JKW-16

COMPANY NAME:
SHANDONG JK MACHINERY CO., LTD.
COMPANY ADDRESS:
NANZHANG INDUSTRIAL PARK, JINING,
SHANDONG, CHINA. 272073.
[Link]
SAFETY WARNING SIGNS
This sign denotes a safety warning.
The information behind the sign include important safety information.
Please read and understand this information to prevent personal injuries or deaths.
The machine owner or employer is responsible for instructing every operator to operate all equipment
correctly and safely in detailed manner. All personnel operating this machine shall sufficiently
understand the contents of this manual.
Before operating the machine, all operation personnel must receive the guidance on related functions of
excavator.
Before operating this machine in a working site, learn and practice how to use the machine controls
correctly in a safe and spacious place.
The improper methods during operations, checking, and maintenance of machine will result in injuries
or deaths. Before any operation, checking, or maintenance of machine, please read and understand this
manual.
Please always carry this manual with you. It’s preferable to preserve this manual on the machine. If this
manual is lost or
damaged, please immediately order a new manual from a dealer. At the transfer of this machine, please
ensure to hand this manual over to the new owner.

SIGNAL WORDS
The safety information on this manual and machine identifications is indicated by words “Danger”,
“Warning”, and “Notice” . The meanings of these signal words are as below:
DANGER
“Danger” denotes high dangerous level, for which the negligence will result in death or serious
injury.

WARNING
“Warning” denotes medium danger level, for which the negligence will probably result in death
or serious injury.

NOTICE
“Notice” denotes low danger level, for which the negligence will result in minor or medium
injuries.

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Important: The word “ Importance” is intended to alert the operation and maintenance personnel of the
possible damages of machine and its components.

It’s impossible for us to predict all possibly existed dangers. Therefore, the warnings in this manual or
on this machine can’t
cover all possible accidents. Therefore, during the operations of machine, ensure to take cautions and
abide by all conventional safety measures to prevent harms to machine, operation personnel, or other
personnel.

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INTRODUCTION

Foreword
This manual describes the operations, checking, and maintenance of this machine and the safety
descriptions to be observed during operations.
● In some details, this manual probably differs from
the manual attached on the machine in use.
● Please be noted that the information contained in this
manual and the parameters of machine are subject to changes
without further notice.
Serial number

Important: Do not disassemble the machine nameplate with serial number. Observe the serial numbers
of machine and engine and record them in the blank area below.
Machine NoEngine No.:

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Front, Rear, Left, and Right
The front, rear, left, and right of the machine indicated in this
manual are based on
the status sitting in the driver seat, with the bulldozing blade visible
in the front.
Designated Operations
This machine is mainly applied for following operations:
● Digging
● Ditching
● Side ditching
● Leveling
● Loading
Product Features
● Small size, flexible operation
● Can be equipped with a variety of attachments
● Track width "flexible machine width structure"
Run-in period
For the first 100 hours of the new machine (as indicated by the
timer), please follow the instructions below:
Using the new machine without run-in will deteriorate acceleration
performance and probably shorten the life of machine.
● Sufficiently warm up the engine and hydraulic oil.
● Avoid heavy-load and rapid [Link] the load at approximately 80% of maximum load
capacity during operations.
● Do not start, accelerate, steer, or stop suddenly, unless it’s really necessary.
Notes about Reading of This Manual
Please be noted that the descriptions and graphics contained in this manual probably are not applicable
for your machine in use. The numbers in graphics are marked by circles. The same numbers in the
descriptions are marked in parentheses. (For instance: ①→(1))
Signs used in this manual
The meanings of the signs used in this manual are as below.
S , x …. Prohibition ……. Lock ……Unlock

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SAFETY
GENERAL PRECAUTIONS
You are liable to abiding by the safety laws and regulations of relevant departments and fulfilling
the operations, checking, and maintenance of machine.
As a matter of fact, all accidents are caused by the non-compliance with basic safety rules and
precautions. Most accidents can be avoided by authenticating the potential dangers in advance.
Please read and understand all safety information related to the prevention of accidents. Please ensure
to operate the machine only after you have understood how to operate, check, and maintain the
machine correctly.
Abiding by All Safety Regulations
● The machine must be operated, checked, and maintained by trained and qualified personnel.
● During the operations, checking, and maintenance of machine, ensure to understand and abide by all
rules, regulations, precautions, and safety measures.
● Do not operate, check, or maintain the machine under the adverse influence of alcohol, drug,
medicine, or fatigue or under
sleepy status. .
Upon detection of machine abnormality
During the operations, checking, or maintenance of machine, upon detection of any machine
abnormality (Such as noise,
vibration, smell, abnormal instrument, smoking or oil leakage, error warning indication, and abnormal
display of electric control panel), immediately notify a sales or service dealer and take appropriate
measure. Do not operate the machine before the
abnormality is solved.
Operating Temperature Range
To maintain the performances and prevent the earlier wear of machine, please abide by the following
operating conditions.
● Do not operate the machine when the outside temperature is more than +45℃ or less than -15℃
-The operations under +45℃ outside temperature will probably result in engine overheating and
deteriorated engine performance. In addition, the hydraulic oil will probably become really hot to harm
the hydraulic devices.
-The operations under 15℃ outside temperature will probably harden the rubber parts (Such as gaskets)
and cause earlier wear or damage of machine.
-To operate the machine under the condition beyond above-mentioned outside temperature range,
please consult with your sales or service dealer.

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Wearing Appropriate Clothing and Protective Appliances
● Do not wear loose clothing or wear decorative articles that will
probably hitch to any joystick or motion part.
● Do not wear oil or fuel contaminated clothing that is easily
vulnerable to fire.
● As per the requirements of working environment, wear safety shoes,
safety helmet,
safety goggles, filtration mask, thick gloves, ear flaps, and other
protective appliances. During the use of grinding miller, breaking hammer,
or compressed air, please wear
appropriate protective appliances, such as safety goggles and filtration
mask, as the splashing of metal chippings or other objects will probably
cause serious harms.
● Please use the hearing protection devices during the operations of
machine.
Exposure to a high noise environment for a long time will result in harm
or even complete loss of hearing.
Installation of Fire Extinguisher and First-Aid Kit Fulfill the
preparations for fire and accident.

● Install the fire extinguisher and first-aid kit and learn how to use
them.
● Learn how to extinguish fire and handle accident.
● Know how to contact emergency aid and fabricate the emergency
contact list.
No Disassembling of Safety Devices
● Please ensure that all guardrails, shelters, and doors are installed properly and
securely. Before operating the machine, please repair or replace
damaged parts.
● Know how to use safety lock handle, seat belt, and other safety
devices and understand the correct operation methods.
● Do not disassemble any safety device, unless for the purpose of
checking and repair. Always keep all safety devices under good
working condition.
Setup of Signaler and Flagman
Learn how to use the gestures of specific operation needs and designate the person responsible for
making gestures.

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● All personnel must completely understand all gestures.
● The operator must respond to the gestures of designated person only. However, the operator must
abide by the stop gesture made by anyone in all cases.
● The signaler must stand in a clearly visible place while making the gestures.
Precautions for Standing up from or Leaving Driver Seat
● Before standing up from the driver seat to open/close windows or disassemble/install the lower
window, lower the working device onto the ground, lift up and lock the safety lock handle, and stop the
engine.
When the safety lock handle is lowered down (Unlocked), the accidental touch of any
joystick will result in sudden movement of machine and cause serious injuries
or deaths.
● Please be noted that, even if the safety lock handle is placed at locking
position, the bulldozing blade, boom, and auxiliary hydraulic controls can’t be
locked. Do not touch such controls accidentally.
● While lifting up or lowering down the safety lock handle, take cautions not to
touch any joystick.
Before leaving the driver seat, lower the working device onto the ground, lift up the safety lock handle to
locking position, and
stop the engine. Meanwhile, ensure to withdraw the key, close the doors and hoods, and carry the key
with you and then preserve it in a designated place.
Guard against Fire and Explosion Dangers
Keep fuel, lubricating oil, grease, and antifreeze away from flame. The fuel is especially inflammable
and really dangerous.
●Handle these inflammable away from ignited cigarette, match, lighter, and other flame or fire source.
Do not smoke or use open fire while handling fuel or performing the operations of fuel system. Do not
leave the operation site while filling fuel or lubricating oil.
Do not disassemble the fuel tank cap or refuel while the engine is running or is not cooled down. In
addition, do not splash fuel to any machine hot surface or electronic system part.
Immediately clean the overflown fuel or lubricating oil thoroughly.
Check for leakage of fuel and lubricating oil. Please eliminate the leaks and clean the machine before
operations. Please move the inflammable to a safe place before polishing or welding operations.
Do not cut or weld any pipeline or pipe that probably contains inflammable liquid. Please clean
thoroughly by non-inflammable solvent before cutting or welding.
Remove all wastes and impurities from machine. Ensure that there is no oil contaminated rag or other
inflammable on the machine.

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Handle all solvents and dry chemicals (Foam fire extinguisher) as per the manufacturer’s procedures
indicated on the containers. Operate in a well-ventilated place.
Never use fuel for cleaning purpose. Always use non-inflammable solvent.
Please open doors and windows for thorough ventilation during the
handling of fuel and the cleaning of oil stain or paint. Preserve all
inflammable liquids and materials in a safe and well-ventilated place.
The short-circuit of electric system will probably result in fire. Daily
check the wire connections for looseness and damage. Re-tighten
loose connectors and cable clamps. Repair or replace damaged wires.
● Fire accident caused by pipelines: Ensure that the clamps,
protection devices, and cushion pads of hoses and pipes are
securely fixed. In event of looseness, the hoses and pipes will be damaged due to vibration or contact
with other parts during operations. This will probably result in spray of high pressure oil to cause fire
accident or harms.
Toxic Exhaust Gas from Engine
● Do not operate the engine in an enclosed place with poor ventilation.
● If the natural ventilation is not possible, install ventilation fan, fan, extended exhaust pipe, or other
ventilation device.

