NGG POWER TECH INDIA PVT. LTD.
Manufacturers & Exporters: Power & Distribution Transformer, Furnace, Solar &
Special Purpose Transformer, Servo Voltage Stabilizer, Package Substation
Date: 17th Feb, 2024
WHOMSOEVER IT MAY CONCERN
This is to certify that M/s Chirab Technologies has successfully
completed the task of supplying and installing Transformer Design Bro
(TDBro) Software for the design of Distribution and Power Transformers
from 5KVA to 40 MVA in the (Electrical Design & Documentation + 2D
& 3D mechanical Drawings). The software has been operational since
OCT 2023 and has been performing satisfactorily.
We have been utilizing the TDBro software to manufacture
transformers according to its design specifications, and we are pleased
with the results obtained from the testing process.
We would like to commend the competence of Chirab's engineers
and their commitment to maintaining high standards of work. Based on
our experience, we intend to engage their services for our future
requirements.
Sincerely,
Ngg Power Tech India Private Limited
Authorized Signature
CONDITIONING I MONITORING & SERVICING UPTO 132KV TRANSFORMER
Head Office: Vill. Johla Majra, PO Polian Beet, Tehsil Haroli, UNA (HP)-174503
Redg No.: 58831A7UA73 VAT No.: 604373430
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Date:
Date: 12thJan,202.1
WH$MSOEVER IT I\,IAY fffNCER}T
This is to
certifi, that M/s Chirab Technologies has
successfully comptreted the task of supplying and installing
Transf,orrner Design Bro {TDBro) Sotlware for the design of
Distribution and Polver Transformers from 5KVA to 3MVA (
Electrical Design tr)ocumentation + 2D & 3D mechanical
&
Drawirrgs). The softr.vare has been operatianal since Aug 2023 md
has been performing satisfactoriiy'.
We have been utilizing the TDBro softr,r,are to manutbcture
transformers according tc its design specifications, and -rve are
pleased r.vith the results obtained frorn the testing process"
We would like to commend the competence of Chirab's
engineers and their commitment to maintaining high standards of,
rn ork" Rased on our experiencer \4re intend ta engage their services for
our future requirements.
ffi
Sincerely,
Er"Bhanu Bhakta lamichhane
Chairman
Factory: Bha ktapu r I ndustrial Estate, tshaktapu r
Emaii: nepaltransformer6gmail.com, eontact: 9851 175626,9851 11 8845
TDBro - World’s Best Transformer Design Software
User-friendly, all-encompassing, value-driven complete design tool for the organization
Design, Documentation, Manufacturing Specifications, Raw Material Costing & 2D 3D Drawings
TDBro supports & Computes
TRANSFORMER TYPES Distribution,
Power,
Isolation,
Converter and Inverter Duty ( Upto 6 LV windings, upto 10 MVA)
REFERANCESTANDARDS IS2026 ANSI GOST
IS1180 CBIP SABS
IS11171 ECBC WAPDA
IEC 60076 EU-ECO
RATING 5 KVA to 80000 KVA,
3 phases up to 138 KV class,
with 2 windings ( plus regulating winding beyond 5 MVA)
Dual HV winding (only Electrical design & documentation)
COOLING TYPES Dry type (VPI & CRT, upto 5 MVA) and
Mineral Oil cooled
Ester Oil cooled
CORE MATERIALS CRGO and
AMORPHOUS ( upto 500 kVA)
CORE CONSTRUCTION Wound Shell Type ( upto 500 kVA) Amorphous Core Type
Wound Core Type Circular / Circular Stacked Core &
Rectangular Type ( upto 2500 kVA) Flat / Flat Core
Amorphous Shell Type Elliptical ( upto 2500 kVA)
EI
WINDING MATERIAL Copper
Aluminum (( upto 5 MVA)
Copper- Clad Aluminum (10% & 15%)
Cu and Al for HV and LV respectively
WINDING TYPES CO-CO
Layer-Layer Layer –CO Layer – Disc
Foil – Layer Foil – CO Foil – Disc
Disc – Disc
TANK CONSTRUCTION Without Enclosure Sealed
Radiator Elliptical Tube
Conservator Elliptical Tank
Corrugated Fin
TAP CHANGER In-tank External
APPROVAL DOCUMENTS Guaranteed Technical Particular Radiators & Thermal Ability,
(GTP), Hot Spot Temp,
Core Area, Current Density Calculation,
Flux Density, Oil Absorption details &
