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DL R - B Series (23.5.24)

The document provides detailed specifications and features of the DL R/B series CNC Turning Centers from FFG DMC, highlighting models such as DL 21A, DL 21B, DL 22A, and their respective capabilities. Key attributes include high spindle speeds, various guideway types, and advanced turret systems for enhanced productivity and precision. It also emphasizes the machine's design for stability, vibration reduction, and ease of maintenance.

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alionastasenko
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0% found this document useful (0 votes)
99 views12 pages

DL R - B Series (23.5.24)

The document provides detailed specifications and features of the DL R/B series CNC Turning Centers from FFG DMC, highlighting models such as DL 21A, DL 21B, DL 22A, and their respective capabilities. Key attributes include high spindle speeds, various guideway types, and advanced turret systems for enhanced productivity and precision. It also emphasizes the machine's design for stability, vibration reduction, and ease of maintenance.

Uploaded by

alionastasenko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SINCE 1944

*S
pec
* P ifica
leas tio
e co ns in
nta this
ct u c
s or atalog

DL R/B series (En)


visit are
our sub
site ject
for to c
mo han
re ge
pro wit
duc h
t in out pr
form ior
atio not
n. ice.

CNC Turning Center


DL R series (Roller guide way)
DL 21A / DL 21LA / DL 21MA / DL 21LMA
DL 21B / DL 21LB / DL 21MB / DL 21LMB
DL B series (Box guide way)
DL 22A / DL 22LA / DL 22LMA
DL 22B / DL 22LB / DL 22LMB

ww
w.
FFG DMC CO.,LTD. ffg
631-821,86,Sandan 2-gil, Jinbuk-myeon, Masanhappo-gu, -d
mc
Changwon-si, Gyeongsangnam-do, Korea .co
m
Phone : +82-(0)55-340-8200
Fax : +82-(0)55-340-8394
E-mail : [email protected]
www.ffg-dmc.com

ⒺFFG DMC 2023.03.14


DL 21MA
Travel (X/Z) (mm)(inch) 200 × 410 7.87 × 16.14

DL R/B
Guideway Type Roller Guide Way
Spindle speed (rpm) 4,000
Number of tools (pcs) 12

series
DL R series (Roller guide way) DL 21LMA
Travel (X/Z) (mm)(inch) 200 × 550 7.87 × 21.65
DL 21A / DL 21LA / DL 21MA / DL 21LMA Guideway Type Roller Guide Way
Spindle speed (rpm) 4,000

DL 21B / DL 21LB / DL 21MB / DL 21LMB Number of tools (pcs) 12

DL B series (Box guide way)


DL 22A / DL 22LA / DL 22LMA
DL 22B / DL 22LB / DL 22LMB DL 22LMA
Travel (X/Z) (mm)(inch) 200 × 550 7.87 × 21.65
Guideway Type BOX Way
Spindle speed (rpm) 4,000
Number of tools (pcs) 12

High speed, High precision, High productivity


High accuracy and powerful turning center equipped
with Roller guide and Box way

DL 22LMB
Travel (X/Z) (mm)(inch) 200 × 550 7.87 × 21.65
Guideway Type BOX Way
Spindle speed (rpm) 3,500
Number of tools (pcs) 12

2 DL R/B series FFG DMC CNC Turning Center 3


DL R/B series

High productivity Assembly face Turret


Spindle High Torque Servo Turret
Indexing time Number of tool positions
0.2 sec 12 station

Assembly face The 12-position turret enables various combinations


of O.D./I.D. tool holders in all positions, FANUC
servo motor index and 3-pieces curvic coupling of
4,913kgf hydraulic clamping power guarantees rapid
Air circulation tunnel tool change, quiet and stable machining experience,
and versatile cutting abilities such as heavy duty and
The central fixation spindle cartridge structure prevents heat distortion, intermittent cutting.
enabling highly stable and precise spindle capability. Turret indexing is non-stop bi-direction with a 0.2 sec next


station time each turret stations capable of accepting both
Because of separate assemble between Spindle Cartridge and Head Body, it can block the transfer
milling and turning tools.

of heat.
Cooling effect as designed Air Circulation Tunnel[Aerial Exposure in the bottom of structure] Standard Turret unit:mm(inch)
Keep high precision with blocking vibration and heat strain.

3Piece curvic coupling non protruding when turret rotating



[ ]:Option Tool size : □25(0.98)xØ40(1.57)
24 tools can be attached
DL 21A/21LA DL 21B/21LB DL 22A/22LA DL 22B/22LB Turret claming : 4,913kgf(10,831lbs)
DL 21MA/21LMA DL 21MB/21LMB DL 22LMA DL 22LMB (consult with our engineer)
Turret indexing : repeatability ±0.005(0.0002)
Chuck size 8"BIG 10" 8"BIG 10"
High Torque BMT Servo Turret
Max. Spindle Speed[rpm] 4,000 3,500 4,000 3,500
Max Spindle Motor[kw(hp)] 15(20) 15(20)[20/25] 15(20) 15(20)[20/25] Milling spindle speed Tool holer
Max Spindle torque[Nm(lbs·ft)] 167(1205) 196(1418) 167(1205) 196(1418)
5,000 rpm BMT55
Spindle Bore diameter[mm(inch)] 76(2.99) 86(3.39) 76(2.99) 86(3.39)
Bar Capacity[mm(inch)] 65(2.56) 76(2.99) 65(2.56) 76(2.99)
The 12 station BMT turret with the curvic
coupling and hydraulic clamping power
Power - Torque diagram The 12-station turret of curvic coupling and hydraulic
clamping capability effectively prevents vibration in heavy
DL 21A/21LA/21MA/21LMA DL 21B/21LB/21MB/21LMB
DL 22A/22LMA DL 22B/22LB/22MB/22LMB cutting. Longer tool life and high accuracy indexing add
to great precision machining. All turret acceleration/
deceleration clamp activities are controlled by the high
torque servo motor. The milling tool holder(BMT55),
which is to be attached on the turret face, is operated
Milling motor torque diagram by the separate servo motor, and superb accuracy and
4 precision are greatly improved.

