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Fabrication Dhar

The document provides a detailed Bill of Quantities (BOQ) for various construction and fabrication works related to cement and raw mill facilities, including plate work and structural elements. It lists specific components, their descriptions, and corresponding weights in metric tons for each area, such as cement mill hoppers, staircases, and ductwork. The total weight for plate work is noted as 3432.96 MT.
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0% found this document useful (0 votes)
35 views3 pages

Fabrication Dhar

The document provides a detailed Bill of Quantities (BOQ) for various construction and fabrication works related to cement and raw mill facilities, including plate work and structural elements. It lists specific components, their descriptions, and corresponding weights in metric tons for each area, such as cement mill hoppers, staircases, and ductwork. The total weight for plate work is noted as 3432.96 MT.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sl. No.

Area

PLATE WORK BOQ


A CEMENT MILL HOPPER BUIDLING
1 533 HP1
2 533HP2
3 533HP3
4 533HP4
5 DU-1
6 DU-2
7 DU - 3 & 5
8 DU-4
STRUCTURE WORK BOQ
1 CEMENT MILL HOPPER

2 Cement Mill Sub Station Staircase


3 CEMENT MILL BUILDING
CMB STAIR

CMB STAIR

CMB STAIR
CMB STAIR
CMB STAIR
CMB STAIR

CMB STAIR

4 Shed for Mixing hopper RMC line-2


RMC
5 Fly Ash Silo Staircase
FAS STAIR
Drawing
Description weight in
MT
198.68
198.68
FABRICATION DETAIL ( ITEM NO.1) (CLINKER HOPPER 533HP1) 40.14372
FABRICATION DETAIL ( ITEM NO.1) (GYPSUM HOPPER 533HP2) 22.64853
FABRICATION DETAIL ( ITEM NO.1) (ADDITIVE HOPPER 533HP3) 22.09734
FABRICATION DETAIL ( ITEM NO.1) (WET FLY ASH HOPPER 533HP4) 22.22633
Duct 563 DU-1 From Mill to Bag House 21.92198
Orifice Gauge OD of Duct 3400 mm 33.54925
Duct 563DU3 & 563DU5 27.70463
563 DU-4 (DU-3 to Stack) 8.38456
56.34

STRUCTURAL DETAILS OF STAIRCASE FOR CEMENT MILL HOPPER LINE 2 11.5999


Cement Mill Sub Station Staircase 3.86279
35.10428
Details of steel stair Case And maintanance For 563BE1 0.72928
Details of Stair Case from +14.500M LVL to +17.000M LVL and details
4.125
of Maintenanace Plateform at +17.00M Lvl
Stair case Plan from +- 0.00 to 20.00M LVL
Stair case Plan from +20.00 to 40.250M LVL
Stair case Plan from +40.25 to 44.50M LVL & Elevation Of Stair Case
30.250
Elevation Of Stair case