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PRECAUTIONS DURING PREPARATIONS

Understanding of working zone

Before starting operations, understand the situation of working zone to
ensure safety.
● Check the terrain and ground situation of working zone. For indoor
operations, check the building structure and when necessary take
safety measures.
● Ensure to keep away from dangers and obstacles such as water ditch, underground
pipelines, trees, cliffs, overhead cables,and roads with falling stone
or landslide danger.
● Check the positions of underground gas pipelines, water pipelines,
and electric cables together with administrator. If necessary, discuss
with administrator to determine the detailed safety measures to be
taken to ensure safety.
● During operations on road, ensure to take the safety of pedestrians and vehicles into
consideration.
- Use a signaler and/or signals.
- Isolate the working zone against the access of non-authorized personnel.
● Before operations in water or driving through shallow rivers, check the
water depth, ground firmness, and flow rate in advance.
Understand more operation description information with reference to the
“Precautions during Operations”
Checking of Bridge Strength
Please check the permissible load before driving on bridges or structures.
If the strength is insufficient, reinforce the bridges or structures.
Always Keeping Clean Machine
● Eliminate all loose objects and unnecessary devices in the machine.
● Wipe away lubricating oil, grease, mud, snow, and ice, in order to
prevent accident due to slip.
● Remove dusts, lubricating oil, and grease from engine portion to prevent fire accident.
● Clean the area around operator's seat and remove all unnecessary objects from the machine.
Daily Checking and Maintenance
The failure to find out or repair the abnormalities or damages of machine will cause accidents.
● Before operations, fulfill the designated checking and when necessary repair immediately.

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● In event of operation failure due to malfunction or engine malfunction, immediately stop the engine as
per stop procedure and park the machine securely, till the malfunction is repaired.
Precautions within Cab (If installed)
● Before entering the cab, remove the mud and oil/grease from the shoe bottoms.
Operating the machine pedals with shoe bottoms affixed with mud and oil/grease will result in accidents
due to slip.
● Do not place any part or tool around the driver seat.
● Do not place any plastic bottle in the cab or install any sucker on window glasses. The plastic bottle or
sucker can play a lens role to probably cause fire accident.
● Do not use a mobile phone during traveling or operations.
● Do not bring any inflammable or explosive into cab.
● Do not leave a lighter in the cab. The lighter will probably explode along with the rise of room
temperature.

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SAFETY MEASURES AT START
Safety measures when starting
Support your body weight by three-point safety posture while getting
on/off the machine.
● Do not jump on or off the machine. Do not attempt to get on or off a
moving machine.
● Before getting on or off the cab, firstly open the door completely to
locking position and check and ensure that the door can’t move
further(For machine with cab).
● Face towards the machine, get on/off the footplates, and grab the
handrail to support your weight by three-point safety posture (Hands
and feet).
● Do not use safety lock handle or any joystick as handrail.
Before starting machine, keep all non-authorized personnel away
from this zone Start the engine only after the
safe start is confirmed by checking the following items.
● Walk around the machine and alert the repair personnel and the
personnel walking
around the machine. Start the engine only after it’s confirmed that
there is no person around the machine.
● Check for warning sign “ No Operation” or similar sign affixed on cab
door, control, or starter switch. If present, do not start engine or touch
any joystick.
● Sound the horn to alert the personnel around machine.
Sit in the driver seat and start the engine.
● Adjust the seat till it’s securely locked.
● Fasten the seat belt.
● Check whether the parking device is actuated and all joysticks and pedals are in neutral.
● Check whether the safety lock handle is at locking position.
● Ensure there is no person near the machine.
● Start and operate the machine only in driver seat.
● Do not attempt to start the engine by short circuiting the terminals of starter device.
Start by Jumper Cable
Start by jumper cable only as per the recommended method. The improper use of jumper cable will
result in battery explosion or unexpected machine motions.
Please refer to “ In event of no battery power” to understand more operation description information.

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After Start of Engine
After the start of engine, fulfill following operations and checking in a place
without personnel or obstacle. Upon detection of any
malfunction, stop the engine as per the procedure and report malfunction.
Warm up the engine and hydraulic oil.
Check all instruments and warning devices for normal functioning. Check
for presence of noise.
Test the engine speed control.
Operate all control devices to ensure normal functioning.
For Cold Weathers
Take cautions that the frozen ground, footplates, and handrails are slip. Under cold weathers, do not
touch any metal part of machine by bare hands. Your skin will be frozen on metal part to cause serious
injuries.
Do not use ethyl ether or starting fluid on the engine. The starting fluid can cause explosion and serious
injuries or deaths.
Warm up the engine and hydraulic oil.
Operating joysticks without warm-up will result in slow or inappropriate reaction or movement of
machine to cause accident.

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OPERATION PRECAUTIONS
Operating Machine with Maximum Track Width
Always operate the machine with extended track width （1200mm）,
in order to improve the machine stability to the maximum extent.
Operating the machine with narrow track width (950mm) will
probably result in rollover of machine due to poor stability.
If it’s necessary to operate the machine with narrow track width
(950mm), retract the bucket working device and lower the boom
to reduce the gravity center and face the machine towards front
before traveling.
Guarantee of Good Visibility
Checking of Visibility before Operations of Machine
During operations in a dark place, turn on the working lamp and
headlamp of machine and when necessary install additional
lighting devices. In event of poor visibility due to severe weathers
(Such as fog, snow, rain, and haze), stop the operations of
machine till the visibility turns good.
Clean the windows, mirrors, lamps, and camera to keep good
visibility. Adjust the mirrors and camera to optimal positions to
ensure that the driver sitting in the driver seat can see the rear
view (Blind spot).
The non-authorized modification or the installation of non-approved
attachments will probably impair the visibility. The operator’s
visibility must conform to the requirements of ISO 5006.
Do not carry people on the machine .

All personnel are prohibited to sit on any part of machine at any time
during traveling Or operations of machine.
Checking for Safe and Reliable Working Zone before Operations Verify the performance limits of
machine.
Set up a signaler at the road shoulders, narrow places, or vision-obstructed places. Do not allow any
person to access the turning radius or path of machine.
Sound the horn to indicate your movement intention. There are blind zones behind the machine.
Before driving backward, check the safety in the area behind machine and ensure there is no person
behind the machine.
Checking of Chassis (Tracks) before Traveling

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Before operating the traveling joystick/pedal, ensure that the
bulldozing blade is in front of the driver seat. Please bear in mind that
the operation direction of the traveling
joystick/pedal with bulldozing blade behind the driver seat is reverse
to that with bulldozing blade in front of driver seat.
Safe Traveling
The bulldozing blade shall be lifted during traveling. Retract the
bucket working device as shown in above diagram and lift the bucket
by 30~40cm off the ground.
Do not slew during the traveling. If it’s necessary to operate the
bucket working device during traveling, operate at sufficiently low
speed to ensure the complete control at all times.
Avoid driving over obstacles whenever possible. If it’s necessary to drive over obstacles,
keep the bucket operating device near the ground and travel at low
speed. Do not drive over any obstacle that will incline the machine
by 10° or larger.
On rugged roads, drive the machine at low speed and avoid the
sudden startup, stop, and
direction change. Otherwise, the working device will probably come
into contact with the
ground to cause unbalance and damage of machine or destruct the
structure in surrounding area.
Precautions for Traveling on Slopes
While traveling on slopes, take cautions to prevent the rollover and
gliding of machine.
Do not drive the machine on a slope steep enough to cause instability of machine. Please be noted
that, in the actual applications, the performances of machine on a slope will be deteriorated due to
severe working conditions.
Keep the driver seat facing towards the up slope direction while climbing up a slope. Keep the driver
seat facing towards the down slope direction during down slope
traveling. In both cases, pay special attention to the ground ahead of the machine during traveling.
While traveling on a slope, lower the bucket to 20~30cm off the ground. While climbing up a steep slope,
extend the bucket working device to the front position. In event of an emergency, lower the bucket onto
the ground and stop the engine of machine.
When walking on slopes or ramps, drive slowly. Reduce engine speed when going
downhill. Do not reverse the machine down a slope.

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Do not change direction on slopes or cross slopes. First return to the flat
surface, and then take another path.
When walking on a gentle slope covered with grass or dead leaves, or
when walking on wet metal plates or frozen ground, the machine may slip
Make sure that the machine does not stop laterally on a slope.
If the machine stalls on a slope, return the operating levers to the neutral position, and then restart the
engine.
Special Cautions for Operations of Machine on Ice/Snow
While traveling on snowy or icy roads, drive at low speed and avoid the sudden startup, stop, and
direction change.
In snowy regions, the road curbs and the roadside objects are buried in the snow to become invisible. In
addition, there is a danger of machine rollover or collision with covered objects. Therefore, always
operate with cautions.
There is a danger of rollover or snow entrapment while driving the machine into thick snow. Drive with
cautions and do not drive over road curbs or entrap in the snow.
For frozen soil surface, the ground becomes soft when the temperature rises, which will probably result
in rollover of machine and entrapment of operator in the machine.
While parking the machine on a unstable ground, lower the bulldozing blade.

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No Movement of Bucket over Personnel
Moving the bucket over the personnel has a danger of splashing of
loaded material or the sudden falling of bucket.
Guarantee of Driver’s Safety during Loading
Do not load before the driver reaches a safe place.
Do not swing or position bucket above personnel or cab. Load from
the backdoor of trucks.
Keeping a Safe Distance from Overhead High-Voltage Cables
Never close any part or loaded material of machine to high-voltage
cables, unless all safety measures specified by local and national
authorities are already taken. There is a danger of electric shock and
death when any person approaches to the machine that is discharging
electric spark or is near or in contact with power supply.
Always keep a safe spacing between machine and high-voltage
cables.
Before starting operations, please verify the relevant operation safety
procedures with local power grid.
Consider all electric cables as high-voltage cables. Even if it’s known
or believed that the power supply is cut off or the cable is clearly
grounded, consider such cables also as live cables.
If the machine is too close to high-voltage cables, set up a signaler to
sound warnings. Keep all personnel within operation zone away from
machine and loaded material.
Pay special attention to the underground high-voltage cables.
Close Observation on Dangerous Working Conditions
Never dig on the bottom of any high embankment. It’s really
dangerous because such operation will probably result in surface
collapse.
Do not operate in any place with falling stone danger.
Keep a safe spacing between machine and edge of digging site. Do
not dig the ground ahead of machine.
During the operations near a cliff or road curb, to ease the escape in
any event, form a
right-angle between tracks and cliff or road curb and place bulldozing
blade in the front.
Do not access any soft ground area. This will probably result in
inclination of machine due to dead weight to cause rollover or ground
entrapment.