Output[kw(hp)]

Torque[kgf-m(lbs-ft)]
(5.36) 3.7kw(5hp) (30min)

2.4(17)
Mill Turret [BMT55] unit:mm(inch)
2.2kw(3hp) (Cont.)
2 Tool size : □25(0.98), Ø40(1.57)
(2.68)
1.45(10) Turret clamping :4453kgf(9.817lbs)
High precision spindle structure Turret indexing : repeatability ±0.005(0.0002)

Front-end double anchorage cylindrical roller Large size diameter coupling : Ø200(7.87)

bearing(4 at the front and 2 at the back) 0 Spindle Motor : 3.7kw(5hp)
1400 5000
1500 Spindle speed(rpm) Milling Spindle Speed : 5,000rpm

4 DL R/B series FFG DMC CNC Turning Center 5


DL R/B series

High productivity

Bed

FFG DMC
Other competitors

NO Turcite

Roller Guide type Box way type


DL 21A / 21LA / 21MA / 21LMA DL 22A / 22LA / 22LMA
DL 21B / 21LB / 21MB / 21LMB DL 22B / 22LB / 22LMB

Roller guide best for high Box way: 1.8x thicker


Highest precision even in Offers Wide Bed Leveling speed heavy industry cutting than other company's
intermittent cutting with S pindle overhang prevention(provides greater stability)
Wider and thicker guide way
great absorption ability FFG DMC : Right triangle and 6-faces fixed slide way are
Other company : Obtuse triangle meticulously machined after
45degree slant bed is great for vibration- G  uaranteed stability against cutting resistance. high frequency heat treatment
dampening capability. High precision R  educed vibration during high-speed rotation. for the long-lasting precision
quality is guaranteed in a heavy duty Strong structure against any deformation in long-term. Roller guide offers faster speed and quality and strong heavy cutting.
cutting and enhanced machine life with Protruding bed leveling boss ensures greater realizes repeat accuracy in determining Hand scrapping on the cast iron
elimination of distortion or deformation. stability in performance. position with 0.001mm accuracy. (other companies use turcite)

6 DL R/B series FFG DMC CNC Turning Center 7


DL R/B series

High productivity
Rapid traverse rate
Roller Rapid traverse rate X/Z axis36m/min(1,417ipm) Wide saddle
type Competitor's model rapid traverse rate X/Z axis 20m/min(787ipm) Wide saddle structure prevent
machining vibrations
Box Rapid traverse rate X/Z axis24m/min(945ipm)
The highest rigidity of the same class
type Competitor's model rapid traverse rate X/Z axis 20m/min(787ipm)
Expand Saddle Guideway's contact surface width,
WIDE WIDE
Unit : m/min(ipm) prevent the overhang of turret and machining vibration.
Type MODEL X axis Z axis
DL 21A/21LA/21MA/21LMA
Roller 36(1,417) 36(1,417)
DL 21B/21LB/21MB/21LMB
DL 22A/22LA/22LMA
Box 24(945) 24(945)
DL 22B/22LB/22LMB

Travel Unit : mm(inch)

MODEL X axis Z axis


DL 21A/22A/21B/22B 210(8.27) 430(16.93)
DL 21LA/22LA/21LB/22LB 210(8.27) 580(22.83)
DL 21MA/DL21MB 200(7.87) 410(16.14)
DL 21LMA/22LMA/21LMB/22LMB 200(7.87) 550(21.65)

Axis

Manual Tail stock


The superb tail stock comes with the widest guideway of
the same class and tail spindle diameter.
H
 igh rigidity and high precision guideway with the largest

size of tail spindle diameter.


Double + one bearing
Triple bearing DL 21A DL 21LA/21LMA
DL 21MA DL 21LB/21LMB
Tail stock specification
DL 21B DL 22LA/22LMA
Flexible Coupling DL 21MB DL 22LB/22LMB
Tail spindle diameter
Ø65(2.56) Ø80(3.15)
[mm(inch)]
Flexible coupling connection for the efficient delivering
Tail spindle travel
power input and shock absorbtion Manual Live [mm(inch)]
80(3.15) 80(3.15)

Double anchorage ball screw support type. (STD.) Center Tail spindle power
511(1,127) 690(1,521)
Optimized combination of the triple angular ball bearing, double The largest diameter of the same class [kgf(lbs)]
angular ball bearing, and radial bearing to maximize thrust & radial DL 22A/22LA/22LMA/22B/22LB/22LMB Tail spindle taper MT#4 MT#4
direction rigidity.
Minimized heat distortion due to the pretension treatment. ,
FFG DMC X axis Ø32(1.26) Z axis 40(1.57)
Flexible coupling connects large size diameter, high precision ball Competitor's X axis Ø32(1.26), Z axis Ø32(1.26)
screw to convey motion power without loss and to dampen shock. Unit : min(inch)

8 DL R/B series FFG DMC CNC Turning Center 9


DL R/B series

Enhanced Operator Feature Front door interlock equipment

Double-paneled safety window LED Worklight


Spindle load meter for
the visual spindle load
Metal plate time check Patrol light
Polycarbonate L ED 3 color wrapped folded S
 afety switch identifies open/close status of
when shipping the door. To ensure safety, machining is only
operated when the door is properly locked.
Out side

Long life LED allows bright and safe work ambiance.


