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DC Generation Control Boxes

The document is a transmittal sheet for Revision 2 of a Component Maintenance Manual dated November 29, 2016, from Zodiac Aerospace Services. It includes filing instructions, assistance information, and a record of revisions, indicating minor corrections were made. The manual covers components held by operators and is proprietary to Zodiac Aero Electric, prohibiting unauthorized distribution.

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0% found this document useful (0 votes)
132 views226 pages

DC Generation Control Boxes

The document is a transmittal sheet for Revision 2 of a Component Maintenance Manual dated November 29, 2016, from Zodiac Aerospace Services. It includes filing instructions, assistance information, and a record of revisions, indicating minor corrections were made. The manual covers components held by operators and is proprietary to Zodiac Aero Electric, prohibiting unauthorized distribution.

Uploaded by

wanedoulaye
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ZODIAC AEROSPACE SERVICES

TECHNICAL PUBLICATION DEPARTMENT


61, RUE PIERRE CURIE - CS20001
78373 PLAISIR CEDEX - FRANCE
Phone: + 33 (0)1 61 34 23 23 - Fax: +33 (0)1 61 34 21 13

TRANSMITTAL SHEET

The Revision 2, dated NOV 29/16, is attached and covers all components held by every operator.

1. FILING INSTRUCTIONS:
Make sure that the content of the manual is in compliance with the “LIST OF EFFECTIVE PAGES”
File the “TRANSMITTAL SHEET” separately.

2. ASSISTANCE INFORMATION
Questions or comments concerning this publication may be addressed to:
ZODIAC AEROSPACE SERVICES
TECHNICAL PUBLICATION DEPARTMENT
61, rue Pierre Curie
CS20001
78373 PLAISIR Cedex
FRANCE
Phone: +33 1 61 34 23 23
Fax: +33 1 61 34 21 13
Web site: www.zodiacaerospace.com
Email: [email protected]

REASON FOR REVISION:


Due to some minor corrections.

TRANSMITTAL SHEET
Page 1/2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AEROSPACE SERVICES. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AEROSPACE SERVICES

THIS PAGE INTENTIONALLY LEFT BLANK

TRANSMITTAL SHEET
Page 2/2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AEROSPACE SERVICES. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
AIRCRAFT SYSTEMS | ELECTRICAL POWER DIVISION

(ZODIAC ELECTRICAL POWER SYSTEMS)


7 Rue des Longs Quartiers
CS50029
93108 MONTREUIL CEDEX - France
Phone: + 33 1 55 82 50 00
Fax: + 33 1 55 82 50 10

(F0214)

Component Maintenance Manual with


Illustrated Parts List

DC GENERATION CONTROL BOXES


PART NUMBERS
708GC01 718GC01

REVISION No.: 002 TP Page 1


ORIGINAL ISSUE: Nov 30/13 24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
Copyright © 2016 by ZODIAC AERO ELECTRIC. All rights reserved.
The data and information contained in this document are proprietary to ZODIAC AERO ELECTRIC.
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted to a third party, in any form or by any means, electronic, mechanical, photocopying, or
otherwise, without the prior written permission of ZODIAC AERO ELECTRIC.
Any unauthorized copy, distribution or utilization is illegal according to Article L 122-4 and L 335-2 of
the "Code de la Propriété Intellectuelle" and to international agreements related to proprietary rights.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

RECORD OF REVISIONS
REV ISSUE INSERTED REV ISSUE INSERTED
No DATE DATE BY No DATE DATE BY
01 JUL 07/14 JUL 07/14 ZS
02 NOV 29/16 NOV 29/16 ZS

ROR Page 1
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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

ROR Page 2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

RECORD OF TEMPORARY REVISIONS

TEMP INSERTED REMOVED


ISSUE DATE PAGE No.
REV NO.
DATE BY DATE BY

RTR Page 1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

RTR Page 2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

SERVICE BULLETIN LIST


REV ISSUE INCORP.
SB/SIL No. TITLE
No. DATE DATE
718GC01-24-001 May 21/12 NOV 30/13 BETA ELECTRICAL BOX P/N 718GC01
BECOMES P/N 718GC01 AMENDMENT A
718GC01-24-002 Oct 05/12 NOV 30/13 BETA ELECTRICAL BOX P/N 718GC01
BECOMES P/N 718GC01 AMENDMENT B
718GC01-24-003 Nov 12/12 NOV 30/13 BETA ELECTRICAL BOX P/N 718GC01
BECOMES P/N 718GC01 AMENDMENT C
718GC01-24-004 May 21/12 NOV 30/13 BETA ELECTRICAL BOX P/N 718GC01
AMENDMENT C BECOMES P/N 718GC01
AMENDMENT D

SBL Page 1
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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

SBL Page 2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE 1 Nov 29/16 14 Nov 29/16


2 Nov 29/16 15 Nov 29/16
RECORD OF REVISIONS RR-1 Nov 29/16 16 Nov 29/16
RR-2 Blank 17 Nov 29/16
RECORD OF TEMPORARY 1 Nov 29/16 18 Nov 29/16
REVISIONS 2 Blank 19 Nov 29/16
SERVICE BULLETIN LIST 1 Nov 29/16 20 Nov 29/16
2 Blank 21 Nov 29/16
LIST OF EFFECTIVE PAGES 1 Nov 29/16 22 Nov 29/16
2 Nov 29/16 23 Nov 29/16
3 Nov 29/16 24 Nov 29/16
4 Nov 29/16 25 Nov 29/16
TABLE OF CONTENTS 1 Nov 29/16 26 Nov 29/16
2 Nov 29/16 27 Nov 29/16
3 Nov 29/16 28 Blank
4 Nov 29/16 29 Nov 29/16
TABLE OF FIGURES 1 Nov 29/16 30 Nov 29/16
2 Blank 31 Nov 29/16
INTRODUCTION INTRO 1 Nov 29/16 32 Nov 29/16
INTRO 2 Nov 29/16 33 Nov 29/16
INTRO 3 Nov 29/16 34 Nov 29/16
INTRO 4 Nov 29/16 35 Nov 29/16
INTRO 5 Nov 29/16 36 Blank
INTRO 6 Blank 37 Nov 29/16
DESCRIPTION AND 1 Nov 29/16 38 Blank
OPERATION 2 Nov 29/16 39 Nov 29/16
3 Nov 29/16 40 Blank
4 Nov 29/16 41 Nov 29/16
5 Nov 29/16 42 Blank
6 Nov 29/16 43 Nov 29/16
7 Nov 29/16 44 Blank
8 Nov 29/16 45 Nov 29/16
9 Nov 29/16 46 Blank
10 Nov 29/16 47 Nov 29/16
11 Nov 29/16 48 Blank
12 Nov 29/16 49 Nov 29/16
13 Nov 29/16

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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

LIST OF EFFECTIVE PAGES (Cont'd)

SUBJECT PAGE DATE SUBJECT PAGE DATE

50 Blank 1038 Nov 29/16


TESTING AND FAULT 1001 Nov 29/16 1039 Nov 29/16
ISOLATION 1002 Nov 29/16 1040 Nov 29/16
1003 Nov 29/16 1041 Nov 29/16
1004 Nov 29/16 1042 Nov 29/16
1005 Nov 29/16 1043 Nov 29/16
1006 Nov 29/16 1044 Nov 29/16
1007 Nov 29/16 1045 Nov 29/16
1008 Nov 29/16 1046 Nov 29/16
1009 Nov 29/16 1047 Nov 29/16
1010 Nov 29/16 1048 Blank
1011 Nov 29/16 DISASSEMBLY 3001 Nov 29/16
1012 Nov 29/16 3002 Nov 29/16
1013 Nov 29/16 3003 Nov 29/16
1014 Nov 29/16 3004 Nov 29/16
1015 Nov 29/16 3005 Nov 29/16
1016 Nov 29/16 3006 Nov 29/16
1017 Nov 29/16 3007 Nov 29/16
1018 Nov 29/16 3008 Nov 29/16
1019 Nov 29/16 3009 Nov 29/16
1020 Nov 29/16 3010 Nov 29/16
1021 Nov 29/16 3011 Nov 29/16
1022 Nov 29/16 3012 Blank
1023 Nov 29/16 3013 Nov 29/16
1024 Nov 29/16 3014 Nov 29/16
1025 Nov 29/16 3015 Nov 29/16
1026 Nov 29/16 3016 Nov 29/16
1027 Nov 29/16 3017 Nov 29/16
1028 Nov 29/16 3018 Blank
1029 Nov 29/16 CLEANING 4001 Nov 29/16
1030 Nov 29/16 4002 Nov 29/16
1031 Nov 29/16 4003 Nov 29/16
1032 Nov 29/16 4004 Blank
1033 Nov 29/16 INSPECTION / CHECK 5001 Nov 29/16
1034 Nov 29/16 5002 Nov 29/16
1035 Nov 29/16 REPAIR 6001 Nov 29/16
1036 Nov 29/16 6002 Blank
1037 Nov 29/16 ASSEMBLY 7001 Nov 29/16

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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

LIST OF EFFECTIVE PAGES (Cont'd)

SUBJECT PAGE DATE SUBJECT PAGE DATE

7002 Nov 29/16


7003 Nov 29/16
7004 Nov 29/16
7005 Nov 29/16
7006 Nov 29/16
7007 Nov 29/16
7008 Nov 29/16
7009 Nov 29/16
7010 Nov 29/16
7011 Nov 29/16
7012 Nov 29/16
7013 Nov 29/16
7014 Nov 29/16
7015 Nov 29/16
7016 Nov 29/16
FITS AND CLEARANCES 8001 Nov 29/16
8002 Blank
SPECIAL TOOLS, 9001 Nov 29/16
FIXTURES, EQUIPMENT 9002 Blank
AND CONSUMABLES 9003 Nov 29/16
9004 Blank
STORAGE 15001 Nov 29/16
15002 Nov 29/16
15003 Nov 29/16
15004 Blank
ILLUSTRATED PARTS LIST 1 Nov 29/16
IPL 10001 2 Blank
INTRO 10001 1 Nov 29/16
2 Nov 29/16
3 Nov 29/16
4 Nov 29/16
VCI 10001 1 Nov 29/16
2 Nov 29/16
3 Nov 29/16
4 Blank

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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

LIST OF EFFECTIVE PAGES (Cont'd)

SUBJECT PAGE DATE SUBJECT PAGE DATE

NI/ALPHA 10001 1 Nov 29/16 10008-1 Nov 29/16


2 Nov 29/16 10008-2 Blank
3 Nov 29/16
4 Nov 29/16
5 Nov 29/16
6 Nov 29/16
7 Nov 29/16
8 Nov 29/16
DPL 10001 1 Nov 29/16
10001-0 Nov 29/16
10001-1 Nov 29/16
10001-2 Blank
10002-0 Nov 29/16
10002-1 Blank
10002-2 Nov 29/16
10002-3 Nov 29/16
10002-4 Nov 29/16
10002-5 Blank
10003-0 Nov 29/16
10003-1 Blank
10003-2 Nov 29/16
10003-3 Nov 29/16
10003-4 Nov 29/16
10004-0 Nov 29/16
10004-1 Nov 29/16
10005-0 Nov 29/16
10005-1 Nov 29/16
10005-2 Blank
10006-0 Nov 29/16
10006-1 Blank
10006-2 Nov 29/16
10006-3 Nov 29/16
10006-4 Nov 29/16
10007-0 Nov 29/16
10007-1 Nov 29/16
10007-2 Nov 29/16
10007-3 Blank
10008-0 Nov 29/16

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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
A. Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
B. How to Use the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
C. Process Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
D. Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
E. Manual guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
F. Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 3
G. Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 3
H. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 4
I. Product Support and Sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 5
J. Repair Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 5

DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1. DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
B. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
C. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001


1. TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
B. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
C. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
E. ELECTRICAL BONDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1046
2. FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047
B. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047
C. Job set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047
D. Job set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047
E. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047
F. Job close-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047

SCHEMATICS AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
1. REMOVAL OF “ALPHA” BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001

TOC Page 1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TABLE OF CONTENTS (Cont'd)

B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001


C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
D. Procedure for removing “ALPHA” BOXES (see IPL Fig. 2, 3 and 4) . . . . . . . . . . . . 3002
2. REMOVAL OF “BETA” BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003
D. Procedure for removing “BETA” BOX (See IPL Fig. 5, 6 and 7) . . . . . . . . . . . . . . . . 3003
3. DISASSEMBLY OF THE “ALPHA” BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3005
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3005
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3005
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3005
D. Procedure for disassembly of the “ALPHA” BOX (see IPL Fig. 2, 3 and 4) . . . . . . 3005
4. DISASSEMBLY OF A “BETA” BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3013
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3013
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3013
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3013
D. Procedure for disassembly of an “BETA” BOX (see IPL Fig. 5, 6, 7 and 8) . . . . . . 3013

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
1. CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4002
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4003
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4003

INSPECTION / CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001


1. INSPECTION / CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002

REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
1. REPAIR 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
B. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
C. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001

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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TABLE OF CONTENTS (Cont'd)

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
1. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
2. ASSEMBLY OF AN "ALPHA" BOX (See IPL Figures 2, 3 and 4) . . . . . . . . . . . . . . . . . . . . . 7003
A. Installation of connectors wiring strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
B. Installation of contactors GB-BT-GG (3-650) and CD6 (3-710) . . . . . . . . . . . . . . . . . 7003
C. Installation of shunt bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
D. Installation of Contactors ST (3-550), LC and AC (3-560) . . . . . . . . . . . . . . . . . . . . . . 7004
E. Installation of thermal detectors, relays and probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7004
F. Installation of the contactors CD1, CD4, CD5 and CD7 . . . . . . . . . . . . . . . . . . . . . . . . 7005
G. Installation of fuses type miniature circuit-break switches FU1 to FU4, FU7 to
FU14, FUEV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7006
H. Installation of fuses and components on fuse support (2-270) . . . . . . . . . . . . . . . . . . 7007
I. Installation of the printed circuit AY and associated components . . . . . . . . . . . . . . . 7007
J. Installation of the cover: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7008
3. ASSEMBLY OF THE "BETA" BOX (IPL Figures 5, 6 and 7) . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
A. Installation of the GPC contactor (7-210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
B. Installation of the direct action current relay DM10 (7-150) . . . . . . . . . . . . . . . . . . . . . 7009
C. Installation of the contactors BB1 (7-60), BBC1 and BBC2 (7-90) . . . . . . . . . . . . . . 7009
D. Installation of the shunts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
E. Installation of the thermal detectors DT10-DT20 (6-600) and contactors
CD10-CD20 (6-640) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7010
F. Installation of the wiring strips, socket connectors and resistor R11 . . . . . . . . . . . . . 7010
G. Installation of the components of the mounting plate AY (6-530) . . . . . . . . . . . . . . . . 7011
H. Installation of the printed circuit AY and associated components . . . . . . . . . . . . . . . 7012
I. Installation of the cover and the box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7012
4. ASSEMBLY OF THE "BETA" BOX (IPL Figures 5, 6 and 7) . . . . . . . . . . . . . . . . . . . . . . . . . . 7013
A. Installation of the GPC contactor (7-210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7013
B. Installation of the direct action current relay DM10 (7-150) . . . . . . . . . . . . . . . . . . . . . 7013
C. Installation of the contactors BB1 (7-60), BBC1 and BBC2 (7-90) . . . . . . . . . . . . . . 7013
D. Installation of the shunts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7013
E. Installation of the thermal detectors DT10-DT20 (6-600) and contactors
CD10-CD20 (6-640) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7014
F. Installation of the wiring strips, socket connectors and resistor R11 . . . . . . . . . . . . . 7014
G. Installation of the components of the mounting plate AY (6-530) . . . . . . . . . . . . . . . . 7015
H. Installation of the printed circuit AY and associated components . . . . . . . . . . . . . . . 7016

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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TABLE OF CONTENTS (Cont'd)

I. Installation of the cover and the box ......................................... 7016

FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001


1. FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
A. Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . 9001


1. SPECIAL TOOLS, FIXTURES AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
2. CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9003

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
1. STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15002

ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IPL 10001 1


INTRODUCTION TO THE ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . INTRO 10001 1
VENDOR'S CODE INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VCI 10001 1
ALPHA NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NI/ALPHA 10001 1
DETAILED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DPL 10001 1

TOC Page 4
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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TABLE OF FIGURES

Figure Page

DESCRIPTION AND OPERATION


1 ORGANIZATION OF D.C. GENERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2 BB1-BB2 CONTACTORS CONTROL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3 HOT BUS 1 AND HOT BUS 2 CONTROL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 GB, BT, GG ESSENTIAL BUSES COUPLING CONTROL CIRCUITS . . . . . . . . . . . . . . . . 31
5 LC CONTACTORS CONTROL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6 CIRCUITS CONTROLLING A GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7 CIRCUITS CONTROLLING THE TR TRANSFORMER RECTIFIERS (AC
CONTACTORS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8 GPU GROUND POWER UNIT CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9 STARTING ON BATTERIES DIAGRAM (LH ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10 STARTING ON "X START" CROSSED STARTING (LH ENGINE) . . . . . . . . . . . . . . . . . . . 39
11 STARTING DIAGRAM ON GROUND POWER UNIT (LH ENGINE) . . . . . . . . . . . . . . . . . . 41
12 DIMENSIONS OF THE "ALPHA" BOX 708GC01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
13 DIMENSIONS OF THE "BETA" BOX 718GC01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
14 BASIC DIAGRAM OF THE "ALPHA" BOX 708GC01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
15 BASIC DIAGRAM OF THE "BETA" BOX 718GC01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

DETAILED PARTS LIST


1 DC GENERATION CONTROL BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001-0
2 ALPHA ELECTRICAL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10002-0
3 ALPHA ELCTRICAL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10003-0
4 COVER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004-0
5 BETA ELECTRICAL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10005-0
6 BETA ELECTRICAL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10006-0
7 BETA ELECTRICAL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10007-0
8 COVER,ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10008-0

TOF Page 1
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

TOF Page 2
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

INTRODUCTION

TASK 24-38-12-871-801-A01
1. INTRODUCTION

A. Information
(1) The Component Maintenance Manual (CMM) is written in accordance with the Air
Transport Association of America Specification No. 2200 (ATA 2200) in AECMA
Simplified English.
(2) The Component Maintenance Manual gives all the procedures supplied by the
manufacturer for use in the workshop, so that all persons can repair and completely
overhaul the component.
(3) The manual describes maintenance on the component in a workshop. It does
not define or show the level of maintenance for all special units, but gives all the
procedures necessary to let the person do a test, disassemble, clean, check and
assemble a unit which has been rejected from serviceable use. The manual does
not describe maintenance on the component when it is installed on the aircraft.
(4) Only approved persons are permitted to do the maintenance procedures given in
this manual.
(5) Maintenance Task Oriented Support System (MTOSS) task and subtask
identification is used in this manual. The maintenance tasks and other data have
special MTOSS numbers for use of Electronic Data Processing (EDP). The MTOSS
numbers can be ignored by the manual user.
(6) Where the data or procedures specified in this manual are different from those
specified by the regulatory agency which controls operation of your aircraft, obey
the data and procedures of the regulatory authority.
(7) This manual contains:
– Technical data for the component,
– Maintenance and repair procedures for the component,
– An Illustrated Parts List (IPL) (or Illustrated Parts Catalog (IPC)) with data
for the component parts. Parts are identified in all sections of the manual by
the IPL Figure and item numbers.

B. How to Use the Manual


(1) Make sure the manual contains the information applicable to your component.
Look on the Title Page for the part number.
(2) If it is necessary to identify a part or find a part number, refer to the IPL (or IPC),
which has an introduction to show the procedure.

INTRO Page 1
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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(3) The instructions in this manual must be used for all component maintenance.
Read all the applicable WARNINGS and CAUTIONS before you do the work on
the component.

C. Process Verification
(1) The "Disassembly, Testing and Fault Isolation and Assembly" procedures in this
manual have been validated by the manufacturer.
– Disassembly: verified by performance or simulation of the specified
procedures,
– Testing and Fault Isolation: verified by performance or simulation of the
specified procedures.
– Assembly: verified by performance or simulation of the specified procedures.

D. Modification
(1) All result data and illustrations in this manual are the last revision available at the
time of printing. ZEL supplies updates to this manual when necessary. When ZS
issues a modification to units included in this manual, ZS will revise the manual to
include the information.
(2) When there is a change, each updating gives the full instructions about the page
number of the pages which must be replaced, added or removed. Revised text or
new texts are located with a vertical black line in the margin.

E. Manual guidelines
(1) The CMM is divided according to the pages that follow:

PAGES BLOCKS TITLES


0001-0999 DESCRIPTION AND OPERATION
1001-1999 TESTING AND FAULT ISOLATION
2001-2999 SCHEMATICS AND WIRING DIAGRAMS
3001-3999 DISASSEMBLY
4001-4999 CLEANING
5001-5999 INSPECTION/CHECK
6001-6999 REPAIR
7001-7999 ASSEMBLY
8001-8999 FITS AND CLEARANCES
9001-9999 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
10001-10999 ILLUSTRATED PARTS LIST
11001-11999 SPECIAL PROCEDURES

INTRO Page 2
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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

PAGES BLOCKS TITLES


12001-12999 REMOVAL
13001-13999 INSTALLATION
14001-14999 SERVICING
15001-15999 STORAGE (including transportation)

F. Measurements
(1) The measurements given in this manual are taken from the original reference
document of the manufacturer.
(2) All values given in this manual are in System International (SI) units or sub-divisions
of these units. US or Imperial units are given in parentheses immediately after the
metric unit. The decimal point in the SI is shown by a comma and in the Imperial
system by a full stop, e.g. 25.4 mm (1.00 in).
(3) Measurement conversion table:

FROM: TO:
1 kg 2.2046 lb
1 mm 0.0394 in.
1 Nm 8.8507 lbf.in
1 Nm 0.7376 lbf.ft
1 in. 25.4 mm
1 lbf 4.4482 N
1 lbf.ft 1.3558 Nm
1 lbf.in 0.1130 Nm

G. Manufacturing
(1) The equipment is manufactured and product supported by:
ZODIAC AERO ELECTRIC
7 rue des Longs Quartier
CS 50029
93108 MONTREUIL CEDEX
FRANCE
Telephone: + (33) 01 56 06 10 00
Phone:+ (33) 01 55 82 50 00
Fax: + (33) 01 55 82 510 10
Email: [email protected]
Web site: www.zodiacaerospace.com

INTRO Page 3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

H. Abbreviations
(1) The abbreviated units are given below:

A: Ampere
s: second
V: Volt
°: degree (angle)
°C: degrees Celsius
°F: degrees Fahrenheit
mm: millimeter
mn: minute
Nm: Newton meter
ms: millisecond
mV: millivolt
h: hour
in.: inch
in: inch pound
kg: kilogram
kHz: kiloHertz

(2) Abbreviations used in the Component Maintenance Manual are given below:
AC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternative Current
ATA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Transport Association
CMM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Maintenance Manual
DC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Current
EDP: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Data Processing
GND: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GrouND
IPC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrated Parts Catalog
I/O: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input/Output
IPL: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrated Parts List
LH: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left Hand
MTOSS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Task Oriented Support
System
N/A: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Applicable
P/N: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number
RH: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Hand
SI: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System International
VAC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Alternating Current
VDC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Direct Current

INTRO Page 4
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

I. Product Support and Sale

DESIGNATION ADDRESS
ZODIAC AEROSPACE SERVICES EUROPE 61 rue Pierre Curie
CS20001
78373 – PLAISIR Cedex
France
Phone: 33 1 61 34 23 23
Phone AOG: 33 1 49 75 45 73
Fax: 33 1 61 34 21 13
Email: [email protected]
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE SERVICES 4900 St. Joe Boulevard, Building 200
AMERICAS Suite 400
COLLEGE PARK, GA 30337
USA
Phone: +1 678 228 8153
Phone: AOG: 1 800 879 0411
Fax: +1 400 559 0041
Email: [email protected]
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE SERVICES ASIA 36, Loyang Drive
SINGAPORE 508949
Phone: (65) 6579 2230
Phone AOG: (65) 9770 5061
Fax: (65) 6579 2231
Email: [email protected]
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE SERVICES UK Unit 610, Avenue West
Skyline 120
Braintree - CM77 7AA
England
Phone: +44 1376 329 194
Fax: +44 1376 340 734
Email: [email protected]
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE SERVICES MIDDLE Dubai Aviation City – Logistic City
EAST Plot No: DLC-CL-1WB14 & &WB15
Dubai, P.O. Box 644324
Phone: +33 970 830 830
Fax: +971 2575 8482
Email: [email protected]
Web site: www.zodiacaerospace.com

J. Repair Station
(1) repair station Approved repair stations details are available on the ZODIAC
AEROSPACE SERVICES website: http://www.services.zodiacaerospace.com.

