Acid Treatment
Acid Treatment
PRESSURE ANALYSIS
A Thesis
by
KENJI UEDA
MASTER OF SCIENCE
August 2015
Unlocking a tight carbonate formation for oil and gas production by multi-stage acid
formation closure stress, acid stimulation is basically divided into matrix acidizing and
acid fracturing. In this study, practical methodology to evaluate both matrix acidizing and
For matrix acidizing, monitoring and optimizing a matrix acidizing has been
achieved by integrating a forward model used in acidizing design for horizontal wells with
a real-time monitoring model for skin evolution during the stimulation. The effect of
predicted for the treatment. Then the field treatment data monitored on-site was used to
estimate the skin response by treatment injection. History matching procedure of design
and actual treatment data will be carried out to update near-wellbore and key wormholing
Meanwhile, for acid fracturing treatment, new method for real-time monitoring of
acid fracturing, the inverse injectivity vs. superposition time function plot is proposed,
subject to the condition that the treatment pressure is above closure pressure after the
breakdown. Combining a linear dual-porosity transient slab model with injectivity concept,
actual growing cross-sectional area induced by acid fracturing treatment can be monitored
ii
in real-time. After production starts, linear flow diagnostic approach with rate-transient
analysis provides cross-sectional area flowing from matrix, which is compared with the
area induced by acid fracturing during the stimulation. The treatment efficiency provides
engineers with additional information as to whether the designed acid fracturing was
A field case example of both multi-stage matrix acidizing and acid fracturing acid
in horizontal well are also presented respectively in the study to illustrate the application
of the approach developed, and to show the value of the integrated approach to monitor
iii
DEDICATION
iv
ACKNOWLEDGEMENTS
I would like to thank my committee chair, Dr. Zhu, and my committee members, Dr. Hill,
and Dr. Sanchez, for their guidance and support throughout the course of this research.
Thanks also go to my colleagues in room 714 for making my time at Texas A&M
University a great experience. I also want to extend my gratitude to Nozomu Yoshida for
Finally, I thank my wife, Risako, for her patience, encouragement and love, and
my little one, Riku, for making our life fun in College Station. I could not have completed
v
NOMENCLATURE
Acm total matrix surface area draining into fracture system, ft2
h thickness, L, ft
vi
Iani anisotropy ratio, dimensionless
k permeability, L2, md
Kd Perforation coefficient
km matrix permeability, md
kx permeability in x-direction
ky permeability in y-direction
kz permeability in z-direction
L length, L, ft
vii
m(p) pseudopressure (gas), psi-2/cp
rd damage radius, L, ft
rw wellbore radius, L, ft
viii
s skin factor, dimensionless
t time, hours
T absolute temperature, oR
tD dimensionless time
w fracture width, ft
Greek
γ specific gravity
ix
∆pPE hydrostatic pressure drop, ML-1T-2, psi
ε roughness, dimensionless
μ viscosity, ML-1T-1, cp
ϕ porosity, fraction
Subscripts
i initial
f fracture
m matrix
sc standard condition
sf surface
x
TABLE OF CONTENTS
Page
ABSTRACT .......................................................................................................................ii
DEDICATION ..................................................................................................................iv
ACKNOWLEDGEMENTS ............................................................................................... v
NOMENCLATURE ..........................................................................................................vi
1. INTRODUCTION .......................................................................................................... 1
4. CONCLUSION ........................................................................................................ 89
REFERENCES ................................................................................................................. 91
xii
LIST OF FIGURES
Page
Fig. 1 Wormholes formed by different injection rates (Fredd et. al, 2000) ..................... 3
Fig. 4 Linear core flooding experiments of 1" and 4" in. (Furui at el. 2010)................. 10
Fig. 5 Top and side views from optimal-rate experiments (McDuff et al. 2010) .......... 12
Fig. 6 Top and side views from low-rate experiments (McDuff et al. 2010)................. 13
Fig. 9 Pressure and skin evolution match (Buijse et al. 2005) ....................................... 16
Fig. 10 3-D etched profiles for an acid system (Pournik, et. al, 2010) .......................... 19
Fig. 11 Backlit acid-etched width from a laboratory core (Kalfayan, 2007) ................. 20
Fig. 17 Filter cake removal in segment 2 and wormhole creation in segment 1 ............ 27
Fig. 21 Schematic of the system for the bottomhole pressure calculation ..................... 33
Fig. 22 Schematic for the horizontal well skin model (Zhu et al., 1999) ....................... 36
xiii
Fig. 23 System schematic of Eq. (2.34) ......................................................................... 39
Fig. 26 Parametric study on the post-treatment skin effect (Frick et al. 1994) .............. 43
Fig. 31 Velocity contour plot on 2D radial flow with mwh = 6. (Furui, 2012) ............... 54
Fig. 38 Schematic of slab matrix linear model well (Bello, 2009) ............................... 67
xv
LIST OF TABLES
Page
xvi
1. INTRODUCTION
It was estimated that more than 60% of the world's oil and 40% of the world's gas reserves
commercialization in the past decade. However even though unconventional resource play
has produced more and more oil and gas, it is still important and attractive for the
uncertain oil and gas prices. The Middle East, for example, is dominated by carbonate
fields, with around 70% of oil and 90% of gas reserves held within these reservoirs. Some
shale play such as Eagle Ford and Bakken is actually known as carbonate rich shales.
Recent trend shows multi-stage acidizing and acid fracturing in carbonate formations
based on the technology applied from shale play has been recognized and some cases have
Matrix acidizing (called “matrix” because the injection pressure is below the
formation fracture pressure) can be done in either sandstone or carbonate reservoirs, but
since these carbonate formations are highly soluble in acid, matrix acid stimulation is used
goal of acid stimulation under matrix conditions into carbonate formation is to create deep
penetrating conductive flow channels known as wormholes that bypass the damaged near-
wellbore region where there will be virtually no flow in the low-permeability. Effective
1
and highly conductive wormhole penetration beyond the damaged zone should result in a
smaller pressure drop than in the original undamaged formation. Thus, the post-treatment
skin effect could be negative. Actually Furui et al. (2010) showed historical field post-
stimulation buildup test data in various carbonate reservoirs in Middle East and North Sea
fields, where negative -3 to -4 range of skin factors are commonly achieved, which
equivalently means wormhole lengths on the order of 10 to 20 ft. achieved. Very effective
high surface reaction rate. It is well known that at a given temperature, the ability of a
particular acid to generate wormholes is largely dependent on the acid injection rate. At
low injection rates, acid spends rapidly on the face of the core and no wormholes, or only
short wormholes form. Since, however, at high injection rates, acid flux at the wormhole
is very high, tip splitting and side branching is formed thus wormhole growth rate is
obtained at intermediate injection rates. Enough acid reaches the tip to grow a single
wormhole patterns, the dominant wormhole structure propagates the longest wormhole
penetration depth with the least amount of acid injected, which is most desired and
2
Fig. 1 Wormholes formed by different injection rates (Fredd et. al, 2000)
According to Buijse et al. (2005), under linear core flooding experiment, there
exist three regions characterized by a low, optimum and high interstitial velocity on the
wormhole efficiency curve. Below the optimal flux, dissolution is mostly confined to the
rock face nearest to the acid injection point, and this is called compact dissolution regime,
which should be avoided because longer wormholes will not be formed. Above the optimal
flux, dissolution occur more side branching and called ramified dissolution regime, which
in Fig. 2 indicates that there is a certain optimal flux for which wormholes will most
efficiently propagate along the main axis of the core plug. The injection rate, at which the
dominant wormhole pattern is obtained, is called the optimum injection rate on an acid
treatment. For highly reactive acid/rock systems, the optimum injection rate does exist and
it depends on the rock mineralogy, acid concentration and reaction temperature and other
Since wormholes are much larger than the pores in non-vuggy carbonates, pressure
drop through the region penetrated by wormholes is small and can often be neglected.
Thus the wormhole growth is tracked throughout the entire injection period and the
stimulation treatment is accounting for the wide range of dissolution structures that can be
formed and their impact on skin evolution. Skin varies significantly with dissolution
structure due to changes in the depth of penetration (Fredd, 2000). The costs of matrix
stimulation treatments depend primarily on the volume of injected acid (which influences
treatment time) and the equipment to pump acid into the formation at a certain injection
a matrix acidizing treatment and to balance with cost (Economides at el, 1994). Recent
completion and stimulation methodology for long horizontal wells which are more
4
complicated, affects completion costs (Jackson, 2012). Limited-entry multi-stage
stimulation, pre-perforated liner and isolation packers, acid jetting are the examples.
