Rigorous Application of Linear Damage Concepts in Development of Improved Flexible Pavement Performance Models
Rigorous Application of Linear Damage Concepts in Development of Improved Flexible Pavement Performance Models
This paper describes the development of improved flexible most obvious application of a damage model is in the pave-
pavement performance prediction models in which Miner's ment structural design process where it provides a means for
linear damage hypothesis was rigorously applied in evaluating the determination of pavement layer thicknesses. Depending
original data from the AASHO Road Test. Effects of seasonal on the nature of the model, it also provides a basis for deter-
variation of soil and pavement properties were considered along mining the relative effects of different wheel loads, tire pres-
with the actual steering and trailing axle loads within the linear sures, and load configurations on a pavement's load-carrying
damage framework of Miner's hypothesis. Separate models to capacity. The latter provision translates further into a means
predict the number of single- and tandem-axle loads sustained for converting mixed-axle-load traffic into an equivalent design
were developed using five mechanistic response criteria: asphalt number of axle load repetitions of a uniform magnitude.
concrete (AC) tensile strain, AC tensile stress, AC shear strain,
Existing damage models vary from empirical (relying on
AC shear stress, and roadbed soil vertical strain. The single-
and tandem-axle models based on AC tensile strain had the experience or observation alone) to mechanistic (relying on
highest overall precision, i.e., coefficients of determination (r2) engineering mechanics). Historically, pavement performance
of 0.83 and 0.68, respectively. The models correlate highly models have been empirically derived; however, there is now
with Road Test data, but they do not compare well with other a trend toward developing mechanistic-empirical models. These
performance models or even the basic AASHO Road Test per- models are based on mechanistic response factors (i.e., stress,
formance equation. The implication is that the improved models strain, and deformation) but are statistically calibrated to
require their own set of standard 18-kip equivalency factors observed performance.
for use in projecting the number ofload applications that would Existing pavement damage models have one of two general
be used in designing a flexible pavement structure. criteria for failure: one is pavement condition (i.e., extent
and severity of distress); the other is pavement roughness
A study for the Arizona Department of Transportation (DOT)
(i.e., ride quality or serviceability). The AASHTO flexible
was recently completed to evaluate increased pavement load-
pavement performance algorithm (1) is an example of an
ing. In it, new procedures were developed for accurately con-
empirical damage model having terminal serviceability as its
sidering the effects of load magnitude, load configuration,
failure criterion. Fatigue damage equations developed under
and tire pressure on pavement design and performance. One
NCHRP Project 1-lOB (2) are examples of mechanistic-
major task in that study was the development of improved
empirical models having an allowable level of cracking as their
mechanistic-empirical models to simulate the performance of
failure criterion. In general, empirical models are adequate
flexible pavement sections at the AASHO Road Test. The
for predicting future performance under conditions similar to
models, which are based on a rigorous application of elastic-
those under which observations are made; however, they are
layer theory and Miner's linear damage hypothesis, were used
not necessarily reliable for predicting performance under con-
to develop an improved set of load equivalence factors and
ditions outside those inherent in their development. Mechan-
a new mechanistic pavement design (McPAD) procedure.
istic (or mechanistic-empirical) models are better suited for
The focus of this paper, however, is on model development.
prediction outside the range of the data from which they were
developed, since they rely on pavement responses generated
by proven theoretical models for their extrapolation. Because
BACKGROUND
of the need to consider loads and tire pressures significantly
higher than those considered in the past, a mechanistic approach
A damage-based pavement performance prediction model (or
was selected for developing the damage-based prediction models
damage model as it will sometimes be referred to) is an equa-
in this study.