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Keep away from unstable ground (Cliffs, road curbs, and deep ditches).
If the ground
collapses due to machine weight or vibration, there is a possible
danger of machine falling or rollover. Please bear in mind that the soil
turns infirm after heavy rain or explosion.
The ground on the top of embankment and the ground around and on
top of the dug ditches are also infirm.
Do not perform demolition operations beneath the machine. There is a
possible falling danger of machine when the ground becomes unstable.
Before the operations on the top of any building or other structure,
check the strength and structure. It will cause serious harms or
destruction if the building or structure collapses.
Do not perform demolition operations above your head. There is a
falling damage of damaged parts or collapse danger of building to
cause serious harms or destruction.
Do not perform the demolition operations by the impact force of bucket
working device. The splashed material fragments and the damaged
bucket working device have a danger of serious harms.
Danger during Operations on Slopes
During operations on slopes, slewing or operating the working device can probably result in instability
or rollover of machine.

Avoid operations on slopes whenever possible.

Leveling operation zone
If the bucket is fully loaded with material, avoid slewing towards the down slope direction. Otherwise, it
will deteriorate the machine stability and probably result in rollover.
No Lateral Slewing (Swing) with Bucket Heavily Loaded
The machine is more vulnerable to rollover in lateral direction than longitudinal
[Link] not laterally slew (swing) when the bucket working device is heavily
loaded. Especially, do not laterally slew (swing) on a slope. When the machine is
equipped with breaking hammer, grinder, or extended bucket arm, the attachment
end is heavier than that with standard bucket. For machine with such heavy end, do not face the bucket
arm (boom) towards down slope direction for digging or towards lateral direction for operations.
Please pay attention to the objects above your head
During operations under bridges, in tunnels, near cables, or indoors, guard the boom and bucket arm
against impact with any overhead object.

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Not Designed for Lifting Application
This machine is specially designed for digging operations. Therefore,
it’s not installed with safety devices for lifting operations. Take
special cautions while using this excavator for lifting operations.
Do not overload during lifting. The overload will result in rollover of
machine to cause serious injuries or deaths.
All rated lifting capacities are based on the condition of using this
machine on a firm
and level ground. The user’s is recommended to reserve an
appropriate allowance for specific working conditions, in order to
ensure the safe lifting operations. The soft or uneven ground, non-
level status, lateral load, dynamic or sudden load, dangerous
environment, and personnel experience are included. Before
operating the machine, the operation personnel and other personnel
shall be really familiar with the Operation Manual. The safe operation
regulations of the machine shall be strictly followed in all
cases.
If the chain or lifting device is incorrectly connected, the bucket
connecting rod or the lifting device will probably fail to cause serious
injuries or deaths.
While using this machine as a crane, do not attempt to pull out a
stump from the ground. For this application, the load applied onto the machine is completely unknown.
Do not allow any person to stand on or beneath the lifted object or close to the operation zone.
Please pay attention to flying objects
This machine is not installed with any protective device to guard the operator against the harms of flying
objects. Do not operate this machine in any dangerous place in which the operator is probably subject
to the impact of flying objects.
Precautions for Towing
During towing, the improper operations, the incorrect use of rope, or the improper checking will cause
serious injuries or deaths.
The breakage or cracking of rope can cause danger. Use wire ropes compatible with the towing force.
Do not use any kinked, twisted, or even damaged rope. Do not suddenly apply heavy load onto the rope.
Please wear safety gloves during the handling of rope.
Ensure that an operator is assigned each on the towing machine and the towed machine.
Do not operate the towing operation on a slope. Keep all personnel away from the rope during towing.
Please refer to the section “Towing” to understand more description information.

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PRECAUTIONS FOR PARKING

Safe parking
● Stop the machine on a level, solid, and safe ground. Set the
parking device.
● If it’s necessary to park the machine or tilt the machine on a
slope, securely park the machine and block the machine against
movement.
While parking the machine in a street, use gratings, warning signs,
or lamps to
keep the visible even in the night, in order to prevent the impact
with other vehicles. Stopper
dug into
● Complete the following operations before leaving the machine:
Lower the bucket and bulldozing blade onto the ground. Lift up the
safety lock handle to the locking position.
Stop the engine and withdraw the starter key.
Lock the cab and hood and carry the key with you.

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PRECAUTIONS DURING TRANSPORT

Safe loading/unlocking of machine

The machine will probably roll over or fall off during loading and
unloading. Ensure to take the following safety measures:
Select a solid and level ground and keep a sufficient spacing from
the road curb. Fix the ramps of sufficient strength and dimensions
to the cargo body of truck.
The inclination of the ramps shall not exceed 15° . If the ramps deflect downward excessively, please
support the ramps by supports or cushion blocks.
Do not load or unload the machine by working device. Otherwise, it will probably result in rollover or
falloff of machine.
Keep the truck cargo body and the ramps clean without oil, sand, ice/snow, or other impurity, in order to
prevent the side slip of machine. Clean the tracks.
Block the wheels of transport truck by wedges to prevent movement. While loading or unloading the
machine, drive the machine slowly in 1st gear (low speed) as per the signals of the signaler.
Do not change direction on ramps.
Do not slew/swing on ramps. Otherwise the machine will probably roll over.
Slewing (swinging) the machine on the cargo body of truck will probably result in unstable legs of
machine. Therefore, operate slowly. If possible, lock the cab doors after loading. Otherwise the cab
doors will probably open during the transport.
Plug securely the tracks by wedges and then fix the machine to the truck cargo body securely by ropes
or chains.

Safe Lifting of Machine

Master and utilize the correct lifting gestures.
Daily check the lifting device for damaged and missing parts and when necessary replace. Please use
the ropes of sufficient capacity for the machine weight during lifting.
Lift the machine as per the procedure described below. Do not operate by any other method, otherwise
it will probably result in unbalance of machine.
Please refer to the section “Lifting of Machine” to understand more description information. Do not
operate the lifting if there is any operator on the machine.
Operate slowly during lifting to prevent the rollover of machine.
During lifting, keep all personnel away from working zone. Do not move the machine over any person.

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Safe Transport of Machine
During the transport of machine, understand and abide by all applicable safety rules, vehicle codes, and
traffic regulations.
Take the length, width, height, and weight of the transport truck with loaded machine into consideration,
in order to select the best transport route.
During the transport, do not start up or stop the transport truck suddenly or drive at high speed.
Otherwise, it will result in movement or unbalance of loaded machine.

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PRECAUTIONS FOR MAINTENANCE

Warning Information of “No Operation” Sign

During the checking or maintenance of machine, the start of engine or
the touch of any joystick by non-authorized personnel will probably
result in serious injury
accidents.
Before maintenance, please stop the engine and withdraw and carry
the key.
Affix warning information “No Operation ” to an eye-catching place
such as starter switch and joystick.
Use of Correct Tools
Do not use any damaged or deteriorated tool or any tool designed
for other application. Use tools suitable for related operations.

Periodically Replaced Critical Safety Parts

Replace the fuel hoses periodically. The fuel hoses will wear
gradually along with time, even if no wear symptom is visible.
Upon detection of any wear symptom, replace the fuel hose,
regardless of the replacement schedule. To understand more
details, please refer to the section “List of Critical Safety Parts” .
Explosion-Proof Lamps
While checking the fuel, lubricating oil, coolant, and battery
electrolyte, please use explosion- proof lamps to prevent fire and
explosion. Otherwise, it will probably
result in explosion to cause serious injury accidents.
No Access of Non-Authorized Personnel
During operations, the non-authorized personnel are prohibited to
access the working zone. Take cautions during grinding, welding,
and use of hammer. You will probably be injured by the flying
fragments from the machine.
Preparations of Working Zone
Select a stable and level working zone. Ensure the appropriate
illumination conditions. For indoor operations, keep well ventilated. Remove obstacles and dangerous
goods. Clear slippery areas.

22
Always Keeping Clean Machine
Please clean the machine before maintenance. Stop the engine
before cleaning the
machine. Cover the electric parts against water ingress. The water
ingress into the electric parts will probably result in short- circuit or
malfunction. Do not clean the battery, electronic control units,
sensors, connector, or cabby water or steam.
Stop of Engine before Maintenance
While the machine is working or the machine is not working but the
engine is running, avoid lubricating or further adjusting the machine.
If the maintenance requires the running of engine, assign two
operators for teamwork and keep contact with each other.
One operator must sit in the driver seat to get ready to stop the
engine immediately when necessary. This operator must pay special
attention not to touch any joystick or pedal, unless it’s absolutely
necessary.
The other operator for the maintenance must keep the body and
clothing away from motion parts of machine.
Keeping Away from Motion Parts
Keep away from all rotating and motion parts. The entanglement of hands or tools into
rotating or moving parts will probably cause accidents of serious injuries or even deaths.
The tools or other objects fallen or inserted into the fan or fan belt will be crushed or cut.
Never throw or insert any object into fan or fan belt.
Secure Fixing of Machine and Possibly Falling Parts
Before the maintenance or repairs beneath the machine, lower all movable working devices onto the
ground or lowest position and fix the tracks.
If it’s necessary to operate beneath the lifted machine or device, always fix by cushion woods, jack, or
other firm and stable supports. Do not access the area beneath the
machine or working device before it’s firmly supported.
This operation is especially important for the hydraulic cylinder operations.
Fixing of Working Device
During the repairs and replacements of bucket teeth or side teeth, to prevent the accidental movement
of machine, securely fix the working device.
Steady Placement of Opened Engine Hood and Cover

23
Before operations within the machine, please securely fix the engine
hood or machine hood. Keep the engine hood or cover closed under
windy weather or while parking the machine on a slope.
Placement of Heavy Weights at Steady Place
If it’s necessary to place temporarily heavy weights or attachments
onto the ground during disassembling or installation, please ensure
to place them in a steady place. Keep the non-authorized personnel away from the place for storage of
such objects.

Precautions for Refueling

The smoking and open fire are prohibited during refueling and near the refueling point.
Do not disassemble the fuel tank cap or refuel while the engine is running or is not cooled down. Do not
splash fuel to any high temperature surface of machine.
Refuel the fuel tank in a well-ventilated place. Do not top up the fuel tank. Leave an expansion space for
the fuel.
Any overflown fuel shall be wiped away immediately.
Tighten the fuel tank cap securely. If the fuel tank cap is missing, replace with original cap only. The
use of non-authorized fuel tank cap with poor ventilation will cause
internal pressure in the fuel tank.
Do not use fuel for any cleaning purpose.
Use correct fuel grade based on the season.