Although selection of acid placement from various scenarios depends on what the goal of
treatment is, maximum productivity throughout optimum injection condition in field scale
condition (least acid volume) has been challenging but it is still an area of extensive study.
Among lots of wormhole predicting model presented before, it would be key to cover that
a model is simple to apply and allows upscaling from laboratory condition to field scale.
helps us characterize the reservoir and understand wormhole growth thus by changing
uncertain parameters, the acidizing forward model used in design phase is able to be
history matched with comparing the real-time observation of simulation results. Practical
On the other hands, acid fracturing is a stimulation conducted above the closure
stress, so that a hydraulic fracture is created. Viscous pad fluid creates an initial crack
geometry, which increases the contact of the well with the reservoir. Then viscous acid is
injected to dissolve the rock along the faces of the fracture and generate etched width
along the fracture. After flushing and injection pressure released, the fracture is allowed
to close by the closure stresses in the formation but it does not close completely due to the
5
Multi-stage acid fracturing in a tight carbonate formation can be an alternative to
if the conductivity sustains, the selected treatment works under the in in-situ in a specific
geologic environment. Thus, observation and evaluation of past practice is important and
inevitable step to improve stimulation desings. In this study, the methodology to conduct
records is described, and a field example is used to illustrate how the procedure works.
Field application of the evaluation procedure shows the effectiveness of the approach.
Actual cross-sectional area growth, using the monitoring program, is shown as fracture
extension and acid etching during the stimulation, which also can be a validation tool for
fracture simulation. With production data analysis, it allows us to compare flowing cross-
sectional area with induced area by the treatment therefore treatment efficiency is
whether the designed acid fracturing was performed appropriately under the in-situ closure
stress field. It is eventually helpful to discuss past practice and improve candidate
Literate review for both matrix acidizing and acid fracturing is conducted from the
research perspectives. This literature review summarizes past and current practices and
6
clarifies what was done before. On the basis of the literature review, the research
The review of matrix acidizing covers laboratory experiment and simulation conducted by
both linear and radial flow geometry, field condition and upscaling from laboratory
For treatment design, literature review is categorized into linear core-flooding experiment
and simulation, radial core-flooding experiment and simulation, and field condition and
upscaling. Matrix acidizing has been extensively studied under linear core flooding
condition experimentally. Under laboratory conditions, acid is injected from one end of a
cylindrical core sample at a constant rate and the overall pressure drop is monitored.
Generally, HCl acid is injected axially into carbonate core samples with diameters ranging
from 1in. and lengths ranging from 1in. to 20 in. Acid is pumped at a constant rate until
acid dissolves enough material to break through the opposite end of the core.
Wang et al. (1993) studied the optimum injection rate in carbonate cores. They found that
there exists optimum rate and reaction pattern in high reactive acid, varying with rock
mineralogy, acid concentration and reaction temperature. Bazin (2001) that reported
optimum injection rate increases with acid concentration, temperature, and limestone
7
permeability. An increase in temperature, concentration and permeability shifts the
optimum flow rate to higher values. The optimum rate became independent of the core
regime. It was also confirmed that high injection rates are required to increase wormhole
penetration distance thus maximum flow rate provides maximum penetration. Buijse and
Glasbergen (2005) showed in the plot of wormhole growth rate, V wh versus interstitial
velocity, Vi, where optimum injection rate (Vi-opt) associated with the minimum pore
volume to breakthough (PVbt-opt, the smallest volume of acid required for wormhole
breakthrough) does not imply a maximum wormhole growth rate. Rather Vwh is always
Cohen et al. (2008) conducted numerical simulation study for different domain
(length is equal to 25cm constant, height varying between 5, 10, 20 and 40 cm) and
8
observed PVbt is in general higher for “confined” conditions (height is equal to 5 and 10
cm) than for “unconfined” domains (height is equal to 40 cm). They found geometry effect
can drastically change the dissolution patterns and optimum conditions, and boundaries of
the core can greatly disturb the wormholing phenomenon by inhibiting the mechanism of
wormhole competition. They demonstrated in the simulation, when shape factor, F (the
ratio of the domain height over the domain length, F equal to 1 would define a square
domain) is more than 1 (unconfined domain, field scale), the flow rate in the wormhole at
injection velocity and the dissolution dynamic is dependent of the core geometry in
unconfined conditions.
Izgec et al. (2008) found that optimal flux in vugular limestone is one to two orders
of magnitude lower than that measured with the same acid formulation in homogeneous
carbonates through the acidizing process. The experiments were conducted with 4-inch
diameter by 20-inch long core samples. This was likely because the acid is flowing through
Kalia and Balakotaiah (2009) showed from their simulation study that PVbt
depends on the aspect ratio at low and intermediate injection rate but is independent of the
domain size at high injection rates. They also studied the effect of initial porosity on
pattern formation and reported the amount of acid required to break though is higher for
higher porosity sample because the amount of leak-off from the channel increases as the
local porosity increase. Their study also found that as the heterogeneity magnitude was
9
increased, PVbt decreases, depending on the presence and the connectivity of vugs.
Injection through perforation showed flow expansion in the transverse direction occurs as
soon as it enters the medium, which lead to higher PVbt as compared to the regular
injection case.
Furui at el. (2010) confirmed the consistent trend from the high porosity outcrop
chalk samples that PVbt-opt values in larger core samples are smaller as shown in Fig. 4. In
3D FEM simulation study of comparing 1 in. diameter with 4 in. diameter core effect, the
results showed the interstitial velocity at the tip of the wormhole, Vi,tip-opt increases until
the wormhole penetration length reaches to core diameter and after reaching the length,
the tip velocity of the wormhole becomes relatively constant, which explains why the
Fig. 4 Linear core flooding experiments of 1" and 4" in. (Furui at el. 2010)
Kai at el. (2013) studied the effects of core length and core diameter on the
optimum condition experimentally and found that a stable value of the optimal acid flux
10
was obtained in 6 inches or longer cores. Because there may be more than one wormhole
formed close to the entry, the wormhole competition effect reduces the tip velocity of the
wormholes in short core length. However, when the core is long enough, a relatively
constant tip velocity of the wormholes can be maintained, and the wormhole propagates
more efficiently.
According to Buijse et al. (2005), the basic physical and chemical principles underlying
the wormhole growth process are the same in linear and in radial geometry. However a
position. In linear geometry, Vi is independent of the position in the core and consequently,
Vwh depends only on the injection rate, and not on the position of the wormhole front in
the core. However, in radial geometry, Vi decreases as the distance R from the wellbore
increases. Thus longer, deeply penetrating wormholes would receive less acid at the tip,
and reported that reaction pattern was consistent with those obtained by linear core-
flooding conducted by Wang et al. (1998). However, the pattern are far more complicated
and multi-faceted in radial geometry. It was also reported that the optimum acid injection
rate depends on the mineralogy and morphology of the reservoir and on the transition point
from diffusion-limited to fluid loss-limited modes, which is also related to the acid
11
For low permeability rock, optimum injection rate should be lower but rock with
increasing permeability would require higher optimum injection rate because the area-to-
volume relation increases and the highly unstable nature of the acid attack on the rock is
enhanced.
conducted at near-optimal rate and at below-optimal rate with Indiana limestone using
15% HCl acid are shown in Fig. 5 and Fig. 6, where the experimental condition
corresponds roughly to pumping 40 bpm into 5000 ft. of completion interval and
generating 10-25 ft. wormholes into the formation. Nearly four times the acid volume was
Fig. 5 Top and side views from optimal-rate experiments (McDuff et al. 2010)
12
Fig. 6 Top and side views from low-rate experiments (McDuff et al. 2010)
Cohen et al. (2008) conducted numerical simulation study about radial geometry.