No Load Loss & No Load Current, Symmetrical Short Circuit Details
Load Loss,
3 TRANSFORMER DESIGN SOFTWARE (TDBro)
FEATURES OF 3 TRANSFORMER DESIGN SOFTWARE
• TDBro includes following modules
• Transformer Basic information • Short Circuit force calculation
• Windings and insulation • Temperature gradient
• Core and coil assembly • Noise level
• Tank, Radiator& Conservator
• To make a new design just input or select basic parameters like
• KVA rating • Cooling type
• HT & LV voltage • Phase & no of winding
• Tapping range
• TDBro automatically computes
• Flux density of transformer • Core weight stack wise
• Conduct or size • Width of each stack
• Conductor Arrangement • Length of each stack
• LV turns • Values like Axial and radial
• Día factor forces developed in the
• Core grades windings during short circuits
• Core size • Short circuit force calculation
• No. of HV coils/discs per limb • Temperature gradients for HV
• Size of HV/LV conductor(s) and LV
• Winding type–Helical, Cross • Thermal Time Constant
Over, Foil, Disc winding. • Withstand short circuits with
• Blade width of core winding temperature rise.
• Radiator width & height • Total heat to be dissipated
• Impedance and hence the total number of
• Load loss radiators
• No load losses • Core details
• Eddy loss • Weight of copper with
• Stray loss insulation and without
• Resistance insulation
• Reactance • Conservator size
• Weight of copper, iron, • Oil quantity
insulation, oil, and Mass • Bill of material
weight of transformer
• HV Turns
• By Optimizing design, you will get
• Raw Material Costing of transformer
• Losses -no load loss, eddy loss, stray loss, and load loss of transformer
• Tank dimensions
• Energy efficient transformers
• Hot spot temperature rise calculation.
BENEFITS OF 3 TRANSFORMER DESIGN SOFTWARE
Because of the optimized design that gets generated quickly in 2 to 3 minutes, it allows
user to edit parameters. You can customize the design based on as-existing raw
material inventory using various parameters of cores, windings, tank assembly etc.
• Engineering time required to complete a design is reduced to mere minutes. This is
especially valuable when you need to get quick and accurate quotations to your
customers.
• Because all calculations are done automatically, human errors are eliminated which in
turn eliminate costs associated with these. This aspect is also very important to the
productive capacity of your design engineers as design stress is alleviated.
• Check the results and if the results are not satisfied or not matching with your
specifications, change the default values as per your specifications to get the desired
results. You can get results as per your requirements.
• Estimation and costing sheets are generated in different formats (PDF, EXCEL etc.)
for easy access, printing and sending the same via email to clients for approval, in-
house departments like design, QC, purchase, estimation, production, dispatch. So
TDBro saves time, energy and revenue.
• The bill of material will have all component details like, quantity, weight, values of
variable parameters, material code, material specification, reference drawing &
Remark etc.
• Through this software, user will get final output as
O Bill of Material
Winding
Core Assembly
Tanking &Finishing
Others like parmawood ring stiffeners etc.
O Generate Guaranteed Technical Parameters (GTP)
o General Arrangement Diagram of Transformer
o Rating Plate
o Terminal Marking Plate
o 2D & 3D Drawings
3D/2D OUTPUT’S OF TDBro
1. Frame Part (2D / 3D)
2. Conservator (2D / 3D)
3. Tank (3D /2D)
a)Radiator type with conservator type
b) Corrugated fin with conservator type
2D / 3D OUTPUT’s OF TDBRO (Continue………)
c) Elliptical tube radiator type
d) Elliptical tank type
Cover (2D /3D)
2D / 3D OUTPUT’s OF TDBro (Continued…..)
1. General Arrangement Drawing (2D / 3D)