DL R - B Series (23.5.24)
DL R - B Series (23.5.24)
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FFG DMC CO.,LTD. ffg
631-821,86,Sandan 2-gil, Jinbuk-myeon, Masanhappo-gu, -d
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Changwon-si, Gyeongsangnam-do, Korea .co
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Phone : +82-(0)55-340-8200
Fax : +82-(0)55-340-8394
E-mail : [email protected]
www.ffg-dmc.com
DL R/B
Guideway Type Roller Guide Way
Spindle speed (rpm) 4,000
Number of tools (pcs) 12
series
DL R series (Roller guide way) DL 21LMA
Travel (X/Z) (mm)(inch) 200 × 550 7.87 × 21.65
DL 21A / DL 21LA / DL 21MA / DL 21LMA Guideway Type Roller Guide Way
Spindle speed (rpm) 4,000
DL 22LMB
Travel (X/Z) (mm)(inch) 200 × 550 7.87 × 21.65
Guideway Type BOX Way
Spindle speed (rpm) 3,500
Number of tools (pcs) 12
of O.D./I.D. tool holders in all positions, FANUC
servo motor index and 3-pieces curvic coupling of
4,913kgf hydraulic clamping power guarantees rapid
Air circulation tunnel tool change, quiet and stable machining experience,
and versatile cutting abilities such as heavy duty and
The central fixation spindle cartridge structure prevents heat distortion, intermittent cutting.
enabling highly stable and precise spindle capability. Turret indexing is non-stop bi-direction with a 0.2 sec next
station time each turret stations capable of accepting both
Because of separate assemble between Spindle Cartridge and Head Body, it can block the transfer
milling and turning tools.
of heat.
Cooling effect as designed Air Circulation Tunnel[Aerial Exposure in the bottom of structure] Standard Turret unit:mm(inch)
Keep high precision with blocking vibration and heat strain.
3Piece curvic coupling non protruding when turret rotating
[ ]:Option Tool size : □25(0.98)xØ40(1.57)
24 tools can be attached
DL 21A/21LA DL 21B/21LB DL 22A/22LA DL 22B/22LB Turret claming : 4,913kgf(10,831lbs)
DL 21MA/21LMA DL 21MB/21LMB DL 22LMA DL 22LMB (consult with our engineer)
Turret indexing : repeatability ±0.005(0.0002)
Chuck size 8"BIG 10" 8"BIG 10"
High Torque BMT Servo Turret
Max. Spindle Speed[rpm] 4,000 3,500 4,000 3,500
Max Spindle Motor[kw(hp)] 15(20) 15(20)[20/25] 15(20) 15(20)[20/25] Milling spindle speed Tool holer
Max Spindle torque[Nm(lbs·ft)] 167(1205) 196(1418) 167(1205) 196(1418)
5,000 rpm BMT55
Spindle Bore diameter[mm(inch)] 76(2.99) 86(3.39) 76(2.99) 86(3.39)
Bar Capacity[mm(inch)] 65(2.56) 76(2.99) 65(2.56) 76(2.99)
The 12 station BMT turret with the curvic
coupling and hydraulic clamping power
Power - Torque diagram The 12-station turret of curvic coupling and hydraulic
clamping capability effectively prevents vibration in heavy
DL 21A/21LA/21MA/21LMA DL 21B/21LB/21MB/21LMB
DL 22A/22LMA DL 22B/22LB/22MB/22LMB cutting. Longer tool life and high accuracy indexing add
to great precision machining. All turret acceleration/
deceleration clamp activities are controlled by the high
torque servo motor. The milling tool holder(BMT55),
which is to be attached on the turret face, is operated
Milling motor torque diagram by the separate servo motor, and superb accuracy and
4 precision are greatly improved.
Output[kw(hp)]
Torque[kgf-m(lbs-ft)]
(5.36) 3.7kw(5hp) (30min)
2.4(17)
Mill Turret [BMT55] unit:mm(inch)
2.2kw(3hp) (Cont.)