tion that can be used to predict the number of load applica-
tions that can be sustained by a given pavement structure in
a given environment before it reaches a certain failure cri- CRITERIA FOR DAMAGE MODEL DEVELOPMENT
terion. (In this context, a damage model does not have to be
one that is based on fatigue cracking; it only has to be one In addition to the use of a mechanistic-empirical approach,
that considers cumulative load applications.) The primary and the following criteria were selected for the development of
[Link]-based pavement performance prediction models for
ARE Inc., 2600 Dellana Lane, Austin, Tex. 78746. Arizona DOT:
122 TRANSPORTATION RESEARCH RECORD 1207
data base from the original AASHO Road Test experiment 1958
OCT Fall
is still the best organized, most extensive and accurately col-
lected set of roadway performance data. NOV 19
2. Seasonal variation of roadbed soil support. To develop DEC
Winter - Frozen
a mechanistic damage model with a potentially higher degree 1959
JAN
of accuracy than that of previous research efforts, it was con-
sidered essential that the seasonal variation of roadbed soil FEB 25 + Winter - Frozen or
support at the Road Test be evaluated. To accomplish this, 6 Spring - Thaw
MAR Spring - Thaw
it was necessary to translate seasonal deflections and labo-
ratory test results into pavement material properties so that APR
This was accomplished within the same linear damage frame- NOV
2
work used for considering seasonal effects. Winlar - Uorrozen
DEC
4. Serviceability as performance criterion. Traffic repeti- 30
1960 Winlar - Frozen
tions corresponding to a serviceability index of 2.5 were used JAN 23
Sprl!!!j - Thew
in developing the damage models. Traditionally, pavement FEB
10
damage has been associated with the development of crack- Winter - Frozen
ing; however, there was no reason not to associate it with loss MAR 23
of serviceability. Spring - Thaw
APR
5. Separate damage models for single- and tandem-axle 4
MAY
loads. This was included in the criteria for model development
in order to maximize precision and to provide a better basis JUN
for evaluating the relative difference between single- and tan- Summer
JULY
dem-axle loads.
AUG
OCT
Fall
Several steps were accomplished in the process of developing
the damage models. These steps are discussed in a logical NOV
30
sequence below.
FIGURE 1 Seasonal divisions established for
AASHO Road Test experiment.
Step 1: Section Selection
Step 2: Season Delineation Appendix A of AASHO Road Test Special Report 61E (4)
was used to determine the cumulative number of wheel load
Primary seasonal divisions were established on the basis of a applications sustained by each section (single and tandem)
detailed examination of seasonal deflections and on the find- until it reached a serviceability of 2.5.
Seeds and Medus 123
Step 4: Determine Seasonal Deflections equivalent to the actual wheel loads (compare Table 2 with
Table 1), it was necessary to include this additional task as
The graph in Figure 2 provides an example of deflection vs. part of the materials characterization process. To predict sea-
time for Section 253. That plot represents the pavement sur- sonal material properties under the actual applied wheel loads,
face deflection under a 30-kip single-axle load measured using two additional computer programs were developed: STAX-1
a Benkelman beam. The plot indicates the critical deflection and TANDAX-1.
values that were selected for each season. Note that in one Since the loads used to measure deflection matched the
case (summer 1959), deflections were divided into two sub- actual single-axle wheel loads in Lane 1, STAX-1 was designed
seasons because of a significant difference in deflection at the only to estimate the material properties under the Lane 1
beginning and end of the season. This subdivision was con- steering-axle loads. The diagram in Figure 4 shows roadbed
sidered necessary because of the potential impact on materials soil resilient modulus vs. deviator stress, which illustrates this
characterization and was applied on several other sections. process for a given section during a given season. The solid
Seasonal deflection estimates were made for all sections line is established by plotting the modulus-deviator stress
under the different deflection loads. Table 1 identifies the values generated in Step 5 for the two deflection loads. (The
single-axle loads that were used to measure deflection on each slope of the line that connects these two points is indicative
of the sections. Recall that Lane 1 was loaded solely with of the roadbed soil's sensitivity to load.) The theoretical steer-
single-axle load groups whereas Lane 2 was loaded [Link] ing-axle relationship was generated by solving for the deviator
with tandem-axle load groups. (The tandem-axle trucks did stress values corresponding to the two previous roadbed soil
have single-axle steering axles.) modulus values. In solving for these deviator stress values, it
was still necessary to satisfy the bulk stress criteria for the
base and subbase materials. The intersection of the two lines
Step 5: Characterize Seasonal Material Properties Under defines the point at which roadbed soil stress conditions under
Deflection Loads the steering axle are consistent with the in-situ behavior of
the soil. Thus , the roadbed soil resilient modulus and cor-
To characterize the seasonal material properties of each sec- responding base and subbase modulus values at this point
tion, a computer program, MODEST-1, was developed which represent the material properties required for steering-axle
basically uses an elastic-layer-theory model, ELSYM5 (5), to load conditions.