RS232C Movable CNC panel
Tempered glass
(Input/output interface)
Resin

Chuck open/close identification


 huck status is regularly checked for
C
smooth operation

Oil retrieval box Oil leak prevention


Cover to ensure the pleasant work place.
USB port C
 onvenient swiveling CNC panel
Long-lasting life with wiper protection.

Detachable cutting oil tank for easy


maintenance and cleaning

Large tank volume


Drawer-type oil tank with wheels is detachable
3-steps filter coolant tank to prevent over from the coolant tank for easy daily maintenance.
flow and for easy maintenance
140ℓ(36.98gal) : DL 21A/21LA/21MA/21B/21MB/22A/22B
Chip conveyor installation - front/side type Cutting oil
190ℓ(50.19gal) : DL 21LMA/21LB/21LMB/22LA/22LMA/22
tank volume
① ④ LB/22LMB

Hydraulic
14ℓ(3.7gal)
tank volume
Chip Bucket

① 1st step : Mesh filter


Coolant Tool setter(OPT.)
Chip conveyor ② 2nd step : Bucket mesh
Chip
설비 Coolant Tank ③ 3rd step : Mesh filter
Flow ④ 4th step : Motor suction filter

Option
Coolant gun Air gun Nipple (air, coolant)
Foot switch
Coupling
Portable Automatic(auto)
Portable Tool setter  otor Driven Arm
M
Aluminum metallic Tool setter
tube,compact design F ully authenticated
Air Coolant components

10 DL R/B series FFG DMC CNC Turning Center 11


DL R/B series

Precision Option

High precision 3㎛ repeatability, provides high accuracy and acceleration Various standard options and Specialized features for customers
E
 ffectively prevented heat distortion  Ball screw length movement Features
B
 acklash prevented and vibration dampened
Standard: Hydraulic chuck, Soft jaw, Tool box, Hydraulic unit, Door interlock, Cutting oil supplying device,
Work light, Leveling bolt&place, Foot switch, Air unit, Lubrication unit, Chuck open/close identification
devices, RS232C + USB Port

Option Equipment Turret

Coolant Tank

Surface profile Auto Front Door Moderate/High pressure Coolant(6/20 bar)

Model DL 22B

0.11 ㎛ Ra Workpiece size Ø50(1.97")xL50(1.97")(SM45C)

Spindle speed 3,500rpm FLOAT SWITCH


DISK TYPE
OIL SKIMMER

Cutting depth 0.02mm(0.000787inch) Oil Mist Collector Oil Skimmer(Belt type) Oil Skimmer(Disk type) Line Filter(100 Mesh)

Traverse 0.025 mm/rev


Air

Coolant

Roundness Cylindricity Spindle thru Air/Coolant Parts Catcher Special Chuck Upper side chuck Air/Coolant
(when special chuck is included)

90˚ 90˚

Point Sensor(2 Point high precision position control) Multi Counter Counter

0.35 ㎛
180˚ 0˚ 180˚ 0.5 ㎛ 0˚
230ℓ (60.76gal) (Swing)
300ℓ (79.25gal) (Swing)
300ℓ (79.25gal) (Fork lift)
380ℓ (100.38gal) (Fork lift)
440ℓ (116.23gal) (Fork lift) Linear scale(High precision position control) Sub control panel Air Limit(Workpiece contact surface check equipment)
1 1
270˚ 270˚
Other soft options selection
Above data are based on our in-house testing standards and can be circumstantial depending on working environment.
I/O extension(16 contacts, 32 contacts) Automatic power-off M - code

12 DL R/B series FFG DMC CNC Turning Center 13


DL R/B series

Automation
Gantry Loader Automation Robot Automation
Work piece : Diff case(separate type) - Robot 6 axis
- Input/Output stocker
No. Process Machine Unit Notes
- Robot 7 axis
OP10 1st turning DL 22B 1 - Input/Output stocker

OP20 2nd turning DL 22B 1


OP30 3rd turning DL 22B 1 Input Output
Stocker Stocker
Work Flow
OP40 Plug hole DM 43VCD 1
OP50 Bolt hole DM 43VCD 1 Input Output
Stocker Stocker

OP60 Machining of facing Special M/C 1


Workpiece conveyor Workpiece Pallet/Fixture
Selectable depending
OP70 Boring Finish boring M/C 1 on allowance Work piece : Cylinder liner
L ine cycle time : 119sec No. Process Machine Unit Notes
P roduction : 159,600ea/year OP10 1st turning DL 22B 5
S pace : 34,390x12,210㎟
OP20 2nd turning DL 22B 5
(1,353.94x480.71inch2)
OP30 Finish boring CVH-12D 2 Special