Elevation Of Stair case

( SET-2 ) 5.77
G.A & FAB Details of Shed for Mixing Hopper RMC line-2 5.77

Stair Case Plan and Elevation from +0.00 to 55.00M LVL


Sl. No. Area Description Drawing weight in MT
PLATE WORK BOQ
A Raw Mill Hopper Building
1 332 HP1 Fabrication detail limestone hopper 60.39
2 332 HP1 Fabrication detail of man hole 0.65
3 332 HP1 Fabrication detail of inspection door 0.85
4 332 HP2 Fabrication detail hopper bin 60.39
5 332 HP3 Fabrication detail hopper bin 28.45
6 332 HP3 Fabrication detail of inspection door 0.19
7 332 HP4 Fabrication detail 27.12
8 332 HP5 Fabrication detail 27.12
B Raw Material grinding unit
1 362 BI 1 Details of reject hopper cap.50MT 15.23
2 362 BI 1 Manhole with cover 0.12
3 362 BI 1 Vent socket 0.00
4 362 CN1 GA of cyclone 0.00
5 362 CN1 Fabrication detail of spiral housing 33.32
6 362 CN1 Lining of spiral housing 23.43
7 362 CN1 Cyclone bottom part 27.40
8 362 CN1 Fabrication of Steadying device 9.27
9 362 CN1 Fabrication of Distributing part 13.79
10 362 CN1 Lining of distributing part 5.01
11 362 BI2 Manhole with cover 0.05
12 362 BI2 Reject hopper cap 5t 4.22
13 362 DU1 & DU7 FAB G.A. 362 DU1 & DU7 FAB G.A. 43.66
DUCT FROM CLASSIFIER TO OUTLET TO
14 362DU2 45.33
CYCLONE
15 362 DU3 FAB. DRAWING OF DUCT 362 DU3 84.69
16 362 DU4 FAB. DRAWING OF DUCT 362 DU4 39.89
17 DUCTS 422 DU1 & 422 DU2 FROM DILUTION AIR FAN TO BYPASS DUCT 29.22
422 DU3 From RABH to
18 From RABH to RABH Fan 81.59
RABH Fan
19 422 DU4 RABH Fan to Stack 89.00
20 362DU5 Fan To Recirculation 25.67
21 362DU6 By Pass duct 162.90
Raw Mill Stack
1 RAW MILL CHIMNEY BOLT DETAIL
2 RAW MILL CHIMNEY FABRICATION 218.71
3 RAW MILL PLATFORM AND ELEVATION 3.96
C COAL MILL
1 Raw coal hopper Raw coal hopper(160T) 35.74
2 PETCOKE HOPPER Petcocke hopper(160T) 35.76
3 Raw coal hopper Raw coal hopper(50T) 20.13
4 Reject bin L62BL1 3.86
5 L42 DU1 L42 DU1 32.77
6 L42 DU2 L42 DU2 19.68
7 L42 DU3 L42 DU3 31.25
8 L42 DU4 L42 DU4 10.70
9 L42 DU5 &6 FABRICATION DETAIL OF DUCTS 35.17
D Preheater
1 PREHEATER Doble seprator St-I 239.64
2 PREHEATER Cyclone top section St-II 67.44
3 PREHEATER Cyclone top section St-III & V 136.44
4 PREHEATER Cyclone top section St-IVRight hand design 68.22
5 PREHEATER Cyclone bottom section ST -II,III,IV,V & VI 200.65
Bend 90degree for cyclone right hand design St
6 PREHEATER 53.75
II & IV
Bend 90degree for cyclone right hand design St
7 PREHEATER 52.05
III & V
8 PREHEATER Cyclone top section right hand design ST VI 36.50
9 PREHEATER Cyclone top section left hand design ST VI 36.50
10 PREHEATER CONE STAGE II, III & IV 33.20
11 PREHEATER CONE STAGE V & VI 22.82
12 PREHEATER GAS DUCT III & II 12.22
13 PREHEATER GAS DUCT V-IV & IV-III 22.30
14 PREHEATER GAS DUCT VI-V 9.62
15 PREHEATER Outlet spiral dia 3826 right hand design 17.40
16 PREHEATER Outlet spiral dia 3826 left hand design 17.40
Calciner(Pyroclone)
1 PREHEATER Supporting claw od 5290 14.53
2 PREHEATER Supporting claw od 7845 11.80
3 PREHEATER Supporting claw od 8095 52.04
4 PREHEATER pyroclone duct 162.69
5 PREHEATER Pyro top right hand design 53.03
E Teritary Air Duct
1 TA Duct Teritary air duct line 78.30
2 TA Duct Supporting rings for TAD 3.50
3 TA Duct Supporting rings for TAD 40.50
F Cooler ESP
1 cooler chimney Detail of cooler chimney and weld detail
2 cooler chimney Detail of cooler chimney and weld detail
3 cooler chimney Detail of cooler chimney
4 cooler chimney Detail of cooler chimney
5 cooler chimney Detail of item no 1 -18
173.87
6 cooler chimney Detail of item no 19 -38
7 cooler chimney Detail of item no 39 -48