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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

INTRO Page 6
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

DESCRIPTION AND OPERATION

TASK 24-38-12-870-801-A01
1. DESCRIPTION AND OPERATION

A. General
(1) The Alpha boxes 708GC01 and the Beta boxes 718GC01 group the whole of the
system monitoring, coupling and protecting the 28 VDC. These boxes perform
the following functions:
– starting,
– coupling,
– protection,
– distribution.
(2) The following are associated to this device:
– the generator using:
• two batteries "BAT1" - "BAT2",
• two starter generators "GEN1" - "GEN2",
• two regulators "GCU1" - GCU2",
• a ground power unit "GPU",
– the specific manual controls,
– the corresponding indications.

B. Description
(Refer to Fig. 12)
(Refer to Fig. 13)
(1) Dimensions and weight:

"Alpha box" "Beta box”


Length 515 mm (20.28 in) 455 mm (17.91 in)
Width 300 mm (11.81 in) 300 mm (11.81 in)
Height 146 mm (5.75 in) 176.8 mm (6.96 in)
Weight ± 2% 13.6 kg (29.98 lbs) 12.800 kg (28.22 lbs)

(2) Connections:
(a) mechanical connection:
1 The 5.5 mm dia. holes are provided on the base plate of the box to
attach it to the aircraft

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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

"Alpha box" "Beta" box

10 holes 8 holes

(b) Electrical connection:


1 Interconnection between boxes via connectors complying with standard
NAS 1599

708GC01 "Alpha" 718GC01 "Beta"

J "a": 39 pins J "a": 12 pins


J "b": 26 pins J "b": 19 pins
J "c": 19 pins J "c": 19 pins
J "d": 19 pins J "d": 12 pins

2 Low power circuits by plug contacts complying with standards NAS


1599 and NLF 53-105A. These contacts supplied by AIR LB (F0394)
have the P/N:

"Alpha" box "Beta" box

00 11 04 40002: for P2 C/H, P3 C/H

00 11 04 40002: for junctions A/E/C 00 11 04 20002: for P5C/F/R/U


00 11 04 30002: for P4E/F/K

3 Power circuits by terminal clips or wiring bars to be installed on the


terminals of the box concerned
– 6 mm dia. terminals:
• torque value min. 3.82 Nm (0.028 lbf) max. 4.7 Nm
(3.467 lbf)
• for "Alpha" box cables: FU2-FU3-FUEV-FU9-FU10-
FU11-FU12-FU13- FU14-CD1-CD4-CD5-CD6-CD7
– 10 mm dia. terminals:
• torque value min. 11.13 Nm (8.21 lbf) max. 15.2 Nm
(11.213 lbf)
• for "Alpha" box cables: BAT-IB-TR-START
• for "Beta" box cables: START1-START2-ALPHA1-
BAT1–ALPHA2–BAT2.
– 8 mm dia. terminals:
• torque value min. 6.86 Nm (5.060 lbf) max. 9.12 Nm
(6.728 lbf)
• for "Alpha" box cables: GEN

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COMPONENT MAINTENANCE MANUAL
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• for "Beta" box cables: GPU


(3) ENVIRONMENTAL DATA:
Use temperature range . . . . . . . . . . . . . . . - 55 °C + 70 °C (- 67 °F + 158 °F).
Storage temperature range . . . . . . . . . . . - 55 °C + 85 °C (- 67 °F + 185 °F).
Limit use altitude . . . . . . . . . . . . . . . . . . . . . 10.700 m (33.105 feet).
(4) ELECTRICAL CHARACTERISTICS:
(a) Rating of the use channels of an "Alpha" box
– BUS GEN channels
FU1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 A
FU4 (CD1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 A
FUEV, FU2, FU3 . . . . . . . . . . . . . . . . . . . . . 80 A
FU14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 A
– BUS BAT channels
FU8 (CD5) . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 A
FU7 (CD4), FU13 (CD8) . . . . . . . . . . . . . . 30 A
FU9 to FU12 . . . . . . . . . . . . . . . . . . . . . . . . . 80 A
FU6 (CD6) . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 A
NOTE :
– Rated current of ammetric shunts: SH1: 300A,
SH2: 500A.
– Rated current of main contacts: CD7: 200A.
(b) Rating of the use channels of a "Beta" box (HOT BUS channel) By
circuit-breakers:
S10, S20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50A
S11, S21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100A
S12, S22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200A
S13, S14, S24 . . . . . . . . . . . . . . . . . . . . . . . 150A
(c) Rating of the generation channels by current relay:
– direct action (two way)
• DM1 overload detection threshold: 1500A - (TR)
• DM3 600 A threshold - (between sides)
– Polarized (one single direction - generation to use)
• DM2 600 A threshold (BAT)
• DM4 680 A threshold (GEN)
• DM10 2000 A threshold (GPU)

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708GC01 718GC01

(5) Composition:
The D.C. generation distribution consists of:
– 1 beta box.
– 2 alpha boxes.
– an "aircraft" interconnection system grouping the generations
(BAT-GEN-GPU) and the relevant controls.
(a) ALPHA" ELECTRICAL BOX (IPL Figures 2 and 3)
The parallelepipedic "Alpha" electrical box consists of:
– a belting (3-390) equipped with:
• grommets (3-860), (3-870), (3-880) designed to feed
through the interconnection cables,
• four electrical connector assemblies (3-380), (3-390),
(3-400), (3-420)
– a cover (2-10) fastened by ten pins and having inside the
serigraphic layout of the electrical components and their
topological location,
– a removable base plate (2-20) providing access to the
electrical wiring of the components,
– an internal floor (3-840) carrying:
• the electrical switch gear described in the table below,
• the plug-in electronic cards Z1 (2-120) and Z100
(2-130) performing the timing, resetting and power
supply safety functions.

Components of the “Alpha” Box Task


CD1, CD7 (GEN bus spare) Distribution contactors
CD4, CD5, CD6, CD8(BAT bus)

AC TR contactor
LC GEN line contactor

ST “START” starting contactor


BT “Bustie switch” interside coupling contactor
GB BUS GEN-BUS BAT interbar linkage contactor
GG Interside coupling contactor of a generator in the
resetting function
DM1-DM3 Magnetic detection of the bi-directional current
DM1-TR and DM3-interside
DM2-DM4 Magnetic detection of the unidirectional current
DM2-BAT, DM4-GEN, DM-HYDRAULIC PUMP

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708GC01 718GC01

RL10, RL12, RL13, RL15, RL16 Switches


SA1 Current transformer for generator starting
SH1 to SH2 Shunts for external use
F1 to F10 Fuse protecting internal or external circuits
FU1 Supply fuse type break-switch
FU2 to FU14 Fuse type break-switch from essential distribution
bars to use - outputs either direct or switched by CD
contactors
Z1, Z100 Electronic cards: protection, resetting and timing

Table 1 / COMPONENTS OF THE “ALPHA” BOX

PIN CONNEXIONS OF THE “ALPHA” BOX


BAT FU2–FU3–FUEV
IB FU9–FU10–FU11
TR FU12–FU13–FU14
START CD1–CD4–CD5
GEN CD6–CD7

Table 2 / PIN CONNEXIONS OF THE “ALPHA” BOX

(b) "BETA" ELECTRICAL BOX (IPL Figures 5, 6 and 7)


The parallelepipedic "Beta" electrical box consists of:
– a belting (5-150) equipped with:
• grommet (5-60) to feed through the interconnection
cables,
• four electrical connector receptacles (5-70), (5-110),
– a cover (5-10) fastened by eight pins and having on the
inside, the serigraphic layout of the electrical components
and their topological location,
– a removable back plate (5-20) providing access to the
fastening and wiring of certain components,
– an internal floor (7-250) carrying the contactors and thermal
detectors (see tables below); the junction between the
power circuits are obtained by single (7-10), (7-40) or
multiple (7-200) shunts,

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– a mounting plate (6-530) fastened by short posts (6-560) to


the internal floor. The following are located on this mounting
plate:
• relays, connectors and a resistor,
• an upper mounting plate (6-380) carrying fuses and
circuits breakers,
• a plug-in electronic card Z200 (6-100) performing the
timing and safety functions on "overvoltage".
(c) D.C. GENERATION "AIRCRAFT" INTERCONNECTION SYSTEM
The aircraft's D.C. generation consists of:
– two batteries BAT1 and BAT2,
– two starter-generators GEN1-GEN2 associated to regulators
GCU1-GCU2,
– if required on the ground, a ground power unit GPU.
It is associated to the "alpha" and "beta" boxes via an interconnection system
comprising controls and indicators shown in the table below.

Component Qty Left-hand side Right-hand side Common to both


sides
Switch RESET-OFF- 2 GEN1 GEN2
ON
GEN magnetic 2 LC1 LC2
indicator
Switch TEST: OV-GF 2 GCU1 GCU2
1A circuit breaker: 2 HOT BUS 1 HOT BUS 2
RESET-HOT BUS
Switch: BAT 1 2 BAT 1 BAT 2
ON-OFF
BAT magnetic indicator 2 BB1 BB2
START pushbutton 2 FAULT/ARM FAULT/ARM
with two indicators
"ARM" and "FAULT"
Switch START: 1 Start RH-LH
LEFT-RIGHT
Switch START:
LEFT-RIGHT
START OFF-GPU/X 1 Start mode
START
Ignition switch with 2 Ignition 1 Ignition 2
ARM indicator
Switch TR 1 TR mode
LH-OFF-RH

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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ON TR magnetic 2 AC1 AC2


indicators
Pushbutton RESET 2 RESET GB1 RESET GB2
GB
GB magnetic 2 GB1 GB2
indicators
Switch GEN BUSTIE 1 BUSTIE (coupling)
Switch BAT BUSTIE: 1 BUSTIE (coupling)
ON-OFF-AUTO
BT1-BT2 magnetic 1 BT1-BT2
indicator
Switch: MASTER- 1 —
CUT OFF
Indicator switch 1 Ground power unit
ON-GPU

Table 3 / D.C. GENERATION "AIRCRAFT" INTERCONNECTION SYSTEM

Components of the "Beta" Box Task


BB1 BAT1 contactor

BB2 Parallel-series contactor


BBC1-BBC2 Contactor
GPC GPC contactor
CD10, DT10, RI10 Timed thermal detector for remote resetting of the
HOT BUS 2 power supply
CD20, DT20 ,RI20 Timed thermal detector for remote resetting of the
HOT BUS 2 power supply
DM10 Direction action current relay: bi-directional
magnetic current detection
RL2 to RL4 Hermetically sealed relays: GPU ground power
unit control logic

S10 to S14 Circuit breakers: HOT BUS 1 distribution channels


S20 to S22, S24 Circuit breakers: HOT BUS 2 distribution channels
F21, F22, F23 Fuses protecting the circuits inside the "Beta" box
F24 and F25 Fuses protecting two monitoring wires
RGPC (R10) Coiled resistor: self-holding protective device in
case of overvoltage on the GPU ground power unit
Z200 Electronic card: timing and overvoltage detector

Table 4 / COMPONENTS OF THE "BETA" BOX

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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

PIN CONNEXIONS OF THE “BETA” BOX


START 1 ALPHA 2
START 2 BAT 2
ALPHA 1 GPU
BAT 1

(6) BONDING
An "Alpha" or "Beta" box is bonded to the whole of its cover and base assembly,
between two points located diagonally: one being on the cover (unpainted area of a
high-speed fastener), the other on the base (assembly screw).

C. Operation
(1) MANUAL MODE - SPECIAL INSTRUCTIONS
The manual action involved with the controls in the cockpit enable the following
functions:
– coupling and decoupling of the D.C. generators (batteries, generators,
ground power unit) on the distribution bars,
– coupling and decoupling of the transformer-rectifiers on the distribution
bars,
– coupling and decoupling of the load-sheddable distribution bars "HOT
BUS 1" and "HOT BUS 2" on the distribution bars BUS GEN - BUS
BAT essential,
– control of the generators - starters starting windings.
(2) AUTOMATIC MODE: COORDINATION AND PROTECTION
– Coupling of the generators on the essential bars according to the options
issued by the GCU regulator.
– Detection and isolation in case of short circuit on the distribution bars.
– Decoupling of the batteries and generators on energizing by "ground power
unit".
– Protection in case of overvoltage due to the ground power unit.
(3) DISTRIBUTION
Each "Alpha" box contains two BUS GEN and BUS BAT distribution bars
distributing the power to the use lines protected by "FU" fuses.
The "Beta" box contains two load-sheddable HOT BUS distribution bars. The use
outputs are protected by circuit-breakers.
(4) ORGANIZATION OF THE D.C. GENERATION (Refer to Fig. 1)
Each of the two sides (left and right-hand) in the aircraft contains:
– a BUS GEN distribution bar which can be associated
• either to a starter-generator G1 via an LC contactor

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• or to a transformer-rectifier TR via an AC contactor


– a BUS BAT distribution bar associated to a battery via a control
contactor BB1 or BB2
– contactors GB-BT-GG coupling the distribution bars:
• GB: coupling between bars on the same side
• BT: coupling between sides
• GG: coupling of a BUS GEN on the opposite side (reset functions)
– a HOT BUS distribution bar which can be load-shedded or
associated to:
• the battery on the same side
• or to the BUS GEN where it is energized
– current relays to activate devices when overrunning the activation
current threshold Rc (assimilable to short circuit):
• DM2: Rc = 600 A BAT polarized in the direction generator to use
bar
• DM4: Rc = 680 A GEN in the direction generator to use bar
• DM3: Rc = 600 A between sides - not polarized
• DM1: Rc = 1500 A Tr - non-polarized
– starting contactors ST (power).
The two sides have the following in common:
– BBC1-BBC2: ST starting logic
– GPC: supply of the master box from the ground power
unit with decoupling of the batteries and generators.
The contactors control logic is split between the "Alpha" and "Beta"
boxes.
(5) ENERGIZATION OF DISTRIBUTION BARS
(a) BATTERY 1
1 Battery 1 and HOT BUS 1: setting into service (Refer to Fig. 2, Fig. 3)
a Controls:
– all the controls are to OFF,
– the BAT 1 battery is connected,
– the HOT BUS 1 circuit-breaker is closed.
b Consequences:
– the HOT BUS 1 bar is supplied by BAT 1 via RI10
break contact 6-7, DT10 break, CD10 activated,

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2 Supply of the left-hand side by battery 1 (Refer to Fig. 2, Fig. 3, Fig. 4)


a Controls:
– GEN BUSTIE and BUSTIE SWITCH switches to OFF
(contactors BT and GG to break),
– MASTER CUT OFF switch to "ON", the BAT 1 battery
is connected,
– BAT 1 switch to ON.
b Consequences:
Activation of contactor BB1 (via the ON SWITCH BAT 1, MASTER
CUT OFF contact closed, GPC contact 8-10 closed if the ground
power unit is not in service), whence:
• lighting of the BAT 1 indicator via F21 BB1 H7/H5
closed,
• the BUS BAT 1 bar is energized and transmits the +
28 V "battery 1" to the use point (fuses FU9 to FU12,
contactors CD4 to CD6 and CD8).
Activation of contactor GB1 by:
• channel (+): BUS BAT 1, F8, Z100-13B, diode,
Z100-LB,
• channel (-): GENE (-) via Z1-14D, bistable relay GB
of Z1, Z1-15D, Z100-PA, RL50 break, Z100-SA,
NOTE : whence: BUS GEN 1 bar coupled to the BUS BAT 1 bar and
supply 28 V to use point FUEV, FU1 to FU4, FU14, CD1.
Activation of relay RI10 via BUS GEN 1, FU1 which transfers the
HOT BUS 1 from BUS BAT 1 to the BUS GEN 1 bar.
Possibility of coupling the left and right-hand side: see couplings.
3 Energization of the left-hand side
a Control
– BAT 1 switched to OFF.
b Consequences:
BB1 contactor open:
• BAT 1 indicator out,
• BUS BAT 1 and BUS GEN 1 bars switched off.
relay RI10 de-energized: the HOT BUS 1 is connected to battery
1.

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COMPONENT MAINTENANCE MANUAL
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(b) BATTERY 2
1 Battery 2 and HOT BUS 2: setting into service (Refer to Fig. 2 Fig. 3)
a Controls:
– all the controls are to OFF,
– the BAT 2 battery is connected,
– "HOT BUS 2" circuit-breaker closed.
b Consequences:
– the HOT BUS 2 bar is supplied by BAT 2 (+) via RI20
break contact 6-7, DT20 break, CD20 activated,
2 Supply of the right-hand side by battery 2 (Refer to Fig. 2, Fig. 3, Fig. 4)
a Controls:
– GENE BUSTIE, BUSTIE SWITCH switches to "OFF",
– MASTER CUT OFF switch to "ON",
– BAT 2 switch to "ON".
b Consequences:
Activation of contactor BB2
• Channel (+):
1. F22 to break.
• Channel (-):
1. ON contact of switch BAT 2, MASTER CUT OFF, and RL4
to break.
2. RL4 to break, CUT OFF on ON, BAT 2 on ON to make:
* lighting of the BAT 2 indicator,
* the BUS BAT 2 bar is energized and transmits +28
V battery 2 to the use point (fuses FU9 to FU12,
contactors CD4 to CD6, CD8).
Activation of contactor GB2 by:
• channel (+): BUS BAT 2, F8, Z100-13B, diode,
Z100-LB,
• channel (-): Z1-14D, bistable relay GB of Z1, Z1-15D,
Z100-PA, RL50 to break, Z100-SA,
NOTE : whence BUS GEN 2 bar coupled to BUS BAT 2 bar and
supply of +28 V to the "use point".
Activation of relay RI20 via BUS GEN 2, FU1 which transfers the
HOT BUS 2 to the BUS GEN 2 bar.
Possibility of coupling the right and left-hand sides: see couplings.

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(c) GENERATOR 1 "GENE 1" (Refer to Fig. 5 Fig. 6)


1 Conditions prior to using generator 1
– Battery 1 is connected (BAT 1 to ON) and supplies the left-hand
side: see paragraph A (1) and (2).
– Engine 1 starting done: generator 1 delivers.
2 Monitors and junction of the generator to the BUS of the left-hand side
a Controls:
– GEN 1 switch to ON.
b Monitors:
the GCU1 regulator monitors the following GENE 1 parameters:
• GENE 1 voltage • 22 V,
• differential voltage – between contacts A (via F2) and
B (via F1) of contactor LC – equal to 0.3 V (VA – VB
• 0.3),
• engine speed > 7300 ± 200 rpm,
in the case of the three parameters being suitable, relay RLC of
GCU1 is activated.
c Consequences:
– activation of contactor LC and relay RL15 in the
left-hand "Alpha" box LH: generator 1 is connected
to side 1 (BUS GEN 1, HOT BUS 1, BUS BAT 1) in
parallel on battery 1,
– the make contact 8-D of RL15 inhibits the activation
of the lefthand contactor AC: the transformer rectifier
TR cannot be switched to the left-hand side.
3 Decoupling of the left-hand generator
This decoupling is controlled by opening the left-hand contactor CL:
– either automatically via the regulator GCU1 when it is
energized for t • 7 s,
– or by setting the GEN 1 switch to OFF.
(d) GENERATOR 2 "GENE 2"
1 Condition prior to using generator 2
– Battery 2 is connected (BAT 2 switch to ON) and supplies the
right-hand side, see paragraphs B (1) and (2).
– Starting of engine 2 is done: generator 2 delivers.