L ine cycle time : 171sec


Work piece : Diff case(Integrative type)
Production : 480,000ea/year
No. Process Machine Unit Notes Space : 40,700x6,920㎟(1,602.36x272.44inch2)
OP10 1st turning DL 22B 1
OP20 2nd turning DL 22B 1
OP30 3rd turning DL 22B 1 Bar Feeder Automation Work
OP40 Plug hole DM 43VCD 1
OP50 Bolt hole DM 43VCD 1
OP60 Machining of facing DL 22LB 1
OP70 Machining of sphere DL 22LB 1
Selectable depending
OP80 Finish boring Finish boring M/C 1 on allowance

r
ede
fe
bar or
ut nvey
Cam shaft Inp tc
o
utpu
No. Process Machine Unit Notes O

OP10 FACING & CENTERING SPECIAL MACHINE 1


OP20 Turning of Journal DL 22LB 1
OP30 Turning of Journal DL 22LB 1  se of bar feeder, parts catcher, and output conveyor at once to
U
OP40 Machining of oil hole DM 43VCD 1 maximize production though automation

14 DL R/B series FFG DMC CNC Turning Center 15


DL R/B series

Tooling system : Option(Not-Supplied) Tooling interference diagram Unit : mm(inch)

DL 21A/21LA/22A/22LA/21B/21LB/22B/22LB DL 21A/21LA/22A/22LA/21B/21LB/22B/22LB

2)
8.6
ø542.4(21.35)

.9(
(MAX. TOOL SWING)

18
ø2
Boring bar sleeve
Boring bar Ø10-H40/Ø12-H40
Ø16-H40/Ø20-H40
Ø25-H40/Ø32-H40

60(2.36)
15,00(0.59)
Ø40 Boring bar

O.D tool holder


I.D Tool holder(H40)
5) A. )
(15.3 E DI
ø390 X MACHIN

185(7.28)
(MA
Drill socket
Drill MT#1-H40
MT#2-H40
MT#3-H40 O.D tool □25

Head Stock Center


12st Turret )
.8
.1(7
98
U-Drill
ø1
Face tool holder
U-Drill cap(H40)
U-Drill sleeve
Ø20-H40/Ø25-H40/
Ø32-H40
185(7.28) 35(1.38) 195(7.68)
220(8.66) 210(8.27)
(X-AXIS TRAVEL)
DL 21MA/21LMA/22LMA/21MB/21LMB/22LMB 253.2(9.97) 430(16.93)

DL 21MA/21LMA/22LMA/21MB/21LMB/22LMB
Boring bar sleeve ø210.3(8.28)
Boring bar Ø10-H40/Ø12-H40
Ø16-H40/Ø20-H40
Boring bar sleeve
Ø25-H40/Ø32-H40
Boring bar Ø10-H32/Ø12-H32
Ø16-H32/Ø20-H32
Ø25-H32 ø560(22.05)
(MAX. TOOL SWING)

Ø40 Boring bar

Ø40 Boring bar I.D Tool holder(H40)

I.D Tool holder(H32)

.)
IA
IN )
CH 1.02
ED
MA 0(1
Drill socket O.D tool holder
Drill MT#1-H40

AX 28
MT#2-H40
O.D tool holder

(M ø
Drill socket
MT#3-H40
Drill MT#1-H32
MT#2-H32

)
□25 8.12
.2(
O.D tool
U-Drill

□20 06
ø2
O.D tool
U-Drill U-Drill sleeve U-Drill cap(H40)
Ø20-H40/Ø25-H40/
Ø32-H40
U-Drill sleeve
U-Drill cap(H32) 12st Turret(BMT55)
Ø20-H32/Ø25-H32
12st Turret(BMT45)

Face tool holder

Face tool holder ø239.9(9.44)


Radial T/Mill holder
35(1.38) 140(5.51) 60(2.36)
Radial T/Mill holder
Drill
Ø8/Ø10/Ø12/Ø16
ER25 165(6.5) 115(4.53) 200(7.87)
Drill (X-AXIS TRAVEL)
Ø8/Ø10/Ø12
ER25
280(11.02) 420(16.54)
480(18.9)
Axial T/Mill holder

Axial T/Mill holder

16 DL R/B series FFG DMC CNC Turning Center 17


DL R/B series

Working range Unit : mm(inch) Working range Unit : mm(inch)

DL 21A/22A/21B/22B DL 21LA/22LA/21LB/22LB
50(1.97) 543(21.38) 70(2.76)62(2.44) 234(9.21)
103/113(4.06/4.45) 440/430(17.32/16.93)
430(16.93) : Z axis stroke 7(0.28) 50(1.97) 543(21.38) 70(2.76)62(2.44) 234(9.21) 153(6.02) 590(23.23) 70 62 234(9.21)
430(16.93) : Z axis stroke 40(1.57) 103(4.06) 440(17.32) 50(1.97) 693(27.28) 70(2.76) 62(2.44) 234(9.21)
50 693(27.28) (2.76) (2.44)
103/113(4.06/4.45) 590/580(23.23/22.83) (1.97)
430(16.93): Z axis Stroke 5(0.2)
580(22.83): Z axis Stroke 5(0.2)
580(22.83) : Z axis stroke 7(0.28)
580(22.83) : Z axis stroke 40(1.57)
12(0.47) 91(35.83) 39(1.54)

53(2.09)

415(16.34)
415(16.34)
35(1.38)

60(2.36)
415(16.34)

53
35(1.38)
60(2.36)

415(16.34)
110(4.33)

X axis stroke

X axis Stroke
X axis stroke
210(8.27)

210(8.27)
210(8.27): X axis Stroke

210(8.27)
110(4.33)
X axis stroke
210(8.27)
X axis stroke

Head stock

Ø115(4.53)
210(8.27)