identify a unique set of pavement layer moduli that will match The actual stresses and strains for each season of each seg-
the specified critical seasonal deflections and satisfy the bulk ment are a by-product of the MODEST-1 and STAX-1 solu-
stress relationships established in NCHRP Project 1-108 (2) tions. The results for this and the previous five steps [as they
for base and subbase materials at the Road Test. Figure 3 pertain to all single-axle (Lane 1) sections] are included within
provides a flow diagram of the basic iterative deflection matching the draft final report to the Arizona DOT (6), but are too
process used by the MODEST-1 program. The tolerances lengthy to include in this paper.
selected for satisfying the bulk stress and deflection criteria
were 5 and 3 percent, respectively.
Step 7: Solve for Seasonal Material Properties for Each
Step 6: Solve for Seasonal Material Properties for Each Lane 2 Section
Lane 1 Section
Unlike the single-axle sections, neither the steering- nor the
Unfortunately, because of stress (or load) sensitivity of the tandem-axle loads in Lane 2 matched the loads used to mea-
materials and the fact that the deflection loads were not always sure deflection. Consequently, it was necessary to incorporate
a slightly different approach into the TANDAX-1 program
to solve for the material properties required for the Lane 2
TABLE 1 AXLE LOADS USED IN AASHO ROAD TEST sections. As can be seen in Table 1, most of the deflections
DEFLECTION STUDIES (4) in the Lane 2 sections were measured using only a 12-kip
single axle. Thus , to solve for the material properties under
Loop Lane Single Axle
Load (kips) the steering- and tandem-axle loads, the single resilient mod-
ulus vs. deviator stress point (derived from the MODEST-1
program for the 12-kip single-axle load) had to be combined
2 1 with an estimate of the roadbed soil's stress sensitivity.
2 6 The single resilient modulus vs. deviator stress point from
6, 12 the MODEST-1 deflection analysis is plotted, and a straight
3 1
2 6 , 12 line corresponding to the estimated stress sensitivity (slope)
is drawn through the point. This line represents the in-situ
4 1 12, 18 resilient modulus vs. deviator stress relationship for that sec-
2 12 tion during that season. Since the stress sensitivity for most
of the Lane 2 sections was unknown, individual estimates were
5 1 12, 22 . 4
2 12 based on the calculated stress sensitivity of the adjacent Lane
1 sections. For the cases where Lane 1 information was
6 1 12, 30 unavailable, stress sensitivity estimates were based on trends
2 12 observed in other Lane 1 sections.
Once the in-situ relationship for the roadbed soil was estab-
[ -· - - - - Inner WNel Petll
Fl11ible p, ......
ent Performance Record Thie•- 4 -
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Average C riticol I
.045 .000 .067 .065 I .049 .042 .044 .0 ,.. .05!5
Deflection Selected I
I
s EASON FALL WINT.- FROZEN SPRING . SUMMER FALL
I I III
~ SPRING
HOOEST- 1
Elastic Modulus Estimates for
AASHO Road Test Hal.tri1ls
Estimate new
modulus ror
roadbed soll .