8 cooler chimney Detail of item no 49 -62
9 cooler chimney Detail of item no 63-100
10 cooler chimney Detail of item no 101-109
11 cooler chimney GA of marking plan
12 cooler chimney Detail of platform , handrail 2.01
13 cooler chimney Detail of platform , handrail 2.31
14 cooler chimney Detail of platform & section
15 cooler chimney Detail of platform , handrail & section 3.31
16 cooler chimney Detail of platform & section
17 cooler chimney Detail of ladder section 1.86
18 cooler chimney Detail of spiral staircase & section 0.39
19 cooler chimney Detail of spiral staircase handrail & section
20 cooler chimney Detail of platform and section 4.03
G Cooler ESP Duct
1 Cooler ESP Duct DUCT FROM 472FNF TO 472SK1 19.35
2 Guider Support GUIDE SUPPORT 3430 O/S 0.92
3 Cooler ESP Duct Duct From 472-EP1 TO 472-FNF 40.30
4 Cooler ESP Duct GUIDE SUPPORT 2.87
H WHRS Duct
1 WHRS DUCT FROM 442DU1 TO WHRS 34.26
2 WHRS FIXED PIPE SUPPORT 2.68
3 WHRS GUIDE BEARING SUPPORT DIA. 5266 1.50
I Clinker Storage silo
1 clinker silo Beam and slab details 33.73
J Down comer duct
1 Down Comer Duct Duct 1/13 147.03
2 Down Comer Duct Duct 2/13 59.21
3 Down Comer Duct Duct 3/13 23.33
4 Down Comer Duct Duct 4/13 16.06
5 Down Comer Duct Duct 5/13 0.83
6 Down Comer Duct Duct 6/13 0.50
7 Down Comer Duct Duct 7/13 0.39
8 Down Comer Duct Duct 8/13 0.46
9 Down Comer Duct Duct 9/13 0.32
10 Down Comer Duct Duct 10/13 0.36
11 Down Comer Duct Duct 11/13 0.79
12 Down Comer Duct Duct 12/13 0.65
13 Down Comer Duct Duct 13/13 0.22
14 Down Comer Duct Half guide bearing support dia 5716 2.45
15 Down Comer Duct Fixed bearing 1.65
16 Down Comer Duct Guide support 3.69
17 Down Comer Duct Fixed support 2.19
18 Down Comer Duct Fixed bearing 2.32
19 Down Comer Duct Guide pipe support 3.68
20 Down Comer Duct Guide pipe support 1.89
21 Down Comer Duct Fixed pipe support 12.35
Plate work total weight 3432.96
STRUCTURAL
A Raw Mill building
1 Raw Mill building Fabrication Drawing of Staircase 1.52
2 Raw Mill building Fabrication Drawing of Staircase 1.53
3 Raw Mill building Fabrication Drawing of Staircase 1.52
4 Raw Mill building Fabrication Drawing of Staircase 1.53
5 Raw Mill building Fabrication Drawing of Staircase 5.48
6 Raw Mill building Fabrication Drawing of Staircase 2.26
7 Raw Mill building Fabrication Drawing of Staircase 1.50
8 Raw Mill building Fabrication Drawing of Staircase 3.64
9 Raw Mill building Fabrication Drawing of Staircase 1.57
Structural Steel details of staircase from -
10 Raw Mill building 0.77
4.250m to El. 0.00m
B Raw MilL Hopper
1 Raw Mill hopper Fabrication Drawing of Staircase
2 Raw Mill hopper Fabrication Drawing of Staircase 1.43
3 Raw Mill hopper Fabrication Drawing of Staircase 1.42
4 Raw Mill hopper Fabrication Drawing of Staircase 1.47
5 Raw Mill hopper Fabrication Drawing of Staircase 1.47
6 Raw Mill hopper Fabrication Drawing of Staircase 3.33
7 Raw Mill hopper Fabrication Drawing of Staircase 3.32
8 Raw Mill hopper Fabrication Drawing of Staircase 3.47
9 Raw Mill hopper Fabrication Drawing of Staircase 3.48
B Raw MilL Cyclone
1 Raw Mill Fabrication Drawing of Staircase
2 Raw Mill Fabrication Drawing of Staircase
3 Raw Mill Fabrication Drawing of Staircase 1.82
4 Raw Mill Fabrication Drawing of Staircase 1.81
5 Raw Mill Fabrication Drawing of Staircase 1.83
6 Raw Mill Fabrication Drawing of Staircase 1.83
7 Raw Mill Fabrication Drawing of Staircase 7.83
8 Raw Mill Fabrication Drawing of Staircase 1.54
9 Raw Mill Fabrication Drawing of Staircase 2.43
10 Raw Mill Fabrication Drawing of Staircase 1.11
11 Raw Mill Fabrication Drawing of Staircase 3.83