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2 Monitors and junction of the generator on the BUS of the right-hand side
a Controls:
– GEN 2 switch to ON.
b Monitors:
Regulator GCU2 monitors the following GENE 2 parameters:
• GENE 2 voltage • 22 V,
• differential voltage between the power contacts A (via
F2) and B (via F1) of contactor LC, equal to 0.3 V (VA
> 0.3 V),
• engine speed ≥ 7300 ± 200 rpm.
In the case of these three parameters being suitable, the RLC
relay of the GCU2 is activated.
c Consequences:
– Activation of contactor LC and relay RL15 on the
right-hand "Alpha" box: generator 2 is connected
to side 2 (BUS GEN 2/HOT BUS 2/BUS BAT 2) in
parallel on battery 2.
– The make contact 8-D of RL15 ("Alpha 2" box) inhibits
the activation of the right-hand AC contactor: the
transformer rectifier TR cannot be switched to the
left-hand side.
3 Decoupling of the right-hand generator
This decoupling is controlled by opening the right-hand CL contactor:
– either automatically by the GCU2 regulator where it is
energized for t ≥ 7s,
– or by setting the GEN 2 switch to OFF.
(e) LH AND RH TRANSFORMER RECTIFIER TR (Refer to Fig. 7)
1 Conditions prior to using the left-hand TR
– Batteries 1 and 2 are connected and supply the BUS bars of the
left and right-hand sides.
– The GEN 1 and GEN 2 switches are to OFF (relay RL15 to break)
or the LC are de-energized.
2 Junction of the left-hand TR on the left-hand side
a Controls:
– left-hand TR switch to "LH".
b Consequences:

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Activation of the AC contactor of the left-hand "Alpha" box:


• channel (+) by left-hand TR switch, right and left-hand
break relay RL15,
• channel (-) by RL141 break.
Lighting of the left-hand TR indicator via the make contact of
B5-B7 of contactor AC.
Supply of the left-hand side by the left-hand transformer rectifier
TR.
3 Junction of the right-hand TR on the right-hand side
a Controls:
– Right-hand switch to "RH".
b Consequence:
Activation of the AC contactor of the right-hand "Alpha" box via
circuits equivalent to those on the left-hand side, whence:
• lighting of the right-hand TR indicator via the make
contact B5-B7 of the AC,
• supply of the right-hand side by the right-hand TR
transformer rectifier.
4 Decoupling of a TR
Decoupling of a TR is controlled by opening the AC contactor:
– either by setting the TR switch to OFF,
– or automatically in the event of overload detected
by the associated current relay DM1. In fact if DM1
detects a current ≥ 1500A, it closes its contact 1-3.
Relay RL141 is activated and self-held. The supply
(-) is suppressed in B8 of contactor AC which is
deactivated and isolates the associated TR.
(f) GROUND POWER UNIT GPU (Refer to Fig. 8)
1 Setting the ground power unit into service
– Connect the ground power unit GPU.
– Energize the GPU: lighting of the GPU lamp (presence).
2 Supply of the power master box by the ground power unit
a Controls:
– GPU switch to ON.
b Consequences:

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Activation of relay RL4 (protective relays RL3 and RL2 are to


break) whence activation of contactor GPC.
• RL4 contact C5 open cuts off power supply (-) from
contactor BB2: battery 2 is decoupled from the
right-hand side.
• GPC contact 8-10 opened cuts off the supply (-)
from contactor DB1: battery 1 is decoupled from the
left-hand side.
• GPC contact 11-9 opened cuts off the supply (-) from
the left-hand contactor LC and relay RL15: generator
1 is decoupled.
• . RL4 contact D-7 opened cuts off the supply from the
righthand contactor LC and relay RL15: generator
2 is decoupled.
The main contacts of contactor GPC transmits the ground power
unit 28 V voltage to the terminals:
• ALPHA 1 connected to BUS BAT 1,
• ALPHA 2 connected to BUS BAT 2,
• "B" of contactor BBC1.
Contactors GB are activated and couple the BUS GEN on the
BUS BAT of the same side.
HOT BUS 1 and 2 bars are supplied from BUS GEN via fuse F1
(relay RI10/RI20 and contactors CD10/CD20 activated).
NOTE : Only HOT BUS 1 is connected to BAT 1 before transfer to
BUS GEN 1.
3 Decoupling of the GPU
Decoupling of the GPU from its use point is controlled by opening the
GPC contactor in the case below:
GPU overvoltage
When the GPU voltage is equal to 34 V during 2<t<4 s, Z200
output C(B) supplies a ground wich controls activation of relay
RL3 and the opening of contactor GPC entailing the switching off
the distribution bars (left and right-hand).
To reset, the GPU switch must be set to OFF then to ON.
If the overvoltage has vanished, the GPC contactor is again
activated and the GPU delivers on both sides.

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GPU overload
When the current monitored by DM10 reaches or exceeds 2000
A, contact 1-3 of DM10 controls activation of relay RL2 and
the opening of contactor GPC entailing the switching off of the
distribution bars.
To reset the GPU switch must be set to OFF then to ON: if
the overload has disappeared, GPC is activated and the GPU
delivers on both sides.
GPU switch to OFF: relay RL4 and contactor GPC open whence
switching off of the distribution bars.
(6) COUPLINGS AND DECOUPLINGS
(a) BATTERY 1 IN SERVICE
When battery 1 is set into service by BAT 1 to ON (see battery 1 system
paragraph 2-A):
– the BUS BAT 1 is energized,
– GB1 is activated: the BUS GEN 1 is coupled to the BUS BAT 1,
– the HOT BUS 1 is transferred from BAT 1 to BUS GEN 1.
1 Coupling between sides (BT activation) (Refer to Fig. 4)
Coupling between sides is obtained by setting the BUSTIE SWITCH
SWITCH TO ON or to AUTO which controls:
activation of contactor BT1. The coil of BT1 is supplied by:
channel (+) . . . . . . . . . . . . . . . . . . . . . . . . . . BUS BAT 1, F8, Z100,
BT1 (B1) and BUS GEN
1, F7, Z100, BT1 (B1)
channel (-) . . . . . . . . . . . . . . . . . . . . . . . . . . . BUSTIE SWITCH-
AUTO-LC, Z1, BT1 (B8)
and BUSTIE SWITCH,
ON, Z1, BT1 (B8)
NOTE : whence intersides bar coupled to BUS BAT 1 and BUS
GENE 1.
activation of contactor BT2. The coil of BT2 is supplied via:
channel (+) . . . . . . . . . . . . . . . . . . . . . . . . . . interside bar, F7, Z100,
BT2-B1
channel (-) . . . . . . . . . . . . . . . . . . . . . . . . . . . ditto coil of BT1.
NOTE : whence coupling of BUS BAT 2 with BUS BAT 1 and GENE
1.
activation of contactor GB2. The coil of GB2 is supplied by:

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channel (+) . . . . . . . . . . . . . . . . . . . . . . . . . . BUS BAT 2 (via


the interside), F8,
Z100-13B, Z100-LB,
GB2 (B1)
channel (-) . . . . . . . . . . . . . . . . . . . . . . . . . . . GENE (-), contact break
TRIP GB of Z1, contact
break RL50 of Z100 and
GB2 (B8)
NOTE : whence coupling of BUS GEN 2 on BUS BAT 2.
activation of relay RI20 via the BUS GEN 2, FU1, channel of the
beta box: the HOT BUS 2 bar is thus coupled to the BUS GEN 2.
NOTE : Initially the HOT BUS 2 is not supplied.
2 Automatic decoupling
Automatic decoupling takes place when the current delivered by battery
1 is 600 A. This decoupling takes place in two phases:
– decoupling between sides (opening of the BT): if the
current detected by DM3 (non-polarized) is ≥ 600 A,
after T2 = 100 ms ± 10%, the TRIP BT and GG relays
of Z1 are activated and the (-) channel of coils of
contactors BT1, BT2 and GG1-GG2 broken. These
contactors are deactivated whence decoupling of the
left and right-hand sides,
– decoupling between bars (opening of the GB): if the
current detected by DM2 (polarized) is ≥ 600 A in the
BAT to BUS BAT direction, after T1 = 150 ms ± 10%
relay TRIP GB of Z1 is activated, channel (-) of the
coil of GB1 is broken, the latter is deactivated whence
decoupling of the BUS BAT 1 and BUS GEN 1 bars.
3 Manual decoupling
BUSTIE SWITCH switched to OFF: the (-) channel supplying the coil of
contactors BT1 and BT2 is broken, these contactors are deactivated
and decouple the right and left-hand sides.
(b) BATTERY 2 IN SERVICE
1 Coupling between sides
Operating is similar to that of the "battery 1 in service", i.e.:
Before coupling: battery 2 supplies the BUS BAT 2 and BUS GEN
2. The HOT BUS 2 is connected to BUS GEN 2 (GB2 activated).

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When the BUSTIE SWITCH coupling control is flipped to ON or


AUTO:
• contactors BT2 and BT1 are activated whence
coupling of BUS BAT 1 on the right-hand side,
• contactor GB1 is activated coupling BUS GEN 1 to
BUS BAT 1,
• relay RI10 is activated coupling HOT BUS 1 to BUS
GEN 1.
2 Automatic decoupling
This decoupling takes place in two phases:
– If the current is delivered by BAT 2 is 600 A for 110 ms:
DM3 (non-polarized) and Z2 control the decoupling of
the sides by opening contactors BT and GG.
– If the current is delivered by BAT 2 is 600 A for 150
ms: DM2 (polarized) and Z2 control the decoupling
of the BUS GEN 2 and BUS BAT 2 bars by opening
contactors GB2.
3 Manual decoupling
BUSTIE SWITCH switched to OFF: the BT1 and BT2 contactors are
deactivated and decouple the left and right-hand sides.
(c) GENERATOR 1 IN SERVICE (Refer to Fig. 1 Fig. 4)
If the generator G1 is the only one in service it delivers:
– on the BUS GEN 1 via contact AB of contactor LC,
– on BUS BAT 1 via GB if BUS BAT 1 has not failed.
a Coupling of the sides
To couple the BUS GEN A with the BUS GEN 2 set:
– the BUSTIE SWITCH switch to "OFF",
– the GEN BUSTIE switch to "ON".
Which controls activation of:
contactor GG1. The coil of GG1 is supplied by:
channel (+) . . . . . . . . . . . . . . . . . . . . . . . . . . BUS GEN 1, F9,
Z100-11B/-NB, GG1
(B1)
channel (-) . . . . . . . . . . . . . . . . . . . . . . . . . . . GENE 1 (-), BUSTIE
SWITCH OFF, GEN
BUSTIE ON, break
contact TRIP GG of Z1,
GG1 (B8)
NOTE : whence interside bar coupled to BUS GEN 1,

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contactor GG2 whose coil is supplied by:


channel (+) . . . . . . . . . . . . . . . . . . . . . . . . . . interside bar, F7,
Z100-11B/-NB, GG2
(B1)
channel (-) . . . . . . . . . . . . . . . . . . . . . . . . . . . similar to that of GG1.
NOTE : Generator 1 thus delivers on the BUS GEN 1 and BUS GEN
2 coupled by contactors GG1 and GG2 via the intersides. If
the BUS BAT 2 has not failed, contactor GB2 is activated and
couples BUS BAT 2 to BUS GEN 2.
b Automatic decoupling
This decoupling takes place in two phases:
if the current delivered by GENE 1 is ≥ 600 A for 110 ms: DM3
(non-polarized) and Z2 control the decoupling of the sides by
opening contactor GG and BT,
if the current delivered by GENE 1 is 680 A for 150 ms: DM4
(polarized) and Z2 control the isolation of the BUS BAT 1 bar from
the BUS GEN 1 by opening contactor GB1.
(d) GENERATOR 2 IN SERVICE
Operating similar to the above controlled either BUSTIE SWITCH switch to
"OFF" and GEN BUSTIE switched to "ON": contactors GG2 then GG1 are
activated and couple the BUS GEN 1 and BUS GEN 2 on generator 2.
BUS BAT is coupled by activating contactors GB (if the corresponding
BUS BAT bar has not failed) automatic coupling takes place if GENE
2 delivers:
– 600 A for 110 ms: decoupling of the sides by DM3
and Z2,
– 680 A for 150 ms: isolation for the BUS BAT 2 bar by
opening contactor GB2 controlled by DM4 and Z2).
(e) GENE AND BATTERY 1 DECOUPLING ON FAILURE
1 GENE decoupling
After isolating the GENE bar: detection of undervoltage by the GCU
and after more than 7 s, opening of contactor LC.
2 BAT 1 decoupling
After isolating BAT: decoupling of battery by the melting of its fuse.
(f) RECAPITULATIVE LIST OF COUPLINGS BETWEEN SIDES
1 The BUSTIE SWITCH being switched to ON couples the sides in each
of the following cases:
1 - BAT 1 in service

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2 - BAT 2 in service
7 - GENE 1 and BAT 1
8 - GENE 1 and BAT 2
13 - GENE 1, BAT 1 and BAT 2
12 - GENE 1, BAT 1 and GENE 2
14 - GENE 1, BAT 2 and GENE 2
9 - GENE 2 and BAT 1
10 - GENE 2 and BAT 2
11 - GENE 2, BAT 1 and BAT 2
19 - GPU
24 - TR1 and TR2
23 - TR1, TR2 and BAT 1
21 - TR1, TR2 and BAT 2
22 - TR1, TR2, BAT 1 and BAT 2
2 Whereas the BUSTIE SWITCH switched to OFF and GEN BUSTIE
switched to "ON", couple the sides in the following cases:
6 - GENE 1 in service
5 - GENE 2 in service
11 - GENE 1 and GENE 2 in service
3 The coupling between sound sides and bars is obtained by contactors
BAT and GB. Nevertheless, in the case of a battery bar having failed,
the associated contactor GB cannot be activated and the sound bar
coupling to sound side is obtained by activating contactor GG.
(7) LH OR RH ENGINE STARTING
(a) STARTING ON BATTERIES
1 Starting of the LH engine
– HOT BUS 1 and 2 circuit-breaker closed.
– MASTER CUT OFF switch to "OFF".
– BAT 1, BAT 2 switch to "ON" (BAT 1, BAT 2 indicators on).
– BUSTIE SWITCH SWITCHED TO "ON" or "AUTO".
– START MODE selector on BAT, whence:
• activation of RL52 of the Z200 card which transmits
the +28 V BAT 1 to the Z200 cardand RL52,
• activation of relay RL51 of the Z200 card: opening of
line contactors LC,
• contactor 3.2 of BB2 transmits the +28 V from battery
1 to the LEFT HAND - RIGHT HAND START selector
(via BB1 - B2/B4).
– Positioning of the START LH-RH to LH which prepares the
ignition and starting function: the START ARM LH indicator
comes on.

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– Positioning of IGNITION LH SIDE selector to ON: the


IGNITION ARM LH indicator comes on.
– Positioning of START 1 selector to ON controlling the
activation of relays RL13 and RL12: the BUS BAT 1 voltage
via F10 supplies the input "s" of regulator GCU1 and
activates contactor BBC1 and BBC2 (preparation for setting
into service).
– As soon as the regulator delivers 28 V on its output "t" the
START ST contactor is activated (together with RL16 and
Z100).
– At 1500 rpm, the input "Z" of GCU1 becomes positive and:
• a detector DT20 cuts off the supply from the HOT
BUS 2 bar.
– At 6800 rpm, from output "t" of GCU1 switches to 0 V and
controls:
• setting of contactor ST to break,
• the timed breaking (C2 of Z100) of the self-holding
of RL13,
• the setting to break of RL12: input 9 B of Z200
activates timing "T",
• outputs "Z" then "s" of GCU1 switch to 0 V,
• the deactivation of BBC1 and BBC2 (extinction of the
START ARM indicator).
– After timing "T" of Z200 (90 ms), output 10 B of Z200
controls:
• the activation of BB2 (placing of batteries 1 and 2 in
parallel),
• the START ARM indicator comes on (end of starting).
To finish the sequence set:
– the IGNITION LH SIDE selector to OFF: its indicator
goes out,
– the START 1 selector to OFF: its indicator goes out,
– the START MODE selector to OFF: setting of RL52
and RL51 to break.
2 Starting of the right-hand engine
The sequencing is identical to that of the left-hand engine, the specific
left-hand-right-hand controls being set to the right.
Starting of the right-hand engine is controlled by the right-hand "Beta"
and "Alpha" boxes in conjunction with regulator GCU2.

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(b) CROSSED "X START" STARTING


To obtain the crossed starting of an engine associated to a side the two
batteries and the batteries of the second side must be in service.
1 Crossed "X START" starting of the left-hand engine (Refer to Fig. 5
Fig. 10)
This starting is sequenced as follows:
a Initial conditions:
– MASTER CUT OFF switch to OFF.
– BAT 1 and BAT 2 switches to ON; BAT 1 and BAT
2 indicators on.
– BUSTIE SWITCH switches to ON or AUTO (coupling
by BT1, BT2, GB1, GB2 activated supplies BUS BAT
1 and 2 and BUS GEN 1 and 2).
– GENE 2 switch to ON: GENE 2 indicator on.
b START selector to LH:
START MODE selector to X START:
• relay RL10 is activated,
• the START ARM LH indicator comes on,
• relay RL50 of the right-hand side is activated and
controls opening of the right-hand contactor GB2
(decoupling of the BUS BAT 2 and BUS GEN 2).
c IGNITION LH SIDE selector to ON: the IGNITION ARM LH
indicator comes on.
d Press and hold the START 1 pushbutton: relays RL13 and RL12
are activated: the BUS BAT 1 voltage via F10 supplies the input
"s" of regulator GCU1 and activates contactors BBC1 and BBC2.
Regulator GCU1 delivers + 28 V on its "t" output which activates
the left-hand contactor ST.
e Release of the START 1 pushbutton.
f When the left-hand engine is turning at about 1500 rpm, the
output "Z" of GCU1 becomes positive (and via the RL12, GPC5-6,
RL10A-2 channel) controls activation of the ST contactor of the
right-hand side which couples the GENE 2 in parallel on the
batteries.
g When the engine is turning at about 6800 rpm, the output "t" of
GCU1 switches to 0 V and controls:
• the setting of the left-hand contactor ST to break,
• the deactivation (timed) of relay RL13,
• the setting of RL12 to break,
• the deactivation of BBC1 and BBC2,

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• outputs "Z" then "s" of GCU1 are to 0 V.


To finish the sequence set:
– the IGNITION LH SIDE selector to OFF: its indicator
light goes out,
– the START MODE selector to OFF: its indicator goes
out.
2 Crossed "X START" starting of the left-hand engine
The initial starting conditions are:
– BAT 1 and BAT 2 in service.
– Coupling of the sides by the BUSTIE SWITCH.
– GENE 1 in service.
NOTE : The sequencing is similar to that of the left-hand engine, the
specific LH - RH controls being set to LH.
(c) STARTING ON GROUND POWER UNIT GPU
In order to start the LH (or RH) engine on ground power, the latter must be
connected to the Beta box.
1 Starting of the LH engine (Refer to Fig. 8 Fig. 11)
This starting is sequenced as follows:
a Final conditions:
– GPU switch to ON: the GPU ON indicator comes on, the
GPC contactor is activated (the batteries and generators
are dissociated from the BUS by opening contactors BB1,
BB2, LC, LH and RH)
– BUSTIE SWITCH switched to ON or AUTO: contactors BT
and GB are activated and the BUS BAT and BUS GEN bars
are coupled to the ground power unit GPU.
b START MODE selector to GPU
– START selector to LH:
• relay RL10 is activated,
• the START ARM LH indicator comes on.
c IGNITION LH SIDE selector to ON: its indicator comes on.
d Press and hold the START 1 pushbutton:
– relays RL13 and RL12 are activated,
– the BUS BAT 1 voltage via F10 supplies the input "s" of
regulator GCU1 and activates contactor BBC1 (but not
BBC2 because relay RL4 is energized); the START 1 power
circuit is made by contacts T2-L2 of GPC and A-B of BBC1,

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– regulator GCU1 delivers +28 V on its output "t" which


activates the LH contactor ST.
e Release of the START pushbutton.
f When the engine is turning at 6800 rpm, the voltage on output "t"
of GCU1 is cancelled which controls:
– the setting of the LH contactor ST to break,
– the deactivation of RL13, RL12 and BBC1.
To finish the sequence:
• the IGNITION LH SIDE selector to OFF: its indicator
goes out,
• the START selector to OFF,
• the START MODE selector to OFF: the LH START
ARM indicator goes out.
2 Starting of the RH engine
The conditions of starting are the same as those for the LH engine. The
sequencing is also similar but the specific LH-RH controls are set to RH
and are associated to the RH "Beta" box.
(8) MONITORING AND PROTECTION
(a) MASTER CUT OFF
The "MASTER CUT OFF" selector, in two positions ON and OFF, when it is
ON, load sheds the BUS BAT and the BUS GEN in relation to the generators,
by opening contactors BB1, BB2, LC LH and LC RH.
In fact, the MASTER CUT OFF contacts inserted in channel (-) of the coil
of contactors BB1, BB2 and LC - is open in ON position (Refer to Fig. 2)
(Refer to Fig. 5).
The BUS GEN 1 and 2 not being energized relays RI10 and RI20 are to
break: the supply of HOT BUS 1 and 2 is obtained directly by batteries 1 and
2 via the break contact of RI10 and RI20.
(b) MONITORING THE FLOW RATE
1 Shunt SH1 and SH2 on the "Alpha" boxes
Shunts SH1 and SH2, inserted in the associated BAT and GENE to BUS
channels, have direct output on connectors J1 "d" and J "a" so that flow rate
monitoring apparatus can be connected externally.
2 Contactors GPC on the "Beta" boxes
• The wire coming from the terminal T3 of contactor GPC is
connected to the pin “A” of relay RL4 through a fuse holder F24
equipped with a fuse rated at 2.5A. It protects the monitoring
network connected between the contactor GPC and the pin “R” of
connector “c”.

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(c) PROTECTION OF GENERATORS (Refer to Fig. 1)


1 Direct action current relays DM1-DM3
Relay DM1, activated when the current in the TR channel reaches 1500
A, controls the opening of contactor AC. Relay DM3 is activated when
the current flowing between the two sides reaches 600 A. If this current
continues for 110 ms, the TRIP relays of the Z1 card set contactors
BT and GG to break.
2 Polarized current relays DM2 and DM4
Relay DM2 inserted in the (+) battery channel controls the connection
with the Z1 card, the setting to break of contactor GB when the current
flowing from the battery to the BUS BAT is 600 A for 150 ms.
Relay DM4 inserted in the (+) GENE channel controls the setting of
contactor GB to break when the current delivered by the generator
is 680 A for 150 ms.
3 Magnetic relay DM3
The magnetic relay monitors the current delivered by the ground power
unit. If the current reaches 2000 A contactor GPC is deactivated.
(9) DISTRIBUTION TO THE USE POINT
(a) HOT BUS 1 AND HOT BUS 2
The "Beta" box contains two load-sheddable distribution bars HOT BUS 1 and
HOT BUS 2: the outputs of the use point are protected by circuit breakers
S10 to S13 and S20 to S23. Circuit-breakers S14 and S24 are for internal
use (supply of the regulators and starting of the generators).
(b) BUS BAT 1 AND BUS BAT 2
On the BUS BAT essential distribution bar of each "Alpha" box the following
are connected:
– five use channels protected by fuses FU9 to FU12,
– three channels protected by fuse FU and controlled by contactor
CD, FU7-CD4, FU8-CD5, FU13-CD8, FU6-CD6:
• the control of CD4 and CD5 is available to the user,
• contactor CD6 is open during the START function (when relay
RL16 of Z100 is activated).
(c) BUS GEN 1 AND GEN 2
On the BUS GEN bar of each "Alpha" box the following are connected:
– four channels protected by fuses FUEV, FU2, FU3, FU14 for
external use,
– a channel protected by fuse FU1 used to couple the HOT BUS
loadsheddable bar on BUS GEN 1,

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– a channel protected by fuse FU4 and controlled by contactor CD1


available to the user.

