 0.30
NOTE — For temperature lower than 300 °C, any test required for acceptance purposes (in default of records of previous tests at these
temperatures) should be made at 300 °C in which case the proof stress should be not less than the value obtained by calculation from the
specified minimum tensile strength,
6
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FIG. 1 PHOTOGRAPH OF 30 MILLIMETRE THICK PLATE SHOWING FRACTURE WITHOUT ANY DEFECT-ACCEPTABLE
7
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FIG. 3 PHOTOGRAPH OF 40 MILLIMETRE THICK PLATE SHOWING PRESENCE OF LAMINATION — NOT ACCEPTABLE
16.1 If agreed between the manufacturer and the 16.2.1 Acceptance Standards ⸺ Level A
purchaser, plates (25 mm thickness and above) shall
be tested for ultrasonic testing in accordance with Any area where one or more discontinuities produce
IS 11630 or equivalent national/international a continues total loss of back reflection accompanied
standard. If the test is carried out as per IS 11630, by continuous indications on the same plane that
the requirements given in 16.1.1, 16.1.2 and 16.1.3 cannot be encompassed within a circle whose
of this specification shall apply. diameter is 75 mm or 1/2 of the plate thickness,
whichever greater is unacceptable.
16.1.1 Individuals performing examinations in
accordance with this specification shall be qualified 16.2.2 Acceptance Standards ⸺ Level B
and certified in accordance with the requirements of
the latest edition of IS 13805 or an equivalent In addition to 16.2.1, two or more discontinuities
accepted national or international standard. An smaller than described in 16.2.1 shall be
equivalent standard is one which covers the unacceptable unless separated by a minimum
qualification and certification of candidates which is distance equal to the greatest diameter of the larger
acceptable to the purchaser. discontinuity or unless may be collectively
encompassed by the circle described in 16.2.1.
16.1.2 Plates may be ultrasonically tested before or
after the specified heat treatment. 16.2.3 Acceptance Standards ⸺ Level C
16.1.3 Test reports for Auto Ultrasonic Testing
Any area where one or more discontinuities produce
machines may not include the details of the
a continuous total loss of back reflection
recordable indications listed in 7 of IS 11630.
accompanied by continuous indications on the same
Instead, they may have separate ultrasonic testing
plane that cannot be encompassed within a circle
scans representing the plate defects marked on it for
whose diameter is 25 mm is unacceptable
better understanding and correlation.
8
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ANNEX A
(Clause 2)
LIST OF REFERRED STANDARD
[Link]
10
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ANNEX B
(Foreword)
COMMITTEE COMPOSITION
Wrought Steel Products Sectional Committee, MTD 04
Organization Representative(s)
SAIL, Research & Development Center for Iron & SHRI NIRVIK BANERJEE (Chairperson)
Steel, Ranchi
Jindal Steel & Power Ltd (JSPL), Raigarh SHRI MORESHWAR BORKAR
SHRI JOY DUTTA (Alternate)
11
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Organization Representative(s)
SAIL, Research & Development Center for Iron & SHRI P. PATHAK
Steel, Ranchi SHRI S. SRIKANTH (Alternate)
Member Secretary
SHRI ARUN PUCCHAKAYALA
SCIENTIST ‘D’/JOINT DIRECTOR
(METALLURGICAL ENGINEERING), BIS
12
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Organization Representative(s)
Tata Steel Limited, Kolkata SHRI AVTAR SINGH SAINI (Convener)
AM/NS India, Hazira SHRI DEEPAK GUPTA
SHRI KALPESH DAVE (Alternate)
Ashok Leyland Limited, Chennai SHRI RAVISHANKAR S.
Central Power Research Institute, Bengaluru SHRI G. KISHORE KUMAR
SHRI R. K. KUMAR (Alternate)
Cold Rolled Steel Manufacturers Association of SHRI SHIVAJEE PATHAK
India, New Delhi SHRI N. K. SOOD (Alternate)
CSIR – National Metallurgical Laboratory, SHRI MAINAK GHOSH
Jamshedpur DR GOPI KISHOR MANDAL (Alternate)
Indian Transformers Manufacturers Association, SHRI B. LAL
Ghaziabad SHRI A. K. KAUL (Alternate)
Institute of Steel Development and Growth, SHRI P. LAKSHMANA RAO
Kolkata SHRI SAJAL KUMAR GHORAI (Alternate)
ISGEC Heavy Engineering Limited, Noida SHRI DHARMINDER SHARMA
IZA India (International Zinc Association), DR RAHUL SHARMA
New Delhi SHRI KENNETH DE SOUZA (Alternate)
Jindal Steel and Power Limited, Raigarh SHRI MORESHWAR BORKAR
SHRI JOY DUTTA (Alternate)
13
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Organization Representative(s)
Tata Blue Scope Steel Private Limited, Jamshedpur SHRI VED PRAKASH
Panel for Formulation of Standard on Hot Rolled Flat Products, MTD 04/P5
Organization Representative(s)
AM/NS, Hazira SHRI DEEPAK GUPTA (Convener)
Jindal Steel and Power Limited, Raigarh SHRI MORESHWAR BORKAR
JSW Steel Limited, Bellary SHRI DEVASISH MISHRA
SHRI G. V. RAMANA (Alternate)
Steel Authority of India Limited, Bhilai Steel Plant, SHRI K. V. SHANKAR
Bhilai SHRI BIPIN KUMAR (Alternate)
Steel Authority of India Limited, Bokaro Steel SHRI BISWASI SUNITA MINZ
Plant, Bokaro Steel City
Tata Steel Limited, Jamshedpur SHRI G. SENTHIL KUMAR
14
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This Indian Standard has been developed from Doc No.: MTD 04 (23086).