Handling of Hoses
The leakage of lubricating oil or fuel can result in fire accident. Do not distort, bend, or impact any hose.
Do not use any distorted, bent, or cracked pipeline, metal pipe, or hose, otherwise it will probably result
in burst. Re-tighten any loose connector.

Absolution Caution during Handling of High Temperature and High Pressure Parts
Please stop the engine and wait for the machine to cool down

before maintenance.
The engine, exhaust pipe, radiator, hydraulic pipes, sliding parts,
and many other
machine parts are really hot when the engine is just stopped.
Touching such parts can cause scalding.
The engine coolant, hydraulic oil, and other fluids are also under high temperature and high pressure
status.

24
Take cautions not to touch the hydraulic oil while loosening engine hood or connector.
Operating the machine under such condition will cause out-spray of hot oil to result in scalding or
injuries.

Absolution Caution during Handling of High Temperature and

High Pressure Parts
Do not disassemble the radiator cap or drainage plug when the coolant is
hot.
Stop the engine and wait for the engine and coolant to cool down. Slowly
loosen the radiator cap to relieve the internal pressure and then take it
out.

Caution against Internal Oil Pressure

Take caution against internal oil pressure. After the stop of engine,
the pressure in the hydraulic oil pipes can hold for a long time.
Before the maintenance, thoroughly relieve the internal pressure.
The high pressure of hydraulic oil can penetrate skin and eyes to
cause serious injuries and blindness or even death. Please bear in
mind that the hydraulic oil
permeating from orifices is nearly invisible to naked eyes. While checking for leakage, wear goggles and
thick gloves and protect the skin by paper boards or plywood to
protect against the harms of spraying hydraulic oil.
The hydraulic oil penetrating into your skin must be cleared by a doctor familiar with such injuries with
surgical method within several hours.

Pressure Relief before Operations of Hydraulic System

Disassembling cap or filter or disconnecting pipeline before the pressure relief of hydraulic system will
probably result in out- spray of hydraulic oil.
● Slowly loosen the bleeding plug to relieve the pressure of oil tank.
● While disassembling connector or plug or disconnecting hose, stand on one side, loosen slowly to
gradually relieve internal
pressure, and then take out.
● The engine oil or oil plug will probably spray out under the internal pressure of traveling motor oil
tank. Please slowly loosen the oil plug to relieve the internal pressure.

25
Guard against Splashed Fragments during Use of Hammer
During the use of hammer, the pins and the metal fragments will probably fly out. It will probably cause
serious personal harms.
● While hammering hard metal parts such as pins, bucket teeth, side teeth, and bearings, please wear
protective articles including goggles and gloves.
● While hammering pins and bucket teeth, ensure there is no person in surrounding area.

26
Guard against High Pressure Grease
In the track pensioner, the grease is injected under high pressure. If
the tension is not adjusted by the following designated procedure,
the grease relief valve will probably fly out to cause injuries.
● Never loosen the grease pipe fittings.
● Slowly loosen the grease relief valve. Do not rotate it for >1 turn.
● Do not place your face, arms, legs, or body in front of the grease
relief valve.
● If no grease flows out when the grease relief valve is loosened,
the valve is
malfunctioned.

No Disassembling of Track Pensioner

The track pensioner is installed with a high strength spring. If the
track pensioner is disassembled carelessly, the spring will spring out to cause serious injuries. Do not
disassemble the track pensioner.

Operations of Additional Devices

Take special cautions while handling the high pressure nitrogen
stored in the tank. The improper handling will probably result in
explosion of nitrogen to cause serious injuries. Please strictly abide
by the following safety measures:
● Do not break up or disassemble.
● Keep away from open fire and fire source.
● Never drill hole, weld, or melt.
● Guard against physical vibration, such as hammering, rolling, and
falling.
● Bleed the sealed air before handling the cylinder body.
Disconnection of Battery Cables
Please disconnect the battery cables before operations or electric
welding of electronic system. Firstly disconnect the negative (-) cable
of battery. During re connection, finally connect the negative (-) cable of battery.

Caution during Handling of Battery

● The battery contains sulfur acid. The accidental touch will harm your eyes or skin.

27
In event of accidental contact with eyes, immediately flush by clean water and quickly seek for medical
treatment. In event of accidental swallowing, drink a lot of water or milk and immediately seek for
medical treatment.
If the sulfur acid comes into contact with your skin or clothing, immediately flush by a lot of water.
● Wear goggles and gloves during handling of battery.
● The battery can generate inflammable hydrogen to probably cause explosion. Keep away from fire
sources including open fire, spark, and ignited cigarette.
● Use a flashlight to check the electrolyte level.
● Ensure to turn off the starter switch and stop the engine before checking or handling battery.
● Never touch the electrodes by any metal tool or object, in order to prevent short- circuit.
● The loose electrodes can generate electric spark. Ensure to tighten any loose electrode.
● Ensure that the battery cover is securely covered.
● If the battery is frozen, do not charge the battery or attempt the jumper start of engine, otherwise it
will probably cause explosion. Before use, heat the frozen battery to 15°C.
● Do not use the battery when the electrolyte level is below the lower limit. Otherwise it will speed up
the internal aging and shorten the life of battery. In addition, it can lead to burst (explosion).

28
● Do not fill the distilled water till the level is above the upper limit. Otherwise the electrolyte will leak
out. The contact with such electrolyte can harm your skin or corrode the machine parts.
● Clean the surrounding area of electrolyte level marking by a wet cloth and check the level. Do not
clean by a dry cloth, otherwise it can cause electrostatic accumulation and combustion or explosion.

Periodically Replaced Critical Safety Parts

● To guarantee the safe operation of machine for a longer time, add the oil and fulfill the checking and
maintenance periodically. To promote the safety, periodically replace the critical safety parts, including
hoses and seat belts. To understand more
details, please refer to the section “Periodically Replaced Critical Safety Parts” .
● “Periodically replaced critical safety parts” refers to the parts aged, worn, and functionally
deteriorated after repeated use. The performances of such parts will change along with time. These
characteristics of such parts can cause serious mechanical
damages or personal harms and the remaining lives of such parts can’t be judged by merely appearance
checking or operation hand-feel.
● Upon detection of any visible damage on the appearance, please replace the “periodically replaced
critical safety parts”, even if the designated replacement period is not reached.

Jumper Start with Battery Charging Cable

● To start the engine by battery charging cable, ensure to connect the cable correctly as per following
procedure. The incorrect connection of cable can cause discharging and battery explosion.
● Keep the “Malfunctioned machine” and “Rescue machine” away from mutual contact.
● Never touch the positive (+) and negative (-) electrodes of battery charging cable with each other or
with the machine.
● During connection, firstly connect the positive electrode of battery charging cable to positive (+)
terminal. During disconnection, firstly disconnect the negative (-) terminal (grounding terminal) from the
negative cable.
● Ensure to connect the cable clamps securely.
● Connect the last clamp of battery charging cable to a place as far as possible from the battery.
● To start the engine with battery charging cable, always wear goggles and gloves.
● Use the battery charging cable and clamps of dimensions suitable to the battery capacity. Never use
damaged or corroded battery charging cable or clamps.
● Ensure that the battery capacity is same for the “Malfunctioned machine” and “Rescue machine” .

29
Asking for Welding Repair
The welding operations, if necessary, must be fulfilled by competent personnel in a working site with
complete equipment. To prevent damaging any machine part by over-high current or electric spark,
please abide by the following precautions.
● Disconnect the battery cables before electric welding.
● Do not apply 200V or higher voltage continuously.
● Connect the grounding point within 1m reach from the welding
area. Do not connect the grounding terminal near the electronic
control device/instrument or connector.
● Ensure there is no seal ring or bearing between welding area
and grounding terminal.
● Do not connect the grounding terminal to the any place near
the working device pin or hydraulic cylinder.
● Before the welding of machine body, disconnect the connector of electronic control device.
Waste Disposal
● Ensure to collect the drained oil of machine into a container. The improper treatment of waste oil will
pollute the environment.
● While disposing harmful objects, including lubricating oil, fuel, coolant, solvent, filter, and battery,
please abide by the applicable laws and regulations.

Disposal of Harmful Chemicals

The direct contact with harmful chemicals will cause serious harms. The harmful chemicals used in this
machine include
oils/greases, battery electrolyte, coolant, paint, and adhesive. Please dispose the harmful chemicals
carefully and properly.

30
SAFETYSIGNS
To guarantee the safety of operator and operation personnel in the working zone, please set up the
following safety signs
(markings) at some portions of machine. Walk around the machine with this manual and observe the
contents and placement locations of these safety signs. Please review these signs and operation
instructions contained in this manual jointly with the machine driver.
● The safety signs shall be clean, clear, and easily legible.
Schematic diagram for safety signs:
1. Precautions for adjusting caterpillar band tension: this sign is located on both sides of caterpillar band
beam.

The pressure in the oil cylinder of the belt tensioner is very high. Adjustment or disassembly of the belt
tensioner must be carried out in accordance with the operator's manual. Incorrect operation may cause
personal injury.

31
2. The grease filling sign is located on the key structure lubrication diagram:

[Link] attention to warning signs such as precautions for diesel replacement, loading warning,
movement and operation warning, high-voltage line, reading instructions, road lock and height warning
signs. These signs are located on the oil seat cover.

4. Sign away from turning area:

This sign is located on the rear counterweight.
▲ No one is allowed to stand within the rotating
area of the mini-excavator.
▲ Do not damage or remove the sign from
the mini-excavator.

32
5. Fuel sign:
This sign is located at the fuel tank filler.
▲ Turn off the engine when filling fuel, and keep away from all open flames when filling fuel.
▲ Pay attention to view the precautions on the fuel label.
▲Do not damage or remove the sign from the mini-excavator.

[Link] for use of battery:This sign is located on the foot pedal above the battery (pay attention to
watch this sign)

[Link] one is allowed to stand in the operation area: this sign is located on both sides of the working arm.

33
[Link] away from the excavation area: this sign is located on both sides of the bucket arm.

[Link] tank sign: this sign is located on the housing at the hydraulic oil tank.

[Link] sign for hydraulic oil tank : this sign is located on the tank cover plate.

[Link] marking sticker (open under the seat-gasoline engine).