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ORGANIZATION OF D.C. GENERATION


Figure 1/GRAPHIC-24-38-12-991-001-A01

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BB1-BB2 CONTACTORS CONTROL CIRCUITS


Figure 2/GRAPHIC-24-38-12-991-002-A01
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HOT BUS 1 AND HOT BUS 2 CONTROL CIRCUITS


Figure 3/GRAPHIC-24-38-12-991-003-A01
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GB, BT, GG ESSENTIAL BUSES COUPLING CONTROL CIRCUITS


Figure 4/GRAPHIC-24-38-12-991-004-A01
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LC CONTACTORS CONTROL CIRCUITS


Figure 5/GRAPHIC-24-38-12-991-005-A01
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CIRCUITS CONTROLLING A GENERATOR


Figure 6/GRAPHIC-24-38-12-991-006-A01
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CIRCUITS CONTROLLING THE TR TRANSFORMER RECTIFIERS (AC CONTACTORS)


Figure 7/GRAPHIC-24-38-12-991-007-A01
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GPU GROUND POWER UNIT CIRCUIT


Figure 8/GRAPHIC-24-38-12-991-008-A01

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STARTING ON BATTERIES DIAGRAM (LH ENGINE)


Figure 9/GRAPHIC-24-38-12-991-009-A01

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STARTING ON "X START" CROSSED STARTING (LH ENGINE)


Figure 10/GRAPHIC-24-38-12-991-010-A01

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STARTING DIAGRAM ON GROUND POWER UNIT (LH ENGINE)


Figure 11/GRAPHIC-24-38-12-991-011-A01

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DIMENSIONS OF THE "ALPHA" BOX 708GC01


Plate 1
Figure 12/GRAPHIC-24-38-12-991-012-A01
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DIMENSIONS OF THE "BETA" BOX 718GC01


Plate 2
Figure 13/GRAPHIC-24-38-12-991-013-A01
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BASIC DIAGRAM OF THE "ALPHA" BOX 708GC01


Plate 3
Figure 14/GRAPHIC-24-38-12-991-014-A01

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BASIC DIAGRAM OF THE "BETA" BOX 718GC01


Plate 4
Figure 15/GRAPHIC-24-38-12-991-015-A01

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TESTING AND FAULT ISOLATION

TASK 24-38-12-700-801-A01
1. TESTING

A. General

CAUTION : YOU MUST DO A CHECK OF THE INSTRUMENT CALIBRATION BE-


FORE YOU DO MEASUREMENTS.

(1) You must not use alternative test equipment unless you are sure that it is equal to
or better than that specified.
NOTE : "Change" indicates the order of substitution of the faulty components
until a test OK "yes" is obtained.
NOTE : Cut off the power supply before making the change.
NOTE : Change the components one by one in the order indicated (after each
exchange re-perform the tests where the failure was detected).

B. Reason for the Job


(1) The test makes sure that the equipment is fully serviceable. You must do the test if
an equipment component or subassembly is replaced.

C. Job Set-up Information


(1) Tools, fixtures and equipment
(a) The following table lists the minimum test equipment required to perform
the test.
NOTE : You can use approved equivalent alternatives for items in the list.
NOTE : Refer to “SPECIAL TOOLS, FIXTURES AND EQUIPMENT” (Refer
to TASK 24-38-12-940-801-A01) for full instructions.

REFERENCE QTY NAME


No specific 1 CABLESCAN HV90
No specific 1 Breakdown station

No specific 1 Megaohmmeter

P/N: 560MC05C0001 1 Interface


P/N: 203MC05 1 Rack inferface
P/N: 560MC05 S/N: 01 1 Specific rack

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REFERENCE QTY NAME


P/N: 405MC04 N°04 1 Test bench

P/N: 108MC04 1 Test bench


No specific 1 Multimeter
No specific 1 Chronoscope
No specific 1 Unit supply (0Vdc to 60Vdc/30A)
No specific 1 Load bench 3000A

Table 1001 / Tools, fixtures and equipment (for GENERAL TESTS ON THE "ALPHA" BOX)

REFERENCE QTY NAME


No specific 1 CABLESCAN HV90.
No specific 1 Breakdown station.
No specific 1 Megaohmmeter.
P/N: 560MC05C0002 1 Interface
P/N: 203MC05 1 Rack inferface
P/N: 560MC05C S/N: 01 1 Specific rack
P/N: 405MC04 N°04 1 Test bench
P/N: 108MC04 1 Test bench
No specific 1 Multimeter
No specific 1 Chronoscope
No specific 1 Unit supply (0Vdc to 60Vdc/30A)

No specific 1 Load bench 3000A

Table 1002 / Tools, fixtures and equipment (for GENERAL TESTS ON THE "BETA" BOX)

(2) Test conditions


(a) Do the tests with these conditions:
– Ambient temperature: ..................................... 20 ± 5 °C (68 ± 9 °F).
– Barometric pressure: ...................................... 760 mm of mercury.
– Relative humidity: ........................................... Less than 85 %.

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D. Procedure

SUBTASK 24-38-12-750-001-A01
(1) Dielectric tests and insulation resistance measurement
(a) For the ALPHA BOX and the BETA BOX

ACTION RESULT

1 Apply a 500 VDC for one minute Make sure that there is no breakdown,
across all interconnected terminals arcing, flash over shall be observed.
of connectors and the mounting Make sure that the leakage current is
point. less or equal to 10 mA

SUBTASK 24-38-12-750-003-A01
(2) Insulation resistance
ALPHA BOX:
The insulation resistance measured across all interconnected terminals of
connectors and the mounting point shall always be ≥ 20 MΩ when tested at a
voltage of 500 VDC ± 10 %.
BETA BOX:
The insulation resistance measured across all interconnected terminals of
connectors and the mounting point shall always be ≥ 20 MΩ when tested at a
voltage of 500 VDC ± 10 %.

SUBTASK 24-38-12-750-003-A01
(3) Fonctionnal test
(a) For the ALPHA BOX:
• Automatic test:
– Connect terminals a, b, c and d of the power distribution box to
the connectors of interface P/N: 560MC05C0001.
– Connect power terminals of power distribution box to rack
interface P/N 203MC05.
– Connect interface P/N 560MC05C0001 to Specific rack P/N:
560MC05 S/N: 01.
– Plug Specific rack P/N: 560MC05 S/N: 01 to test bench
P/N:405MC04 N°04.
– Turn on the test bench and choose the program test:
708GC01-A-E-software update and follow the instructions.

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(b) Power supply by BAT

ACTION RESULT

1 Connect + 28V BAT terminal (40A). Make sure that + 28V appears at FU9,
FU10, FU11, FU12.

(c) Check of SH1

ACTION RESULT

1 Connect a resistive load (30 A) to


FU9.
2 Connect a millivoltmeter between Make sure that the voltage measured
T (+) and U (-) on connector d. is equal to 10 mV ± 1 %
3 Disconnect the load and the
millivoltmeter.

(d) Check of CD4

ACTION RESULT

1 Apply a zero-volt signal to pin "E" Make sure that zero-volt appears at pin
on connector d. "J" on connector c.
2 Apply a + 28V to pin "K" on Make sure of the closing of CD4
connector c. contactor.
Make sure that the + 28V appears at
terminal stud of CD4 contactor.
3 Remove the + 28V from pin "K" on Make sure of the opening of CD4
connector c contactor.
Make sure that the + 28V disappears
from terminal stud of CD4 contactor.

(e) Check of CD5

ACTION RESULT

1 Apply a + 28V to pin "M" on Make sure that the + 28V appears at
connector c pin "L" on connector c

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ACTION RESULT

Make sure of the closening of the CD5


contactor
Make sure that the + 28V appears at
terminal stud of CD5 contactor.
2 Remove the + 28V from pin "M" on Make sure of the opening of CD5
connector c contactor
Make sure that the + 28V disappears
from pin "L" on connector c and on
terminal stud of CD5 contactor.

(f) Check of CD6

ACTION RESULT

1 Apply a + 28V to pin "G" on Make sure of the closing of D6


connector c contactor
Make sure that the + 28V appears at
terminal stud of CD6 contactor

NOTE: Continuity exists between pins "N" and "E" on connector c

2 Apply a + 28V to pin "S" on Make sure of the closing of RL16 relay
connector b. Make sure of the opening of CD6
contactor
Make sure of the disappearance of the
+ 28V at terminal stud of CD6 and from
pins “A” and “U” on connector b.
Make sure that the discontinuity exists
between pins "N" and "E" on connector
c
3 Apply a + 28V to pin A on connector
b
4 Remove the + 28V from pin S on Make sure of the appearance of the +
connector b 28V at pin U on connector b.

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ACTION RESULT

5 Remove the + 28V from pin G on Make sure of the opening of RL16 relay
connector c and pin A on connector Make sure that the continuity exists
b between pins N and E on connector c
Make sure of the disappearance of the
+ 28V at pin U on connector b.

(g) Check of CD8

ACTION RESULT

1 Apply a + 28V pin T on connector c Make sure of the closing of CD8


contactor
Make sure of the appearance of the +
28V at terminal stud of CD8 contactor.
2 Remove the + 28V from pin T on Make sure of the opening of CD8
connector c and the zero-volt from contactor
pin E on connector d Make sure of the disappearance of
the + 28V at terminal stud of CD8
contactor.

(h) Check of contactor GB

ACTION RESULT

1 Apply a zero-volt signal to pin H on Make sure of the appearance of the


connector a zero-volt at pin H on connector d and at
pin H on connector c
Make sure of the closing of GB
contactor
Make sure of the appearance of the +
28V at pins m and h on connector a
and on FU2, FU3, FUEV.
Make sure that the continuity exists
between pins V and E on connector d
Make sure that the continuity exists
between pins f and g on connector a.

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(i) Check of CD1

ACTION RESULT

1 Apply a zero-volt signal to pin E on Make sure of the appearance of the


connector d zero-volt at pin U on connector c
2 Apply a + 28V to pin V on connector Make sure of the closing of CD1
c contactor
Make sure of the appearance of the +
28V at terminal stud of CD1 contactor.
3 Remove the + 28V from pin V on Make sure of the opening of CD1
connector c contactor
Make sure of the disappearance of
the + 28V from terminal stud of CD1
contactor.

(j) Check of CD7

ACTION RESULT

1 Apply a + 28V to pin S on connector Make sure of the closing of CD7


c contactor
Make sure of the appearance of the +
28V at terminal stud of CD7 contactor.

NOTE: Continuity exists between pins P and R on connector c.

2 Apply a + 28V to pin S on connector Make sure of the closing of RL16A


b. relay
Make sure of the opening of CD7
contactor
Make sure of the desappearance of
the + 28V from terminal stud of CD7
contactor
Make sure that the discontinuity exists
between pins P and R on connector c

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ACTION RESULT

3 Remove the + 28V from pins S on Make sure of the opening of RL16A
connector c and S on connector b relay
and remove the zero-volt from pin Make sure that the continuity exists
E on connector d between pins P and R on connector c.

(k) Check of contactor BT

ACTION RESULT

1 Apply a zero-volt signal to pin L on Make sure of the appearance of the


connector d zero-volt at pin N on connector d
Make sure of the closing of BT
contactor
Make sure that the continuity exists
between pins E and R on connector d
Make sure that the continuity exists
between pins a on connector b and M
on connector a
Make sure that the discontinuity exists
between pins g and f on connector a
Make sure of the appearance of the +
28V at IB terminal stud.
2 Remove the + 28V from BAT Make sure of the opening of BT and
terminal stud BAT GB contactors
Make sure of the disappearance of the
+ 28V from pins m and h on connector
a, FU2, FU3, FUEV, FU9, FU10, FU11
and FU12
Make sure that the discontinuity exists
between pins E and R on connector d
Make sure that the discontinuity exists
between pins V and E on connector d
Make sure that the discontinuity exists
between pins a on connector b and M
on connector a
Make sure that the continuity exists
between pins f and g on connector a

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ACTION RESULT

3 Connect the + 28V to BAT terminal Initial configuration


stud.
4 Remove the zero-volt from pin H Make sure of the disappearance of the
on connector a zero-volt from pins H on connector d
and H on connector c
Make sure of the opening of GB
contactor
Make sure that the continuity exists
between pins g and f on connector a
Make sure of the disappearance of the
+28V from pins m and h on connector
a, FU2, FU3, FUEV
5 Remove the zero-volt from pin L Make sure of the opening of BT
on connector d contactor
Make sure that the discontinuity exists
between pins R and E on connector d
Make sure that the discontinuity exists
between pins a on connector b and M
on connector a
Make sure of the disappearance of the
+28V from IB terminal stud
6 Disconnect the + 28V from BAT Make sure of the disappearance of the
terminal stud +28V from FU09, FU10, FU11, FU12

a Power supply by IB
(l) Power supply by IB

ACTION RESULT

1 Connect the + 28V to IB terminal


stud

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(m) Check of contactor BT

ACTION RESULT

1 Apply a zero-volt signal to pin N on Make sure of the appearance of the


connector d zero-volt at pin L on connector d
Make sure of the closing of BT
contactor
Make sure that the continuity exists
between pins E and R on connector d
Make sure that the continuity exists
between pins g and f on connector a
Make sure that the continuity exists
between pins a on connector b and M
on connector a
Make sure of the appearance of the
+ 28V at BAT, FU9, FU10, FU11 and
FU12 terminals.

(n) Check at contactor GG

ACTION RESULT

1 Apply a zero-volt to pin D on Make sure of the closing of GG


connector a contactor
Make sure of the appearance of the +
28V at pins m and h on connector a,
and FU2, FU3, FUEV
Make sure that the continuity exists
between pins S and E on connector d
Make sure that the continuity exists
between pins V on connector b and L
on connector a
Make sure that the discontinuity exists
between pins g and f on connector a
2 Remove the + 28V from IB terminal Make sure of the opening of BT and
stud GG contactors
Make sure of the disappearance of the
+ 28V from BAT, FU2, FU3, FUEV,
FU9, FU10, FU11 and FU12 terminals,
pins m and h on connector a

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ACTION RESULT

Make sure that the discontinuity exists


between pins R and E on connector d
Make sure that the discontinuity exists
between pins S and E on connector d
Make sure that the discontinuity exists
between pins a on connector b and M
on connector a
Make sure that the discontinuity exists
between pins V on connector b and L
on connector a
Make sure that the continuity exists
between pins g and f on connector a.
3 Remove the zero-volt from pin N Make sure of the disappearance of the
on connector d zero-volt from pin L on connector d
Make sure of the opening of BT
contactor
Make sure that the discontinuity exists
between pins E and R on connector d
Make sure that the discontinuity exists
between pins g and f on connector a
Make sure that the discontinuity exists
between pin a on connector b and M
on connector a
Make sure of the disappearance of the
+ 28V from FU9, FU10, FU11, FU12
4 Remove the zero-volt signal from Make sure of the opening of GG
pin D on connector a contactor
Make sure that the discontinuity exists
between pins S and E on connector d
Make sure that the discontinuity exists
between pins V on connector b and L
on connector a
Make sure that the continuity exists
between pins f and g on connector a
5 remove the + 28V from IB terminal
stud.

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b Power supply by GEN


(o) Check of DT10 and RB10

ACTION RESULT

1 Apply a zero-volt signal to pin f on


connector a
2 Apply the + 28V to GEN terminal Make sure of the appearance of the
stud + 28V at pins i and r on connector a
(if the +28V does not appear, rearm
RB10 by applying the + 28V to pin e
on connector (a) during a delay time
about 1 s).
3 Bridge the 2 wires of DT10 Make sure of the disappearance of the
+ 28V from pin r on connector a
4 apply the + 28V to pin e on Make sure of the reset of RB10
connector a Make sure of the appearance of the +
28V at pin r on connector a
5 remove the + 28V from pins e on
connector a and the zero-volt from
pins f on connector a.

(p) Check of LC contactor

ACTION RESULT

1 Continuity exists between pins K


and G on connector d, pins K on
connector a and T on connector
b, pins K on connector d and K
on connector a, pins P and S
on connector a, pins X and f on
connector a.
2 Apply the + 28V to pin d on Make sure of the closing of LC
connector a, and the zero-volt contactor
signal to pin N on connector a Make sure that the continuity exists
between pins K and G on connector
d, pins K on connector a and T on

Page 1012
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

connector b, pins c and f on connector


a
Make sure that the discontinuity exists
between pins K on connector d and
K on connector a, pins P and S on
connector a, pins X and f on connector
a
Make sure of the appearance of the +
28V at pins m and h on connector a,
FU2, FU3 and FUEV.
3 Apply the + 28V to pin Y on Make sure that there is no + 28V at pin
connector b K on connector b.
4 Remove the + 28V from pin Y on Make sure of the appearance of the +
connector b, and apply the + 28V 28V at pin Y on connector b.
to pin K on connector b
5 Remove the + 28V from pin d on Make sure of the opening of LC
connector a, and the zero-volt from contactor
pin N on connector a Make sure of the disappearance of the
+ 28V from pins Y on connector b, pins
m and h on connector a, and FU2,
FU3, FUEV
Make sure that the continuity exists
between pins K and G on connector
d, pin K on connector a and T on
connector b, pins K on connector d
and K on connector a, pins S and P on
connector a, pins X and f on connector
a
Make sure that the discontinuity exists
between pins c and f on connector a.
6 Remove the + 28V from pins K on
connector b

Page 1013
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(q) Check of LC contactor and RL15 relay

ACTION RESULT

1 Continuity exists between pins U


and b on connector a.
2 Continuity exists between pins Z
and a on connector a.
3 Apply a + 28V pin N on connector Make sure of the closing of the LC
a, and a zero-volt signal to pin d on contactor and of the RL15 relay
connector a Make sure of the appearance of the +
28V at pins m and h on connector a,
and on FU2, FU3, FUEV
Make sure that the continuity exists
between pins:
K connector d and G connector d
K connector a and T connector b
c connector a and f connector a
U connector a and b connector a
Z connector a and a connector a
U connector a and Z connector a
F connector a and Y connector a
Make sure that the discontinuity exists
between pins:
K connector d and K connector a
P connector a and S connector a
X connector a and f connector a
R connector a and F connector c
T connector a and D connector d

(r) Check of GB contactor

ACTION RESULT

1 Apply a zero-volt signal to pin H on Make sure of the closing of GB


connector a contactor
Make sure of the appearance of the +
28V at BAT, FU9, FU10, FU11, FU12
terminals.

Page 1014
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

2 Remove the zero-volt from pin H Make sure of the opening of GB


on connector a contactor.

(s) Check of GG contactor

ACTION RESULT

1 Apply a zero-volt signal to pin D on Make sure of the closing of GG


connector a contactor
Make sure of the appearance of the +
28V at IB terminal stud.
2 Remove the zero-volt from pin D Make sure of the opening of GG
on connector a contactor
Make sure of the disappearance of the
+ 28V from IB terminal stud.

(t) Check of the ST contactor

ACTION RESULT

1 Continuity exists between pins C


and D on connector c.
2 Continuity exists between pins B
and C on connector c.
3 Apply a zero-volt signal to pin B on Make sure of the appearance of the
connector b zero-volt at pin E on connector b
4 Apply a + 28V at pin S on connector CAUTION : CLOSING TIME: 3 MN
b MAX.

Make sure of the closing of ST


contactor
Make sure of the appearance of the +
28V at terminal stud START
Make sure of the disappearance of the
zero-volt from pin E on connector b

Page 1015
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure of the appareance of the


zero-volt at pin D on connector b
Make sure that the discontinuity exists
between pins B and C on connector c
Make sure that the continuity exists
between pins C and D on connector c
Make sure that the continuity exists
between pins A and C on connector c.

(u) Check of RL50 relay

ACTION RESULT

1 Apply a zero-volt signal to pin f on Make sure of the appearance of the


connector a zero volt at pin c on connector a.
2 Apply a + 28V to pin Y on connector Make sure of the disappearance of the
b 28V at pin K on connector b.
3 Remove the + 28V from pin Y on Make sure of the appearance of the +
connector b. 28V at pin Y on connector b
Make sure of the closing of RL50 relay
Make sure of the disappearance of the
zero-volt from pin D on connector b
Make sure of the appearance of the
zero-volt at pin E on connector b
4 Apply a + 28V to BAT terminal stud. Make sure of the appearance of the +
28V at FU9, FU10, FU11, FU12
Make sure that the contactor GB is
open.
5 Apply a zero-volt signal to pin H on
connector a.
6 Remove the + 28V from pin N on Make sure of the opening of the LC
connector a, and the zero-volt from contactor, RL15 and RL50 relays
pin d on connector a. Make sure of the closing of GB
contactor

Page 1016
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure that the continuity exists


between pins:
K connector d and G connector d
K connector a and T connector b
K connector d and K connector a
P connector a and S connector a
U connector a and b connector a
Z connector a and a connector a
R connector a and F connector c
T connector a and D connector d
Make sure of the appearance of the
zero-volt at pin X on connector a, and
D on connector b
Make sure that the discontinuity exists
between pins U and Z on connector a
Make sure that the discontinuity exists
between pins F and Y on connector a
Make sure of the disappearance of the
zero-volt from pin c on connector a, E
on connector b, and of the + 28V from
pin Y on connector b.
7 Remove the zero-volt from pin f on Make sure of the disappearance of the
connector a zero-volt from pin X on connector a
8 Remove the + 28V from pin K on
connector b
9 Remove the zero-volt from pin H Make sure of the opening of GB
on connector a contactor
Make sure of the disappearance of the
+ 28V from pins m and h on connector
a and FU2, FU3, FUEV.

Page 1017
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(v) Check of RL12 and RL13 relays

ACTION RESULT

1 Continuity exists between pins J


and H on connector b.
2 Apply a + 28V to pin R on connector Make sure of the closing of the relay
b RL13
Make sure of the appearance of the +
28V at pins G and c on connector b
Make sure that the continuity exists
between pins C and H on connector b
and pins H and J on connector b
Make sure that the discontinuity exists
between pins b and F on connector b
3 Apply a + 28V to pin P on connector Make sure of the closing of RL12 relay
b Make sure that the continuity exists
between pins b and F on connector b
Make sure that the discontinuity exists
between pins C and H on connector b
and pins H and J on connector b.
4 Remove the + 28V from pin R on Make sure that RL12 and RL13 are
connector b closed
Make sure of the appearance of the +
28V at pin R on connector b
5 Remove the + 28V pin P on Make sure of the opening of RL12 and
connector b RL13 relays
Make sure of the disappearance of the
+ 28V from pins G and c on connector b
Make sure that the discontinuity exists
between pins b and F on connector b
Make sure that the continuity exists
between pins J and H on connector b
6 Apply a + 28V to pin P on connector Make sure that nothing occurs.
b
7 Apply a + 28V to pin R on connector Make sure of the closing of RL12 and
b RL13 relays
Make sure of the appearance of the +
28V at pins G and c on connector b

Page 1018
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure that the continuity exists


between pins b and F on connector b
Make sure that the discontinuity exists
between pins J and H on connector b
8 Remove the + 28V from pin R on
connector b
9 Remove the + 28V from BATT Make sure of the opening of RL12 and
terminal stud RL13 relays
Make sure of the disappearance of the
+ 28V from FU9, FU10, FU11, FU12
and pins G and c on connector b
Make sure that the discontinuity exists
between pins b and F on connector b
Make sure that the continuity exists
between pins J and H on connector b.
10 Apply the + 28V to pin R on Make sure of the closing of RL12 and
connector b RL13 relays
Make sure of the appearance of the +
28V at FU9, FU10, FU11, FU12 and
pins G and c on connector b
Make sure that the continuity exists
between pins b and F on connector b
Make sure that the discontinuity exists
between pins J and H on connector b.
11 Apply a + 28V to BATT terminal
stud
12 remove the + 28V from pin R on
connector b.
13 Remove the + 28V from pin S on Make sure of the opening of LC
connector b contactor, RL12 and RL13 relays
Make sure of the disappearance of the
+ 28V from START and pins G and c
on connector b
Make sure of the disappearance of the
zero-volt from pin D on connector b

Page 1019
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure of the appearance of the


zero-volt at pin E on connector b
Make sure that the continuity exists
between pins C and D on connector c,
pins B and C on connector c, and pins
J and H on connector b
Make sure that the discontinuity exists
between pins A and C on connector c,
and pins b and F on connector b.
14 Remove the + 28V from BATT Make sure of the disappearance of
terminal stud the + 28V from FU9, FU10, FU11 and
FU12 terminals.
15 Apply a + 28V to pin R on connector Make sure of the closing of RL12 and
b RL13 relays
Make sure that there is no signal at
BAT, FU9, FU10, FU11, FU12 and at
pins G and c on connector b
Make sure that the discontinuity exists
between J and H on connector b
Make sure that the continuity exists
between b and F on connector b.
16 Remove the + 28V from pin P on Make sure of the opening of RL12 relay
connector b Make sure that the continuity exists
between pins C and H on connector b
and pins H and J on connector b
17 Remove the + 28V from pin R on Make sure of the opening of RL13 relay
connector b after a time delay of 25 ms ± 10
Make sure that the discontinuity exists
between pins C and H on connector b
Make sure that the continuity exists
between pins J and H on connector b
18 Start in pin R, source in pin C and
stop in H on connector b

Page 1020
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

19 Remove the + 28V from GENE Make sure of the disappearance of the
terminal stud + 28V from pins i and r on connector a.