2 Tool size : □25(0.98), Ø40(1.57)
(2.68)
1.45(10) Turret clamping :4453kgf(9.817lbs)
High precision spindle structure Turret indexing : repeatability ±0.005(0.0002)
Front-end double anchorage cylindrical roller Large size diameter coupling : Ø200(7.87)
bearing(4 at the front and 2 at the back) 0 Spindle Motor : 3.7kw(5hp)
1400 5000
1500 Spindle speed(rpm) Milling Spindle Speed : 5,000rpm
High productivity
Bed
FFG DMC
Other competitors
NO Turcite
High productivity
Rapid traverse rate
Roller Rapid traverse rate X/Z axis36m/min(1,417ipm) Wide saddle
type Competitor's model rapid traverse rate X/Z axis 20m/min(787ipm) Wide saddle structure prevent
machining vibrations
Box Rapid traverse rate X/Z axis24m/min(945ipm)
The highest rigidity of the same class
type Competitor's model rapid traverse rate X/Z axis 20m/min(787ipm)
Expand Saddle Guideway's contact surface width,
WIDE WIDE
Unit : m/min(ipm) prevent the overhang of turret and machining vibration.
Type MODEL X axis Z axis
DL 21A/21LA/21MA/21LMA
Roller 36(1,417) 36(1,417)
DL 21B/21LB/21MB/21LMB
DL 22A/22LA/22LMA
Box 24(945) 24(945)
DL 22B/22LB/22LMB
Axis
Double anchorage ball screw support type. (STD.) Center Tail spindle power
511(1,127) 690(1,521)
Optimized combination of the triple angular ball bearing, double The largest diameter of the same class [kgf(lbs)]
angular ball bearing, and radial bearing to maximize thrust & radial DL 22A/22LA/22LMA/22B/22LB/22LMB Tail spindle taper MT#4 MT#4
direction rigidity.
Minimized heat distortion due to the pretension treatment. ,
FFG DMC X axis Ø32(1.26) Z axis 40(1.57)
Flexible coupling connects large size diameter, high precision ball Competitor's X axis Ø32(1.26), Z axis Ø32(1.26)
screw to convey motion power without loss and to dampen shock. Unit : min(inch)
Precision Option
High precision 3㎛ repeatability, provides high accuracy and acceleration Various standard options and Specialized features for customers
E
ffectively prevented heat distortion Ball screw length movement Features
B
acklash prevented and vibration dampened
Standard: Hydraulic chuck, Soft jaw, Tool box, Hydraulic unit, Door interlock, Cutting oil supplying device,
Work light, Leveling bolt&place, Foot switch, Air unit, Lubrication unit, Chuck open/close identification
devices, RS232C + USB Port
Coolant Tank
Model DL 22B
Cutting depth 0.02mm(0.000787inch) Oil Mist Collector Oil Skimmer(Belt type) Oil Skimmer(Disk type) Line Filter(100 Mesh)
Coolant
Roundness Cylindricity Spindle thru Air/Coolant Parts Catcher Special Chuck Upper side chuck Air/Coolant
(when special chuck is included)
90˚ 90˚
Point Sensor(2 Point high precision position control) Multi Counter Counter
0.35 ㎛
180˚ 0˚ 180˚ 0.5 ㎛ 0˚
230ℓ (60.76gal) (Swing)
300ℓ (79.25gal) (Swing)
300ℓ (79.25gal) (Fork lift)
380ℓ (100.38gal) (Fork lift)
440ℓ (116.23gal) (Fork lift) Linear scale(High precision position control) Sub control panel Air Limit(Workpiece contact surface check equipment)
1 1
270˚ 270˚
Other soft options selection
Above data are based on our in-house testing standards and can be circumstantial depending on working environment.
I/O extension(16 contacts, 32 contacts) Automatic power-off M - code
Automation
Gantry Loader Automation Robot Automation
Work piece : Diff case(separate type) - Robot 6 axis
- Input/Output stocker
No. Process Machine Unit Notes
- Robot 7 axis
OP10 1st turning DL 22B 1 - Input/Output stocker
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Cam shaft Inp tc
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No. Process Machine Unit Notes O
DL 21A/21LA/22A/22LA/21B/21LB/22B/22LB DL 21A/21LA/22A/22LA/21B/21LB/22B/22LB
2)
8.6
ø542.4(21.35)
.9(
(MAX. TOOL SWING)
18
ø2
Boring bar sleeve
Boring bar Ø10-H40/Ø12-H40
Ø16-H40/Ø20-H40
Ø25-H40/Ø32-H40
60(2.36)
15,00(0.59)
Ø40 Boring bar
185(7.28)
(MA
Drill socket
Drill MT#1-H40
MT#2-H40
MT#3-H40 O.D tool □25
DL 21MA/21LMA/22LMA/21MB/21LMB/22LMB
Boring bar sleeve ø210.3(8.28)
Boring bar Ø10-H40/Ø12-H40
Ø16-H40/Ø20-H40
Boring bar sleeve
Ø25-H40/Ø32-H40
Boring bar Ø10-H32/Ø12-H32
Ø16-H32/Ø20-H32
Ø25-H32 ø560(22.05)
(MAX. TOOL SWING)
.)