Their main observation was that dissolution close to the optimum injection velocities is
linear core-flooding experiment cannot be translated easily to field conditions, where flow
is very likely to radial flow. In radial geometry, optimal wormhole-growth rate in radial
flow does not come from a single pump rate, but changes as the formation is penetrated
by the wormhole front. Longer wormholes require a higher pump rate to grow efficiently
thus pump schedule should start at relatively low pump rates, and increase the pump rate
during the treatment. It actually requires real time knowledge of wormhole growth rate
13
Buijse et al. (2005) and Glasbergen (2009) recommended the best practice is to
pump at the maximum rate possible below the fracturing pressure. Glasbergen (2009)
reported several other factors will play a role under field conditions. Injection rate
shut-ins, the effect of diverters and wellbore effects such as travel time for the acid from
Furui et al. (2010) developed the modified wormhole growth model based on
Buijse and Grasbergen’s empirical correlation. The new wormhole model estimates the
wormhole evolution with the consideration of acid flux at the tip of the wormhole,
overcoming core size dependencies, which allows upscaling from laboratory linear core-
Paccaloni et al. (1988) introduced a method that used instantaneous pressure and rate to
calculate skin factor continuously. This method is based on the concept of finite-radius
“acid bank” and steady-state, radial Darcy’s flow. Fig. 7 illustrates skin evaluation for the
14
Fig. 7 Field case results (Paccaloni et al., 1988)
requires simulation of the transient pressure response to the injection of inert fluids. The
flow rates used for the inert fluids follow the exact injection schedule of the acid treatment.
The difference between the actual bottomhole pressure and simulated bottomhole pressure
is utilized to evaluate the changing skin factor. Hill and Zhu (1996, 1998) proposed a
method based on the theory of standard injectivity test using approximate line source
solution for transient flow to monitor changing skin during matrix acidizing treatment (Fig.
8). Furthermore, this approach employs a superposition method to account for the transient
flow effects due to injection of acid at multiple rates and pressures. Therefore, each point
on the inverse injectivity vs. superposition time plot will lie on a straight line having slope,
15
Fig. 8 Field case results (Zhu and Hill, 1998)
For recent practical example, Kent et al.(2014) showed the skin evolution treated
the chalk formation in North Sea was monitored during injection. Skin was -4.4 at the end
Buijse et al. (2005) conducted a field case study using acid placement model based on
their wormhole model. Fig. 9 shows measured and simulated pressures and skin during
placement model. The reservoir permeability and the PVbt in the volumetric model were
adjusted to obtain a match of the actual treating pressure. Furui et al. (2010) showed in a
case study of downhole injection pressure matching results during an acid injection where
measured PVbt,opt and Vi,opt were used based on the linear core-flooding experiments.
Simulation with conventional radial flow showed the downhole injection pressure
becomes too high because Vi,tip is lower and calculated wormhole penetration depth is too
short. In the upscaling method, the wormholing axial spacing, αz was changed until a good
match and final value was αz was 0.75, where dominant wormhole with some spacing
allows much higher Vi,tip at wormhole tip than conventional radial flow condition.
Glasbergen et al. (2009) described the constraints of optimum injection rate for wormhole
propagation on the basis of excellent literature review and case studies. According to their
study, to be a candidate for applying optimum injection rate, the reservoir pressure should
be fairly uniform, the total zone height should be relatively short, and no major variations
in permeability should be present. Although the optimum injection rate does exist for HCl,
help determine the flow distribution and can potentially be used to determine the best flow
rate or maximum injection rate. It is recommended to increase flow rate during a treatment
and eventually apply maximum available pump rate below fracture pressure in
17
pressure variations are expected. Thus application of the flow rate lower than the
maximum allowed flow rate can be considered only when (1) the optimum flow rate is
fully understood under radial conditions; (2) the flow distribution during a treatment is
known at all times; and (3) the theoretical optimum flow rate is significantly lower than
conductivity and acid penetration distance that results in maximum benefit of the treatment.
Design parameters include selecting the fluid types, number of stages, pumping rate, and
injection time. Changing these parameters results in different fracture geometry, etching
the stimulation. Simulators are usually used to estimate how these design parameters affect
The effects of acid solutions injected into hydraulic fractures created in carbonate
formations can be assessed at the laboratory scale in acid fracture conductivity test that
mimic the conditions in an actual acid fracture treatment (Pournik, et. al, 2010). Fig. 10
shows that 3D images of the etching pattern by a certain acid. The etching profile shows
the difference between the original surface and after the acid etching process. The etched
fracture surface volume was calculated from the difference in surface volume between the
18
before and after acidizing. From the etched surface volume, the etched surface width is
Fig. 10 3-D etched profiles for an acid system (Pournik, et. al, 2010)
comparison with other wells. These evaluations determine the relative success of materials
and techniques compared with other materials and techniques (Elbel, 1994). The analysis
Production from acid fractures differ significantly from propped fractures. Although
created open fractures have an almost infinite conductivity, taking into account in-situ
(Ben-Naceur, Economides, 1989). If etching is non-uniform, the fracture may close with
19
Fig. 11 Backlit acid-etched width from a laboratory core (Kalfayan, 2007)
For flow regime identification, linear flow can be detected by 1/2 slope line in log-log
plots of either pressure drop or reciprocal of production rate versus time as shown in Fig.
12. Useful plot is the square root of time plot in which p or 1/q data is plotted versus.
√𝑡 as shown in Fig. 13. For gas well, pseudo pressure should be used and a straight line
of Δm(p)/qg vs. √𝑡 plot, either for the constant qg production or the constant pwf production
cases is equivalent to the half-slope period in a log-log diagnostic plot. We can then record
the slope of the straight line and the actual time when the boundary is reached. We use the
slope of the line and end of half-slope time to calculate√𝑘𝐴𝑐 . If matrix permeability is
20
Fig. 12 Flow regime identification (Samandrli et al. 2014)
Through the literature review in the previous section, it is clear that how to reduce
uncertainty is still the key to achieve optimal treatment. The research goal is to establish
21
practical guideline to evaluate both matrix acidizing and acid fracturing through integrated
matching as a closed loop. In this study, the latest Furui’s augmented wormhole model
(2010) on the basis of Buijse and Glasbergen correlation model (2005) is adopted because
according to the literature review, Furui’s model includes the consideration of acid flux at
the tip of the wormhole, overcoming core size dependencies, which allows upscaling from
However uncertain parameters still exist in design phase. Skin evolution available during
For acid fracturing, the method to evaluate acid fracturing is through treatment
monitoring and production data analysis. New method for real-time monitoring of acid
fracturing, the inverse injectivity vs. superposition time function plot is proposed. By
monitoring cross-sectional area from injection flow, real-time area growth induced by acid
fracturing is monitored. Comparing the stimulated area with the result from linear flow
diagnostic approach from production data, the treatment efficiency can be measured. It
provides engineers with additional information as to whether the designed acid fracturing
1. Matrix Acidizing:
22
1) To integrate the related models described in the literature. Existent horizontal
well acid simulator, Acid Jetting model, and skin monitoring program are
2. Acid Fracturing:
23
2. INTEGRATED OPTIMIZATION OF MATRIX ACIDIZING
2.1. Background
In this chapter, all related existent programs and models are integrated to one package for
matrix acidizing so that one can use it 1) to design a treatment based on the well structure
history matching the monitored data during treatment and the designed data to update
reservoir and key wormholing parameters and 4) to optimize future well stimulation using
24
2.2. Treatment Design
The existing numerical acidizing simulator for horizontal well used in this study was
originally developed by the Mishra and Furui (2007). The modification was made by
Nozaki (2009) for vertical well in gas reservoir where the viscous diversion effect was
included. Tran (2013) added Furui’s wormhole model and apparent skin factor model for
viscous diversion for radial flow in horizontal well in openhole condition. In this section,
further functions have been added to deal with more completion such as acid jetting and
HWAS is an horizontal well acid stimulation simulator. The simulator shown in Fig. 15
consist of a wellbore flow model, a wellbore fluid interface tracking model, a transient
reservoir outflow model, a wormhole growth model and a skin model. The wellbore flow
model accounts for pressure drop and material balance inside the wellbore. The fluid
interface tracking monitors the interface between the injected fluids in the horizontal
wellbore. The transient reservoir flow model captures the transient effect of varying
injection rates that are often seen in well test problems. The wormhole model predicts the
wormhole penetration in the formation during the entire acid injection period. The
apparent skin model accounts for well completions damaged region, wormholes, reservoir
mobility and injected fluids mobility. Final skin factor is a function of wormhole
penetration depth with the assumption that wormholes extend beyond damage zone at the
25
end of the treatment (Tran, 2013). More details are found in the literature (Mishra and
Separately, Sasongko (2011) developed an acid placement model by acid jetting out of a
drill pipe. Acid is jetted onto the face of openhole wellbore as the drill pipe is withdrawn
from the well. The acid is pumped through the nozzle holes giving a jetting effect around
penetrate into the formation and form wormholes to stimulate the well. The model
simulates the acid jetting process using a comprehensive model of acid placement and
• Openhole horizontal section is divided into a series of segments and each segment
• Mechanical action by acid jetting removes the filter cake around the wellbore
section by section. After filter cake is removed, acid goes to the segments and wormhole
is created, meanwhile jetting starts to remove the filter cake in the next section as shown
in Fig. 17.