34
 Safety first
The precautions recorded in this manual and the label with symbol posted on the mini-excavator
are important items that may lead to personal accidents. If the label with symbol is dirty or falls off,
you must purchase it from the local sales store and post it in the designated position.

Sign on precautions The operation manual determines the matters needing special attention
when using the mini-excavator as follows:

Danger
It means that failure to observe the precautions will result in death or serious injury.
Warning It means that failure to observe the precautions will result in death or serious injury.
Note It means there is a risk of injury if precautions are not followed.
Precaution It means that if the precautions are not observed, the mini-excavator will be damaged or
cause failure.
Suppleme It means other supplementary instructions that are helpful for use.
Before using the mini-excavator, please read and understand the operation manual carefully to ensure
safe operation. For safe operation, please observe the above precautions and attach the supplement sign here to
ensure safety first.
1. Battery maintenance sign:

Children are not allowed near the device

Beware of acid corrosion
Refer to instructions
No fire
Wear protective glasses
Beware of explosive gases

Please read the instructions carefully before use

Note: when using this mini-excavator, please turn off the power in time to prevent battery loss from bringing
unnecessary trouble to you.
2. Daily inspection:
▲ please confirm whether there are abnormal faults (such as oil
leakage, loose bolts and nuts, loose electrical wiring, end wires,
terminals, etc.) during the last use.
If there is a fault, please dispose it accordingly.
▲Please use the specified brand for fuel and grease.
3. Operation diagram for working device

35
▲Check whether the mini-excavator control mode is
consistent with that indicated on the label. If there is a
difference, replace the label before operating the
mini-excavator to match the mini-excavator control mode.
▲If the mini-excavator is not operated according to this
procedure, it may cause casualties (refer to the operation warning).
3..Mechanical operating system (forehand)

4. When pulling up the bucket, no one is allowed to enter under the bucket.
When pulling up the bucket, please do not touch the overhead wires or obstacles. In particular, death
may be caused by electric shock when touching wires, so please pay attention to this matter.

5. Take safety as the guideline, do not drive when you are drinking, taking medicine and in poor health,
otherwise it will cause accidents.

36
CONTROLS
COMPONENT NAME

Up frame Chassis Working device

1. Seat 5. Track 12. Bucket
2. Engine hood 6. Drive wheel 13. Bucket cylinder
3. Hydraulic oil tank 7. Track roller 14. Arm
4. Fuel tank 8. Traveling motor 15. Arm cylinder
9. Bulldozer blade 16. Boom
10. Cylinder of blade 17. Boom cylinder
[Link] the wheel 18. Swing joint

19. Swing cylinder

20. Hydraulic circuit

37
FUSE CASE, FUEL FILLING PORT, SEAT
Fuse Case
This case is functioned to protect the electric system against over-current. Open
1. Insert the hood key and turn it counterclockwise to unlock the maintenance cover.
2. Lift the hood lock and lift the maintenance cover.
3. Locate the fuse box.
Close
1. Unlock the limit lever and close the maintenance cover.
2. Insert the hood key and turn it clockwise to lock the maintenance cover.
Fuel filling port

WARNING
● During the refueling into the fuel tank, keep away from heat source and open fire and do not smoke.
● Refuel the fuel tank in a well-ventilated place. Stop the engine before refueling.
● Any overflown fuel shall be wiped away immediately.
● Do not top up the fuel tank. Leave an expansion space for the fuel.
● Tighten the fuel tank cap securely.
Opening
1. Insert the hood key and turn it counterclockwise to unlock the maintenance cover.
2. Lift the hood lock and lift the maintenance cover.
· 3. Hold the fuel tank cap and turn it counterclockwise to unlock the fuel cap. Closing
Fasten the fuel tank cap and turn it clockwise to lock the fuel cap.
SEAT
WARNING
Adjustment and Fixing of Seats (For high-end seats only)
A. Adjust the backrest angle
1. Stand up straight and sit back on the seat.
2. Adjust the backrest to the angle you want by rotating the handle
(1). B. Front and back adjustment
1. Pull up the adjustment lever (2), slide the seat back and forth, and adjust it to the position you want
when operating the machine.
2. Loosen the adjustment handle (2) at the position you want to fix the seat.

38
ELECTRICAL CONTROL PANEL

Panel Name and Description：

NO. DESCRIPTION NOTE

1 Water temperature meter Shows the change of cooling water temperature.

2 Hour meter Display working hours, the range is 0-9999.9h.

3 Fuel display How much fuel does it show

4 Preheat instructions When the engine is warmed up, the light goes out.

5 Engine fault indication The engine fault indicator will on

When the engine is running, if there is a problem with the

6 Charging warning light
charging system, the light flashes and an alarm sounds.

7 The oil display Detect oil pressure

39
Precautions
This instrument is a water-proof instrument, featuring stable performance
and high conciseness and elegance, and is an
intelligent instrument developed specially for small excavators. To
guarantee the stable data and prolong the life of instrument, please notice
the following issues:
1. Do not disassemble the instrument without permission.
2. Never brutally hammer or knock the instrument.
3. Guard against external damages.
4. Keep clean the panel. Any organic solvent or corrosive liquid, including diesel and gasoline, shall be
timely wiped away, in order to prevent corroding the panel.
5. Should you have any question during use, please timely contact service personnel.

SWITCHES
Starter Switch
Important: Do not rotate the starter key from OFF to ON and then from ON to OFF
repeatedly within a short time, otherwise it will probably result in engine malfunction.
OFF …… This position is used to stop the engine and insert and withdraw the starter key. ON ……
Engine running position. All electric devices are functional at this position.
START …… Engine running position. Upon release of key, the switch automatically returns to ON.
If the coolant temperature is too low, rotate counter-clockwise the key, hold for 10~15s, and then
release before start.
Rotate the key to ON and then to START to start the engine.

40
JOYSTICKS AND PEDALS
Safety lock handle

WARNING
● Before standing up from the driver seat to adjust the operator’s seat, lower the working device to the
ground, lift up the safety lock handle to lock it, and stop the engine. When the safety lock handle is
lowered down (Unlocked), the accidental touch of any joystick will result in sudden movement of
machine and cause serious injuries or deaths.
● Please be noted that, even if the safety lock handle is placed at locking position, the bulldozing blade,
boom, and auxiliary hydraulic controls can’t be locked.
Do not touch such controls accidentally.
● While lifting up or lowering down the safety lock handle, take cautions not to touch any joystick.
● Before leaving the driver seat, lower the working device onto the ground, lift up the safety lock
handle to locking position, and stop the engine.
Meanwhile, ensure to withdraw the key, close the doors and hoods, and carry the key with you and then
preserve it in a designated place.
This device is functioned to lock the operations of bucket working device and machine slewing. When
pushing the lever forward, except for the walking lever, the other levers cannot work
Accelerator joystick
Used to control engine speed. (A)...low idle
(B)...Maximum speed

Joysticks

WARNING
● Before starting operations, please carefully check and confirm the joystick

mode to be used.

● The descriptions in this manual use the ISO mode of machine.

Control Mode
Bulldozing blade joystick
Use this joystick to operate the bulldozing blade. (A) … Lower the

bulldozing blade.
(B)… .Lift the bulldozing blade.

41
Traveling Joystick

WARNING
● Before operating the traveling joystick, ensure that the bulldozing blade is in
front of the driver seat. Please bear in mind that the operation direction of the
traveling joystick with bulldozing blade behind the driver seat is reverse to that
with bulldozing blade in front of driver seat.
Use these two levers to move forward or backward and change direction.

Auxiliary hydraulic pedal

This right pedal is used for hammer operation.
Note: Make sure you have and correctly installed the breaker device. Step on
the pedal forward, the breaker will start to work, release the pedal, and the
breaker will stop.

Side swing control work device left and right skewing.

A. The working device is set off to the left.
B. The working device is deflection to the right.

42
ACCESSORY
Auxiliary hydraulic pipeline (If installed)

WARNING
Disconnecting the pipelines before the pressure relief of hydraulic system will probably result in out-
spray of hydraulic oil.
● After the stop of engine, immediately press all auxiliary hydraulic pedals and 2nd auxiliary switch for
several times to relieve the pressure in the auxiliary hydraulic circuit.
● Slowly loosen the bleeding plug to relieve the internal pressure of hydraulic oil tank.
● While disconnecting hoses, stand on one side and loosen slowly. Slowly relieve the internal pressure
before disassembling. These pipelines transport the hydraulic oil needed to operate hydraulic breakers
or other working devices.
(1) ... Auxiliary hydraulic pipeline Shut-off valve
(S): Close
(0): Open
Connection of Hydraulic Circuits
To connect the attachment hydraulic pipeline, please operate as per following procedure:
1. Relieve the residual pressure from system and then close the shutoff valve.
2. Take out the plug.
3. Connect the attachment hydraulic pipes to ports (a). While installing a hydraulic breaking hammer,
connect the oil inlet port to port (a).
4. Open the shutoff valve. While installing a hydraulic breaking hammer, open the selector valve (1).
5. After connections, fully bleed the air from hydraulic pipes.
a. Start the engine and run at low idling speed under no-load condition for 10min.

43
b. During the running of engine at low idling speed, operate the hydraulic auxiliary switch repeatedly
(for approximately 10 times) to bleed the air from hydraulic pipes.
c. Stop the engine and wait for at least 5min, till the air bubbles overflow from the hydraulic oil in the oil
tank. Important: If applicable, follow the attachment manufacturer’s procedure to bleed the air.
6. Check for presence of oil leakage.
Disconnection of Hydraulic Circuits
1. Relieve the residual pressure from system and then close the shutoff valve.
2. Disconnect the pipelines from ports.
3. Install the plug.
Relieve residual pressure
After using the auxiliary hydraulic circuit, there is residual pressure in the circuit. This is called residual
pressure. Before disconnecting the pipeline, release the residual pressure.

44
OPERATIONS
BEFORE START OF OPERATIONS
Getting on/off machine
● Do not jump on or off the machine. Do not attempt to get on or off a moving machine.
● While getting on/off the footplates, hold the handrails to support your body weight and maintain
three-point balance posture (Hands and feet) for your body.
● Do not use safety lock handle or any joystick as handrail.
Walk-Around Checking
Before the first start of engine each day, fulfill one walk-around checking. Refer to page 63 and 64
“Maintenance, Walk-Around Checking”.
Daily Routine Checking
Before the first start of engine each day, fulfill one walk-around checking. Maintenance, daily routine
inspection” .
START AND STOP OF ENGINE
1. Adjust the seat to comfortable operating position.
2. Check and ensure that the safety lock handle is at locking position.