Yes
END
Jished, the theoretical steering- and tandem-axle relationships tions (6). Like the single-axle results, however, they are too
were generated and plotted in the same way that the steering- lengthy to include in this paper.
axle relationship was produced for the Lane 1 sections. Sim-
ilarly, the intersections of the two theoretical relationships
with that established for the in-situ soil represent the points Step 8: Develop Single-Axle Damage Models
at which the roadbed soil stress conditions under the given
steering and tandem-axle loads are consistent with the in-situ Separate damage models were developed for single- and tan-
behavior of the soil. Thus, the roadbed soil modulus values dem-axle loads. The reason for this was the desire to inde-
and their corresponding base and subbase moduli at these two pendently examine the effects of single and tandem axles. A
points are the material properties required for the two par- combined model would have required some assumption as to
ticular loading conditions. the relative impact on pavement performance of positioning
The actual stresses and strains for each season of each sec- two single-axle loads of a given magnitude in a tandem con-
tion are, in this step, a by-product of the TANDAX-1 solu- figuration. This assumption would have introduced an addi-
126 TRANSPORTATION RESEARCH RECORD 1207
TABLE2 TEST VEHICLE LOADINGS AT AASHO ROAD soil, [Link]· The first four of these mechanistic responses were
TEST (4) calculated at the bottom of the surface (asphalt concrete)
layer and were considered in order to determine if any one
WEIGHT IN KIPS
in particular is a better predictor of pavement performance
e···
LOOP LANE FRONT L~D GROSS
AXLE AXLE WEIGHT than the other. The last response, vertical strain at the top
{2)
Ci).,
[Link] ..!o 2 2 4 of the roadbed soil, was considered because of its appli-
cability in predicting the performance of thin-surfaced
F~ONT •
[Link]
2 8 8
pavements .
As discussed in Step 6, seasonal values for all the mechan-
istic responses were generated using the ELSYM5 program
~ {©fl.'!.
(5), based on elastic-layer theory. Actual values for each load
Lt:
®""
4 12 28 and season of each section are contained within the single-
,, 8 18 42
for the damage models was incorporated into a program called
DAMOD-4. Figure 5 is a flow diagram of the major opera-
tions of this interactive program.
First, the desired mechanical response is identified and, for
••• II 32 73 a specified trial a2 value, initial values for both a0 and a, are
provided (operation 1). The program then goes through every
@ {®--= ,, 8 22.4 SI
season for a given section and calculates the allowable load
repetitions for both the steering- and the single-axle loads
(operations 2 and 3). The next two operations (4 and 5) require
•••
@
II 40 811
an explanation of a technique derived by Taute et al. (7) which
uses Miner's linear damage hypothesis (3) to consider multiple
seasons and nonuniform axle loads in developing a new dam-
{®--= •• II 30 811
age model.
The linear damage hypothesis basically implies that one
repetition of a given stress or strain produces the same amount
® @ •
....
••• 12 48 108
of damage to a pavement whether it is applied at the begin-
ning, middle, or end of the pavement's life. It can be expressed
mathematically as follows:
(2)
tional source of error into the analysis and also made it impos-
sible to use the model to examine the effects of axle
where, in this case,
configuration.
To apply a mechanistic analysis approach using elastic-layer D total damage to the i'h section,
theory and Miner's linear damage hypothesis, it was first nec- ni actual number of stress or strain repetitions of a
essary to assume a form for the damage model. Previous given load during a given season,
research efforts, including NCHRP Project 1-lOB (2), sug- (N1)i = allowable number of stress or strain repetitions of
gested a form which was adopted for this study: a given load during a given season, and
m = product of the number of different axle loads times
(1)
the number of different seasons (on the i'h section).
where, in this case,
The allowable number of repetitions, (N1)i, is determined by
N1 = estimated number of load repetitions to solving the damage model (Eq. 1) for the stress or strain level
serviceability of 2.5, corresponding to a given axle load and season. The key to
R = selected mechanistic response (i.e., stress estimating the a0 , a,, and a2 coefficients in the damage model,
or strain), then, is to find an effective stress or strain level that would
EAc = estimated elastic modulus of the asphalt produce the same amount of damage to the section as the
concrete, and combination of all the axle load repetitions during the· dif-
n-~ n. ~ :inn n_ = [Link]~ tn hP [Link] thrnneh ~t:i ferent seasons. This means that the total damage (to the i'h
tistical analysis of the data. section) can also be expressed as:
m
The mechanistic responses that were considered in devel-
oping damage models (for both the single- and tandem-axle 2:ni
D= ~ (3)
loads) include: (1) maximum asphalt concrete (AC) tensile NJ)orr
strain, EAc; (2) maximum AC tensile stress, aAc (psi); (3)
maximum AC shear strain, 'YAc; (4) maximum AC shear where (N1).n is the allowable number of load repetitions cor-
stress, '!'Ac (psi); and (5) maximum vertical strain on roadbed responding to the "effective" stress or strain level.