• The injection acid amounts are controlled by the duration of injection in each cycle,
and the pumping rate and the drilling string pulling speed are set close to field operation
conditions.
Fig. 18 shows the flow chart with jetting operation. Notice that jetting is an individual
Using same example (Sasongko 2011), integrated jetting function in HWAS was run and
validated with the case study result. The input data is shown in Table 1. Acid is injected
at target volume coverage of 0.5 bbl/ft with a pulling speed of the drill pipe is about 50
ft/min. For the wormhole model, the example case uses a value of 0.53 for optimum pore
volume to breakthrough, PVbt-opt, and value of 1.75 cm/min for optimum interstitial
velocity, Vi-opt. These values were obtained from a laboratory experiment using 1” x 6”
28
Table 1 Data input (Sasongko, 2011)
As the result of the simulation, it was confirmed that the same plot shown in Fig. 19 was
generated compared with the one generated by original acid jetting model. Besides, the
simulation time was shrunk dramatically. Compared to 3 minutes running time in original
model, integrated function in HWAS took only 5 seconds to finishing calculation. The
According to Sasongko’s description, temporarily plugging off the toe end of the
well is necessary to increase the flux in the section towards the heel, since the study result
shows the toe section is the most stimulated zone and most of the well (up to 75%) receives
almost no matrix stimulation other than filter cake removal. Falling to maintain sufficient
acid flux into the formation as longer and longer sections are exposed can result in very
the acid flux into the formation cannot drop too far below the optimal flux value.
29
Fig. 19 Wormhole length vs. horizontal section at each treatment
Limited entry is the process of limiting the number or reducing the entry-hole diameter of
perforations in such a way that significant perforation friction pressure is achieved during
the treatment. Perforation friction establishes a backpressure in the wellbore that tends to
allocate flow among the multiple perforation intervals/clusters, thus improving control of
fracturing process. Spherical flow geometry is important for limited entry, especially in
the formations in the near-wellbore region until pressure interference among the
perforations occurs (Furui at el, 2010). As seen in Fig. 20, spherical flow near perforation
30
region disappears due to no flow boundary at the half-distance between each perforation
From program perspectives, the implementation of the transition has been given as
follows.
h perf
(i) rwh (Spherical flow)
2
q
vi ,tip (2.1)
4d e,wh rwh
h perf h perf
s ln 1 (2.2)
2rwh 2rwh
h perf
(ii) rwh (Radial flow)
2
q 1 1
vi ,tip (1 Z ) Z
L mwh d (2.3)
de, whrwh e, wh
31
r
s ln wh (2.4)
rw
The concept of inverse injectivity is applied to calculate skin evolution using rate/pressure
data during the matrix acidizing treatment. Pandya (2012) developed skin monitoring
program in his study. Skin monitoring model has been implemented to HWAS.
Hill and Zhu (1996) proposed a method based on the theory of standard injectivity test
using approximate line source solution for transient flow to monitor skin during matrix
acidizing treatment. The pressure response to multiple injection rates for a vertical well
is given by:
p wf pi
mt sup b (2.5)
qi
where,
162.6 B
m (2.6)
kh
k
b m log
2
3.23 0.87 s (vertical well) (2.7)
ct rw
q j q j 1
logt N t j 1
N
t sup (2.8)
j 1 qN
The slope, m, in Eq. (2.6) remains constant as reservoir parameters do not change during
acidizing treatment. The only changing parameter is the skin factor, s the equation for
32
intercept, b Eq. (2.7). Furthermore, this approach employs a superposition method (Eq.
(2.8) (Earlougher, 1977) ). Using Eq. (2.6) through Eq. (2.8), skin factor can be calculated
in real-time from measured pressure, injection rate, and time during an acid treatment from
1 b k
s log 3.23
2
(2.9)
0.868 m ct rw
pressure. In most acid treatments, bottomhole pressure is not measured and only surface
pressure is recorded at the injection tubing or the annulus. Fig. 21 shows the schematic of
p wf p sf p PE p f (2.10)
33
where, psf is the surface pressure, pwf is the bottomhole flowing pressure, ΔpPE is the
hydrostatic pressure drop, and Δpf is the frictional pressure drop. In case the surface
pressure is measured in the annulus of the well, the frictional pressure drop is zero and
For single phase liquid, the hydrostatic pressure drop depends only on the density
of the fluid and the height of the fluid column. Therefore, the hydrostatic pressure drop
changes when a fluid with different density is injected into the tubing. The hydrostatic
g cos N
p PE
gc A
V
i 1
i i qt new (2.11)
where, A is the cross-sectional area of the tubing, q is the injection rate, θ is the average
inclination of the tubing, ρi-1 is the density of the fluid in the tubing, ρi is the density of
the fluid being pumped, Vi is the cumulative injected volume of the i-th fluid, L is the
height of fluid of the tubing, and Δtnew is the time increment after start of pumping the new
fluid.
Considering viscous acid is used, the power-law fluid should be added to the
program. Basically the frictional pressure drop depends on the injection rate, fluid density,
and fluid viscosity, which may vary during an acid treatment. The friction pressure drop
34
where, ff is the Fanning friction factor, and D is the diameter of the tubing, In the above
equation, the Fanning friction factor depends on the Reynolds number and is explicitly
1
5.0452 1.1098 7.149
0.8981
4 log log if NRE > 2000 (2.14)
ff
3.7065 N RE 2.8257 RE
N
The function of selecting “Power-law” fluid and “K’ & n’ ” in addition to Newtonian fluid
was added to the program to calculate bottomhole pressure from surface pressure in
viscous fluid.
Fig. 22 shows the schematic of the system for the skin model for horizontal gas well. The
However, the system is not bounded in the y-direction. Therefore, Goode and
35
Fig. 22 Schematic for the horizontal well skin model (Zhu et al., 1999)
As for gas reservoir, semi-slab model has been modified for gas case as follows using gas
khTsc
mD (mi m) (2.17)
50,300qpscT
In injection, since pressure range is normally more than 3,000 psi, the pseudo pressure can
khTsc 2 pi
pD ( p i p ) (2.18)
50,300qpscT i Z i
q j q j 1
t D, N t D, j 1
N
t sup (2.19)
j 1 qN
pwf pi
b m t sup (2.20)
qi
36
hx2 N q j q j 1 hxhz N q j q j 1 50,300 p scT i Z i 1 (2.22)
bm
2vx
j 1 qN
m
Lw v z
j 1 qN
2 pi Tsc k y k z Lw
s
1
erf vxn t D t D , j 1 2n (2.23)
n1 n
1
erf v z l t D t D, j 1 l coslz e (2.24)
l 1 m
1 nL xl nL xd
n sin sin (2.25)
nLw h x hx
1 l l
l sin hs 2rw ' sin hs 2rw ' (2.26)
4lrw ' h z hz
ze
1
hs 1.47rw ' (2.27)
hz
0.000264k y t
tD (2.28)
ct rw '
rw ' k x
vx (2.29)
hx k y
rw ' k z
vz (2.30)
hz k y
37
In the above equations, the geometry functions and dimensionless groups are as
follows. The infinite summation terms are approximated by the first 40 terms for a stable
result. The drawback of this skin model is that it does not consider the effect of reservoir
heterogeneity. The variation in permeability and skin along the horizontal wellbore is
interpreted using three constant values of permeability (kx, ky, and kz) and one skin value.
Thus, the horizontal skin model provides a global estimate of skin evolution and will not
Limited entry case study is shown using same input as Furui et al (2010) and the actual
skin evolution has been generated. Given input parameters are shown in Table 2.