3. Check and ensure that all joysticks and pedals are in neutral position.
4. Insert the key into starter switch, rotate to ON position, and then check as below:
● All warning lamps turn on for 1s and the warning tone is issued for 2s. The instruments start working.
● Press the lamp switch and check and ensure that the boom lamp turn on.
If a lamp fail to turn on or a warning lamp fails to sound, the lamp bulb or wire is Probably damaged.
Please contact TMG INDUSTRIAL service agent for repair.

45
Start of Engine

WARNING
● Keep all personnel away from working zone.
● Sound the horn to alert the personnel around machine.
Important: Do not run the starter motor continuously for >15s. If the engine fails to start, wait for 60s
and then attempt to restart the engine.
Important: If the engine stops due to shortage of fuel, please add fuel, rotate the key to ON for 60s, and
then rotate it to START position.
Running the starter motor for a long time before the supply of sufficient fuel will cause start failure of
starter motor.

Normal Start
1. Pull the accelerator joystick to neutral position.
2. Rotate the starter key to START position to start the engine.
3. After the engine is started, release the key. The key will automatically return to ON position.
4. Check and ensure that all warning lamps are already off.
5. Return the accelerator joystick

46
OPERATIONS OF MACHINE
Joystick Mode (ISO Mode)
● Before starting operations, please carefully check and confirm the joystick mode to be used.
● The descriptions in this manual use the ISO mode of machine.

Drive leftward Drive rightward Extending track

Back up to left Back up to right Retracting track

Extend arm Lower boom Safety lock locked

Retract arm Lift boom Safety lock unlocked

Slew leftward upper

Load bucket
frame
Auxiliary oil circuit
Slew rightward upper
Dump bucket work/stop
frame

Swing leftward the

Lower bulldozing blade The working device
boom
swings from side to
Swing rightward the
Lift bulldozing blade side
boom

47
Operations of Traveling Joystick

WARNING
● Do not allow any person to access the turning radius or Bulldozing
blade

path of machine.
● There are blind zones behind the machine. To reverse the
machine, if necessary, slew the cab to check the safety and
ensure there is no
person behind the machine.
● Before operating the traveling joystick, ensure that the bulldozing blade is in front of the driver seat.
Please bear in mind that the operation direction of the traveling joystick with bulldozing blade behind
the driver seat is reverse to that with bulldozing blade in front of driver seat.
● Remove all obstacles from the path of machine. Move the machine back and forth
1. Pull the accelerator joystick to increase the engine speed.
2. Fully lower the safety lock lever to release the lock.
3. Retract the bucket and lower to 30~40cm off the ground.
4. Lift the bulldozing blade.
5. Operate the traveling joystick as per following procedure.
When the bulldozing blade is in the front of cab:
To drive forward: Pull forward the joystick. To drive backward: Pull
backward the joystick.

48
When the bulldozing blade is in the rear of cab: To drive forward: Pull
backward the joystick.
To drive backward: Pull forward the joystick.
Pivot Steering
Turn left when parking:
to turn forward left: push the right traveling lever;
to turn back left: pull the right traveling lever.
Turn right when parking, same operating to operate the left traveling
lever.
Turn left during traveling:
To turn left during traveling forward:
Place the left joystick to neutral position. To turn left when traveling
backward: Place the left joystick to neutral position.
To turn right during traveling, operate the right traveling lever by
same operation method of left traveling lever.
Rotate in situ
Rotate left in situ: pull left traveling lever backward and push the right
traveling lever forward.
Rotate right in situ: pull right traveling
lever backward and push the left traveling lever forward.
Parking

WARNING
● Park the machine on a level, solid, and safe ground. Set the

parking device. If it's necessary to park the machine on a slope,

block the track by wedges to prevent movement of machine.
● When the safety lock handle is unlocked, the accidental touch of
any joystick will result in sudden movement of machine and cause
serious injuries or deaths.
● Please be noted that, even if the safety lock handle is placed at locking position, the bulldozing blade,
boom, and auxiliary hydraulic controls can’t be locked.
Do not touch such controls accidentally

CAUTION
Do not stop the machine hastily, unless in event of emergency. Stop the machine at the optimal timing
whenever possible.
Slowly place the left and right traveling levers to neutral position. Stop the machine

49
TRANSPORTATION
LOADING AND UNLOADING
WARNING
The machine will probably roll over or fall off during unloading. Ensure to take the following safety
measures:
● Select a solid and level ground and keep a sufficient spacing from the road curb.
● Fix the ramps of sufficient strength and dimensions to the cargo body of truck. The inclination of the
ramps shall not exceed 15° . If the ramps deflect downward
excessively, please support the ramps by supports or cushion
blocks.
● Do not load or unload the machine by working device.
Otherwise, it will probably result in rollover or falloff of machine.
● Keep the truck cargo body and the ramps clean without oil, sand,
ice/snow, or other impurity, in order to prevent the side slip of
machine. Clean the tracks.
● Block the wheels of transport truck by wedges to prevent movement.
● While loading or unloading the machine, drive the machine slowly
in 1st gear (low speed) as per the signals of the signaler.
● Do not change direction on ramps.
● Do not slew/swing on ramps. Otherwise the machine will probably
roll over.
● Slewing/swinging the machine on the cargo body of truck will
probably result in unstable legs of machine. Therefore, operate
slowly.
● If possible, lock the cab doors after loading. Otherwise the cab
doors will probably open during the transport.
● Plug securely the tracks by wedges and then fix the machine to the
truck cargo body securely by ropes or chains.
During the loading or unloading of machine, please ensure to use ramps or platform and abide by
following procedures.
1. Securely apply the parking device of transport truck and block the wheels by wedges.
2. Place the ramps securely onto the truck cargo body. The inclination of the ramps shall not exceed
15° .

50
3. Align the center of truck cargo body with the center of machine and align the center of ramps with
center of tracks.
4. Ensure that the bulldozing blade will not touch the ramps.
5. Lower the bucket working device as low as possible and take cautions not to impact it with the
transport truck.
6. Reduce engine speed.
7. According to the signaler’s signals, drive the machine straightly up or down along the ramps in 1st
gear (low speed).
8. Load the machine to designated position of transport truck.

51
MAINTENANCE
OVERVIEW
Maintenance Overview
To maintain the good status and long-term serviceability of the machine, please fulfill the checking and
maintenance correctly and safely abide by the procedures recommended by this manual.
Based on the total operating time of the machine, the checking and maintenance items can be divided
into several groups: Every 10h (Walk-around checking and daily routine checking), every 50h, and every
250h. Please refer to the reading of hour meter to
determine the checking and maintenance timing. The items for which the checking and maintenance
intervals can’t be determined are listed in column “As necessary” .
When the machine is operated in extremely severe environment (Dusty or high temperature
environment), fulfill the checking and maintenance ahead of the periods specified by maintenance
schedule.

52
Maintenance Precautions
Do not fulfill any other checking or maintenance item not listed in this manual.
For the items not listed in this manual, please ask your sales or service dealer for help.
Keeping Machine Clean
● Clean the machine before checking and maintenance. Keep the machine clean.
● Stop the engine before cleaning the machine. Cover the electric parts against water ingress. The
water ingress into the
electric parts will probably result in short- circuit or malfunction. Do not clean the battery, electronic
control units, sensors, connector, or operating room by water or steam.
Fuel, Lubricating Oils, and Greases
● Select fuel, lubricating oils, and greases as per the “Fuel and Lubricant Table” .
● Use the water-free fuel, lubricating oil, and grease. Take cautions to eliminate the ingress of dusts
during replacement or filling of fuel, lubricating oil, and grease.
● Store the fuel, lubricating oil, and grease in designated location and guard against the ingress of
water and dusts.
Precautions for Refueling
● If the fuel filler port is installed with a filter screen, do not remove the filter screen during refueling.
● Please ensure to tighten the fuel tank cap after refueling.
● The refueled volume shall not exceed the designated fuel volume.
No Cleaning of Engine Parts by Fuel
It’s prohibited to clean engine parts by fuel. Use non-inflammable detergent.
Guard against Ingress of Dusts
The installation and disassembling of parts shall be operated in a dust-free place. Clean the working
area and clean the parts to guard against ingress of dusts.
Cleaning of Mounting Surfaces
Keep clean the contact surface of parts during the installation and disassembling. If the sealing grooves
of the contact surfaces are damaged, please contact your sales or service dealer for repairs or breakup.
SERVICE DATA
Fuel and Lubricant Table
Please refer to following table to select appropriate fuel, lubricating oil, and grease based on the
temperature.
● Regardless of the specified periods, replace the oil when the oil is too dirty or already deteriorated.
● Never mix the oils of different trademarks while adding fuel/oil. To replace with fuel/oil of other
trademark, please replace completely.
Fuel
Specified fuel

53
The diesel shall meet the following specification. This table lists some diesel specifications available in
the world.
Diesel specification Region Diesel specifications Region
GB252 China JIS K2204, grade 2 Japan
ASTM D975 No. 1-D, S15 No. 2
-D, S15
USA
Bio-diesel ISO 8217DMX Worldwide
Canada
Bio-diesel mixture B5 ASTM
D6751, D7467
EN590 : 2009
Bio-diesel
EU BS2869-A1 or A2 UK
Bio-diesel mixture B5 EN14214,
EN590

To maintain the performance and life of engine, please always use clean and high-
quality fuel.
● To prevent freezing in cold weathers, please choose diesel still suitable when
the actual temperature is less by at least 12℃ than the expected minimum outside
temperature.
● Please use diesel with cetacean number at 45 or higher. During the operations
in low temperature or high altitude regions, use fuel of higher cetacean number.
● Use fuel with sulfur content (volume ratio) at <0.5%. Use ultra-low sulfur fuel
especially in U.S. and Canada.
The use of fuel with high sulfur content can probably result in sulfur acid corrosion
Fuel tank Diesel
in engine cylinders.
● Do not mix the diesel with kerosene, used engine oil, or residual fuel. It’s
prohibited to use kerosene.
● The low quality fuel will reduce the engine performance and/or damage the
engine.
● It’s not recommended to use fuel additives. Some fuel additives will deteriorate
the engine performances
Safety measure for use of bio-diesel
The warranty regulation of the engine manufacturer is void for the engine using
disqualified or deteriorated bio-diesel.