12 Raw Mill Fabrication Drawing of Staircase 0.98
13 Raw Mill Cyclone Raw mill bag house staircase 0.66
Raw MilL Cyclone Duct Support
1 RMC Hot gas duct support with RM cyclone building 8.56
C Preheater
Stair case elevation and section upto
1 Preheater 16.57
EL+124.500m
2 Preheater Staircase section upto 124.500 mtr 0.00
3 Preheater Staircase plan section upto 124.5mtr 45.74
Staircase Elevation and section from
4 Preheater 5.77
EL+124.500 to EL+140.900mtr
5 Preheater Connection detail 0.00
6 Preheater Plan at EL+17.1000M LVL El.+210.900M 34.91
7 Preheater Plan at EL+24.500M LVL El.+28.100 M 40.13
Section for El+17.100, El+20.900M,El+24.500M
8 Preheater 38.11
and El+30.00M
Section for El+17.100, El+20.900M,El+24.500M
9 Preheater 18.99
and El+30.00M
10 Preheater Detail of Plate Girder at 24.5mtr level 33.33
11 Preheater Detail of Plate Girder at 30mtr level 7.24
12 Preheater Plan at El. 14.6 Mtr Level 9.07
13 Preheater Roof Beam Arrangement For Cyclones 68.17
Down comer duct supporting structure at
14 Preheater 8.91
7.88mtr and 14 mtr level
KILN STAIRCASE
1 KILN PLAN AND ELEVATION 4.35
2 KILN STAIRCASE
3 KILN
Walkway from pier 2 to pier 3 plan and
4 KILN 7.44
elevations
Walkway from pier 2 to pier 3 plan and
5 KILN 7.54
elevations
D TERITARY AIR DUCT
1 Tad Tad support I 51.18
2 Tad Tad support II 32.65
3 Tad Tad support III 41.96
E BLENDING SILO
1 Blending silo layout of steel beam at 60mtr level 22.00
2 Blending silo Detail of truss t1 & bottom chord plan 26.53
3 Blending silo Plan at 7mtr & 9.2mtr level 39.64
4 Blending silo Plan at 12.55mtr & 13.65mtr level 28.88
5 Blending silo Plan at 15.600mtr & 16.7mtr level 6.84
6 Blending silo plant at 16.900mtr level 1.82
7 Blending silo Staircase plan and section 3.44
F Cooler ESP
1 Cooler ESP Staircase Plan & Elevatio 2.83
Coal Grinding Plant
Fine coal building elevation and Staircase
1 CGP 4.90
arrangment
2 CGP Fine coal building elevation 12.09
Hopper Building Plan & Elevation For
3 CGP 3.12
staircase Arrangment
Hopper building Elevation & Connection
4 CGP 13.43
details
G CLINKER SILO
MARKING PLAN OF TRUSS & PURLIN AT
1 Clinker silo 1.11
RAFTER LEVEL
MARKING PLANOF BOTTOM CHORD AND
2 Clinker silo 6.88
FAB. DETAIL
3 Clinker silo FAB DETAIL OF TRUSS TR1, TR2,TR3 90.59
4 Clinker silo FAB DETAIL OF TOP CHORD BRACING 3.31
5 Clinker silo FAB DETAIL OF TOP CHORD BRACING 3.15
6 Clinker silo FAB DETAIL OF TOP CHORD BRACING 2.39
7 Clinker silo FAB DETAIL OF TOP CHORD BRACING 2.10
8 Clinker silo FAB DETAIL OF TOP CHORD BRACING 31.06
H CLINKER COOLER BUILDING
1 Clinker Cooler building staircase, structure, bracings 2.95
2 Clinker Cooler building staircase, structure, bracings 3.26
3 Clinker Cooler building staircase, structure, bracings 1.20
4 Clinker Cooler building staircase, structure, bracings 1.52
5 Clinker Cooler building staircase, structure, bracings 9.92
6 Clinker Cooler building staircase, structure, bracings 1.19
7 Clinker Cooler building staircase, structure, bracings 1.19
I REJECT SILO
1 Off Spec Silo Platform setail at 4.00mtr & 6.60 mtr 4.67
2 Off Spec Silo
3 Off Spec Silo Plan & Details for staircase 5.80
4 Off Spec Silo Plan at 20.706mtr level 14.46
J CABLE GALLERY
1 Cable Gallery Cable gallery
2 Cable Gallery Cable gallery 13.17
3 Cable Gallery Cable gallery 14.91
4 Cable Gallery Cable gallery 36.04
K PAN CONVEYOR
1 Pan Conveyor Top & Bottom Chord details 21.37
2 Pan Conveyor DPC Gallery Plan and Section 34.97
3 Pan Conveyor Trestle Detail 14.08
Structural total weight 1033.79

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