In this case, bottomhole pressure were recorded by the downhole gauge. Since reservoir
38
and perforation frictional pressure drop has been subtracted from the measure pressure
(Fig. 23).
1.98244q 2 (2.35)
p f _ perf 2
N Perf K d2 d Perf
4
where, q is the injection rate in bpm, γ is the fluid specific gravity, Nperf is the number of
perforations, Kd is the discharge coefficient, dperf is the diameter of the openings in inch.
With fitted friction reducer multiplier, calculated reservoir face pressure is shown in Fig.
24. When the reservoir face pressure drop below closure pressure, matrix acidizing occurs.
39
9000 120
Frac Extension Pressure
Closure Pressure
8000 100
6000 60
5000 40
4000 20
Downhole Gauge Pressure Reservoir Face Pressure
Injection Rate Friction Reducer Multiplier
3000 0
0 5 10 15 20 25
Elapsed time (min)
With reservoir face pressure estimated, skin evolution is calculated. The result is shown
in Fig. 25. Because the reservoir was hydraulically fractured in the beginning the treatment,
initial skin was started by a negative value. Considering limited entry completion, early
flow regime is spherical flow but the effect should be dissipated after created wormhole
length is extended more than 5ft (the half of the perforation spacing). In this case, around
3 minutes are identified as transition point from spherical flow to radial flow since -3.0
skin is equivalent to 5ft wormhole radius. The wormhole continue to extend in the radial
flow condition and the final obtained skin was -4.5 which is equivalent to 20ft wormhole
length created by matrix acidizing. Through this case study, the program successfully
follows the limited entry case and generate reasonable skin evolution result.
40
0
-0.5
-1
rw
-1.5
rwh
-2 lf
Skin
-2.5
-3
rw
-3.5 rwh
lf
-4
-4.5 Skin = -2.3 Skin = -4.5
-5
0 5 10 15 20 25
Elapsed time (min)
successfully used during stimulation, which can be an important information that helps us
to characterize the reservoir and understand wormhole growth. Through history matching
process described in next section, uncertain parameters used in the well placement
41
2.4. History Matching
Now that actual and simulated pressure and skin with time is obtained, next is to history
match the two sets of data to evaluate the influential parameters. Table 3 shows the
First of all, we need to reduce the number of parameters in the list. Formation
evaluation technique by well-logging analysis and pressure fall-off test are highly
porosity, permeability, damaged zone radius and permeability before designing an acid
treatment. Well completion also matters. Although the flow is converged to radial flow at
some point, whether the well is perforated and/or fractured before matrix acidizing may
give different flow regime rather than radial flow during the early time of acid treatment.
In this study, a sensitivity study using Furui wormhole model was conducted for
reservoir and near-wellbore parameters as wells as the wormhole model parameters. The
understating of each parameter’s effect on pressure and skin evolution behavior during
42
2.4.1. Sensitivity Study
Through the sensitivity study, the influential parameter and physical meaning of Furui
wormhole model on the bottomhole pressure and damaged skin versus time is described.
effect. The impact of various factors on the skin effect, including acid volume, ratio of
and injection rate was plotted using their wormhole model (Fig. 26).
Impact of the fractal dimension on post-treatment skin Impact of acid injection rate on post-treatment skin
Fig. 26 Parametric study on the post-treatment skin effect (Frick et al. 1994)
43
Following the literature, the parametric study conducted in this section plots the impact of
various factors on the skin evolution as well as bottomhole pressure over the treatment
time, using Furui wormhole model. Table 4 is the parameter list used in HWAS including
both Buijse-Glasbergen model and Furui wormhole model. It is recognized that 3 more
reservoir under openhole and radial flow geometry condition (Table 5) is used. Each
parameter is varied with 3 values, low, mid, and high. Simulation using HWAS and Furui
wormhole model is performed repeatedly with no change to the other parameters in order
44
Table 5 Input data of synthetic well
Summary of Well and Stimulation Data
Parameters Input Values
Initial Reservoir Pressure (psi) 3000
Fluid Viscosity (cP) 0.50
Formation Thickness (ft) 150
Total Compressibility (1/psi) 3.50E-06
Stimulation Length (ft) 1000
Wellbore Radius (ft) 0.328
Tubing OD (in.) 3.00
True Vertical Depth (ft) 7000
Acid Concentration (wt%) 15
Acid Volume (bbl/ft) 0.6
Injection Rate (bpm) 20
are summarized in Fig. 28. It is observed that formation damage related parameter such
45
as permeability impairment ratio (ks/k) and damage radius (rd) are sensitive during early
injection time until wormhole radius exceeds damaged zone. As an overall trend, porosity,
horizontal permeability and permeability ratio (kh/kv) are sensitive during entire
stimulation period.
On the other hand, skin sensitivity for reservoir and near-wellbore parameters are
shown in Fig. 29. It is observed that the overall behavior of skin sensitivity is same as
pressure sensitivity. Because the nature of skin is an additional pressure drop in radial flow
condition to count for production efficiency deviated from the ideal condition (Furui at el
2003), it is not surprising the parameters affect pressure and skin in a similar trend.
However horizontal permeability and permeability ratio (kh/kv) are not sensitive parameter
because of the way that skin is calculated. The description of each parameter effect on
(a) Porosity:
With the superposition principle, the reservoir flow estimation to include the transient
effects during acid injection process can be estimated from Lee et al. (2003);
2kl
p R pw q j p D (t n t j 1 ) D qn sn
n
(2.36)
j 1
where,
q j q j q j 1 n (2.37)
4.395 106 kt
tD (2.38)
ct rw 2
46
1
pD (ln t D 0.80907) (2.39)
2
In HWAS, reservoir flow rate and pressure at each time step in radial geometry is
solved simultaneously because wellbore material balance is coupled with reservoir flow
model. Eq. (2.36), (2.38) and (2.39) indicates wellbore pressure decreases as porosity
increases for injection. Skin deceases because of pressure drop. However, in the wormhole
velocity described in radial geometry in Eq. (2.40) and (2.41) in Furui’s model, Vi,tip
decreases, resulting in a slower Vwh and skin reduction as porosity becomes larger. Thus
q 1 1
vi ,tip (1 Z ) Z
L mwh d (2.40)
de, whrwh e, wh
2
v PV 2
(2.41)
v i ,tip PVbt ,opt N AC
v wh v i ,tip N AC 1 exp 4
i ,tip bt , opt N AC Lcore
v i ,opt v i ,opt rwh
measured in linear core flooding experiment, wormhole velocity does not change if
and reservoir anisotropy may lead to an elliptically shaped damage zone perpendicular to
47
the well, depending on the ratio of the vertical to horizontal permeability (Furui et al.
I ani k h / k v (2.42)
Overall skin factor (Furui et al., 2003) over the horizontal lengths is given as:
L I ani h
seq ln
rw I ani 1
1
L
I ani h (2.43)
0 ln rw I ani 1 sx
pressure is calculated higher. For skin calculation, skin govern by wormhole radius thus
If the wormhole region is still inside the damaged zone, damage skin impacts the flow.
After penetrating outside the damage zone, skin factor become negative. (Fig. 27).
For rwh<rd:
k r ( x) r ( x)
s ( x) ln d ln d (2.44)
k d ( x) rwh ( x) rw
r ( x)
s( x) ln wh (2.45)
w
r
where rwh is radius of region penetrated by wormholes at that particular point, which is to
48
Fig. 27 Wormhole region inside the damaged zone (Tran, 2013)
The plot (d) in Fig. 29 indicates wormhole created inside of damaged region during
early time thus skin was still huge effect thus bottomhole pressure is still high but the
values of both pressure and skin converges to lower values after wormhole penetrates
As same reason with (d), Eq. (2.45) shows deeper damage radius provides higher skin.
After wormhole penetrate damage radius, bottomhole pressure and skin is converged.