Ø80(3.15)

ø115(4.53)
67(2.64)
Surface
15(0.59)

(3.15)
ø80
Head stock

Ø100(3.94)
Ø65(2.56)
Surface

78(3.07)

ø115(4.53)
Quill stroke

67(2.64)

ø80(3.15)
62

33(1.3)
80(3.15) 115(4.53) 80

33(1.3)
(2.44)
186(7.32) 34(1.34) 546(21.5) (3.15) 184(7.24)
Quill stroke 62(2.44) 110(4.33) 210(8.27) 654(25.75) 115(4.53)
70(2.76) 80(3.15) 120.3(4.74) 142(5.59) 730(28.74)
353(13.9) 80(3.15) 872(34.33)
110(4.33) 251(9.88) 872(34.33)
115(4.53)

754(39.69)
175(6.89) 218(8.58) 695(27.36)
O.D tool/Face tool I.D tool
O.D tool/Face tool I.D tool

DL 21MA/21MB DL 21LMA/22LMA/21LMB/22LMB
50(1.97) 115(4.53) 90(3.54)
103/113(4.06/4.45) 392/382(15.43/15.04) 392(15.43) 90(3.54) 50(1.97) 645(25.39) 90(3.54) 153(6.02) 542(21.33) 90(3.54)
50(1.97) 495(19.49) 50 645(25.39)
103/113(4.06/4.45) 542/532(21.34/20.94)
(1.97)
165(6.50)

165(6.5)
165(6.5)
410(16.14) : Z axis stroke 380(14.96) 118(4.65) 550(21.65): Z axis Stroke

165(6.50)
100(3.94) 550(21.65) : Z axis stroke 45(1.77)
410(16.14) : Z axis stroke
112(4.41) 550(21.65) : Z axis stroke 60(2.36)
60(2.36)

420(16.54)
60(2.36)
12(0.47) 91(3.58) 39(1.54)
35(1.38) 80(3.15)

60(2.36)
420(16.54)
82(3.23)

420(16.54)

420(16.54)
115(4.53)

80(3.15)
82(3.23)

115(4.53)

255(10.04)
35(1.38)
200(7.87): X axis Stroke

60(2.36) 115(4.53)
255(10.04)

(X axis stroke)
200(7.87)
(X axis stroke)

195
195(7.68)

195(7.68)

173(6.81)

37(1.46) 163(6.42)

195
163(6.42)
X axis stroke
173(6.81)

140(5.51)
200(7.87)
125(4.92)
200(7.87)

140(5.51)

(X axis stroke)
X axis stroke

200(7.87)
200(7.87)

Ø115(4.53)
Head stock

Ø80(3.15)
Head stock

Surface

(3.15)
Ø100(3.94)

(4.53)
Ø65(2.56)

ø100(3.94)

ø115
ø80
Surface

ø65(2.56)
37(1.46)

60(2.36)
75(2.95)

5
75

27(1.06)
Quill stroke
(2.95)
5(0.2)

Quill stroke 60(2.36) 530(20.87) 80(3.15) 115(4.53) 80(3.15)


80(3.15) 120.3(4.74)
80(3.15) 260(10.24) 74(2.91) 476(18.74) 234(9.21)
68.5(2.70) 207(8.15)
201(7.91) 40(1.57) 272(10.71) 634(24.96) 115(4.53)
60(2.36) 219(8.62) 872(34.33) 142(5.59) 710(27.95)
669(26.34) 120(4.72)
669(26.34) 852(33.54)

O.D tool/Face tool I.D tool O.D tool/Face tool I.D tool

392(15.43) 90(3.54)
50(1.97) 495(19.49)
392(15.43) 90(3.54)
153(6.02) 542(21.34) 90(3.54)
50(1.97) 645(25.39)
153(6.02) 542(21.34) 90(3.54)
165(6.50)
165(6.50)

50(1.97) 645(25.39)

165(6.50)
410(16.14) : Z axis stroke

165(6.50)
50(1.97) 495(19.49)
550(21.65) : Z axis stroke
420(16.54)

190(7.48)
50(1.97) 57(2.24)

550(21.65) : Z axis stroke 50(1.97)


410(16.14) : Z axis stroke
107(4.21)
60(2.36)

420(16.54)

60(2.36)
420(16.54)
(2.76) (2.09)

420(16.54)
53
Ø16(0.63)

123(4.84)

255(10.04)

65(2.56) 135(5.31)
70
Ø16(0.63)

(X axis stroke)
108(4.25)

195(7.68)
X axis stroke
195(7.68)
185(7.28)

195(7.68)
200(7.87)
200(7.87)

148(5.83)
X axis stroke

108(4.25) 92(3.62)
200(7.87)

60(2.36)

68(2.68) 132(5.20)

(X axis stroke)
200(7.87)

Head stock

Ø115(4.53)
Head stock

Ø100(3.94)

Ø80(3.15)
Ø115(4.53)
Head stock
Ø65(2.56)

Surface
Ø80(3.15)
Head stock

Surface
Ø100(3.94)

Surface
92(3.62)
Ø65(2.56)
Surface

5(0.20)
15(0.59)