(w) Power supply by TR (1500A)

ACTION RESULT

1 Connect a + 28V to TR terminal


stud.

(x) Check of AC contactor

ACTION RESULT

1 Apply a + 28V to pin T on connector Make sure of the appearance of the +


a 28V at pin D on connector d.
2 Apply a zero-volt signal to pin M on Make sure of the closing of the AC
connector d contactor
Make sure of the appearance of the
zero-volt at pin J on connector d
Make sure of the appearance of the +
28V at pins h and m on connector a,
and at FU2, FU3, FUEV.

(y) Check of SH2 shunt

ACTION RESULT

1 Connect a millivoltmeter between


pins W (+) and V (-) on connector a
2 Connect a 50A ± 1A load at FU3 Make sure that the millivoltmeter
stud indicate: 10 mV ± 1%
3 Disconnect the load from FU3 stud Make sure that the millivoltmeter
indicate: 0 mV

Page 1021
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

4 Disconnect the millivoltmeter.

(z) TR overload

ACTION RESULT

1 Apply a + 28V at pin N on connector Make sure of the closing of LC and


a and a zero-volt signal at pin d on RL15
connector a. Make sure of the appearance of + 28V
at GEN terminal stud.
2 Connect a variable load (1700A) to
GEN terminal stud.
3 Vary the load and check that, for Make sure of the closing of DM1 and
1500 A ± 8 %, the following occurs: RL141 (831GC)
Make sure of the opening of the AC
contactor
Make sure of the disappearance of the
zero-volt from pin J on connector d
Make sure of the disappearance of the
+ 28V from pin h and m on connector
a, and from FU2, FU3 and FUEV.
4 Disconnect the load from GEN
terminal
5 Remove the + 28V from pin T on Make sure of the opening of RL141.
connector a
6 Apply a + 28V at pin T on connector Make sure of the closing of AC
a contactor
Make sure of the appearance of the
zero-volt at pin J on connector d
Make sure of the appearance of the +
28V at pins m and h on connector a,
and at FU2, FU3 and FUEV.

Page 1022
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

7 Remove the + 28V from pin N on Make sure of the opening of LC


connector a, and the zero-volt from contactor
pin d on connector a Make sure of the disappearance of the
+ 28V from Gen terminal stud
8 Remove the + 28V from pin T on Make sure of the opening of AC
connector a, and the zero-volt from contactor
pin M on connector d Make sure of the disappearance of the
zero-volt from pin J on connector d
Make sure of the disappearance of the
+ 28V from pins D on connector d, h
and m on connector a, and from FU2,
FU3 and FUEV.
9 Disconnect the + 28V from TR
terminal stud and the load from
GEN terminal stud.

(aa) Check of RL10 opening time delay

ACTION RESULT

1 Apply a + 28V at pin M on Make sure of the appearance of the +


connector b 28V at pin X on connector b.
2 Apply a zero-volt signal at pin B on Make sure of the closing of RL10
connector b Make sure of the appearance of the +
28V at pins L and N on connector b
Make sure that the continuity exists
between pins Z and W on connector b
3 Remove the + 28V from pin M on Make sure of the disappearance of the
connector b + 28V from pin X on connector b
Make sure of the opening of RL10 after
a time delay of 25 ms ± 10 ms
Make sure of the disappearance of the
+ 28V from pins L and N on connector b

Page 1023
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure that the discontinuity


between Z and W on connector b after
a time delay of 25 ms ± 10ms
Tempo.:
Connect +28V and M (b) to contacts of Chrono.
Connect Z(b) to source of Chrono.
Connect W(b) to Stop of Chrono
4 Remove the zero-volt from pin B
on connector b

c Short circuit on "BUS Barres"


(ab) Short circuit on "Inter Barre"

ACTION RESULT

Continuity exists between pins:


F on connector d and P on connector d
P on connector d and E on connector a.
1 Connect a + 28V at GEN terminal
stud (700 A)
2 Apply a + 28V at pin N on connector Make sure of the closing of LC and
a, and a zero-volt signal at pin d on RL15
connector a Make sure of the appearance of + 28V
at pins m and h on connector a, and at
FU2, FU3 and FUEV.
3 Apply a zero-volt signal at pin Make sure of the closing of GG
D on connector a and pin M on contactor
connector (d) Make sure of the appearance of the +
28V at IB terminal stud.
4 Connect a 700 A variable load at
IB terminal stud.
5 Slowly increase the load from 540
A

Page 1024
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

6 For I = 600 A ± 8 %, following Make sure of the closing of DM3


occurs: detector
Make sure of the opening of GG
contactor
Make sure of the disappearance of the
+ 28V from IB terminal stud.
7 Disconnect the load from IB
terminal stud.
8 Apply a zero-volt signal at pin B on Make sure of the appearance of
connector a zero-volt at pin B on connector d
Make sure of the reset of the "RESET
GG" relay
Make sure of the closing of GG
contactor
Make sure of the appearance of the +
28V at IB terminal stud.
9 Remove the zero-volt from pin B
on connector a
10 Remove the zero-volt from pin M
on connector d
11 Connect the load at IB terminal
stud
12 Adjust the load to 700A
13 Disconnect the load
14 Apply a zero-volt signal at pin M on
connector d
15 Connect the load at IB terminal Make sure that after a time delay
stud of 110 ms ± 10 %, following
occurs:
closing of "trip GG" and "trip BT"
relay
appearance and disappearance
of zero-volt at pin C on connector
d

Page 1025
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

opening of the GG contactor


disappearance of the + 28V from
IB terminal stud
discontinuity exists between pins
F and P on connector d
continuity exists between pins
P on connector d and E on
connector a.
Tempo.:
Connect – service of test bench to Start of Chrono.
Connect V(b) to source of Chrono.
Connect L(a) to Stop of Chrono.
16 Disconnect the load
17 Apply a zero-volt at pin A on Make sure of the appearance of the
connector d zero-volt at pin C on connector a
Make sure of the reset of the "Reset
BT" relay
Make sure that the continuity exists
between pins F and P on connector d,
and between pins P on connector d
and E on connector a.
18 Remove the zero-volt from pin A Make sure of the disappearance of the
on connector d zero-volt from pin C on connector a.
19 Apply a zero-volt signal at pin B on Make sure of the appearance of the
connector a zero-volt at pin B on connector d
Make sure of the reset of the "RESET
GG" relay
Make sure of the closing of the GG
contactor
Make sure of the appearance of the +
28V at IB terminal stud.
20 Connect a + 28V at IB terminal stud
21 Disconnect the + 28V from GEN
terminal stud.

Page 1026
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

22 Apply a zero-volt signal at pin C on Make sure of the closing of "trip GG"
connector d and "trip BT" relays
Make sure of the opening of the GG
contactor
Make sure of the disappearance of
the + 28V from GEN, FU2, FU3 and
FUEV terminals and pins m and h on
connector a
Make sure that the discontinuity exists
between pins F and P on connector d.
23 Remove the zero-volt from pin C
on connector d
24 Apply a zero-volt signal at pins B Make sure that nothing occurs
and A on connector d
25 Apply a + 28V at pin G on connector Make sure of the reset of the "RESET
a BT and GG" relays
Make sure of the closing of the GG
contactor
Make sure of the appearance of
the + 28V at GEN, FU2, FU3 and
FUEV terminals, and pins m and h on
connector a
Make sure that the continuity exists
between pins F and P on connector d.
26 Remove the + 28V from pin G on
connector a
27 Remove the zero-volt from pins B
and A on connector d
28 Apply a zero-volt signal at pin C on Make sure of the closing of "trip GG"
connector d and "trip BT" relays
Make sure of the opening of GG
contactor
Make sure of the disappearance of
the + 28V from GEN, FU2, FU3 and

Page 1027
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

FUEV terminals and pins m and h on


connector a
Make sure that the discontinuity exists
between pins F and P on connector d.
29 Remove the zero-volt from pin C
on connector d
30 Apply a zero-volt signal at pins B Make sure that nothing occurs.
and A on connector d
31 Apply a + 28V at pin J on connector Make sure of the reset of "Reset BT
a and GG" relays
Make sure of the closing of GG
contactor
Make sure of the appearance of the
+ 28V at GEN, FU2, FU3 and FUEV
terminals and at pins m and h on
connector a
Make sure that the continuity exists
between pins F and P on connector d.
32 Remove the + 28V from pin J on
connector a
33 Remove the zero-volt from pins B Make sure of the opening of GG
and A on connector d and pin D on contactor
connector a Make sure of the disappearance of
the + 28V from GEN, FU2, FU3 and
FUEV terminals and pins m and h on
connector a.
34 Remove the + 28V from pin N on Make sure of the opening of LC
connector a, and the zero-volt from contactor and RL15 relay.
pin d on connector a
35 Remove the +28V from IB terminal

d Short circuit on Batterie terminal stud

Page 1028
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(ac) Procedure

ACTION RESULT

1 Connect a + 28V at BAT terminal Make sure of the appearance of the +


stud (1000 A) 28V at FU9, FU10, FU11 and FU12
terminals
2 Apply a zero-volt signal at pin A on Make sure of the reset of "RESET GB"
connector a relay.
3 Remove the zero-volt from pin A
on connector a
4 Apply a zero-volt signal at pin H on Make sure of the closing of GB
connector a contactor
Make sure of the appearance of the +
28V at pins m and h on connector a,
and at FU2, FU3 and FUEV terminals.
5 Apply a zero-volt signal at pins M Make sure of the closing of BT
and N on connector d contactor
Make sure of the appearance of the +
28V at IB terminal stud
6 Connect a 700A variable load at IB
terminal stud.
7 Increase the load from 540A Make sure that for I = 600A ± 8 %,
following occurs:
closing of DM2 detector
opening of GB contactor (no
disappearance of current)
disappereance of the +28V from
pins m and h on connector a
and from FU2, FU3 and FUEV
terminals.
8 Disconnect the load
9 Apply a zero-volt signal at pin A on Make sure that the power supply of
connector a "RESET GB" relay
Make sure of the closing of GB
contactor

Page 1029
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure of the appearance of the +


28V at pins m and h on connector a,
and at FU2, FU3 and FUEV terminals.
10 Remove the zero-volt from pins M
on connector d and A on connector
a
11 Connect the load at IB terminal
12 Adjust the load at 700A
13 Disconnect the load at IB terminal
14 Apply a zero-volt signal at pin M on
connector d
15 Connect the load at IB terminal
16 After a time delay of 150 ms ± 10 Make sure of the closing of "trip GB"
%, following occurs relay
Make sure of the opening of GB
contactor (no disappearance of current)
Make sure of the disappearance of the
+ 28V from pins h and m on connector
a, and from FU2, FU3 and FUEV
terminals.
Tempo.:
Connect – service of test bench to Start of Chrono
Connect A of contactor GB to Stop of Chrono.
17 Disconnect the load
18 Remove the zero-volt from pin N Make sure of the opening of BT
on connector d contactor
Make sure of the disappearance of the
+ 28V from IB terminal
19 Apply a zero-volt signal at pin A on Make sure that the power supply of
connector a "RESET GB" relay
Make sure of the closing of GB
contactor

Page 1030
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure of the appearance of the +


28V at pins m and h on connector a,
and at FU2, FU3 and FUEV terminals
20 Remove the zero-volt from pins H Make sure of the opening of GB
and A on connector a contactor
Make sure of the disappearance of the
+ 28V from pins m and h on connector
a, and from FU2, FU3 and FUEV
terminals.
21 Disconnect the + 28V from BAT Make sure of the disappearance of
terminal stud the + 28V from FU9, FU10, FU11 and
FU12 terminals.
22 Remove the zero-volt from pin M
on connector d

e Short circuit on GENE terminal stud


(ad) Procedure

ACTION RESULT

1 Connect a + 28V at GEN terminal


stud (1000 A)
2 Apply a + 28V at pin N on Make sure of the closing of LC
connector a and a zero-volt at pin contactor and RL15 relay
d on connector a Make sure of the appearance of the +
28V at m and h on connector a, and at
FU2, FU3 and FUEV terminals.
3 Apply a zero-volt signal at pin H on Make sure of the closing of GB
connector a contactor
Make sure of the appearance of the +
28V at GEN, FU9, FU10, FU11 and
FU12 terminals.
4 Apply a zero-volt signal at pins L Make sure of the closing of BT
and M on connector d contactor

Page 1031
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure of the appaearance of the +


28V at IB terminal stud
5 Connect a 750V variable load at IB
terminal stud.
6 Increase the load from 600A Make sure that for I = 680A ± 8 %,
following occurs:
Closing of DM4 detector and
opening of BT and GB contactors
Disappearance of the + 28V from
BAT, IB, FU9, FU10, FU11 and
FU12 terminals.
7 Disconnect the load
8 Apply a zero-volt signal at pin A on Make sure of the reset of "RESET GB"
connector a relay
Make sure of the closing of GB and BT
contactors
Make sure of the appearance of the +
28V at IB, BAT, FU9, FU10, FU11 and
FU12 terminals
9 Remove the zero-volt from pins M
on connector d and A on connector
a
10 Connect the load at IB terminal
stud
11 Adjust the load at 750A
12 Disconnect the load
13 Apply zero-volt signal at pin M on
connector d
14 Connect the load at IB terminal Make sure that after a time delay of
stud 150 ms ± 10 %, following occurs:
closing of "trip GB" relay
opening of GB and BT contactors
disappearance of the current

Page 1032
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

disappearance of the + 28V from


IB, BAT, FU9, FU10, FU11 and
FU12 terminals.
Tempo.:
- Connect –service of test bench to Start of Chrono
- Connect E(d) to Source of Chrono
- Connect V(d) to Stop of Chrono
15 Disconnect the load
16 Apply a zero-volt signal at pin A on Make sure of the reset of "RESET GB"
connector a relay
Make sure of the closing of BT and GB
contactors
Make sure of the appearance of the +
28V at IB, BAT, FU9, FU10, FU11 and
FU12 terminals.
17 Remove the zero-volt from pin A
on connector a
18 Apply a zero-volt signal at pin B on Make sure of the reset of "RESET GG"
connector a relay.
19 Remove the zero-volt from pin B
on connector a
20 Apply a zero-volt signal at pin C on Make sure of the reset of "trip BT" relay.
connector a
21 Remove the zero-volt from pin C
on connector a
22 Remove the zero-volt from pin L Make sure of the opening of BT
on connector d contactor
Make sure of the disappearance of the
+ 28V from IB terminal stud.
23 Remove the zero-volt from pin H Make sure of the opening of GB
on connector a contactor
Make sure of the disappearance of the
+ 28V from BAT, FU9, FU10 and FU12
terminals.

Page 1033
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

24 Remove the + 28V from pin N on Make sure of the opening of LC


connector a, and the zero-volt from contactor and RL15 relay
pin d on connector a Make sure of the disappearance of the
+ 28V from min m and h on connector
a, and from FU2, FU3 and FUEV
terminals
25 Disconnect the + 28V from GEN
terminal stud
26 Remove the zero-volt from pin M
on connector d

(ae) For the BETA BOX:


• Automatic test:
– Connect terminals a, b, c and d of the power distribution box to
connectors of interface P/N: 560MC05C0002.
– Connect power terminals of power distribution box to rack
interface P/N 203MC05.
– Connect interface P/N 560MC05C0002 to Specific rack P/N:
560MC05C S/N: 01.
– Plug Specific rack P/N: 560MC05C S/N: 01 to test bench
P/N:405MC04 N°04.
– Turn on the test bench and choose the program test:
718GC01-A-F-software update and follow the instructions.
• Manual test
– Connect terminals a’ to d’ of power distribution box to test bench
supply point and follow the instructions below.
f Check of "HOT BUS 1"
(af) Procedure

ACTION RESULT

1 Apply a + 28V at pin M on Make sure that RI10 relay closes.


connector d' and a zero-volt signal
at pin C on connector c'

Page 1034
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

2 Apply a zero-volt at S on connector Make sure that CD10 contactor closes.


c' through a 1A circuit breaker Make sure of the appearance of the +
("RESET HOT BUS 1"). 28V at:
pin B on connector a'
pin B on connector d'
pin C on connector d' (S10)
pin A on connector d' (S11)
pin J on connector d' (S12)
pin K on connector d' (S13)
pin L on connector d' (S14)
3 Remove the + 28V from pin M on Make sure of the opening of RI10 relay
connector d' and the zero-volt from and CD10 contactor
pin C on connector c' Make sure of the disappearance of the
+ 28V from the terminals mentioned
above.
4 Connect a + 28V at BAT1 terminal Make sure of the closing of CD10
stud contactor
Make sure of the appearance of the
+ 28V at the terminals mentionned
above.
5 Connect a 100A load at A terminal Make sure that after 5s < t < 12s, the
of DT10 detector DT10 detector closes and CD10 and
"RESET HOT BUS 1" opens.
Make sure of the disappearance of the
+ 28V from the terminals mentioned
above.
6 Disconnect the load and wait 15 s Make sure that DT10 detector open
7 Close the "RESET HOT BUS 1" Make sure that the CD10 contactor
circuit breaker closes
Make sure of the appearance of the +
28V at terminals mentioned above.
8 Remove the zero-volt from pin S
on connector c'

Page 1035
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

9 Disconnect the + 28V from BAT 1


terminal stud.

g Check of "HOT BUS 2"


(ag) Procedure

ACTION RESULT

1 Apply a + 28V at pin M on Make sure that the RI20 relay closes.
connector a' and a zero-volt signal
at pin E on connector b'
2 Apply a zero-volt signal at S on Make sure that the CD20 contactor
connector b' through a 1A circuit closes
breaker ("RESET HOT BUS 2"). Make sure of the appearance of the +
28V at:
pin C on connector a' (S20)
pin A on connector a' (S21)
pin L on connector a' (S22)
pin K on connector a' (S24)
pin A on connector b'
pin A on connector c'
3 Remove the + 28V from pin M on Make sure that the CD20 contactor and
connector a' and the zero-volt from RI20 relay opens
pin E on connector b' Make sure of the disappearance of the
+ 28V from the terminal mentioned
above
4 Connect a + 28V at BAT 2 terminal Make sure that the CD20 contactor
stud closes
Make sure of the appearance of the +
28V at terminals mentioned above.
5 Connect a 100A load at A terminal Make sure that after 5s < t < 12s,
of DT20 detector the DT20 detector closes and CD20
contactor and "RESET HOT BUS 23"
circuit breaker opens

Page 1036
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure of the disappearance of the


+ 28V from terminals mentioned above.
6 Disconnect the load and wait 15 s Make sure that the DT20 detector
opens.
7 Close "RESET HOT BUS 2" circuit Make sure that the CD20 contactor
breaker closes
Make sure of the appearance of the +
28V at terminals mentioned above.
8 Remove the + 28V from pin S on
connector b'
9 Disconnect the + 28V from BAT 2
terminal stud

h Check BAT1/BAT2
(ah) Procedure

ACTION RESULT

1 Connect a + 28V at BAT1 terminal


stud
2 Apply the zero-volt signal at pin T Make sure that the BB1 contactor
on connector c' closes
Make sure of the appearance of the +
28V at Alpha 1 terminal and at pin F on
connector c'.
3 Connect a + 28V at BAT 2 terminal
stud
4 Apply the zero-volt signal at pin U Make sure that the BB2 contactor
on connector b' closes
Make sure of the appearance of the +
28V et Alpha 2 terminal and at pin F on
connector b'
Make sure that the continuity exists
between pins D and N on connector c'.