49
Bottom hole pressure (psi) 7000 7000
7000 7000
Bottom hole pressure (psi)
6500
6000
5500
5000
4500
4000 0.5 1 1.5
3500
3000
0 10 20 30
Time
(e) Damage Penetration Radius
Fig. 28 Pressure-dependent sensitivity on reservoir and near-wellbore parameter
50
4 4
3 3 12 15 18
2 2
1 1
Skin
Skin
0 0
-1 -1
-2 -2
0.05 0.15 0.3
-3 -3
0 10 20 30 0 10 20 30
Time Time
(a) Porosity (b) Horizontal Permeability
4 7
3 5 10 15 0.2 0.3 0.4
5
2
1 3
Skin
Skin
0 1
-1
-1
-2
-3 -3
0 10 20 30 0 10 20 30
Time Time
(c) Permeability Ratio (kh/kv) (d) Permeability Impairment Ratio (ks/k)
5
0.5 1 1.5
4
3
2
Skin
1
0
-1
-2
0 10 20 30
Time
(e) Damage Penetration Radius
Fig. 29 Skin-dependent sensitivity of reservoir and near-wellbore parameter
51
2.4.1.2. Wormhole Model Parametric Sensitivity Study
The results of pressure and skin dependent sensitivity for Furui’s wormhole model
parameters are summarize in Fig. 30 and Fig. 31. It is observed that the overall behavior
The relation of the average growth rate of the wormhole front, Vwh and PVbt is given by:
Vi
PVbt (2.46)
V wh
After each data point of PVbt and Vi is obtained, the minimum point is obtained by fitting
the wormhole model to the results of laboratory tests. This lowest point defines the
optimum condition (optimal pore volume to breakthrough, PVbt-opt, and optimal interstitial
velocity, Vi-opt) . It should be noted that PVbt-opt is only an optimum in volume and smallest
the tip thus skin drops faster and botomhole pressure deceases faster as well.
vi ,opt rwh
vi ,tip,opt (2.47)
PVbt ,opt N AC Lcore
Eq.(2.47) shows higher Vi-opt generates higher Vi,tip,op. According to the Eq.(2.46), Vwh is
faster, reducing skin faster and botomhole pressure deceases faster as well.
52
(c) Wormhole axial-spacing coefficient (z):
In Furui wormhole model, the interstitial velocity at wormhole tip under radial flow
condition is approximated as Eq. (2.48), which assumes that in-situ injection velocity at
the tip of wormholes would be much higher than that predicted by conventional radial
flow.
q 1 1
vi ,tip (1 Z ) Z
(2.48)
L mwh d e, wh rwh d e , wh
z is set to be 0 for wormholes closely spaced in the axial direction, while z is set
wormhole structure is assumed and Vi,tip should be faster compared with conventional
radial flow. Therefore, wormhole propagation would be faster and pressure and skin
decreased faster.
de,wh is actual wormhole diameter inside of wormhole conduit as seen in Fig. 30. de,wh has
significant impact on Vi,tip in radial geometry as seen in Eq.(2.48). Smaller diameter gives
higher velocity. Therefore, as diameter becomes smaller and wormhole propagates faster,
53
Fig. 30 CT scan of wormhole conduit on core-flooding (Furui et al. 2012)
Furui’s model assumes mwh is symmetry as shown in Fig. 31. It has been observed in the
literature that a few dominant wormholes grow and are spaced apart in both angular and
axial directions in a certain pattern under radial flow conditions. Eq. (2.48) implies that
Fig. 31 Velocity contour plot on 2D radial flow with mwh = 6. (Furui, 2012)
54
Bottom hole pressure (psi) 7000 7000
7000 7000
Bottom hole pressure (psi)
6500
6000
5500
5000
4500
4000 3 6 12
3500
3000
0 10 20 30
Time
(e) No. of Dominant wormholes
Fig. 32 Pressure-dependent sensitivity on wormhole model parameter
55
4 4
3 3 0.5 1 1.5
2 2
1 1
Skin
Skin
0 0
-1 -1
-2 0.45 0.85 1.25 -2
-3 -3
0 10 20 30 0 10 20 30
Time Time
(a) Optimum pore volume to breakthrough (b) Optimum interstitial velocity
4 4
0 0.5 1 0.1 0.25 0.5
3 3
2 2
1 1
Skin
0 Skin 0
-1 -1
-2 -2
-3 -3
0 10 20 30 0 10 20 30
Time Time
(c) Wormhole axial-spacing coefficient (d) Effective wormhole diameter
4
3 6 12
3
2
1
Skin
0
-1
-2
-3
0 10 20 30
Time
(e) No. of Dominant wormholes
Fig. 33 Skin-dependent sensitivity of wormholing model parameter
56
2.4.2. History Matching Process
The result of sensitivity analysis shows that in openhole condition, damage related
parameters such as permeability impairment ratio (ks/k) and damage radius (rd) are
sensitive during early time period until wormhole penetrates the damage region. Reservoir
parameters such as porosity and permeability are sensitive during entire stimulation period.
On the other hands, among wormholing parameters used in the Furui model, wormhole
axial-spacing coefficient (z) and the effective wormhole diameter (dewh) are recognized
z is inherently not given parameter in lab condition but should be obtained by history
matching process under the radial flow condition in field scale. Number of Dominant
Wormholes, mwh cannot be measured in the linear core-flooding experiment, but it does not
The limited entry case study shown in 2.2.4 is used as a history matching case study. As
optimized in the study. In this history matching, the same values of all parameters
presented by Furui at el (2010) were used. Note that this case is limited entry and the well
parameters does not affect the pressure behavior. The input parameters are shown in Table
8.
For this case study, integrated limited entry function introduced in 2.2.3 was used. The
result of pressure history matching is shown in Fig. 34. This match was obtained with z
set to 0.75. The correspondent result of skin history match is in Fig. 35. Due to the friction
reducer effect, actual reservoir face pressure is fluctuated but the entire match trend is
acceptable.
58
8000 120
7000
Reservoir Face Pressure (psi) 100
0 0
0 5 10 15 20 25
Elapsed time (min)
0
-0.5
-1
Simulated Skin Actual Skin
-1.5
-2
Skin
-2.5
-3
-3.5
-4
-4.5
-5
0 5 10 15 20 25
Elapsed time (min)
59
2.5. Integrated Optimization
After finishing the history match process, wormhole axial-spacing coefficient fitted by the
actual field condition is obtained. Tran (2013) studied the optimum wormhole propagation
distribution and wormhole penetration along the wellbore for the increasing rate injection
to those of a constant optimum rate (determined in the parametric study), and to a constant
maximum allowable rate below the fracture gradient of the formation. He showed that the
rate needs to be increasing as more acid is injected into the formation. It actually followed
the study of Furui (2010) that showed the wormhole growth rate decreases as the acid
spends in the formation, yielding lower efficient wormhole propagation over time. If we
inject acid at a constant (even the optimum) injection rate, the interstitial velocity at the
tip of wormholes decreases as injection time increases. To keep the wormhole growth
For Furui’s model, the growth rate of a wormhole extending around the wellbore is given
as,
2
v i ,tip PVbt ,opt N AC
v PV
2
bt , opt N AC Lcore
v i ,tip N AC 1 exp 4
i ,tip
v wh
(2.50)
v i ,opt v i ,opt rwh
Assuming the diffusion limited reaction is the dominant process, the optimum tip velocity
is,
60
v i ,opt rwh
v i ,tip,opt (2.51)
PVbt ,opt N AC Lcore
The goal of the optimum acidizing treatment design is to maintain the wormhole
propagation at its optimum conditions. Especially for Furui’s model, wormhole tip is
Replacing Eq. (2.50) with Eq. (2.52) and (2.53) when the fluid loss limited wormholing,
γ = 1/ 3,
1 2
vi ,tip,opt PVbt ,opt N AC
v
2
3
i ,tip, opt PVbt , opt N AC Lcore
v wh vi ,tip,opt N AC 1 exp 4 (2.53)
vi ,opt vi ,opt rwh
From the Eq. (2.55), it is noticed that the wormhole growth rate depends on the wormhole
penetration radius and the length of the core. Assuming in a time increment Δt during
which the wormhole growth rate Vwh is constant, the wormhole penetration can be
calculated by,
n 1
rwh rwh
n
vwh t (2.56)
61
From the wormhole penetration we can calculate the optimal injection rate as a function
of time. Finally, a theoretical incremental rate schedule in radial flow regime is calculated
by,
Practically speaking, it was noted in the literature (Glasbergen et al.,2009) that the
reservoir pressure should be fairly uniform, the total zone height should be relatively short,
applying the optimum injection rate. Otherwise, maximum rate should be used.