IA
IN )
CH 1.02
ED
MA 0(1
Drill socket O.D tool holder
Drill MT#1-H40
AX 28
MT#2-H40
O.D tool holder
(M ø
Drill socket
MT#3-H40
Drill MT#1-H32
MT#2-H32
)
□25 8.12
.2(
O.D tool
U-Drill
□20 06
ø2
O.D tool
U-Drill U-Drill sleeve U-Drill cap(H40)
Ø20-H40/Ø25-H40/
Ø32-H40
U-Drill sleeve
U-Drill cap(H32) 12st Turret(BMT55)
Ø20-H32/Ø25-H32
12st Turret(BMT45)
DL 21A/22A/21B/22B DL 21LA/22LA/21LB/22LB
50(1.97) 543(21.38) 70(2.76)62(2.44) 234(9.21)
103/113(4.06/4.45) 440/430(17.32/16.93)
430(16.93) : Z axis stroke 7(0.28) 50(1.97) 543(21.38) 70(2.76)62(2.44) 234(9.21) 153(6.02) 590(23.23) 70 62 234(9.21)
430(16.93) : Z axis stroke 40(1.57) 103(4.06) 440(17.32) 50(1.97) 693(27.28) 70(2.76) 62(2.44) 234(9.21)
50 693(27.28) (2.76) (2.44)
103/113(4.06/4.45) 590/580(23.23/22.83) (1.97)
430(16.93): Z axis Stroke 5(0.2)
580(22.83): Z axis Stroke 5(0.2)
580(22.83) : Z axis stroke 7(0.28)
580(22.83) : Z axis stroke 40(1.57)
12(0.47) 91(35.83) 39(1.54)
53(2.09)
415(16.34)
415(16.34)
35(1.38)
60(2.36)
415(16.34)
53
35(1.38)
60(2.36)
415(16.34)
110(4.33)
X axis stroke
X axis Stroke
X axis stroke
210(8.27)
210(8.27)
210(8.27): X axis Stroke
210(8.27)
110(4.33)
X axis stroke
210(8.27)
X axis stroke
Head stock
Ø115(4.53)
210(8.27)
Ø80(3.15)
ø115(4.53)
67(2.64)
Surface
15(0.59)
(3.15)
ø80
Head stock
Ø100(3.94)
Ø65(2.56)
Surface
78(3.07)
ø115(4.53)
Quill stroke
67(2.64)
ø80(3.15)
62
33(1.3)
80(3.15) 115(4.53) 80
33(1.3)
(2.44)
186(7.32) 34(1.34) 546(21.5) (3.15) 184(7.24)
Quill stroke 62(2.44) 110(4.33) 210(8.27) 654(25.75) 115(4.53)
70(2.76) 80(3.15) 120.3(4.74) 142(5.59) 730(28.74)
353(13.9) 80(3.15) 872(34.33)
110(4.33) 251(9.88) 872(34.33)
115(4.53)
754(39.69)
175(6.89) 218(8.58) 695(27.36)
O.D tool/Face tool I.D tool
O.D tool/Face tool I.D tool
DL 21MA/21MB DL 21LMA/22LMA/21LMB/22LMB
50(1.97) 115(4.53) 90(3.54)
103/113(4.06/4.45) 392/382(15.43/15.04) 392(15.43) 90(3.54) 50(1.97) 645(25.39) 90(3.54) 153(6.02) 542(21.33) 90(3.54)
50(1.97) 495(19.49) 50 645(25.39)
103/113(4.06/4.45) 542/532(21.34/20.94)
(1.97)
165(6.50)
165(6.5)
165(6.5)
410(16.14) : Z axis stroke 380(14.96) 118(4.65) 550(21.65): Z axis Stroke
165(6.50)
100(3.94) 550(21.65) : Z axis stroke 45(1.77)
410(16.14) : Z axis stroke
112(4.41) 550(21.65) : Z axis stroke 60(2.36)
60(2.36)
420(16.54)
60(2.36)
12(0.47) 91(3.58) 39(1.54)
35(1.38) 80(3.15)
60(2.36)
420(16.54)
82(3.23)
420(16.54)
420(16.54)
115(4.53)
80(3.15)
82(3.23)
115(4.53)
255(10.04)
35(1.38)
200(7.87): X axis Stroke
60(2.36) 115(4.53)
255(10.04)
(X axis stroke)
200(7.87)
(X axis stroke)
195
195(7.68)
195(7.68)
173(6.81)
37(1.46) 163(6.42)