54
Lubricant
Type depending on
Position Type temperature Replacement period
-20 -10 0 10 20 30 40℃

Diesel engine fuel

First 50h *
Oil pump API: grade CD SAE 10W-30
SAE 15W-40 Afterwards every 250h
ACEA:E-3,E-4 or E-5

SO VG32
I
Hydraulic oil tank Anti-wear hydraulic oil ISO VG46 Every 2000h ***
ISO VG68

Coolant (Water + 50% coolant mixture

Cooling system coolant) ** SAE: J814C 30% coolant mixture
Every 1000h
or J1034
First 250h *
Traveling reducer gear Gearbox API: GL-4 SAE 90 Afterwards every
1000h
Slewing motor gear Every 50h
Slewing bearing Lithium-base grease EP- Every 50h
--
Working device 2 MLGI 2# Daily or every 10h
Arm As necessary

Periodical Replacement of Hydraulic Oil

With installed hydraulic breaking hammer, the hydraulic oil deteriorates faster than the common digging
operations. Ensure to replace the hydraulic oil and oil return filter element.
● The failure to replace timely will result in damage of machine and breaking hammer hydraulic system.
To prolong the lives of hydraulic devices, please timely
replace the hydraulic oil and oil return filter element as
per the table below.
● During the replacement of hydraulic oil, clean the oil
suction filter screen.
Replacement period (Hour)

Item Hydraulic oil Filter element

1 st time -- 25

2 nd time -- 100

Periodic 1200(600) 200

55
By taking the breaking hammer operating ratio of 100% for instance. Refer to “Hydraulic
Breaking Hammer”
Periodically replace the wearing parts, including filters and filter elements, as per the table below.

System Item Part name Replacement period

Hydraulic system Ventilator Every 1000h

Engine lubrication Replace after first 50 hours, then every
Engine oil filter Filter cartridge
system 250 hours

Fuel filter Filter cartridge Every 250h

Fuel system

Primary (Outer) filter Every 1,000h or 6 cleaning cycles

element (Whichever comes first)
Secondary (Inner)
Air filter system Air filter At replacement of primary filter element
filter element

CRITICALSAFETYPARTS
To operate the machine safely, please fulfill the periodical checking and maintenance. The following
critical safety parts shall be replaced periodically to improve [Link] parts can cause serious
injuries or fire accident if they are damaged.
List of Critical Safety Parts

Vehicle body Periodically replaced critical safety part Replacement period

Fuel pipes
Fuel system
Packing on fuel tank cover
Heater Heater hoses
Cooling system Rubber hoses
Hydraulic pipe (Pump outlet)
Hydraulic pipe (Pump oil suction port)
Main
Hydraulic pipe (Slewing motor)
machine
Hydraulic pipe (Traveling motor)
Hydraulic pipe (Boom cylinder pipeline)
Hydraulic pipe (Bucket arm cylinder pipeline) Every 2 years
Hydraulic pipe (Bucket cylinder pipeline)
Hydraulic Hydraulic pipe (Swing cylinder)
system Working Hydraulic pipe (Bulldozing blade cylinder)

56
 device Hydraulic pipe (Span cylinder)
Hydraulic pipe (Pilot valve)
Hydraulic pipe (Auxiliary pipeline)
Seat Belt
Every 3 years
Anti skid plate

The materials of the above-mentioned critical safety parts will deteriorate along with time to cause wear
or deteriorated performance. It’s difficult to determine the deterioration extent during periodical
checking. Therefore, such parts shall be replaced with new ones to guarantee stable performance, even
if such parts are still working well. Please be noted that,
regardless of the replacement schedule, any part with wear symptom must be replaced immediately.
Upon detection of any
deformed or cracked pipe clamp, immediately replace it together with hose. Please consult with your
sales or service dealer for the replacement of safety parts.
Except the critical safety parts, check and tighten the hydraulic pipes and when necessary replace.
During the replacement of hydraulic pipes, replace the O-ring and seal ring as well.
Check the fuel and hydraulic pipes as per the schedule specified by the following table. Refer to
“Maintenance” .

Checking type Checking item

Daily routine checking Leakage of hydraulic or fuel pipe connector
Leakage of hydraulic or fuel pipe connector
Monthly checking
Damage (Cracking, wear, and tear) of hydraulic or fuel pipe

Leakage of hydraulic or fuel pipe connector

Yearly checking Aging, distortion, and damage (Cracking, wear, and tear) of hydraulic or fuel pipe
and/or status of hose in contact with other machine parts

Opening of engine hood and machine hood for checking

1. Check for presence of branches, leaves, oil, and other inflammable around the engine and battery.
2. Check for presence of lubricating oil and coolant leakages around the engine.
3. Check hydraulic oil pipes, hydraulic devices, hoses, and connectors for oil leakage.
Walk-around checking of machine
1. Check lamps for presence of dusts and damages and check lamp bulbs for burnout.
2. Check hydraulic accessories and hoses for damage.
3. Check bucket, bucket teeth, and side teeth for wear, damage, and looseness.
4. Check hook, anti-slip stop block, and hook seat on bucket for presence of damage. (Optional)

57
5. Check handrails, footplates, and anti-slip surfaces for damage and check for any loose bolt.
6. Check tracks and track shoes for presence of slip, check track carrier rollers, idling device, and
sprocket for presence of damage and wear, and check for loose bolt.
7. Check traveling motor for oil leakage.
8. Check shelter and guard plates for damage and check for loose nuts and bolts.
9. Check exterior and interior rear view mirrors for contamination and damage and when necessary
adjust. [Link] labels for presence of dusts and damage.

Checking in Driver Seat

1. Check seat and seat belt for presence of dust and damage.
2. Check driver seat for presence of dust, oil dirt, and other inflammable.
3. Check monitor, electric devices, and switches for oil dirt, dust, and damage.

58
TROUBLESHOOTING
ENGINE OVERHEATING
WARNING
● If the steam overflows from the engine, do not open the engine hood or machine hood. The steam or
hot water will probably spray out to cause scalding.
● Do not disassemble the radiator cap or drainage plug when the coolant is hot. Stop the engine, wait
for the engine and radiator to cool down, and then slowly loosen the radiator cap to relieve the internal
pressure.
● Please stop the engine and wait for the machine to cool down before
maintenance.
The following symptoms indicate overheating.
● Engine water temperature should be <105℃
● Steam came out of the engine room.
NO BATTERY POWER
The following symptoms indicate no battery power.
● No rotation of starter motor or start failure of engine.
● Low volume of horn.
Remedy procedure
Start the engine by the booster battery on other machine (booster machine) and jumper cable.

WARNING
● To start the engine by jumper cable, ensure to connect the cable by correct procedure. The improper
use of jumper cable will result in battery explosion or unexpected machine motions.
• The booster machine and the machine with depleted battery are prohibited for mutual contact.
• The positive (+) and negative (-) clamps of the jumper cable are prohibited for mutual contact.
• During connection, firstly connect the jumper cable to positive (+) terminal. During disconnection,
firstly disconnect the cable from negative (-) terminal.
• Connect the last clamp of jumper cable to a point as far as possible from the battery.
Cable to Start Engine.
Important: The jumper cable and clamps in use shall be suitable to the battery capacity. Do not use any
damaged or corroded jumper cable or clamp.
Important: Ensure the same capacity for the battery on the rescue machine and the battery on
malfunctioned machine. Important: Ensure to connect the cable clamps securely.
Connection of Jumper Cable

59
Important: Place the starter keys of both rescue machine and malfunctioned machine to OFF.
1. Connect a clamp of jumper cable (R) to the positive (+) pole of Battery of rescue Battery of malfunctioned
machine machine
malfunctioned machine.
2. Connect the other jumper cable clamp (R) to the booster (+).
3. Connect the jumper cable clamp (B) to the charger (-).
To engine block
● Always wear goggles while using jumper
4. Connect the other clamp of jumper cable (B) to the engine
support of the
malfunctioned machine. Connect the clamp to a point as far as possible from the battery.
After Start of Engine
1. Check and ensure that the wire clamps are already connected securely to various terminals.
2. Start the engine of rescue machine and run it at high speed.
3. Start the engine of the malfunctioned machine.
Disconnection of Jumper Cable
After the successful start of the engine of malfunctioned machine, disconnect the jumper cable in
reverse sequence of the connection procedure.
1. Disconnect the clamp of jumper cable (B) from the engine
Battery of rescue Battery of malfunctioned
support of malfunctioned machine. machine machine

2. Disconnect the other jumper cable (B) from the charger (-).
3. Disconnect the jumper cable (R) clamp from the charger (+).
4. Disconnect the jumper cable clamp (R) from the uncharged
To engine block
machine (+).
Recharging
Please ask your sales or service dealer to recharge the depleted battery.

RESTART AFTER REFUELING

Air exhausting from Fuel System
Important: Do not rotate the engine by starter motor to get ready the fuel system. This will probably
cause overheating of starter motor to damage coil, pinion, and/or ring gear.
Important: If the engine stops due to shortage of fuel, please add fuel, rotate the key to ON for 60s, and
then rotate it to START position. Running the starter motor for a long time before the supply of
sufficient fuel will cause start failure of
starter.
1. Add fuel.
2. Turn the starter key to the ON position and hold it for about 60 seconds..
Note: The air content in the fuel system will cause start failure or other problems of

60
engine. Ensure to exhaust when the fuel tank is empty or the fuel system contains air.

FLASHING OF WARNING LAMPS

If a warning tone is heard or a warning lamp starts to flash during operations,
park the machine in a safe place and take the following remedy measures.

Warning lamp Lamp name Cause and solution

There is a problem with charging.
Charging warning If the light continues to flash after maintenance, there may be a
lamp problem with the charger. If you need help, please consult your
sales or service agent.
The engine lubrication system is internally malfunctioned. Check
the engine oil level.
Engine oil pressure
If this lamp flashes when the oil level is normal or still flashes after
indicator lamp
adding of oil, please consult with your sales or service dealer.
Refer to page 65 “Checking and adding of engine oil” .