Using same the limited entry case as treatment monitoring and history matching, the
optimum rate schedule is formulated based on the derivation in section 2.5.1. In this case
study, the effectiveness of calculated increasing rate schedule has been compared with the
case of both the maximum injection rate available in operated condition and the actual
treated injection rate. For the comparison, three injection rate schedule are shown in Fig.
36. It is noted that increasing rate is going to be flat because of the constraint of maximum
rate possible after 9 minutes. For the increasing rate schedule, the optimum rate is
increasing in a fast pace if one want to keep the optimum wormhole tip condition.
62
60
40
Actual Rate
Increasing Rate
30
Maximum Rate
20
0 5 10 15 20 25
Elapsed time (min)
Fig. 37 shows the comparison of skin evolution based on the rate schedule. It is
observed that final skin evolutions are converged in 26 minutes because all the rate
reached the maximum rate. This means that the total acid volume used in increasing rate
schedule may be the least volume among the three rate patterns.
0
Skin (Actual)
-1 Skin (Increasing Rate)
Skin (Maximum rate)
-2
Skin
-3
-4
-5
0 5 10 15 20 25
Elapsed time (min)
on the assumption that flow pattern is always radial flow and reservoir pressure is fairly
uniform, the total zone height is relatively short, and no major variations in the
permeability.
There may exist deviations in the reality from these assumptions. Since this case
was limited entry and short fractures were created before matrix acidizing, higher rate to
64
3. EVALUATION OF ACID FRACTURING THROUGH TREATMENT
3.1. Introduction
Unlocking tight carbonate formations for oil and gas production by multi-stage acid
acidizing treatment has been successfully applied in the industry in vertical and horizontal
wells however an extended applicability of skin evolution analysis from matrix acidizing
to acid fracturing (above closure pressure) is limited. Since fracturing can be approximated
move to a linear flow patter rather than radial flow for matrix acidizing, another method
In this chapter, new method for real-time monitoring of acid fracturing, the inverse
injectivity vs. superposition time function plot is presented, subject to the condition that
the treatment pressure is above closure pressure after the breakdown. A linear dual-
porosity transient slab model to simulate rate transient response in hydraulically fractured
horizontal wells normally used in production analysis has been applied for horizontal well
stimulation performance that can be implemented for field evaluation of acid fracturing
treatment. Using that model with injectivity methodology, actual growing “cross-sectional
area” by acid fracturing treatment can be monitored in real-time. The treatment is subject
to be transient flow occurred in early time thus cross-sectional area from injection flow
65
has been identified as real-time monitoring parameter, assuming bilinear flow regime
By monitoring cross-sectional area from injection flow, its real-time area growth
induced by acid fracturing is monitored during acid fracturing treatment. Even if the
condition such that pressure fluctuates around closure pressure, which makes it difficult
to identify whether fracture is closed or open, monitoring both existent skin evolution
under matrix acidizing and acid fracturing effect allows us to observe the effect of acid
monitoring parameter is that one can examine the stimulation effectiveness by conducting
production data analysis after production starts. Linear flow diagnostic approach with
compared with the area induced by acid fracturing in real-time. The treatment efficiency
provides engineers with additional information as to whether the designed acid fracturing
well with same monitoring method approach shown in matrix acidizing. Using the
transient dual porosity solution which is most commonly used in the literature in rate
transient analysis for a linear model originally presented by El-Banbi and extended by
66
Bello and Wattenbarger as shown in Fig. 38, necessary flow regime occurring during
However skin over time during acid fracturing treatment is difficult to be generated
conceptually because fracturing skin is given by pseudo radial flow. Our treatment is
subject to be transient flow occurred in early time thus cross-sectional area from injection
area from injection flow, its real-time growth is monitored during acid fracturing treatment.
and useful.
matrix
fractures
ye
xe
h
The transient dual porosity solutions presented here for a linear model was seen in
the literature (El-Banbi, 1998). Bello and Wattenbarger extended the model towards an
actual multi-fractured horizontal well, which has the advantage of being simpler than other
horizontal well models and allows relaxing five flow-regime. The diffusivity equations
67
for the matrix and fracture are solved in Laplace space. Although mathematical details of
the linear dual porosity model (slab matrix) are found in the literature (Bello, 2009), the
constant rate inner boundary and closed outer boundary reservoir (slab matrix) solution in
2 1 e 2 uf ( u ) y De
p wDL (3.1)
u uf (u ) 1 e 2 uf ( u ) y De
12 k m
Ac Ac (3.3)
L2 k f
( ct ) f
(3.4)
( c t ) f ( ct ) m
It is defined that f(u) is a Laplace space function used in transient dual porosity
model. λAC is the Warren and Root dimensionless interporosity flow parameter and
controls how fast the fluid drains from the matrix to the fractures and ω is dimensionless
storativity ratio and controls how much fluid is initially in the fracture system. In our
The following dimensionless variables for gas reservoir are defined to convert
dimensionless pressure and time into pressure and time in real space. Note that Ac is
defined as cross-sectional area to flow. It is noted that unit of t is hours when 0.000264.
68
0.000264k f t
t DAc (3.5)
( ct ) f m Ac
kf Ac [m( p i ) m( p wf )]
m DL (3.6)
1422q g T
ye
y De (3.7)
Ac
Since injection pressure is normally more than 3,000 psi, the pseudo pressure in Eq. (3.6)
kf Ac p i p wf 2 p i
p DL (3.8)
1422q g T i zi
The derivation of constant rate solution for bilinear flow regime are shown as
2 1 e 2 uf ( u ) y De
p wDL (3.9)
u uf (u ) 1 e 2 uf ( u ) y De
pwDL
2
u uf (u )
Coth uf (u ) y De (3.10)
where,
e2x 1
Coth x (3.11)
e2x 1
69
With approximately for x>3, Coth ( x) 1 . Eq. (3.10) becomes,
2
p wDL (3.12)
u uf (u )
Ac 31 u
f (u ) 1 tanh (3.13)
3u Ac
Ac 31 u
Assuming 1 tanh then, 1 1
3u Ac
3 1 u
Approximately for x >3, tanh x 1 . Since 31 u 3, tanh 1.
Ac Ac
Therefore substituting those assumptions into Eq. (3.13), the simplified form is,
Ac
f (u ) (3.14)
3u
Mathematically,
1.251
1 t t 0.25
1 1.25 (3.16)
u 1.25 0.9064
1 (3.17)
1 1
u
70
Eq. (3.18) is dimensionless constant rate solution for bilinear flow model.
3.2.3. Approach
Derived Eq. (3.18) is applied to the treatment monitoring methodology by Zhu and Hill
(1996, 1998). One big difference with production analysis, however, is that fracture keeps
growing, thus the area of fracture, Ac is not a constant as depicted in Fig. 39.
Using Eq. (3.5) and (3.8), Eq. (3.18) is re-written in linear relationship, noting that
quadratic root of time is used as superposition time function because of bilinear flow.
kf Ac p wf p i 2 p i 9.12305 0.25
t DAc (3.19)
i zi Ac
0.25
1422q T
71
where, kf is adopted as effective fracture permeability (Kazemi, 1969) in fracture spacing,
L.
w k f (l w) k m wk f
kf (3.20)
L L
Since in the direction perpendicular to the transverse fracture, the flow from high
where,
12 k m
Ac Ac (3.23)
L2 k f
72
q j q j 1
t t j 1
N
tsup
0.25
N (3.26)
j 1 qN
Finally cross sectional area to flow is obtained with reforming Eq. (3.28),
mtsup
Ac (t )
pwf pi (3.29)
q
Assuming rectangular shape of fracture, cross sectional area to flow in bilinear flow
regime is given as follows:
Ac (t ) 4wh 4hx f n f (3.30)
Since area of injection flow inside of fracture is much narrower than fracture-half length,
first term of Eq. (3.30) should be minimized. Thus, Ac is approximated into:
Ac 4wh 4hx f n f 4hx f n f (3.31)
and pressures;
73
1. Calculate slope, m, using Eq. (3.27) for fractured horizontal wells in gas reservoir. The
slope, m, is constant and depends on the reservoir parameters and dimension such as
2. From the measured pressure and injection rate at a desired time interval, calculate
3. Calculate cross-sectional area from injection flow using Eq. (3.29) at each time step.
40 shows a finite-difference grid system employed in this work, where three transverse
fractures with fracture half-length 250 ft. are set up but only toe stage is opened and
region by acid fracturing is expressed by the logarithmically spaced local grid refinement
(LGR). In this LGR model, the global grid which contains hydraulic fractures is divided
Based on Brooks and Corey model, two relative permeability curves are set up for
75
Gas-Water Relative Permeability Gas-Water Relative Permeability
1 (Matrix) 1 (Fracture)
0.8 0.8
Kr
Kr
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
Sg Sg
Fig. 42 is the plan view of pressure profiles around the wellbore from early time.