Quill stroke
Quill stroke 80(3.15) 115(4.53)
80(3.15) 120.3(4.74) Quill stroke
80(3.15) 115(4.53) 90(3.54) 302.5(11.91)
Quill stroke 398(15.67) 129(5.08)
50(1.97) 182.5(7.19) 142(5.59) 730(28.74)
80(3.15) 120.3(4.74)
669(26.34) 872(34.33) 872(34.33)
50(1.97) 249.5(9.82)
669(26.34)
Axial(z axis) driven tool Radial(x axis) driven tool
Axial(z axis) driven tool Radial(x axis) driven tool

18 DL R/B series FFG DMC CNC Turning Center 19


DL R/B series MACHINE SPECIFICATION

Machine lay-out Unit : mm(inch) Machine Specifications


Specifications DL 21A DL 21LA DL 21MA DL 21LMA DL 21B DL 21LB DL 21MB DL 21LMB
DL 21A/22A/21MA/21B/22B/21MB
Swing over Bed (Max.swing dia.) mm(inch) 550(21.65) 550(21.65) 550(21.65) 550(21.65) 550(21.65) 550(21.65) 550(21.65) 550(21.65)

Swing over Cross slide mm(inch) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17)

Capacity Max. Turning Dia. mm(inch) 390(15.35) 390(15.35) 280(11.02) 280(11.02) 390(15.35) 390(15.35) 280(11.02) 280(11.02)
1561(61.46)
1561(61.46)

Max.Turning Length mm(inch) 410(16.14) 540(21.26) 340(13.39) 500(19.69) 380(14.96) 530(20.87) 330(12.99) 490(19.29)

Bar Capacity mm(inch) 65(2.56) 65(2.56) 65(2.56) 65(2.56) 76(2.99) 76(2.99) 76(2.99) 76(2.99)

Max.Spindle Speed rpm 4,000 4,000 4,000 4,000 3,500 3,500 3,500 3,500

Top Spindle Nose - A2-6 A2-6 A2-6 A2-6 A2-8 A2-8 A2-8 A2-8

Top
2,490(98.03) 1,047(41.22)
2,607(102.64) Spindle Bore diameter mm(inch) 76(2.99) 76(2.99) 76(2.99) 76(2.99) 86(3.39) 86(3.39) 86(3.39) 86(3.39)
1,600(62.99) 1,007(39.65)
730(28.74) 560(22.05) 900(35.43)
73(2.87) 350(13.78) 2,607(102.64) 865(34.06) 142(5.59) Main
2,490(98.03) 1,047(41.22) Cs-Axis Spindle Index angle deg - - 360(0.001) 360(0.001) - - 360(0.001) 360(0.001)
730(28.74) 560(22.05) 900(35.43)
73(2.87) 350(13.78)
1,600(62.99) 1,007(39.65)
865(34.06) 142(5.59)
spindle
Max. Spindle Torque Nm(lbs·ft) 167(1205) 167(1205) 167(1205) 167(1205) 196(1418) 196(1418) 196(1418) 196(1418)

Spindle Driven Method - Belt Belt Belt Belt Belt Belt Belt Belt

1,900(74.80)
Chuck Size inch 8"BIG 8"BIG 8"BIG 8"BIG 10" 10" 10" 10"
1,399(55.08)

1,900(74.80) Main Spindle Motor(Cont./30min) kw(hp) 11/15(15/20) 11/15[15/18.5] (15/20[20/25])


1,054(41.50)
926(36.46)
1,399(55.08)
740(29.13)

1,054(41.50)

X axis Servo Motor kw(hp) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4)
926(36.46)

Motor
740(29.13)

Z axis Servo Motor kw(hp) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4)

130(5.12) 2,490(98.03) Mill Spindle Motor(Cont./30min) kw(hp) - - 2.2/3.7(2.95/4.96) - - 2.2/3.7(2.95/4.96)


2,620(103.15) 1,181(46.50)
130(5.12) 2,490(98.03)
X axis travel mm(inch) 210(8.27) 210(8.27) 200(7.87) 200(7.87) 210(8.27) 210(8.27) 200(7.87) 200(7.87)
Front
2,620(103.15) 1,181(46.50)
Side
Front Side Z axis travel mm(inch) 430(16.93) 580(22.83) 410(16.14) 550(21.65) 430(16.93) 580(22.83) 410(16.14) 550(21.65)

Travel Guideway Type(X/Z) - Roller Guide Roller Guide Roller Guide Roller Guide Roller Guide Roller Guide Roller Guide Roller Guide

DL 21LA/22LA/21LMA/22LMA/21LB/22LB/21LMB/22LMB X axis rapid traverse rate m/min(ipm) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417)

Z axis rapid traverse rate m/min(ipm) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417)

Turret Index Type - Servo Servo Servo Servo Servo Servo Servo Servo

Max. No. of Tools ea 12 12 12/BMT55 12/BMT55 12 12 12/BMT55 12/BMT55


772(30.39)

Turning tool shank size mm(inch) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 )
Turret
772(30.39)

Borning bar diameter mm(inch) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 )
192(7.56)

Turret Indexing Time(1st swivel) sec 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
192(7.56)

2,920(114.96) Rotating Tool Speed rpm - - 5,000 5,000 - - 5,000 5,000


1,600(62.99) 1,007(39.65)

Top
2,920(114.96) 73(2.87) 1,527(60.12) 865(34.06) 142(5.59)
Tailstock Quill diameter mm(inch) 65(2.56) 80(3.15) 65(2.56) 80(3.15) 65(2.56) 80(3.15) 65(2.56) 80(3.15)
80(3.15)80(3.15)

350(13.78) 1,600(62.99) 1,007(39.65)