Seeds and Medus 127
·;;;
0.
6716
VI
er:
ILi I / slope indica live of
.,;
:I
I f in-situ sensitivity to
I
3
'O
o~
~ .!
0
u I
I -..,.. stress (load)
.
-;:
="'
(/')
0
I
"'~
~~ 622 1
'ii
VI
..
-..
'O
~
0 'O
0
er:
.,>
0
.t::.
Rearranging the 'terms to solve for (NJ)eff and recognizing Once effective stress or strain values are calculated for each
that the total damage is calculated using Equation 2 gives: section, a regression analysis (operation 8) is performed on
NJ (in this case, the actual number of load repetitions expe-
(4) rienced by the section before it "failed") vs. [Link] to generate
new a0 and a1 coefficients for the damage model. A measure
of the "fit" of the model to the data, known as the coefficient
of determination (or r2 ), is also generated as part of this
Substituting the form of the damage model for NJ in Equation regression analysis .
1 and solving for the effective stress or strain, Rem results in: Operation 9 provides a test of whether the new a0 and a 1
values are significantly different from the assumed initial val-
ues. If they are, then the process must be reexecuted using
the new a0 and a1 values as initial estimates (operation 10).
(5)
When the a0 and a1 values are essentially equivalent to the
assumed initial values (operation 11), they represent the "best"
solution for the trial a 2 value .
Note that because asphalt concrete elastic modulus, EAc, is Table 3 is an example of output from the DAMOD-4 pro-
in the equation, it is necessary to calculate the effective stress gram for one of the initial asphalt concrete tensile strain models.
or strain, Rem for a modulus value corresponding to a par- For the trial a2 value of - 3.97, eight iterations were required
ticular season. Since it occurs between the extreme seasons, before the final a0 and a 1 values matched the initial specified
fall (autumn) was selected as the season for Reff calculations. values. These values, then, represent the best combination of
Thus, the asphalt concrete elastic modulus value used was a0 and a1 for the selected trial value of a2 • To get the best
450,000 psi. It should be recognized that the selection of fall combination of a0 , a,, and a2 , it was necessary to try different
as the season for Rerr calculations theoretically has no effect a2 values with the objective of finding the combination that
on the ultimate predictive accuracy of the damage model. provides the highest coefficient of determination (r2 ). Table
Operations 2, 3, 4, and 5 of the flow diagram in Figure 5 4 illustrates how the a2 value of -3.97 and the corresponding
are performed for one Road Test section at a time . Conse- a0 and a, values of 6.89 and - 6.21 (respectively) provided
quently, operations 6 and 7 are included to provide a means the maximum r2 • Therefore , they represent the best set of
for incrementing through each section. single-axle coefficients.
128 TRANSPORTATION RESEARCH RECORD 1207
DAMOD-4
Single Axle D1m11CJ9 Models ror
Flexible P8119m8nls
3
For each season or the 1lh section,
calculate the allowable load repelilions
for both the steering and single axle loads
using the current a 0 , a 1• and a 2 values.
7
Increment Yes
1th seclion
No
8 Conduct 1 liner regression
analysis or log Hf' versus
109 Reff • generate new ao and
a I v1lues Ind determine r 2.
10 . . - -- - - ' - - - - .
No Rewind data and
iterate using new
a 0 and a 1 values.