It is seen that after the injected flow reached fracture-half length (250 ft.), fluid was
log scale. The diagnostic plot identifies ¼ slope which means that the flow regime during
injection was bilinear. Thus, linear flow inside of the fracture and linear flow from the
infinite acting radial flow from the center of wellbore. After reaching the boundary, the
10000
¼ slope
(Pwf-pi)/qw (psi/bpm)
1000
100
10
0.1 1 10 100 1000
Time (min)
The acid stimulation in toe stage is analyzed and monitored. The input data for the
77
Table 11 Input data for fracture monitoring
Fluid injection schedule from surface to measured depth at stage 1 is in Table 12.
78
The surface tubing pressure and injection rate were measured on-site during the
injection. Based on hydrostatic and friction pressure calculation by frictional pressure drop
analysis made beforehand, the bottomhole pressure was generated in Fig. 44. As seen,
each circle number corresponds to the fluid number in Table 12 and each dashed line also
It is noted that calculated reservoir face pressure fluctuates between the formation
breakdown pressure and the closure pressure during the stimulation. It is also noted that
the reservoir face pressure often decreased below the closure pressure but stayed around
the closure pressure. The decision as to whether acid fracturing or matrix acidizing was
happening strongly the calculated bottomhole pressure, breakdown, closure pressure and
acid etched conductivity. Thus both matrix acidizing skin and cross-sectional growth
induced by acid fracturing treatment were calculated in the monitoring process. Based on
Fig. 44 data, rate normalized plot in log-log scale is plotted to diagnose related flow regime.
Fig. 45 shows that after formation breakdown, bilinear flow occurred during acid injection.
Fracture linear flow is identified when frac fluid used, which means fracture extension.
79
Surface pressure Reservoir Face Pressure Slurry Rate
18000 100
Breakdown Pressure 90
16000
Closure Pressure 80
14000
frac sleeve open 70
12000 60
10000 50
2 3 5
8000 40
Completion 30
fluid
6000 6
4 20
1 7
4000 10
2000 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
Time, min
Fig. 44 Stage 1 treatment pressure & rate
and cross-sectional area growth when acid fracturing is supposed were computed as
From Fig. 46, it is observed that consistent cross-sectional area growth during the
treatment. Strictly speaking from the diagnostic plot in Fig. 45, the area growth during
xanthan frac fluid injection is not valid because the flow regime indicated fracture linear
flow, ½ slope and further fracture extension. However, after fracture linear flow, it is noted
that bilinear flow, ¼ slope followed the fracture linear flow and the cross-sectional area
growth was monitored. Final cross-sectional area growth and skin before water flush are
81
100,000 ft2 and -1.8 respectively. The equivalent fracture half-length is 140 ft, if fracture
is assumed to be rectangular shape and the fracture height is 250 ft. uniformly.
When production data is available, it can be used to conduct a rate transient analysis (RTA).
In our purposes, this analysis can be used to calculate cross-sectional area flowing from
fractured wall, Ac and so that we can compare the calculated area between the stimulation
and production so that the efficiency can be shown quantitatively in a field scale.
For dry gas reservoirs, the specific gravity of the gas sample obtained at the primary-
separator conditions equals the value of a sample from the reservoir. However, for gas-
condensate reservoir fluids, the specific gravities of gas samples taken from the reservoir
and at the surface differ. By using recombination calculation, dry gas production was
corrected to account for the condensate in the gas phase (Lee and Wattenbarger, 1996)
From PVT report, oil in molecular weight is given. Thus, API and oil specific gravity is
calculated.
5954
API 8.811 (3.34)
Mo
82
141.5 (3.35)
o
131.5 API
Recombined wet gas volume is used as production rate in this analysis. On the other hand,
pseudo pressure and finally, Δm(p)/qg is obtained the square root of time plot is generated.
p
p
m( p) 2 dp (3.36)
po
z
The production data, petrophysics, PVT, wellbore schematics, deviation survey etc.
was loaded into commercial RTA software (fekete HARMONY) to obtain the bottomhole
flowing pressure From the PVT report, reservoir is identified as gas condensate reservoir
in this field case and recombined gas rate was calculated. Calculated bottomhole pressure
was converted to pseudo pressure m(p) and finally Δm(p)/qg vs. √𝑡 plot was generated.
For rate fluctuations due to operating changes, superposition time should be used.
m pi m p wf ~
m 4 t b (3.37)
qg
Read straight line slope from Δm(p)/qg vs. √𝑡 plot and identify the time to the end of linear
flow. Finally using Eq. (3.38) and (3.39), stimulated rock area and fracture half-length (xf)
is estimated from this plot and compared with real-time monitoring results.
803.2T 1
k m Acm
ct f m ~
m4 (3.38)
83
Acm
xf (3.39)
4h n f
The well in monitoring case study is used. The summary of production history is shown
in Fig. 47.
250 1000
0 0 0
0 20 40 60 80 100 120
Days
As seen, in 113 days production, there was no shut-in during the period. Condensate, water
as well as gas rate and surface pressure was recorded in surface. Choke size when well
produced was 5 mm as constant during those periods. Along with methodology developed
before, recombined gas rate and bottomhole pressure are calculated and shown in Fig. 48.
84
Calculated Bottomhole Pressure Surface Pressure
5000 Recombined Gas Volume gas rate 1400
1200
4000
Pressre (psi)
1000
600
2000
400
1000
200
0 0
0 20 40 60 80 100 120
Days
Fig. 48 Recombined gas rate and calculated bottomhole pressure
Based on recombined gas rate and calculated bottomhole pressure, pressure normalized
rate vs. material balance time in log-log scale is generated and plotted in Fig. 49.
85
½ slope
Due to the low quality of data, it’s not clear trend but half slope which indicates matrix
linear flow is shown. Very early time indicates clean-up and the skin effects and it may
mask early time behavior. As next step, square root time plot is generated in Fig. 50.
Corresponding
Straight line
86
The slop m4 was read as 700000 (700 × 103 ). Now that the slope is known, √k m Ac
should be calculated using Eq. (3.38). The constant values of Table 13 are used for the
calculation.
Assuming the rectangular shape of fracture and 0.0044 md for matrix permeability that
was obtained from the well log interpretation, cross-sectional area to flow in formation
linear flow and uniform fracture half-length of each stage is calculated as below.
Summary of caluculation
Ack^1/2 Acm xf
md^0.5.ft^2 ft^2 ft
3581 53,990 54
Finally this area is compared with monitoring result shown in 3.2.5 and the summary is
obtained in Table 15. It shows actual contributed area from flow is approximately half
of stimulated area. This information may be helpful for optimization of next stimulation
job.
87
Table 15 Comparison summary
Monitoring analysis
Production analysis Efficiency
88
4. CONCLUSION
In this thesis, integrated approach to evaluate both matrix acidizing and acid fracturing
(“acid stimulation”) has been implemented. Since, in many cases, once the acid reaches
the formation, injection pressure cannot be kept above the formation closure stress, the
fracture eventually closes, and the treatment becomes matrix acidizing rather than acid
fracturing. Appropriate design and diagnostic method should be necessary to evaluate the
treatment.
For matrix acidizing, using the existent numerical simulator and skin monitoring
program, consolidating them into one package has been done. The package allows us to
conduct acidizing design, monitoring the pressure and skin evolution and history match
them and update uncertain parameters to use future treatment. Optimum rate schedule is
For acid fracturing, the success of the treatment depends on many factors as to
whether enough conductivity is secured, selected treatment works well in in-situ under
critically important and inevitable step to develop further optimal stimulation procedures.
as to whether the designed acid stimulation was performed appropriately under the in-situ
89
closure stress field. It is eventually helpful to look back past practice and enhance future
stimulation.
90
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