Top 73(2.87)
350(13.78)
1,527(60.12) 865(34.06) 142(5.59)
Tailstock Tailstock Quill stroke mm(inch) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15)
2,770(109.06) 1,231(48.46)
830(32.68) 1,100(43.31)
2,770(109.06) 1,231(48.46) Tailstock Quill Taper MT MT#4 MT#4 MT#4 MT#4 MT#4 MT#4 MT#4 MT#4
830(32.68) 1,100(43.31)

Coolant Tank Capacity ℓ(gal) 140(36.98) 190(50.19) 140(36.98) 190(50.19) 140(36.98) 190(50.19) 140(36.98) 190(50.19)
Tank
1,820(71.65)

Capacity
1,900(74.80)

Hydraulic Tank Capacity ℓ(gal) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70)
1,820(71.65)
1,900(74.80)

1,177(46.34)

Machine Weight kgf(lbs) 3,950(8,708) 4,350(9,590) 4,050(8,929) 4,450(9,810) 4,050(8,929) 4,450(9,810) 4,150(9,149) 4,550(10,031)
1,399(55.08)

1,050(41.34)
1,177(46.34)
926(36.46)
1,399(55.08)

1,050(41.34)

Machine height mm(inch) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80)
740(29.13)
926(36.46)
740(29.13)

Length mm(inch) 2,660(104.72)2,960(116.54)2,660(104.72)2,960(116.54)2,660(104.72)2,960(116.54)2,660(104.72)2,960(116.54)


General Floor space
130(5.12) 2,790(109.84) Width mm(inch) 1,650(64.96) 1,650(64.96) 1,650(64.96) 1,650(64.96) 1,650(64.96) 1,650(64.96) 1,650(64.96) 1,650(64.96)
2,920(114.96) 1,181(46.50)
130(5.12) 2,790(109.84)
Power capacity[15/18.5kw] kVA 27 27 30 30 27[32] 27[32] 30[32] 30[32]
Front
2,920(114.96) 1,181(46.50)
Side
Front Side Controller - F0i-TF F0i-TF F0i-TF F0i-TF F0i-TF F0i-TF F0i-TF F0i-TF

20 DL R/B series FFG DMC CNC Turning Center 21


DL R/B series MACHINE SPECIFICATION

Machine Specifications NC Specifications (FANUC F0i-TF) ○ : Standard, OPT. : Option, (!) : M type, (!!) : 2SO type

Item Specification 0iTF Item Specification 0iTF


Specifications DL 22A DL 22LA DL 22LMA DL 22B DL 22LB DL 22LMB
Controlled axes Std. 2axes X, Z, C (!) Maximum command dimension ± 99999.999mm/(± 9999.9999 inch) ○
Swing over Bed (Max.swing dia.) mm(inch) 550(21.65) 550(21.65) 550(21.65) 550(21.65) 550(21.65) 550(21.65) Controls
Simultaneously control axes expansion(Total) 0.001mm/0.0001" 3 axes (!) Program file name 32 characters ○