61
PARAMETERS
BASIC PARAMETERS

Technical parameters Unit JKW-16 KUBOTA

Operating weight kg 1600

Bucket capacity m3 0.03
Type of working device Backhoe
Model Kubota D722-E4B
Displacement L 0.719
Rated output power/speed kw/rpm 10.2/2500
Engine
Maximum torque/rotating speed N.m/rpm 42.9/2000
1.7
Maximum traveling speed km/h

Slewing speed rpm 10

Speed
Maximum grade ability 30°
Ground pressure kPa/c㎡ 0.3
Material Rubber
Track sub assembly
Tension control type Mechanical tightening
Type of pump gear pump
Working pressure Mpa 16
Flow (L/min) 20+7.5
Fuel/oil/fluid pressure
Hydraulic oil tank capacity (L) 19
and capacity
Fuel tank capacity (L) 18

The engine oil capacity (L) 3.2

62
 Technical parameters Unit JKW-16 LAIDONG

Operating weight kg 1600

Bucket capacity m3 0.03
Type of working device Backhoe
Model LAIDONG LL380B

Displacement L 0.719
Rated output power/speed kw/r/min 19/2400
Engine
Maximum torque/rotating speed N.m/r/min 57/1900

Maximum traveling speed km/h 1.8

Slewing speed rpm 9

Speed
Maximum grade ability 30°
Ground pressure kPa/c㎡ 0.3
Material Rubber
Track sub assembly
Tension control type Grease Cylinder
Type of pump 10+3Gear pump
Working pressure Mpa 16+3
Flow (L/min) 24+7.2
Fuel/oil/fluid pressure
Hydraulic oil tank capacity (L) 17
and capacity
Fuel tank capacity (L) 3
The engine oil capacity (L) 17

All ratings of the machine are obtained when the machine is operating on a solid horizontal support
surface. If the working
environment conditions of the machine differ from the above-mentioned reference conditions (Such as
the operations on uneven ground and slope), the operator shall take these conditions into consideration.

63
OVERALL DIMENSIONS OF MACHINE

Overall dimensions Unit: mm Overall dimensions Unit: mm

a Wheel track 1084 h Transport length 2270/3060

b Overall length of crawler 1392 i Ground clearance of seat 1610

c Ground clearance of platform 400 j Overall height 2270

d Tail slewing radius of platform 824 m Boom slewing - right 46。

e Chassis width 1100 n Boom slewing – left 44。

f Track width 180 g Track height 320

g Track height 320

64
OPERATING RANGE

Working range Unit: mm

L Ground maximum digging radius 3380
J Maximum digging radius 3420
H Maximum digging depth 1780
F Maximum digging height 2970
G Maximum Dump height 2030
I Maximum vertical digging depth 1550
K Minimum slewing radius 1350
M Maximum lifting height of bulldozing blade 150
N Maximum digging depth of bulldozing blade 220

65
ACCESSORIES

Precautions for Operations

● Start the engine and run at 75% of maximum speed.

● Perform the crushing operation by placing the hammer head

perpendicular to the working face.

● During the crushing operations, appropriately aim the hammer

head at the object to be crushed and avoid the air impact.

● Do not pry by hammer head or pry during breaking.

● Do not move the hammer head during crushing. ·

·

● Do not impact one same surface continuously for >30s.

● Do not crush when the cylinder is fully extended or retracted (at
travel end). Reserve at least 50mm travel.

● Do not crush when the bucket arm is perpendicular to the ground.

● Do not crush any object to be impacted by the gravity drop of
breaking hammer.
● Do not use the breaking hammer to move any object or rock to
be crushed.

● Slew the machine occasionally to cool down the engine.

● In event of abnormal vibration of hydraulic pipes, the nitrogen in

the accumulator is probably leaking. Please check as soon as
possible.

66
Periodical Replacement of Hydraulic Oil

With installed hydraulic breaking hammer, the hydraulic oil deteriorates faster than the normal
operations. Ensure to replace the hydraulic oil and oil return filter element.
● The failure to replace timely will result in damage of machine and breaking hammer hydraulic system.
To prolong the life of hydraulic system, ensure to replace the hydraulic oil and oil return filter element
after the hours listed in table below.
● During the replacement of hydraulic oil, clean the oil suction filter screen. Replacement period (Hour)

By taking the breaking hammer operating ratio of 100% for instance.

Item Hydraulic oil Filter element

1 st time – 25
2nd time 100
Periodic 1200(600) 200

67
EXPLODED VIEW & PARTS LIST
Exploded View--Front Operation, Upper Frame, Lower Frame Assembly

Parts List-- Front Operation, Upper Frame, Lower Frame Assembly

PART NO. DESCRIPTION QTY

1 Front operating device 1
2 Upper frame assembly 22
3 Lower frame assembly (retractable) 1

68
 Exploded View--Front Operating Device Assembly-1

Parts List--Front Operating Device Assembly-1

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY
1 Swing head 1 14 The pin shaft 60 1
2 Swing arm 1 15 The pin shaft 61 1
3 Stick 1 16 The pin shaft 57 1
4 Bucket 1 17 The pin shaft 58 1
5 Connecting rod 1 18 The pin shaft 59 1
6 Bocking bar 2 19 The pin shaft 3 1
7 Dig bucket cylinder 1 20 The pin shaft 3 1
8 The bucket pole cylinder 1 21 The pin shaft 9 1
9 Large arm cylinder 1 22 The pin shaft 7 2
10 Light fixed seat 1
11 Light 1
12 Stop valve 2
13 The pin shaft 62 2

69
Upper frame assembly(Part of the component explosion details)-2
Exploded View--Engine Assembl

Parts List--Engine Assembly

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

1 Kubota Engine-D722 1 9 Radiator 1
2 Flywheel disc 1 10 Inhale tube 1 1
3 Courier shell 1 11 Inhale tube 2 1
4 Dear pump 1 12 Return pipe 1
5 Engine shock absorber 8 13 Water absorption tube 1
6 Engine leg welding 2 14 The ttle pull fixing plate 1
7 Silence 1 15 Bottom plate 2
8 Air cleaner 1 16 Silencer fixed board 1

70
Exploded View--Get off parts-3

Parts List--Retractable Lower Frame Assembly-1

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

1 Under the chassis 1 6 Thrust wheel 6

2 Rotary support Detent 1 7 Steerable wheel 2

3 Walking motort 2 8 Dozer blade 1

4 Driving wheel 2 9 Rubber belt track 2

5 plate cover 2

71
Exploded View--Hydraulic Pipeline Assembly

Parts List--Hydraulic Pipeline Assembly

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

1 Hydraulic hose 1 5 Hydraulic hose 1
2 Hydraulic hose 1 6 Hydraulic hose 1
3 Hydraulic hose 1
4 Hydraulic hose 1

72
Exploded View--Hydraulic Pipeline Assembly -1

Parts List--Hydraulic Pipeline Assembly -1

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

1 Hydraulic hose 1 5 Hydraulic hose 1
2 Hydraulic hose 1 6 Hydraulic hose 1
3 Hydraulic hose 1
4 Hydraulic hose 1

73
Exploded View--Hydraulic Pipeline Assembly -2

Parts List--Hydraulic Pipeline Assembly -2

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

1 Hydraulic hose 1 5 Hydraulic hose 1
2 Hydraulic hose 1 6 Hydraulic hose 1
3 Hydraulic hose 1
4 Hydraulic hose 1

74
 QUESTION REASON ANSWER

The engine cannot start, the

[Link] battery is completely [Link] the battery or charge it
starter does not respond,
empty [Link] the disconnection and
and the instrument does not
[Link] link broken repair it
light up.
Recharge or replace battery
Tighten cable glands
The engine cannot start. [Link] battery is low
Remove the spark plug. Start the
The starter can drive the [Link] are loose
machine with the key switch to
engine to rotate. [Link] cylinder
remove excess fuel. Check the
spark plug.
[Link] level low [Link] fuel to the appropriate
[Link] is water in the fuel location
system [Link] the water
The engine can start but is [Link] fuel pipe is cracked [Link] the fuel pipe
difficult to start [Link] pump pressure is low [Link] and repair
[Link] engine oil model is [Link] the temperature and add
wrong appropriate type of engine oil.
[Link] overheating [Link] the cooling system
[Link] system air intake
[Link] the fuel line
[Link] speed regulator is
The engine starts but runs [Link] the engine speed regulator
loose
erratically [Link] filter element
[Link] fuel filter is clogged
[Link] the air filter
[Link] air filter is clogged
[Link] and cool the tin tube
[Link] system blocked
[Link] the engine speed to match
[Link] overload
the hydraulic system
Engine overheating [Link] cooling system cover
[Link] the cover
falls off
[Link] the belt to the appropriate
[Link] fan belt is too loose
tension
[Link] air filter is clogged
The engine keeps emitting [Link] amount of fuel injected [Link] the air filter element
black smoke by the fuel injection nozzle is [Link] the fuel injector
too large.
[Link] fuel
The engine emits white or [Link] quality is too poor
[Link] the appropriate position
blue smoke [Link] much oil is added
according to the engine oil dipstick
1.1Hydraulic pump damaged
[Link] safety valve is
[Link] or replace
damaged
[Link] the safety valve
The whole machine has no [Link] hydraulic oil model
[Link] the appropriate hydraulic
action does not match the
oil
temperature.
[Link] the safety lock
[Link] safety lock is not
opened

75
 1.1Hydraulic oil level is too
[Link] hydraulic oil to the
low
appropriate oil level gauge
[Link] oil viscosity is too
[Link] the hydraulic oil while the
The whole machine moves high
engine is idling
slowly [Link] valve is damaged
[Link] or replace
[Link] internal leakage
[Link] and repair
[Link] hydraulic pump is
[Link] or Replace"
damaged" "
[Link] oil level is too low
[Link] oil temperature is [Link] hydraulic oil to level
overheated [Link] the cooling system
[Link] oil temperature is [Link] idling to preheat
Unable to dig
too low hydraulic oil temperature
[Link] pressure safety valve is [Link] the safety valve
damaged [Link] the hydraulic pump
[Link] pump damaged

[Link] oil line sucks air [Link] the fuel line or replace it
The machine shuts down [Link] hydraulic pump [Link] engine speed
when doing movements power does not match [Link] the hydraulic oil filter
[Link] oil filter is clogged element

[Link] oil level is too low

[Link] hydraulic oil
[Link] filter element is
Hydraulic oil temperature is [Link] the hydraulic filter
clogged
too high element
[Link] cooling system is
[Link] the cooling system
blocked
Tracks fall off [Link] track is too loose [Link] the track

76