The DAMOD-4 analysis for single-axle loads was per- modd based on vertical strain at the top of the roadbed soil,
formed considering five different mechanistic responses the analysis indicated an impractical and undue correlation
(including asphalt concrete tensile strain). The results are with vertical strains sustained during the winter. This was
summarized in Table 5. Figure 6 illustrates how well the ten- probably due to the fact that the underlying materials were
sile strain model fits the Road Test data . However, this and assigned modulus values based on engineering judgment of
the other relationships were all considered initial or prelim- the properties during the winter rather than on the deflection-
inary single-axle damage models . Although they are certainly based materials characterization technique used for the other
valid and could be used for design or pavement performance seasons. Whatever the explanation, it was reasoned that if
prediction, additional equations (described next) were devel- pavement damage during the winter was indeed insignificant,
oped which may be more suitable. then a suitable damage model could be developed by not
In the process of trying to develop a single-axle damage considering the frozen-winter seasons in the DAMOD-4 anal-
Seeds and Medus 129
SEASCNAL EFl'ECl'S :
SHUN; -23. 2295000
SlttlER - 21. 2860600
FAIL -22.4432500
WINl'ER -24. 7348800
REX:RESSICN LlNE IS :
Af) 6.883
Al -6.212
R-S11'\RE .599
Notes: NSEC = AASHTO section number; D 1 , D,, D 3 = layer thickness (in.) for surface , base,
and subbase; DAMSUM = total damage for section computed using a0 , a,, and a2 ; STREF =
effective fall stress or strain for section ; TRPRIM = allowable load applications corresponding to
effective fall stress or strain; X = log 10 of STREF (independent variable in the regression analysis);
YPRIM = log 10 of TRSUM (dependent variable in the regression analysis); Y = YPRIM minus the
fall seasonal effect.
ysis. When this analysis was performed, the results for the in damage that results in each section when the frozen winters
vertical strain model were so remarkable that similar analyses are included was indeed insignificant. This test basically con-
were carried out to develop models for the other four mechan- sisted of an examination of the differences between the dam-
istic response variables. The results are summarized in Table age calculated with the frozen-winter effects and those cal-
6 and a graph illustrating the relative precision for the asphalt culated without the frozen-winter effects. The results indicated
concrete tensile strain model is presented in Figure 7. that there was no significant difference for all 33 Road Test
A test of these models was made to determine if the increase section_s. Thus, it was concluded that the increase in damage
TABLE 4 SAMPLE OF OPTIMUM COMBINATIONS OF a0 ,
a1 , AND a2 FOR SINGLE-AXLE DAMAGE MODEL
Coefficient of
Coefficients Determination
a2 al ao (r2)
-4 , 30 -6 , 06 9_34 0.587
Form o f Da ma ge Model
6.2 r--... r
....... l
6. 1
6 0 ""' " ~ D D
0
...,
0
~~ I .P 0
D
5.9 u
'-I'.
.........
Ul [ 0 Not< • ~ -. ,.. 1 ,t,nn ho n
c 5.8 '" m
0 F~ll eaac '1
:~ (j;;Al' 45( ,000 psi
+'
Cl)
a.
Cl)
5.7
' .......
'-...
a:: 5.6
01
0
_J
5.5
log Nt= 6.89 - 6 .21 *log t..Ac - 3.97 ll IOQ
"
EAC
r"...
~~ '"
5.4 ->-----
.........
I I
5.3 2
r =0.599
"'-.
0
'-...
5.2 u
0 D
' "'"'- n
5.1 LJ
oc D D
D
D
5 """' r--....
-3.51 -3.49 -3.47 -3.45 -3.43 -3.41 -3.39 -3.37 -3.35 -3.33 -3.31
Log Asphalt Concrete Tensile Strain
..............
,...,
LI""
,_
"'"'
5.6
UJ
c:
0
5.5
5.4 '" ..............
Note• Reso ution based on
Fall Sea so
(EAr = 450 000 p ii).
:.:;
:.:;
5.3
r:::,.,
- ~
Cll ..J.,L
Q_ ~
Ql 5. 1
a:: ..............
5 ....
O'I ~
0 4.9 --
log Nf = 3. 25- 7.50 :flog tAC - 4.10 *log E AC 0
'-
....J I I I n
4.8 I I I 0 ..............
4.7 r2 = 0.834
4.6 .... -- ~
4.5
4.4
4.3 J
0
" .............
[~ 0 a
4.2
'
4.1
-3.5 -3.46 -3.42 -3.38
Log Asohalt Concrete Tensile Strain
-3.34 -3.3
r