Page 1037
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

5 Apply the + 28V pin V on connector Make sure of the appearance of the +
b' 28V at pin P on connector b'
Make sure that the continuity exists
between pins D and F on connector a'
and pins D and F on connector d'
6 Apply a zero-volt signal at pin B on Make sure that the K251 and K252
connector c' relays closes (832GC board)
Make sure that the discontinuity exists
between pins D and F on connector a'
and pins D and F on connector d'.
7 Remove the zero-volt from pin T Make sure that the BB1 contactor
on connector c' opens
Make sure of the disappearance of
the + 28V from Alpha 1 terminal and
from pins F on connector c' and P on
connector b'
Make sure that the K251 relay open
(832GC board)
Make sure that the continuity exists
between pins D and F on connector a'
and pins D and F on connector d'.
8 Apply the zero-volt signal at pin T Make sure of the appearance of the +
on connector c' 28V at terminals mentionned above
Make sure that the continuity exists
between pins D and N on connector c'
9 Remove the zero-volt from pin U Make sure that the BB2 contactor
on connector b' opens
Make sure of the disappearance of
the + 28V from terminals mentionned
above
Make sure that the discontinuity exists
between pins D and N on connector c'.
10 Apply the zero-volt signal at pin U Make sure of the appearance of the +
on connector b' 28V at terminals mentioned above

Page 1038
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure that the continuity exists


between pins D and N on connector c'
11 Apply the + 28V at pin L on Make sure that the BBC1 and BBC2
connector b' contactors closes
Make sure that the continuity exists
between pins G and M on connector b'
and pins G and M on connector c'
Make sure of the appearance of the +
28V at START 1 and START 2 terminals
stud, and at pin L on connector c’.
12 Remove the + 28V from pin L on Make sure that the BBC1 and BBC2
connector b' contactors opens
Make sure that the discontinuity exists
between pins G and M on connector b'
and pins G and M on connector c'.
13 Remove the zero-volt from pin B
on connector c'
14 Remove the + 28V from pin V on Make sure of the disappearance of the
connector b' + 28V from pin P on connector b'
Make sure that the K251 and K252
relays opens
Make sure that the continuity exists
between pins D and F on connector a'
and pins D and F on connector d'.

i GPU
(ai) Procedure

ACTION RESULT

Continuity exists between:


pins D and E on connector a'
pins K and H on connector b'
pins K and H on connector c'
pins D and E on connector d'

Page 1039
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

1 Connect a + 28V at GPU terminal


stud (2000A)
2 Apply the + 28V at pin R on Make sure that the GPC contactor and
connector b' and the zero-volt RL4 relay closes
signal at pin D on connector b' Make sure of the disappearance of the
+ 28V from pins F on connector b' and
F on connector c'
Make sure of the appearance of the +
28V at pin R on connector c'
Make sure that the continuity exists
between:
pins E and N on connector c'
pins K on connector c' and H on
connector b'
pins K on connector b' and H on
connector c'
discontinuity exists between:
pins D and E on connector a'
pins D and E on connector d’
pins K and H on connector b'
pins D and N on connector c'
pins K and H on connector c'
3 Remove the + 28V from pin R on Make sure that the GPC contactor and
connector b' RL4 relay opens
Make sure that the BB1 and BB2
contactors closes
Make sure of the appearance of the +
28V at pin F on connector b' and pin
F on connector c'
Make sure of the disappearance of the
+ 28V from pin R on connector c'
Make sure that the discontinuity exists
between pins E and N on connector c'
Make sure that the continuity exists
between:
pins D and E on connector a'
pins D and E on connector d’

Page 1040
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

pins K and H on connector b'


pins D and N on connector c'
pins K and H on connector c'
4 Apply the + 28V at pin R on
connector b'
5 Realise a overvoltage at 35V Make sure that the GPC contactor and
RL4 relay opens
Make sure that the BB1 and BB2
cotnactors closes
Make sure of the appearance of the +
35V at pins F on connector b' and F on
connector c'
Make sure of the disappearance of the
+ 35V from pin R on connector c' after
a delay time from 45 to 200 ms
Make sure that the continuity exists
between:
pin D and N on connector c'
pins D and E on connector a'
pins D and E on connector d'
pins K and H on connector b'
pins K and H on connector c'
Make sure that the discontinuity exists
between pins E and N on connector c'
6 Reset voltage U = 28V at GPU
terminal
7 Remove the + 28V from pin R on Make sure that the RL3 relay opens
connector b'
8 Apply the + 28V at pin R on Make sure that the GPC contactor and
connector b' RL4 relay closes
Make sure that the BB1 and BB2
contactors opens
Make sure of the disappearance of the
+ 28V from pins F on connector b' and
F on connector c'

Page 1041
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure of the appearance of the +


28V at pin R on connector c'
Make sure that the continuity exists
between pins E and N on connector c'
Make sure that the discontinuity exists
between:
pins D and E on connector a'
pins D and N on connector c'
pins D and E on connector d'
pins K and H on connector b'
pins K and H on connector c'
9 Remove the fuse F23 Make sure that the GPC contactor
opens
Make sure of the disappearance of the
+28V from pins R on connector c’
10 Put back the fuse F23 Make sure that the GPC contactor
closes
Make sure of the appearance of the
+28V from pin R on connector c’.
11 Connect a load at Alpha 2 terminal
stud
12 Check that, for 2000A ± 8 %, Make sure that the DM10 detector,
following occurs the RL2 relay, and the BB1 contactor
closes
Make sure that the GPC contactor
opens
Make sure of the appearance of the +
28V at pin F on connector c'
Make sure of the disappearance of the
+ 28V from pin R on connector c'
Make sure that the continuity exists
between:
pins D and F on connector d'
pins K and H on connector b'
pin K and H on connector c'

Page 1042
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure that the discontinuity exists


between pins E and N on connector c'
13 Remove the + 28V from pin R on Make sure that the RL2 and RL4 relays
connector b' opens
Make sure that the BB2 contacor closes
Make sure of the appearance of the +
28V at pin F on connector b'
Make sure that the continuity exists
between:
pins D and F on connector a'
pins D and N on connector c'
14 Apply the + 28V at pin R on Make sure that the GPC contactor and
connector b' RL4 relay closes
Make sure that the BB1 and BB2
contactors opens
Make sure of the appearance of the +
28V at pin R on connector c'
Make sure of the disappearance of the
+ 28V from pins F on connector b' and
F on connector c'
Make sure that the continuity exists
between pins E and N on connector c'
Make sure that the discontinuity exists
between:
pins D and E on connector a'
pins D and E on connector d'
pins K and H on connector b'
pins D and N on connector c'
15 Apply a zero-volt signal at pin J on Make sure that the BB1 contactor
connector c' closes
Make sure of the appearance of the +
28V at pin F on connector c'
16 Apply a zero-volt signal at pin N on Make sure that the BB2 contactor
connector b' closes
Make sure of the appearance of the +
28V at pin F on connector b'

Page 1043
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

17 Apply the + 28V at pin L on Make sure that the BBC1 contactor
connector b' or c' and a zero-volt closes
signal at pin B on connector c' Make sure that the BB1 and BB2
contactors opens
Make sure of the disappearance of the
+ 28V from pin F on connector b' and
F on connector c'
Make sure that the continuity exists
between:
pins G and M on connector b'
pins G and M on connector c'.
18 Remove the + 28V from pin L on Make sure that the BBC1 contactor
connector b' or c', and the zero-volt opens
from pin B on connector c' Make sure that the BB1 and BB2
contactors closes
Make sure of the appearance of the +
28V at pins F on connector b' and F on
connector c'
Make sure that the discontinuity exists
between:
pins G and M on connector b'
pins G and M on connector c'.
19 Remove the zero-volt from pin N Make sure that the BB2 contactor
on connector b' opens
Make sure of the disappearance of the
+ 28V from pin F on connector b'.
20 Remove the zero-volt from pin J on Make sure that the BB1 contactor
connector c' closes
Make sure of the disappearance of the
+ 28V from pin F on connector c'.
21 Apply the + 28V at pin L on Make sure that the BBC1 contactor
connector b' or c' and the zero-volt closes
signal at pin B on connector c' Make sure that the continuity exists
between:
pins G and M on connector b'
pins G and M on connector c'

Page 1044
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

22 Remove the + 28V from pin L on Make sure that the BB1 contactor
connector b' or c' and the zero-volt opens
from pin B on connector c' Make sure that the discontinuity exists
between
pins G and M on connector b'
pins G and M on connector c'.
23 Remove the + 28V from pin R on Make sure that the GPC contactor and
connector b' and the zero-volt from RL4 relay opens
pin D on connector b' Make sure that the BB1 and BB2
contactors closes
Make sure of the appearance of the +
28V at pins F on connector b' and F on
connector c'
Make sure of the disappearance of the
+ 28V from pin R on connector c'
Make sure that the continuity exists
between:
pins D and N on connector c'
pins D and E on connector a'
pins D and E on connector d'
pins K and H on connector b'
pins K and H on connector c'.
24 Disconnect the + 28V from GPU
terminal stud
25 Remove the zero-volt from pin U Make sure of the disappearance of the
on connector b'. + 28V from Alpha 2 terminal and pin F
on connector b'
Make sure that the discontinuity exists
between pins D and N on connector c'.
26 Disconnect the + 28V from BAT 2
terminal stud
27 Remover the zero-volt from pin T Make sure that the BB1 contactor
on connector c' opens

Page 1045
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ACTION RESULT

Make sure of the disappearance of the


+ 28V from Alpha 1 terminal and pin F
on connector c'.
28 Disconnect the + 28V from BAT 1
terminal stud.

E. ELECTRICAL BONDING
The bonding resistance measured between a point on the cover and a point on the
base should be ≤ 200 mΩ.
Check conditions: I = 1 A.
U measured ≤ 200 mV.

Page 1046
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TASK 24-38-12-810-801-A01
2. FAULT ISOLATION
A. General
(1) Not applicable.
B. Reason for the job
Self explanatory.
C. Job set-up Information
Not applicable.
D. Job set-up
Not applicable.

SUBTASK 24-38-12-810-001-A01
E. Procedure
(1) Fault Isolation
NOTE : For the replacement and adjustment of components, refer to chapter AS-
SEMBLY.

FAULT POSSIBLE CAUSE CORRECTION


The functional test is out of the There is a defective component Replace the defective
tolerance component
There is a defective electrical Replace the electrical connector
connector

F. Job close-up
Not applicable.

Page 1047
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1048
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

DISASSEMBLY

TASK 24-38-12-010-801-A01
1. REMOVAL OF “ALPHA” BOXES

A. Reason for the Job


Self-explanatory.

B. Job Set-up Information

CAUTION : THE EQUIPMENT CONTAINS ELECTROSTATIC DISCHARGE SEN-


SITIVE COMPONENTS. YOU CAN CAUSE DAMAGE TO THESE
COMPONENTS OR MAKE THEM UNSERVICEABLE WHEN YOU
TOUCH THEM BECAUSE OF A DISCHARGE OF STATIC VOLTAGE
INTO THE DEVICE. FOR HANDLING PROCEDURES Refer to chapter
STORAGE.

(1) Tools, fixtures and equipment

P/N QTY NAME SOURCE


No specific 1 Standard electronics technician's tool Local supply

Table 3001 / TOOLS, FIXTURES AND EQUIPMENT

(2) Consumables
Not applicable.
(3) Referenced information
Not applicable.

C. Job Set-up

CAUTION : DISCONNECT THE EQUIPMENT FROM POWER SUPPLIES OR TEST


EQUIPMENT BEFORE DISASSEMBLY.

(1) Place the unit on a clean workbench, in a dust-free and moisture-free room.
Move all parts carefully, and apply protection against corrosion and damage after
disassembly.

Page 3001
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

D. Procedure for removing “ALPHA” BOXES (see IPL Fig. 2, 3 and 4)

CAUTION : IT’S IMPERATIVE TO MAKE THE EQUIPMENT “TENSION OFF” BEFORE


ANY INTERVENTION.

CAUTION : DISCONNECT THE BATTERIES BEFORE ANY INTERVENTION

NOTE : The procedure is identical for both "ALPHA" boxes.

SUBTASK 24-38-12-010-001-A01
(1) Removal of the cover
(a) Loosen the ten fastening pins (4-10).
(b) Remove the cover (2-10).

SUBTASK 24-38-12-010-002-A01
(2) Disconnection of cables
(a) Disconnection of cables terminating on terminals
1 Loosen and remove the nuts fastening the cables:
a on the 6 mm dia. terminals: "FU2, FU3, FUEV, FU9, FU10, FU11,
FU12, CD1, CD4, CD5, CD6, CD8, CD7",
b on the 10 mm dia. terminals: "BAT, GEN, START".
2 Loosen the ten dia. screws: "IB” and “TR".
3 Release the cables from the terminals, on current relay DM2 (BAT
output) and on the box (grommet).
4 Reassemble the nuts on the cables and the screws on the current
DM1-DM3.
(b) Disconnection of cables connected to connectors J "a" to J "d"
1 Disconnect the plug connectors mounted in sockets J "a" to J "d".

SUBTASK 24-38-12-010-004-A01
(3) Replacement of the cover
(a) Install the cover on the "ALPHA" box
(b) Tighten up the ten fastening screws of the cover.

Page 3002
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TASK 24-38-12-010-802-A01
2. REMOVAL OF “BETA” BOX

A. Reason for the Job


Self-explanatory.

B. Job Set-up Information


(Refer to TASK 24-38-12-010-801-A01)

C. Job Set-up

CAUTION : DISCONNECT THE EQUIPMENT FROM POWER SUPPLIES OR TEST


EQUIPMENT BEFORE DISASSEMBLY.

(1) Place the unit on a clean workbench, in a dust-free and moisture-free room.
Move all parts carefully, and apply protection against corrosion and damage after
disassembly.

D. Procedure for removing “BETA” BOX (See IPL Fig. 5, 6 and 7)

CAUTION : IT’S IMPERATIVE TO MAKE THE EQUIPMENT “TENSION OFF” BEFORE


ANY INTERVENTION.

CAUTION : DISCONNECT THE BATTERIES BEFORE ANY INTERVENTION

SUBTASK 24-38-12-010-005-A01
(1) Removal of the cover
(a) Loosen the eight factening pins (8-10).
(b) Remove the cover (5-10).

SUBTASK 24-38-12-010-006-A01
(2) Disconnection of cables
(a) Disconnection of cables terminating on terminals
1 Loosen and remove the nuts fastening the cables:
a on the 8 mm dia. terminals: "MASSE, GPU",
b on the 10 mm dia. terminals: "START1, START2, ALPHA2, BAT2,
ALPHA1, BAT1 and BAT2(+)".
2 Release the cables from the terminals and box (grommet).
3 Replace the nuts on the terminals.

Page 3003
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(b) Disconnection of cables connected to connectors J "a" to J "d"


1 Disconnect the plug connectors mounted in sockets J "a" to J "d".

SUBTASK 24-38-12-010-008-A01
(3) Replacement of the cover
(a) Install the cover on the "BETA" box
(b) Tighten up the eight fastening screws of the cover.

Page 3004
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TASK 24-38-12-000-801-A01
3. DISASSEMBLY OF THE “ALPHA” BOX

A. Reason for the Job


Self-explanatory.

B. Job Set-up Information


(Refer to TASK 24-38-12-010-801-A01)

C. Job Set-up

CAUTION : DISCONNECT THE EQUIPMENT FROM POWER SUPPLIES OR TEST


EQUIPMENT BEFORE DISASSEMBLY.

(1) Place the unit on a clean workbench, in a dust-free and moisture-free room.
Move all parts carefully, and apply protection against corrosion and damage after
disassembly.

D. Procedure for disassembly of the “ALPHA” BOX (see IPL Fig. 2, 3 and 4)

CAUTION : IT’S IMPERATIVE TO MAKE THE EQUIPMENT “TENSION OFF” BEFORE


ANY INTERVENTION.

CAUTION : DISCONNECT THE BATTERIES BEFORE ANY INTERVENTION

SUBTASK 24-38-12-000-001-A01
(1) Access to components
(a) Loosen the ten pins fastening the cover (4-10).
(b) Remove the cover (4-50).
(c) Loosen the 16 nuts (2-30), the washers (2-40) and the screws (2-50).
(d) Remove base plate (2-20), the spacers (2-70),(2-80) and the seals (2-60).

SUBTASK 24-38-12-000-002-A01
(2) Removal of the printed circuit AY and associated components
(a) Printed circuits AY
1 Loosen the two captive screws (2-100).
2 Remove the fastening strip (2-90)
3 Extract cards Z1(2-120) and Z100 (2-130) and remove them.

Page 3005
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(b) Associated components


1 Remove the four screws (2-160) under mounting plate (3-840).
2 Remove washers (2-170), the LH (2-140) and RH (2-150) slides.
3 Loosen the nuts (2-200) from each connector (2-190).
4 Remove the screws (2-210) and the washers (2-220).
5 Remove the connector.

SUBTASK 24-38-12-000-003-A01
(3) Removal of fuses and components on fuse support (2-270)
(a) Removal of fuses F1 to F10 on mounting plate (3-840)
1 Loosen and release the fuse holder cap (2-310).
2 Replace fuse F1, F2, F7, F8, F9 (2-250), F3, F4, F5, F6 (2-240) or
F10 (2-260)
3 Screw the cap back on the fuse holder (2-310).
(b) Removal of the components on the fuse support (2–270)
1 Remove the screws (2-280) from the fuse support (2-270).
2 Recover washers (2-290) and remove the fuse support (2-270).
3 Removal the fuse holder (2-310):
a Remove the cap,
b Loosen and remove its fastening units,
c Release and remove fuse holder (2-310).
4 Remove the wiring relay (2-320):
a Loosen and remove the screw (2-330).
b Remove the short post (2-350), the washer (2-360) and the
spacer (2-340).
c Release the wiring relay (2-320).
5 Removal of the diode CR1 (2-370):
a loosen the nut, remove the spring washer (2-380), the flat washer
(2-390) and the insulating bush (2-410).
b Remove the grommet (2-400).
c Release terminal clip (2-420).
d Unwire the diode (2-370).

Page 3006
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

SUBTASK 24-38-12-000-004-A01
(4) Removal of fuse type miniature circuit-break switches FU1 to FU4, FU7 to FU14,
FUEV
(a) Removal of the three fuses type miniature circuit-break switch FU2, FU3,
FUEV (2-430)
1 Remove the nuts (2-440), the spring washers (2-450) and the screws
(2-460).
2 Remove the post short (2-470).
3 Remove the three fuses type miniature circuit-break switch FU2, FU3,
FUEV (2-430)
(b) Removal of the fuse type miniature circuit-break switch FU1 (2-480)
1 Remove the nuts (2-490), the spring washers (2-500) and the screws
(2-520).
2 Remove the post short (2-530).
3 Removal of the fuse type miniature circuit-break switch FU1 (2-480).
(c) Removal of the fuse type miniature circuit-break switch FU4 (2-540)
1 Remove the nuts (2-550), the spring washers (2-560) and the screws
(2-570).
2 Remove the post short (2-580).
3 Remove the fuse type miniature circuit-break switch FU4 (2-540).
(d) Remove the fuse type miniature circuit-break switch (2-730).
(e) Remove the fuse type miniature circuit-break switch (2-740).
(f) Removal of the fuse type miniature circuit-break switch (2-820)
1 Remove the nuts (2-830), and the spring washers (2-840).
2 Remove the post short (2-850).
3 Remove the post short (2-860).
4 Remove the fuse type miniature circuit-break switch (2-820).

SUBTASK 24-38-12-000-005-A01
(5) Removal of the contactors CD1, CD4, CD5 and CD7
(a) Removal of the contactor CD1 (2-600):
1 Remove the two nuts (2-610), the washers (2-620) and the screw
(2-630).
2 Remove the post short (2-640).
3 Disconnect the electrical connector (2-590).

Page 3007
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

4 Remove the contactor (2-600).


(b) Removal of the contactor CD7 (2-880):
1 Remove the shunt (2-890).
2 Remove the two screws (2-910), remove the washers (2-920).
3 Disconnect the electrical connector (2-870).
4 Remove the contactor support (2-900) and the connector double
(2-880).
(c) Remove the contactors CD4, CD5 and CD8 (2-760):
1 Remove the two nuts (2-770), remove the washers (2-780), the screws
(2-790) and (2-800).
2 Remove the post short (2-810).
3 Disconnect the electrical connector (2-750).
4 Remove the contactor (2-760).

SUBTASK 24-38-12-000-006-A01
(6) Removal of thermal detectors, relays and probe
(a) Remove the thermal detector DT10 (3-70):
1 Loosen and remove the two upper nuts (3-80) the washers (3-90) and
the screws (3-100).
2 Remove the post short (3-120).
3 Disconnect the electrical connector (3-60).
4 Remove the thermal detector DT10 (3-70) .
(b) Removal of the direct action current relays DM1 (3-130)
1 Remove the direct action current relays DM1 (3-130)
(c) Removal of the relay DM3 (3-150):
1 Remove the shunt (3-160)
2 Remove the nuts (3-190) and the washers (3-180) and (3-200), the
screws (3-170).
3 Remove the relay DM3 (3-150)
(d) Remove the polarize current relay DM2 (3-210):
1 Loosen and remove washers (3-250), the washers (3-245) and the
screws (3-240) and (3-260).
2 Remove the relay DM2 (3-210).
(e) Remove the polarize current relay DM4 (3-220):
1 Remove fuse holder (2-310).

Page 3008
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

2 Disconnect shunt connecting the terminal of shunt SH2 to terminal


B of contactor AC.
3 Loosen and remove washers (3-250), the washers (3-245) and the
screws (3-240) and .
4 Remove the relay DM4 (3-220).
(f) Removal of the hermetically sealed relay RL10, RL12, RL13, RL15 (3-270)
1 Remove the socket (3-280).
2 Remove the hermetically sealed relay RL10, RL12, RL13, RL15 (3-270)
(g) Removal of the bistable relay RB10 (3-290)
1 Loosen the three screws (3-310) and washers (3-320).
2 Remove the socket (3-300).
3 Remove the bistable relay RB10 (3-290).
(h) Removal of the probe SA1 (3-760)
1 Loosen the nut and remove the washer and terminal clips from terminal
"A" of connector LC.
2 Loosen the nuts and remove the terminal clips (red) from terminals
“X1” and “X2”.
3 Loosen the three screws (3-770) and remove probe SA1 (3-760).

SUBTASK 24-38-12-000-007-A01
(7) Removal of Contactors ST (3-550), LC and AC (3-560)
(a) Removal of the contactor ST (3-550)
1 Remove the shunt (3-520).
2 Disconnect the electrical connector (3-530) on the contactor.
3 Remove the four screws (3-590) and washers (3-600).
4 Remove the contactor (3-550).
(b) Removal of the contactors LC and AC (3-560)
1 Proceed in the same way as the contactor ST taking the following
instructions into account:
a For contactor LC:
- Remove previously the shunt (3-520).
- Remove terminal clips (3-540) form terminals "A" and "B".
b For contactor AC, remove previously:
- The shunt equipped with current relay DM1 (3-130).

Page 3009
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

- The shunt release from SH2 and terminal "B" of contactor


AC.
- The shunt connecting terminals "B" of contactors AC and LC

SUBTASK 24-38-12-000-008-A01
(8) Removal of shunt bars
(a) Removal of the "BUS BAT" bar (3-610)
1 Remove circuit-break switches FU7 to FU13.
2 Remove the nuts, washers and terminal clips on the bars "B" of
contactors BT and GB and on the terminal of shunt SH1.
3 Remove FU6.
4 Remove the BUS BAT bar (3-610).
(b) Removal of the "BUS GEN" bar (3-520)
1 Remove circuit-break switches FUEV and FU1 to FU4 and FU14.
2 Release the nuts and washers on terminals "B" of contactor GG, "A" of
contactor GB and on the terminal of shunt SH2.
3 Remove the BUS GEN bar (3-520).
(c) Removal of the shunt SH1 (3-10)
1 Remove previously the BUS BAT bar (3-610).
2 Loosen and remove the screws (3-30) and washers (3-40).
3 Release, from shunt SH1 (3-10), the two red terminal clips (3-50)
fastened by screw, then replace these screws on SH1.
4 Remove SH1 (3-10).
(d) Removal of the shunt SH2 (3-20)
1 Proceed in the same way as shunt SH1 after removing:
a The BUS GEN bar (3-520).
b Fuse support (2-270) so as to clear the access to the second
terminal of SH2.

SUBTASK 24-38-12-000-009-A01
(9) Removal of contactors GB-BT-GG (3-650) and CD6 (3-710)
(a) Removal of contactor GB (3–650)
1 Previously remove BUS BAT (3-610) and BUS GEN (3-520) bars.
2 Disconnect the electrical connector (3-630).
3 Remove the screws (3-670) and the washers (3-680).