195
163(6.42)
X axis stroke
173(6.81)
140(5.51)
200(7.87)
125(4.92)
200(7.87)
140(5.51)
(X axis stroke)
X axis stroke
200(7.87)
200(7.87)
Ø115(4.53)
Head stock
Ø80(3.15)
Head stock
Surface
(3.15)
Ø100(3.94)
(4.53)
Ø65(2.56)
ø100(3.94)
ø115
ø80
Surface
ø65(2.56)
37(1.46)
60(2.36)
75(2.95)
5
75
27(1.06)
Quill stroke
(2.95)
5(0.2)
O.D tool/Face tool I.D tool O.D tool/Face tool I.D tool
392(15.43) 90(3.54)
50(1.97) 495(19.49)
392(15.43) 90(3.54)
153(6.02) 542(21.34) 90(3.54)
50(1.97) 645(25.39)
153(6.02) 542(21.34) 90(3.54)
165(6.50)
165(6.50)
50(1.97) 645(25.39)
165(6.50)
410(16.14) : Z axis stroke
165(6.50)
50(1.97) 495(19.49)
550(21.65) : Z axis stroke
420(16.54)
190(7.48)
50(1.97) 57(2.24)
420(16.54)
60(2.36)
420(16.54)
(2.76) (2.09)
420(16.54)
53
Ø16(0.63)
123(4.84)
255(10.04)
65(2.56) 135(5.31)
70
Ø16(0.63)
(X axis stroke)
108(4.25)
195(7.68)
X axis stroke
195(7.68)
185(7.28)
195(7.68)
200(7.87)
200(7.87)
148(5.83)
X axis stroke
108(4.25) 92(3.62)
200(7.87)
60(2.36)
68(2.68) 132(5.20)
(X axis stroke)
200(7.87)
Head stock
Ø115(4.53)
Head stock
Ø100(3.94)
Ø80(3.15)
Ø115(4.53)
Head stock
Ø65(2.56)
Surface
Ø80(3.15)
Head stock
Surface
Ø100(3.94)
Surface
92(3.62)
Ø65(2.56)
Surface
5(0.20)
15(0.59)
Quill stroke
Quill stroke 80(3.15) 115(4.53)
80(3.15) 120.3(4.74) Quill stroke
80(3.15) 115(4.53) 90(3.54) 302.5(11.91)
Quill stroke 398(15.67) 129(5.08)
50(1.97) 182.5(7.19) 142(5.59) 730(28.74)
80(3.15) 120.3(4.74)
669(26.34) 872(34.33) 872(34.33)
50(1.97) 249.5(9.82)
669(26.34)
Axial(z axis) driven tool Radial(x axis) driven tool
Axial(z axis) driven tool Radial(x axis) driven tool
Swing over Cross slide mm(inch) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17) 360(14.17)
Capacity Max. Turning Dia. mm(inch) 390(15.35) 390(15.35) 280(11.02) 280(11.02) 390(15.35) 390(15.35) 280(11.02) 280(11.02)
1561(61.46)
1561(61.46)
Max.Turning Length mm(inch) 410(16.14) 540(21.26) 340(13.39) 500(19.69) 380(14.96) 530(20.87) 330(12.99) 490(19.29)
Bar Capacity mm(inch) 65(2.56) 65(2.56) 65(2.56) 65(2.56) 76(2.99) 76(2.99) 76(2.99) 76(2.99)
Max.Spindle Speed rpm 4,000 4,000 4,000 4,000 3,500 3,500 3,500 3,500
Top Spindle Nose - A2-6 A2-6 A2-6 A2-6 A2-8 A2-8 A2-8 A2-8
Top
2,490(98.03) 1,047(41.22)
2,607(102.64) Spindle Bore diameter mm(inch) 76(2.99) 76(2.99) 76(2.99) 76(2.99) 86(3.39) 86(3.39) 86(3.39) 86(3.39)
1,600(62.99) 1,007(39.65)
730(28.74) 560(22.05) 900(35.43)
73(2.87) 350(13.78) 2,607(102.64) 865(34.06) 142(5.59) Main
2,490(98.03) 1,047(41.22) Cs-Axis Spindle Index angle deg - - 360(0.001) 360(0.001) - - 360(0.001) 360(0.001)