Least input increment ○ Sequence number N8 digit ○


Swing over Cross slide mm(inch) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17)
Cs contouring control ○ (!) Absolute / Incremental programming ○
Capacity Max. Turning Dia. mm(inch) 390(15.35) 390(15.35) 280(11.02) 390(15.35) 390(15.35) 280(11.02) HRV2 control ○ Decimal point input ○
Work coordinate system selection G52 ~ G59 ○
Max.Turning Length mm(inch) 410(16.14) 540(21.26) 500(19.69) 380(14.96) 530(20.87) 490(19.29) Inch/metric conversion G20/G21 ○
Direct drawing dimension programming ○
Increment system 1/10 0.0001mm/0.00001" ○
Bar Capacity mm(inch) 65(2.56) 65(2.56) 65(2.56) 76(2.99) 76(2.99) 76(2.99) Axis G code system A ○
Stored stroke 1 Overtravel control ○
Functions G code system B/C(selectable) ○
Max.Spindle Speed rpm 4,000 4,000 4,000 3,500 3,500 3,500 Stored stroke 2 and 3 ○
Chamfering / corner R ○
Mirror image ○ Programming
Spindle Nose - A2-6 A2-6 A2-6 A2-8 A2-8 A2-8 Programmable data input G10 ○
Chamfering on/off ○ functions
Sub program call Nested holds 10
Spindle Bore diameter mm(inch) 76(2.99) 76(2.99) 76(2.99) 86(3.39) 86(3.39) 86(3.39) Backlash compensation Max. 255 pulses ○
Custom macro B ○
Main Stored pitch error compensation ○
Simple canned cycle G90, G92, G94 ○
Cs-Axis Spindle Index angle deg - - 360(0.001) - - 360(0.001)
spindle Automatic operation(memory) ○ Circular interpolation by R programming ○
Max. Spindle Torque Nm(lbs·ft) 167(1205) 167(1205) 167(1205) 196(1418) 196(1418) 196(1418) MDI operation ○ Multi repetitive canned cycle G70 ~ G76 ○
Buffer register ○ Multi repetitive canned cycle2 ○
Spindle Driven Method - Belt Belt Belt Belt Belt Belt
Program restart ○ Drilling canned cycle(G80 series) ○
Chuck Size inch 8"BIG 8"BIG 8"BIG 10 10 10 Search function Sequence NO. / Program NO. / Address ○ Tape format for FANUC series 15 -
Operation
DNC operation ○ Tape format for FANUC series 10/11 ○
Main Spindle Motor(Cont./30min) kw(hp) 11/15(15/20) 11/15[15/18.5] (15/20[20/25])
Reference position shift - Manual guide oi OPT.
X axis Servo Motor kw(hp) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) Manual handle feed rate X1, X10, X100 ○ Tool number command(t-code function) T4-digit ○
Motor
Manual pulse generator 1unit ○ Number of tool offsets 128 Pairs
Z axis Servo Motor kw(hp) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4)
Manual handle interuption ○ Tool offset G43, G44, G49 ○
Mill Spindle Motor(Cont./30min) kw(hp) - - 2.2/3.7(2.95/4.96) - - 2.2/3.7(2.95/4.96) Tool nose radius compensation G40 ~ G42 ○
Linear interpolation G01 ○
Tool
Tool geometry / wear offset Geometry & wear data ○
X axis travel mm(inch) 210(8.27) 210(8.27) 200(7.87) 210(8.27) 210(8.27) 200(7.87) Circular interpolation G02, G03 ○ functions
Tool life management ○
Dwell G04 ○
Z axis travel mm(inch) 430(16.93) 580(22.83) 550(21.65) 430(16.93) 580(22.83) 550(21.65) Tool offset value counter input ○
Polar coordination interpolation G12.1, G13.1 ○ (!)
Auto tool offset ○
Travel Guideway Type(X/Z) - BOX Guide BOX Guide BOX Guide BOX Guide BOX Guide BOX Guide Cylindrical interpolation ○ (!)
Direct input of tool offset value measured B ○
Thread cutting/Synchronous cutting ○
X axis rapid traverse rate m/min(ipm) 24(945) 24(945) 24(945) 24(945) 24(945) 24(945) Part program storage size 512 kb
Multiple threading ○
No. of Registered programs 400 ea
Z axis rapid traverse rate m/min(ipm) 24(945) 24(945) 24(945) 24(945) 24(945) 24(945) Interpolation Thread cutting retract ○
Editing op. Part program editing ○
1st, 2nd reference posision return & check G27, G28, G30 ○ functions Program protect
Turret Index Type - Servo Servo Servo Servo Servo Servo ○
Variable lead thread cutting ○ Background editing ○
Max. No. of Tools ea 12 12 12/BMT55 12 12 12/BMT55 Continuous thread cutting ○ Expanded part program editing Copy, Move, Change of NC program ○
Circular thread cutting - Status display ○
Turning tool shank size mm(inch) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 )
Turret 3rd and 4th reference point return OPT. Program name display 31 characters ○
Borning bar diameter mm(inch) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) polygon turning OPT. Self diagnostic function ○
Helical interpolation OPT. Help function Alarm & Operation display ○
Turret Indexing Time(1st swivel) sec 0.2 0.2 0.2 0.2 0.2 0.2
Rapid traverse override F0/25/50/100% ○ Running tiome / Parts number display Auto running time & Parts No. display ○
Rotating Tool Speed rpm - - 5,000 - - 5,000 Setiing Load meter display Spindle & Servo load display ○
Feedrate Override 0-200% (10% unit) ○
&
Jog feed override 0-2000 mm/min ○ External message display ○
Tailstock Quill diameter mm(inch) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) display
Feed per minute G98 ○ Display of spindle speed and T-code at all screen ○
Tailstock Tailstock Quill stroke mm(inch) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) Feed Tool path graphic display ○
Feed per revolution G99 ○
functions Servo setting screen ○
Tailstock Quill Taper MT MT#4 MT#4 MT#4 MT#4 MT#4 MT#4 Cutting feedrate clamp ○
Spindle setting screen ○
External deceleration ○
Coolant Tank Capacity ℓ(gal) 140(36.98) 190(50.19) 190(50.19) 140(36.98) 190(50.19) 190(50.19) Multi language display ○
Tank Feed stop -
Capacity Reader puncher control CH1 interface ○
Hydraulic Tank Capacity ℓ(gal) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70) Advanced preview control OPT.
I/O interface RS-232C ○
Spindle speed override 0~150% ○
Machine Weight kgf(lbs) 3,950(8,708) 4,400(9,700) 4,450(9,810) 4,000(8,818) 4,450(9,810) 4,500(9,921) Memory card input and output ○
Constantant surface speed control G96, G97 ○ Data input External key input
Axulliary ○
Machine height mm(inch) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) & 1st Spindle orientation ○ &
Spindle Rigid tapping output External program input ○

Length mm(inch) 2,660(104.72) 2,960(116.54) 2,960(116.54) 2,660(104.72) 2,960(116.54) 2,960(116.54) External work number search ○
functions
General Floor space Multi-spindle control ○ (!) USB Memory Input/Output ○
Width mm(inch) 1,650(64.96) 1,650(64.96) 1,650(64.96) 1,650(64.96) 1,650(64.96) 1,650(64.96) Auxiliary function M8 digit ○ Data Server Only 1 path, need option board -
Program/code EIA/ISO ○ MDI / DISPLAY unit 8.4”/10.4”(OPT)
Power capacity[15/18.5kw] kVA 27 27 30 27[32] 27[32] 30[32] Programming
Optional block skip 1 Piece ○
Other
PMC system ○
functions functions
Controller - F0i-TF F0i-TF F0i-TF F0i-TF F0i-TF F0i-TF Additional block skip Total 0(Only NC function) ○ Ethernet function Embedded ethernet function ○

22 DL R/B series FFG DMC CNC Turning Center 23

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