Page 3010
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

4 Release terminal clips (3-640) from terminals "B".


5 Remove the contactor (3-650).
(b) Removal of contactors BT—GG (3–650)
1 Proceed in the same way as GB but previously:
a Remove the shunt AY, DM3, BUS BAT and BUS GEN shunts.
b Remove the contactor (3-650).
(c) Removal of contactor CD6 (3–710)
1 Proceed in the same way as GB but previously:
a Remove the shunt equipped with fuse FU6.
b Remove the contactor (3-710).

SUBTASK 24-38-12-010-010-A01
(10) Removal of connectors wiring strips
(a) Removal of the connectors J "a" (3-400), J "b" (3-420), J "c" (3-380) and
J "d" (3-370)
1 Remove the screws (3-440) and the washers (3-450) fastening the strip.
2 Release the latter.
NOTE : Do not unwire the latter.
3 Remove the connectors J "a" (3-400), J "b" (3-420), J "c" (3-380) and J
"d"(3-370).
(b) Removal of wiring strip (3-330)
1 Remove the screws fastening each connector.
2 Release the connectors (3-330) and the fastening back-plate.

Page 3011
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 3012
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

TASK 24-38-12-010-804-A01
4. DISASSEMBLY OF A “BETA” BOX

A. Reason for the Job


Self-explanatory.

B. Job Set-up Information


(Refer to TASK 24-38-12-010-801-A01)

C. Job Set-up

CAUTION : DISCONNECT THE EQUIPMENT FROM POWER SUPPLIES OR TEST


EQUIPMENT BEFORE DISASSEMBLY.

(1) Place the unit on a clean workbench, in a dust-free and moisture-free room.
Move all parts carefully, and apply protection against corrosion and damage after
disassembly.

D. Procedure for disassembly of an “BETA” BOX (see IPL Fig. 5, 6, 7 and 8)

CAUTION : IT’S IMPERATIVE TO MAKE THE EQUIPMENT “TENSION OFF” BEFORE


ANY INTERVENTION.

CAUTION : DISCONNECT THE BATTERIES BEFORE ANY INTERVENTION

NOTE : The procedure is identical for both "ALPHA" boxes.

SUBTASK 24-38-12-010-011-A01
(1) Access to components
(a) Loosen the eight pins fastening the cover.
(b) Remove the cover (5-10).
(c) Loosen the 12 nuts (5-50), the washers (5-40) and the screws (5-30).
(d) Remove the counter base plate (5-20), and seal (5-180) (access to the lower
part of the components is thus clear).
(e) Remove the spring washers (5-170) and the screws (5-160).
(f) Remove the box (5-150).

Page 3013
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

SUBTASK 24-38-12-000-012-A01
(2) Removal of the printed circuit AY and associated components
(a) Printed circuits AY
1 Loosen the two captive screws (6-20).
2 Remove the fastening strip (6-10)
3 Extract electronic card Z200 (6-100) and remove it.
(b) Connectors
1 Loosen the two side nuts (6-150) on each connector (6-120).
2 Remove the screws (6-130) and the washers (6-140).
3 Release the connectors (6-120).

SUBTASK 24-38-12-000-013-A01
(3) Removal of the components of the mounting plate AY (6-530)
(a) Removal of fuses F21 to F25 (6-330) on support mounting plate (6-380)
1 Loosen and release the cap from the fuse holder (6-340).
2 Remove the fuses F21, F22, F23 (6-330).
3 Remove the fuses F24, F25 (6-330).
4 Screw on the cap again.
(b) Removal of the fuse holder and circuit-breakers
1 Loosen and remove the screws (6-390) on support mounting plate
(6-380).
2 Remove the washers (6-400) and release the mounting plate (6-380).
3 Remove the fuse holder (6-340):
4 Remove the circuit-breakers S10-S20 (6-350), S11-S21 (6-360),
S12-S13-S14-S22-S24 (6-370):
a At the back of the circuit-breaker to be removed, remove the two
"connecting" screws.
b Loosen and remove the nuts fastening the circuit-breakers to
mounting plate (6-380); remove the circuit-breaker.
5 Remove the circuit-breaker shunt (6-310) or (6-320):
a Remove it from the row of circuit-breakers.
b Remove the screws.
(c) Removal of current relays RI10-RI20
1 Remove the screws (6-230) fastening the relay.

Page 3014
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

2 Remove the relays RI10 and RI20 (6-220).


(d) Removal of hermetically sealed relays
1 Loosen the screws fastening the hermetically sealed relays RL3
(6-210), RL4 (6-200), RL2 (6-190) and by pulling.
2 Release the relays from their sockets (6-160), (6-170) and (6-180).

SUBTASK 24-38-12-000-014-A01
(4) Removal of wiring strips, socket connectors and resistor R11
(a) Remove the the wiring strips (6-440):
1 Loosen the two screws (6-450).
2 Remove them with washers (6-460).
3 Release the wiring strips (6-440).
(b) Remove the connectors J "a", J "d", J "c" and J "b":
1 Remove the four screws (5-80) fastening each connector.
2 Remove washers (5-90).
3 Remove the connectors (5-70).
NOTE : Do not unwire the wiring strips and connectors.
(c) Remove the screws (6-290) and the washers (6-300).
(d) Disconnect resistor R11 (6-280) and remove it.

SUBTASK 24-38-12-000-015-A01
(5) Removal of the thermal detectors DT10-DT20 (6-600) and contactors CD10-CD20
(6-640)
(a) Remove the nuts (6-630), the spring washers (6-620) and the screws (6-610).
(b) Remove the thermal detectors DT10 and DT20 (6-600).
(c) Remove the nuts (6-670), the spring washers (6-660) and the screws (6-650).
(d) Remove the contactors CD10 and CD20 (6-640).

SUBTASK 24-38-12-000-016-A01
(6) Removal of the shunts
NOTE : After removing the shunts, replace washers and nuts on the contactor
terminals.
(a) Removal of "BAT2+" shunt (7-50)
1 Remove the nut, washer and terminal clip from "B" of BBC2.
2 Remove the screw, washer and terminal clip from terminal T1 of BB2.

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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

3 Remove the "BAT2+" shunt (7-50) equipped with the washers and
screws.
(b) Removal of "ALPHA 2" shunt (7-20)
1 Remove the screw and washer from the following contactor terminals:
"L1" of GPC, "L1" of BB2
2 Remove the "ALPHA 2" shunt (7-20).
3 Disconnect the electrical connector.
4 Remove the contactor.
(c) Removal of Shunt (7-30)
1 Remove the "ALPHA 2" shunt (7-20).
2 Remove the nut (or screw) and washer from the following contactor
terminals: "B" of BBC1, "T2" of BB2, "L2" of GPC.
3 Remove shunt (7-30).
(d) Removal of "ALPHA 1" shunt (7-40)
1 Remove the nut and washer from terminal “A” of BB1.
2 Remove the screw and washer from the following contactor terminals:
L3 of GPC and L2 of BB2.
3 Remove the "ALPHA 1" shunt (7-40).
(e) Removal of "START" shunt (7-10)
1 Remove the two nuts and washer from terminal “A” of BBC1 and BBC2.
2 Remove the two reduced nuts and washers .
3 Remove the "START" shunt (7-10).

SUBTASK 24-38-12-000-017-A01
(7) Removal of contactors BB1 (7-60), BBC1 and BBC2 (7-90)
(a) Removal of contactor BB1 (7-60)
1 Previously remove the ALPHA 1 shunt (7-40).
2 Remove the nuts, washers and terminal clips from terminals “A” and
“B” of BB1.
3 Remove the four screws (7-70), and the washers (7-80).
4 Remove the contactors (7-60).
(b) Removal of contactor BBC1 (7-90)
1 Remove shunts (7-10).
2 Remove the screws (7-100) and the washers (7-110).
3 Remove the contactors BBC1 (7-90)

Page 3016
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

SUBTASK 24-38-12-000-019-A01
(8) Removal of direct action current relay DM10 (7-150)
(a) Remove the two nuts (7-170) and the washers (7-160) fastening current
relay DM10.
(b) Loosen and remove the screws from terminals "T1-T3" of contactor GPC
(7-210). Release the terminal clip and recover the washers.
(c) Remove shunt (7-200) AY.
(d) Remove the direct action current relay DM10 (7-150).

SUBTASK 24-38-12-000-020-A01
(9) Removal of GPC contactor (7-210)
(a) Remove shunts (7-200), (7-30A), (7-20A)
(b) Remove current relay DM10 (7-150).
(c) Loosen the four screws (7-220), the nuts (7-240) and the washers (7-230).
(d) Remove the GPC contactor (7-210).

Page 3017
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 3018
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

CLEANING

TASK 24-38-12-100-801-A01
1. CLEANING

A. Reason for the Job


Self-explanatory.

Page 4001
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

B. Job Set-up Information

WARNING : USE CLEANING AGENTS IN AN AREA WITH A GOOD SUPPLY OF


AIR. OBEY LOCAL SAFETY AND HEALTH INSTRUCTIONS. OBEY
THE MANUFACTURERS INSTRUCTIONS. PUT ON PROTECTIVE
CLOTHING. DO NOT DRINK SOLVENTS/CLEANING AGENTS. DO
NOT SMOKE. DO NOT BREATHE THE FUMES. SOLVENT/CLEANING
AGENTS ARE POISONOUS AND FLAMMABLE. USE THE APPROVED
HAND AND EYE PROTECTION WHEN YOU APPLY THE CLEANING
AGENT. IT IS A SKIN IRRITANT.

WARNING : IF YOU GET THE CLEANING AGENT ON YOUR SKIN OR IN YOUR


EYES:
– FLUSH IT AWAY WITH CLEAN WATER
– GET MEDICAL AID.

CAUTION : THE UNIT CONTAINS ELECTROSTATIC SENSITIVE DEVICES. THESE


DEVICES CAN BE DAMAGED OR DESTROYED BY THE DISCHARGE
OF STATIC VOLTAGES INTO THEM WHEN YOU TOUCH THE BOARD
ASSEMBLY OR THE DEVICE. REFER TO STORAGE PAGE BLOCK
15001 FOR THE CORRECT PRECAUTIONS.

CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR


THEIR EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAM-
AGED IF YOU USE UNSPECIFIED MATERIALS.

CAUTION : CLEAN THE CIRCUIT BOARD AND THE WIRING CAREFULLY TO PRE-
VENT DAMAGE. MAKE SURE THE COMPONENT IDENTIFICATION IS
NOT REMOVED.

NOTE : Do all the work with a fully clean workbench, tools and parts. When clean-
ing, be careful not to damage or bend components or connector pins. After
cleaning, put all items in sealed containers to prevent contamination by dust
or unwanted materials.
NOTE : You can use equivalent alternatives for items in the list.
NOTE : Refer to Chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CON-
SUMABLES for full details of special tools in this list.
(1) Tools, fixtures and equipment
Not applicable.

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(2) Consumables
NOTE : You can use approved equivalent alternatives for items in the list.

REFERENCE QTY NAME


No specific AR White spirit
No specific AR Aliphatic naphtha grade "F"

Table 4001 / : Consumables

(3) Referenced information


Not applicable.

C. Job Set-up
Not applicable

D. Procedure

SUBTASK 24-38-12-140-001-A01
(1) Cleaning procedure
(a) Clean all mechanical component and also the contacts of the connectors with
a cloth moistened with aliphatic naphtha grade "F".
(b) Clean all attaching parts in a white spirit bath and dry themwith a low-pressure
jet of dry compressed air.
(c) Blow out the wiring and the circuit card assemblies with a low-pressure jet of
dried compressed air.

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THIS PAGE INTENTIONALLY LEFT BLANK

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INSPECTION / CHECK

TASK 24-38-12-200-801-A01
1. INSPECTION / CHECK

A. Reason for the Job


Self-explanatory.

B. Job Set-up Information

CAUTION : THE EQUIPMENT CONTAINS ELECTROSTATIC DISCHARGE SEN-


SITIVE COMPONENTS. YOU CAN CAUSE DAMAGE TO THESE
COMPONENTS OR MAKE THEM UNSERVICEABLE WHEN YOU
TOUCH THEM BECAUSE OF A DISCHARGE OF STATIC VOLTAGE
INTO THE DEVICE. FOR HANDLING PROCEDURES Refer to chapter
STORAGE.

NOTE : You can use equivalent alternatives for items in the list.
NOTE : Refer to chapter “SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CON-
SUMABLES” (Refer to TASK 24-38-12-940-801-A01 ) for full instructions.
(1) Tools, fixtures and equipment
Not applicable.
(2) Consumables
Not applicable.
(3) Referenced information
Not applicable.

C. Job Set-up
Not applicable

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D. Procedure

WARNING : THE INTERCONNEXION BOX CONTAINS ELECTROSTATIC SENSITIVE


DEVICES. YOU CAN CAUSE DAMAGE TO THESE DEVICES OR MAKE
THEM UNSERVICEABLE BY THE DISCHARGE OF STATIC VOLTAGES
INTO THEM WHEN YOU TOUCH THE BOARD ASSEMBLY OR THE DE-
VICE. REFER TO CHAPTER “STORAGE” (Refer to TASK 24-38-12-500-
801-A01 ) FOR THE CORRECT PRECAUTIONS.

CAUTION : DEFECTIVE PARTS WILL BE SYSTEMATICALLY REPLACED.

SUBTASK 24-38-12-210-001-A01
(1) Visual inspection
(a) Check the appearance of the unit.
(b) Check the conformity of engravings.
(c) Check security of attachment and location of labels.
(d) Check the anti-corrosion surface treatment and protective coatings for secure
adhesion.
(e) Check the tightening of the screws and nuts, and efficiency of locking devices.
(f) Check the connectors for correct location and appearance.
(g) Check the condition of connectors pins, terminal boards and components.
(h) Check the condition of the varnish coat on each printed circuit card.

SUBTASK 24-38-12-220-002-A01
(2) Dimension and weight checks
(a) Make sure that the unit has correct dimensions (Refer to Fig. 12 and Fig. 13).
(b) Make sure that the weight of the “Alpha box” is not less than 13.6 kg (29.98
lbs) and “Beta box” is not less than 12.800 kg (28.22 lbs).

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REPAIR

TASK 24-38-12-300-801-A01
1. REPAIR 01

A. General

CAUTION : DISCONNECT THE EQUIPMENT FROM THE POWER SUPPLIES OR


TEST EQUIPMENT BEFORE REPAIR.

NOTE : Refer to “FITS AND CLEARANCES” (Refer to TASK 24-38-12-998-801-A01 )


for the tightening torques.
(1) The numbers in parentheses after the component description are the figure and
the item numbers of the IPL.

B. Reason for the job


(1) This section contains the detailed repair procedures necessary If the item of
equipment has been found defective during the operational checks (Refer to TASK
24-38-12-700-801-A01),

C. Job set-up information


(1) Tools, fixtures and equipment
(a) Not applicable.
(2) Consumables
(a) Not applicable.

D. Procedure
If the item of equipment has been found defective during the operational checks (see
(Refer to TASK 24-38-12-700-801-A01)), proceed with the following operations:
– locate the defective component (Refer to TASK 24-38-12-700-801-A01),
– remove the defective component (Refer to TASK 24-38-12-010-801-A01),
– replace the component (Refer to TASK 24-38-12-400-801-A01),
– repeat the tests (Refer to TASK 24-38-12-700-801-A01).

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ASSEMBLY

TASK 24-38-12-400-801-A01
1. ASSEMBLY

A. Reason for the Job


This section indicates to the user the special instructions concerning:
– the assembly of the components in the "Alpha" and "Beta" boxes,
– the installation of the boxes on the aircraft.

B. Job Set-up Information

CAUTION : THE EQUIPMENT CONTAINS ELECTROSTATIC DISCHARGE SEN-


SITIVE COMPONENTS. YOU CAN CAUSE DAMAGE TO THESE
COMPONENTS OR MAKE THEM UNSERVICEABLE WHEN YOU
TOUCH THEM BECAUSE OF A DISCHARGE OF STATIC VOLTAGE
INTO THE DEVICE. FOR HANDLING PROCEDURES Refer to chapter
STORAGE.

(1) Tools, fixtures and equipment


NOTE : You can use approved equivalent alternatives for items in the list.

REFERENCE QTY NAME


No specific 1 A standard electrical mechanic's
tool kit.
No specific 1 SNPb 60/40 183° - 190°

Table 7001 / : Tools, fixtures and equipment

(2) Consumables
NOTE : You can use approved equivalent alternatives for items in the list.

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REFERENCE QTY NAME


9036BIS AR 222-243 LOCTITE threadlock
varnish
SnPb 60/40 - 183°/190° AR 7400 red varnish
–095500B08B2
LOCTITE 243 AR Cleaning solvent Spacanet 3026
LOCTITE 222 AR VERNELEC 43022

Table 7002 / : Consumables

Torque on the electrical connection screws and nuts (Refer to TASK


24-38-12-998-801-A01).
(3) Referenced information
Not applicable.

C. Job Set-up
(1) The test makes sure that the equipment is fully serviceable. Also, do the test if an
equipment component or subassembly is replaced.

D. Procedure

CAUTION : IT IS IMPERATIVE TO PUT THE EQUIPMENT " TENSION OFF" BEFORE


ANY INTERVENTION.

NOTE : Examine the parts to make sure they are serviceable and have the correct part
number.
NOTE : During assembly,make sure that the work shop environment is fully clean.
NOTE : After tightening a screw or nut during assembly, apply a drop of red locking
varnish to it to indicate it has been tightened (except front panel).:
All mechanical attachments performing non-electrical functions (screws, nuts,
posts, etc.) are locked using a wire and loctite, apart from locknuts, diodes,
power transistors or the attachments of components to instrument panel
(switches, pushbuttons, etc.).
– Loctite 222 for dia. < 4 mm (0.1574 in.),
– Loctite 243 for dia. ≥ 4 mm (0.1574 in.).

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TASK 24-38-12-400-802-A01
2. ASSEMBLY OF AN "ALPHA" BOX (See IPL Figures 2, 3 and 4)

SUBTASK 24-38-12-420-001-A01
A. Installation of connectors wiring strips
(1) Installation of wiring strip (3-330)
(a) Install the connectors (3-330) and the fastening back-plate.
(b) Install the screws (3-340), the washers (3-350) and the post short (3-360).
(2) Installation of the connectors J "a" (3-400), J "b" (3-420), J "c" (3-380) and J "d"
(3-370)
(a) Install the connectors J "a" (3-400), J "b" (3-420), J "c" (3-380) and J "d"
(3-370).
(b) Install the screws (3-440) and the washers (3-450).

SUBTASK 24-38-12-420-002-A01
B. Installation of contactors GB-BT-GG (3-650) and CD6 (3-710)
(1) Installation of contactor GB (3-650)
(a) Install the contactor (3-650).
(b) Install the terminal clips (3-640) on terminals "B".
(c) Install the screws (3-670) and the washers (3-680).
(d) Connect the electrical connector (3-630).
(2) Installation of contactors BT—GG (3-650).
(a) Proceed in the same way as GB.
(3) Installation of contactor CD6 (3-710).
(a) Proceed in the same way as GB.

SUBTASK 24-38-12-420-003-A01
C. Installation of shunt bars
(1) Installation of the shunt SH2 (3-20).
(a) Install SH2 (3-20).
(b) Install on the shunt SH2 (3-20), the two red terminal clips (3-50) fastened
by screw.
(c) Install the screws (3-30) and washers (3-40).
(2) Installation of the shunt SH1 (3-10)
(a) Proceed in the same way as shunt SH2.
(3) Installation of the "BUS GEN" bar (3-520).

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(a) Install the BUS GEN bar (3-520).


(b) Install the nuts and washers on terminals "B" of contactor GG, "A" of contactor
GB and on the terminal of shunt SH2.
(c) Install circuit-break switches FUEV and FU1 to FU4 and FU14.
(4) Installation of the "BUS BAT" bar (3-610).
(a) Install the BUS BAT bar (3-610).
(b) Install FU6.
(c) Install the nuts, washers and terminal clips on the bars "B" of contactors BT
and GB and on the terminal of shunt SH1.
(d) Install the circuit-break switches FU7 to FU13.

SUBTASK 24-38-12-420-004-A01
D. Installation of Contactors ST (3-550), LC and AC (3-560)
(1) Installation of the contactor ST (3-550).
(a) Install the contactor (3-550).
(b) Install the four screws (3-590) and washers (3-600).
(c) Connect the electrical connector (3-530) on the contactor.
(d) Install the shunt (3-520).
(2) Installation of the contactors LC and AC (3-560).
(a) Proceed in the same way as the contactor ST.

SUBTASK 24-38-12-420-005-A01
E. Installation of thermal detectors, relays and probe
(1) Installation of the probe SA1 (3-760).
(a) Install the three screws (3-770) and remove probe SA1 (3-760).
(b) Install the nuts and install the terminal clips (red) on terminals “X1” and “X2”
(c) Install the nut and install the washer and terminal clips on terminal "A" of
connector LC.
(2) Installation of the bistable relay RB10 (3-290).
(a) Install the bistable relay RB10 (3-290).
(b) Install the socket (3-300).
(c) Install the three screws (3-310) and washers (3-320).
(3) Installation of the hermetically sealed relay RL10, RL12, RL13, RL15 (3-270).
(a) Install the hermetically sealed relay RL10, RL12, RL13, RL15 (3-270).
(b) Install the socket (3-280).

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(4) Installation of the polarize current relay DM4 (3-220):


(a) Install the relay DM4 (3-220).
(b) Install the washers (3-250), the washers (3-245) and the screws (3-240).
(c) Connect the shunt connecting the terminal of shunt SH2 to terminal B of
contactor AC.
(d) Install the fuse holder (2-310).
(5) Installation of the polarize current relay DM2 (3-210):
(a) Install the relay DM2 (3-210).
(b) Install the washers (3-250), the washers (3-245) and the screws (3-240)
and (3-260).
(6) Installation of the relay DM3 (3-150):
(a) Install the relay DM3 (3-150)
(b) Install the nuts (3-190) and the washers (3-180) and (3-200), the screws
(3-170).
(c) Install the shunt (3-160).
(7) Installation of the direct action current relays DM1 (3-130).
(a) Install the direct action current relays DM1 (3-130).
(8) Installation of the thermal detector DT10 (3-70):
(a) Install the thermal detector DT10 (3-70).
(b) Connect the electrical connector (3-60).
(c) Install the post short (3-120).
(d) Install the two upper nuts (3-80) the washers (3-90) and the screws (3-100).

SUBTASK 24-38-12-420-006-A01
F. Installation of the contactors CD1, CD4, CD5 and CD7
(1) Installation of the contactors CD4, CD5 and CD8 (2-760):
(a) Install the contactor (2-760).
(b) Connect the electrical connector (2-750).
(c) Install the post short (2-810).
(d) Install the two nuts (2-770), remove the washers (2-780), the screws (2-790)
and (2-800).
(2) Installation of the contactor CD7 (2-880):
(a) Install the contactor support (2-900) and the connector double (2-880).
(b) Connect the electrical connector (2-870).

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(c) Install the two screws (2-910), and the washers (2-920).
(d) Install the shunt (2-890).
(3) Installation of the contactor CD1 (2-600):
(a) Install the contactor (2-600).
(b) Connect the electrical connector (2-590).
(c) Install the post short (2-640).
(d) Install the two nuts (2-610), the washers (2-620) and the screw (2-630).