730(28.74) 560(22.05) 900(35.43)
73(2.87) 350(13.78)
1,600(62.99) 1,007(39.65)
865(34.06) 142(5.59)
spindle
Max. Spindle Torque Nm(lbs·ft) 167(1205) 167(1205) 167(1205) 167(1205) 196(1418) 196(1418) 196(1418) 196(1418)
Spindle Driven Method - Belt Belt Belt Belt Belt Belt Belt Belt
1,900(74.80)
Chuck Size inch 8"BIG 8"BIG 8"BIG 8"BIG 10" 10" 10" 10"
1,399(55.08)
1,054(41.50)
X axis Servo Motor kw(hp) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4)
926(36.46)
Motor
740(29.13)
Z axis Servo Motor kw(hp) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4) 3(4)
Travel Guideway Type(X/Z) - Roller Guide Roller Guide Roller Guide Roller Guide Roller Guide Roller Guide Roller Guide Roller Guide
DL 21LA/22LA/21LMA/22LMA/21LB/22LB/21LMB/22LMB X axis rapid traverse rate m/min(ipm) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417)
Z axis rapid traverse rate m/min(ipm) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417) 36(1,417)
Turret Index Type - Servo Servo Servo Servo Servo Servo Servo Servo
Turning tool shank size mm(inch) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 ) □25(0.98 )
Turret
772(30.39)
Borning bar diameter mm(inch) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 ) Ø40(1.57 )
192(7.56)
Turret Indexing Time(1st swivel) sec 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
192(7.56)
Top
2,920(114.96) 73(2.87) 1,527(60.12) 865(34.06) 142(5.59)
Tailstock Quill diameter mm(inch) 65(2.56) 80(3.15) 65(2.56) 80(3.15) 65(2.56) 80(3.15) 65(2.56) 80(3.15)
80(3.15)80(3.15)
Top 73(2.87)
350(13.78)
1,527(60.12) 865(34.06) 142(5.59)
Tailstock Tailstock Quill stroke mm(inch) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15) 80(3.15)
2,770(109.06) 1,231(48.46)
830(32.68) 1,100(43.31)
2,770(109.06) 1,231(48.46) Tailstock Quill Taper MT MT#4 MT#4 MT#4 MT#4 MT#4 MT#4 MT#4 MT#4
830(32.68) 1,100(43.31)
Coolant Tank Capacity ℓ(gal) 140(36.98) 190(50.19) 140(36.98) 190(50.19) 140(36.98) 190(50.19) 140(36.98) 190(50.19)
Tank
1,820(71.65)
Capacity
1,900(74.80)
Hydraulic Tank Capacity ℓ(gal) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70) 14(3.70)
1,820(71.65)
1,900(74.80)
1,177(46.34)
Machine Weight kgf(lbs) 3,950(8,708) 4,350(9,590) 4,050(8,929) 4,450(9,810) 4,050(8,929) 4,450(9,810) 4,150(9,149) 4,550(10,031)
1,399(55.08)
1,050(41.34)
1,177(46.34)
926(36.46)
1,399(55.08)
1,050(41.34)
Machine height mm(inch) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80) 1,900(74.80)
740(29.13)
926(36.46)
740(29.13)
Machine Specifications NC Specifications (FANUC F0i-TF) ○ : Standard, OPT. : Option, (!) : M type, (!!) : 2SO type