SUBTASK 24-38-12-420-007-A01
G. Installation of fuses type miniature circuit-break switches FU1 to FU4, FU7 to FU14, FUEV
(1) Installation of the three fuses type miniature circuit-break switch FU2, FU3, FUEV
(2-430).
(a) Install the three fuses type miniature circuit-break switch FU2, FU3, FUEV
(2-430).
(b) Install the post short (2-470).
(c) Install the screws (2-460), the spring washers (2-450) and the nuts (2-440).
(2) Installation of the fuse type miniature circuit-break switch FU1 (2-480).
(a) Install the fuse type miniature circuit-break switch FU1 (2-480).
(b) Install the post short (2-530).
(c) Install the screws (2-520), the spring washers (2-500) and the nuts (2-490).
(3) Installation of the fuse type miniature circuit-break switch FU4 (2-540).
(a) Install the fuse type miniature circuit-break switch FU4 (2-540).
(b) Install the post short (2-580).
(c) Install the screws (2-570), the spring washers (2-560) and the nuts (2-550).
(4) Install the fuse type miniature circuit-break switch (2-730).
(5) Install the fuse type miniature circuit-break switch (2-740).
(6) Installation of the fuse type miniature circuit-break switch (2-820).
(a) Install the fuse type miniature circuit-break switch (2-820).
(b) Install the post short (2-860).
(c) Install the post short (2-850).
(d) Install and the spring washers (2-840), the nuts (2-830).

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SUBTASK 24-38-12-420-008-A01
H. Installation of fuses and components on fuse support (2-270)
(1) Installation of the components on the fuse support (2-270).
(a) Installation of the diode CR1 (2-370).
1 Install the diode (2-370).
2 Install the terminal clip (2-420).
3 Install the grommet (2-400).
4 Install the nut, the spring washer (2-380), the flat washer (2-390) and
the insulating bush (2-410).
(b) Install the wiring relay (2-320):
1 Install the wiring relay (2-320).
2 Install the short post (2-350), the washer (2-360) and the spacer (2-340).
3 Install the screw (2-330).
(c) Install the fuse holder (2-310):
1 Install the fuse holder (2-310).
2 Install its fastening units.
3 Install the cap.
(d) Install the washers (2-290) and the fuse support (2-270).
(e) Install the screws (2-280) on the fuse support (2-270).
(2) Installation of the fuses F1 to F10 on mounting plate (3-840).
(a) Install the cap back on the fuse holder (2-310).
(b) Install the fuses F1, F2, F7, F8, F9 (2-250), F3, F4, F5, F6 (2-240) or F10
(2-260).
(c) Install the fuse holder cap (2-310).

SUBTASK 24-38-12-420-009-A01
I. Installation of the printed circuit AY and associated components
(1) Installation of the associated components
(a) Install the connector.
(b) Install the screws (2-210) and the washers (2-220).
(c) Install the nuts (2-200) on each connector (2-190).
(d) Install the washers (2-170), the LH (2-140) and RH (2-150) slides.
(e) Install the four screws (2-160) under mounting plate (3-840).
(2) Printed circuits AY

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(a) Install the cards Z1 (2-120) and Z100 (2-130).


(b) Install the fastening strip (2-90).
(c) Install the two captive screws (2-100).

SUBTASK 24-38-12-420-010-A01
J. Installation of the cover:
(1) Install the base plate (2-20), the spacers (2-70), (2-80) and the seals (2-60).
(2) Install the screws (2-50), the washers (2-40) and the 16 nuts (2-30).
(3) Install the cover (4-50).
(4) Install the ten pins fastening the cover (4-10).

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TASK 24-38-12-400-803-A01
3. ASSEMBLY OF THE "BETA" BOX (IPL Figures 5, 6 and 7)

SUBTASK 24-38-12-420-011-A01
A. Installation of the GPC contactor (7-210)
(1) Install the GPC contactor (7-210).
(2) Install the four screws (7-220), the nuts (7-240) and the washers (7-230).
(3) Install the current relay DM10 (7-150).
(4) Install the shunts (7-200), (7-30A), (7-20A).

SUBTASK 24-38-12-420-012-A01
B. Installation of the direct action current relay DM10 (7-150)
(1) Install the direct action current relay DM10 (7-150).
(2) Install the shunt (7-200) AY.
(3) Install the screws on terminals "T1-T3" of contactor GPC (7-210). Install the
terminal clip and recover the washers.
(4) Install the two nuts (7-170) and the washers (7-160) fastening current relay DM10.

SUBTASK 24-38-12-420-013-A01
C. Installation of the contactors BB1 (7-60), BBC1 and BBC2 (7-90)
(1) Installation of the contactor BBC1 (7-90).
(a) Install the contactors BBC1 (7-90).
(b) Install the screws (7-100) and the washers (7-110).
(c) Install the shunts (7-10).
(2) Installation of the contactor BB1 (7-60).
(a) Install the contactors (7-60).
(b) Install the four screws (7-70), and the washers (7-80).
(c) Install the nuts, washers and terminal clips from terminals “A” and “B” of BB1.
(d) Install the ALPHA 1 shunt (7-40).

SUBTASK 24-38-12-420-014-A01
D. Installation of the shunts
(1) Installation of "START" shunt (7-10).
(a) Install the "START" shunt (7-10).
(b) Install the two reduced nuts and washers.
(c) Install the two nuts and washer on terminal “A” of BBC1 and BBC2.

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(2) Installation of "ALPHA 1" shunt (7-40).


(a) Install the "ALPHA 1" shunt (7-40).
(b) Install the screw and washer on the following contactor terminals: L3 of GPC
and L2 of BB2.
(c) Install the nut and washer from terminal “A” of BB1.
(3) Installation of Shunt (7-30).
(a) Install the shunt (7-30).
(b) Install the nut (or screw) and washer on the following contactor terminals: "B"
of BBC1, "T2" of BB2, "L2" of GPC.
(4) Installation of "ALPHA 2" shunt (7-20).
(a) Install the contactor.
(b) Connect the electrical connector.
(c) Install the the "ALPHA 2" shunt (7-20).
(d) Install the screw and washer on the following contactor terminals: "L1" of
GPC, "L1" of BB2
(5) Installation of "BAT2+" shunt (7-50).
(a) Install the "BAT2+" shunt (7-50) equipped with the washers and screws.
(b) Install the screw, washer and terminal clip on terminal T1 of BB2.
(c) Install the nut, washer and terminal clip on"B" of BBC2.

SUBTASK 24-38-12-420-015-A01
E. Installation of the thermal detectors DT10-DT20 (6-600) and contactors CD10-CD20
(6-640)
(1) Install the contactors CD10 and CD20 (6-640).
(2) Install the screws (6-650), the spring washers (6-660) and the nuts (6-670).
(3) Install the thermal detectors DT10 and DT20 (6-600).
(4) Install the screws (6-610), the spring washers (6-620) and the nuts (6-630).

SUBTASK 24-38-12-420-016-A01
F. Installation of the wiring strips, socket connectors and resistor R11
(1) Install and connect the resistor R11 (6-280).
(2) Install the screws (6-290) and the washers (6-300).
(3) Install the connectors J "a", J "d", J "c" and J "b":
(a) Install the connectors (5-70).
(b) Install the washers (5-90).

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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(c) Install the four screws (5-80).


(4) Install the wiring strips (6-440):
(a) Install the wiring strips (6-440).
(b) Install the washers (6-460).
(c) Install the two screws (6-450).

SUBTASK 24-38-12-420-017-A01
G. Installation of the components of the mounting plate AY (6-530)
(1) Installation of hermetically sealed relays
(a) Install the relays from their sockets (6-160), (6-170) and (6-180).
(b) Install the screws fastening the hermetically sealed relays RL3 (6-210), RL4
(6-200), RL2 (6-190) and by pulling.
(2) Installation of the current relays RI10-RI20
(a) Install the relays RI10 and RI20 (6-220).
(b) Install the screws (6-230).
(3) Installation of the fuse holder and circuit-breakers
(a) Install the circuit-breaker shunt (6-310) or (6-320):
1 Install the screws.
2 Install the circuit-breaker shunt (6-310) or (6-320) on the row of
circuit-breakers.
(b) Install the circuit-breakers S10-S20 (6-350), S11-S21 (6-360),
S12-S13-S14-S22-S24 (6-370):
1 Install the nuts fastening the circuit-breakers to mounting plate (6-380);
install the circuit-breaker.
2 Install the two "connecting" screws at the back of the circuit-breaker.
(c) Install the fuse holder (6-340).
(d) Install the washers (6-400) and install the mounting plate.
(e) Install the screws (6-390) on support mounting plate.
(4) Installation of fuses F21 to F25 (6-330) on support mounting plate (6-380).
(a) Install the fuses F24, F25 (6-330).
(b) Install the fuses F21, F22, F23 (6-330).
(c) Install the cap from the fuse holder (6-340).

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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

SUBTASK 24-38-12-420-018-A01
H. Installation of the printed circuit AY and associated components
(1) Installation of the Connectors
(a) Install the connectors (6-120).
(b) Install the screws (6-130) and the washers (6-140).
(c) Install the two side nuts (6-150) on each connector (6-120).
(2) Installation of the Printed circuits AY
(a) Install the electronic card Z200 (6-100).
(b) Install the fastening strip (6-10).
(c) Install the two captive screws (6-20).

SUBTASK 24-38-12-420-020-A01
I. Installation of the cover and the box
(1) Install the box (5-150).
(2) Install the spring washers (5-170) and the screws (5-160).
(3) Install the counter base plate (5-20), and seal (5-180).
(4) Install the 12 nuts (5-50), the washers (5-40) and the screws (5-30).
(5) Install the cover (5-10).
(6) Install the eight pins fastening the cover.

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708GC01 718GC01

TASK 24-38-12-400-803-A01
4. ASSEMBLY OF THE "BETA" BOX (IPL Figures 5, 6 and 7)

SUBTASK 24-38-12-420-011-A01
A. Installation of the GPC contactor (7-210)
(1) Install the GPC contactor (7-210).
(2) Install the four screws (7-220), the nuts (7-240) and the washers (7-230).
(3) Install the current relay DM10 (7-150).
(4) Install the shunts (7-200), (7-30A), (7-20A)

SUBTASK 24-38-12-420-012-A01
B. Installation of the direct action current relay DM10 (7-150)
(1) Install the direct action current relay DM10 (7-150).
(2) Install the shunt (7-200) AY.
(3) Install the screws on terminals "T1-T3" of contactor GPC (7-210). Install the
terminal clip and recover the washers.
(4) Install the two nuts (7-170) and the washers (7-160) fastening current relay DM10.

SUBTASK 24-38-12-420-013-A01
C. Installation of the contactors BB1 (7-60), BBC1 and BBC2 (7-90)
(1) Installation of the contactor BBC1 (7-90).
(a) Install the contactors BBC1 (7-90).
(b) Install the screws (7-100) and the washers (7-110).
(c) Install the shunts (7-10).
(2) Installation of the contactor BB1 (7-60)
(a) Install the contactors (7-60).
(b) Install the four screws (7-70), and the washers (7-80).
(c) Install the nuts, washers and terminal clips from terminals “A” and “B” of BB1.
(d) Install the ALPHA 1 shunt (7-40).

SUBTASK 24-38-12-420-014-A01
D. Installation of the shunts
(1) Installation of "START" shunt (7-10)
(a) Install the "START" shunt (7-10).
(b) Install the two reduced nuts and washers.
(c) Install the two nuts and washer on terminal “A” of BBC1 and BBC2.

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COMPONENT MAINTENANCE MANUAL
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(2) Installation of "ALPHA 1" shunt (7-40)


(a) Install the "ALPHA 1" shunt (7-40).
(b) Install the screw and washer on the following contactor terminals: L3 of GPC
and L2 of BB2.
(c) Install the nut and washer from terminal “A” of BB1.
(3) Installation of Shunt (7-30)
(a) Install the shunt (7-30).
(b) Install the nut (or screw) and washer on the following contactor terminals: "B"
of BBC1, "T2" of BB2, "L2" of GPC.
(4) Installation of "ALPHA 2" shunt (7-20)
(a) Install the contactor.
(b) Connect the electrical connector.
(c) Install the the "ALPHA 2" shunt (7-20).
(d) Install the screw and washer on the following contactor terminals: "L1" of
GPC, "L1" of BB2
(5) Installation of "BAT2+" shunt (7-50)
(a) Install the "BAT2+" shunt (7-50) equipped with the washers and screws.
(b) Install the screw, washer and terminal clip on terminal T1 of BB2.
(c) Install the nut, washer and terminal clip on"B" of BBC2.

SUBTASK 24-38-12-420-015-A01
E. Installation of the thermal detectors DT10-DT20 (6-600) and contactors CD10-CD20
(6-640)
(1) Install the contactors CD10 and CD20 (6-640).
(2) Install the screws (6-650), the spring washers (6-660) and the nuts (6-670).
(3) Install the thermal detectors DT10 and DT20 (6-660).
(4) Install the screws (6-610), the spring washers (6-620) and the nuts (6-630).

SUBTASK 24-38-12-420-016-A01
F. Installation of the wiring strips, socket connectors and resistor R11
(1) Install and connect the resistor R11 (6-280)
(2) Install the screws (6-290) and the washers (6-300).
(3) Install the connectors J "a", J "d", J "c" and J "b":
(a) Install the connectors (5-70).
(b) Install the washers (5-90).

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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(c) Install the four screws (5-80).


(4) Install the wiring strips (6-440):
(a) Install the wiring strips (6-440).
(b) Install the washers (6-460).
(c) Install the two screws (6-450).

SUBTASK 24-38-12-420-017-A01
G. Installation of the components of the mounting plate AY (6-530)
(1) Installation of hermetically sealed relays
(a) Install the relays from their sockets (6-160), (6-170) and (6-180).
(b) Install the screws fastening the hermetically sealed relays RL3 (6-210), RL4
(6-200), RL2 (6-190) and by pulling.
(2) Installation of the current relays RI10-RI20
(a) Install the relays RI10 and RI20 (6-220).
(b) Install the screws (6-230).
(3) Installation of the fuse holder and circuit-breakers
(a) Install the circuit-breaker shunt (6-310) or (6-320):
1 Install the screws.
2 Install the circuit-breaker shunt (6-310) or (6-320) on the row of
circuit-breakers.
(b) Install the circuit-breakers S10-S20 (6-350), S11-S21 (6-360),
S12-S13-S14-S22-S24 (6-370):
1 Install the nuts fastening the circuit-breakers to mounting plate (6-380);
install the circuit-breaker.
2 Install the two "connecting" screws at the back of the circuit-breaker.
(c) Install the fuse holder (6-340).
(d) Install the washers (6-400) and install the mounting plate (6-380).
(e) Install the screws (6-390) on support mounting plate.
(4) Installation of fuses F21 to F25 (6-330) on support mounting plate (6-380).
(a) Install the fuses F24, F25 (6-330).
(b) Install the fuses F21, F22, F23 (6-330).
(c) Install the cap from the fuse holder (6-340).

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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

SUBTASK 24-38-12-420-018-A01
H. Installation of the printed circuit AY and associated components
(1) Installation of the Connectors
(a) Install the connectors (6-120).
(b) Install the screws (6-130) and the washers (6-140).
(c) Install the two side nuts (6-150) on each connector (6-120).
(2) Installation of the Printed circuits AY
(a) Install the electronic card Z200 (6-100).
(b) Install the fastening strip (6-10).
(c) Install the two captive screws (6-20).

SUBTASK 24-38-12-420-020-A01
I. Installation of the cover and the box
(1) Install the box (5-150).
(2) Install the spring washers (5-170) and the screws (5-160).
(3) Install the counter base plate (5-20), and seal (5-180).
(4) Install the 12 nuts (5-50), the washers (5-40) and the screws (5-30).
(5) Install the cover (5-10).
(6) Install the eight pins fastening the cover.

Page 7016
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COMPONENT MAINTENANCE MANUAL
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FITS AND CLEARANCES

TASK 24-38-12-998-801-A01
1. FITS AND CLEARANCES

CAUTION : THE TORQUE VALUE IN THE TABLE BELOW IS NOMINAL VALUE. TOO MUCH
TORQUE CAN CAUSE DAMAGE TO THE FASTENER.

SUBTASK 24-38-12-992-001-A01
A. Torque values
(1) The table below gives the torque values necessary to torque on the electrical
connection screws and nuts.

Diameter in mm TORQUE ON SCREWS AND NUTS


Min. taut Max. taut
3 0.49 N.m (0.36 lbf) 0.68 N.m (0.502 lbf)
4 1.32 N.m (0.974 lbf) 1.61 N.m (1.187 lbf)
5 2.64 N.m (1.947 lbf) 2.94 N.m (2.169 lbf)
6 3.82 N.m (2.818 lbf) 4.70 N.m (3.467 lbf)
7 5.15 N.m (3.799 lbf) 6.76 N.m (4.947 lbf)
8 6.86 N.m (5.060 lbf) 9.12 N.m (6.728 lbf)
9 8.82 N.m (6.506 lbf) 11.82 N.m (8.720 lbf)
10 11.13 N.m (8.210 lbf)) 15.20 N.m (11.213 lbf)

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708GC01 718GC01

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708GC01 718GC01

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

TASK 24-38-12-940-801-A01
1. SPECIAL TOOLS, FIXTURES AND EQUIPMENT

A. General
NOTE : Equivalent alternatives may be used for given items.

P/N DESCRIPTION SUPPLIERS CODE PAGE BLOCK


OR NAME AND WHERE USED
ADDRESS
No specific CABLESCAN LOCAL SUPPLY 1001
HV90
No specific Breakdown station LOCAL SUPPLY 1001
No specific Megaohmmeter LOCAL SUPPLY 1001
P/N: 560MC05C0001 Interface LOCAL SUPPLY 1001
P/N: 560MC05C0002 Interface LOCAL SUPPLY 1001
No specific Rack inferface LOCAL SUPPLY 1001
P/N: 560MC05 S/N: Specific rack LOCAL SUPPLY 1001
01
P/N: 405MC04 N°04 Test bench LOCAL SUPPLY 1001
P/N: 108MC04 Test bench LOCAL SUPPLY 1001
No specific Multimeter LOCAL SUPPLY 1001
No specific Chronoscope LOCAL SUPPLY 1001
No specific Unit supply (0Vdc LOCAL SUPPLY 1001
to 60Vdc/30A)
No specific Load bench 3000A LOCAL SUPPLY 1001
No specific standard electrical LOCAL SUPPLY 3001
mechanic's tool kit 7001

No specific Nylon brush LOCAL SUPPLY 4001


No specific Dry compressed LOCAL SUPPLY 4001
air supply

Table 9001 / SPECIAL TOOLS, FIXTURES AND EQUIPMENT

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TASK 24-38-12-940-802-A01
2. CONSUMABLES
NOTE : You can use approved equivalent alternatives for items in the list.

DESIGNATION AND SPECIFICATION SUPPLIER'S CODE OR NAME PAGE BLOCK WHERE


AND ADRESS USED
White spirit LOCAL PURCHASE 4001
Aliphatic naphtha grade "F" LOCAL PURCHASE 4001
222-243 LOCTITE threadlock varnish HENKEL LOCTITE (F7121) 7001
7400 red varnish HENKEL LOCTITE (F7121) 7001
Cleaning solvent Spacanet 3026 SPCA (F2756) 7001
AKZO NOBEL INDUSTRIAL
VERNELEC 43022 7001
COATINGS (F6071)
grease-proof paper LOCAL PURCHASE 15001
carton box LOCAL PURCHASE 15001

adhesive tapes LOCAL PURCHASE 15001

label LOCAL PURCHASE 15001


transparent product insensitive to water LOCAL PURCHASE 15001

caps or plugs. LOCAL PURCHASE 15001

humidity indicator card LOCAL PURCHASE 15001

Table 9002 / CONSUMABLES

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STORAGE

TASK 24-38-12-500-801-A01
1. STORAGE

A. Reason for the Job


Self-explanatory.

B. Job Set-up Information


(1) Tools, Fixtures and Equipment
Not applicable.
(2) Consumables
NOTE : You can use approved equivalent alternatives for items in the list.

REFERENCE NAME
No specific grease-proof paper.
No specific carton box
No specific adhesive tapes.
No specific caps or plugs.
No specific label
No specific transparent product insensitive to water.
No specific humidity indicator card

Table 15001 / : Consumables

(3) Referenced information


Not applicable.

C. Job Set-up
(1) If the equipment is to be stored for less than two months and in normal atmospheric
conditions (dry room and at a temperature between +10 °C and + 30 °C ( -50 °F
and +86 °F), a short term storage procedure is necessary.
(2) For storage of more than two months or storage in harsh environmental conditions
(salty atmosphere, excessive humidity, etc.), a long term storage procedure is
necessary.
(3) Clean the device according to the cleaning section.

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D. Procedure

CAUTION : DO NOT STORE THE EQUIPMENT ALONGSIDE BATTERIES OR OTHER


EQUIPMENT LIABLE TO RELEASE HARMFUL FUMES, THIS ENVIRON-
MENT MIGHT DAMAGE THE EQUIPMENT.

SUBTASK 24-38-12-550-001-A01
(1) Short term storage (less than two months)
(a) Preparation
– Clean each item of equipment (Refer to TASK 24-38-12-100-801-A01).
– Blank off the holes made in the box with adhesive tapes.
– Blank off the connectors with caps or plugs.
(b) Packing
– Wrap the equipment in grease-proof paper.
– Place the assembly in a carton box.
– Close the carton box.
– Seal up with adhesive tapes.
– Identify the pack with a label protected with a coat of transparent
product insensitive to water.
(c) Storage
– The equipment should be stored in dry premises.

SUBTASK 24-38-12-550-002-A01
(2) Long term storage
(a) Preparation
– (Refer to SUBTASK 24-38-12-550-001-A01)
(b) Packing
– Wrap the equipment in grease-proof paper.
– Place the pack in a carton box.
– Wedge the box in the carton box with suitable materials (greaseproof
paper, felt, polyurethane, etc.).
– Insert the dessiccant into the carton box together with a humidity
indicator card or bag with indicator.
– Close up the carton box and seal with adhesive tape.
– Slightly crush the corners of the box so as to prevent damaging the
captive enclosure which is to cover it.
– Identify the pack with a label protected by a layer of transparent product
insensitive to water..
– Wrap the carton box in a heat sealed cover.
– Heat seal the cover so that it is possible to seal it at least three times
without needing to change it.

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(c) Storage
– The equipment should be stored in dry premises.

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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

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ILLUSTRATED PARTS LIST

IPL 10001 Page 1


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IPL 10001 Page 2


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INTRODUCTION TO THE ILLUSTRATED PARTS LIST

TASK 24-38-12-870-801-A01
1. Introduction

A. General
(1) This Illustrated Parts List identifies the equipment assemblies sub-assemblies,
and parts.
(2) It agrees with the rules set out in ATA 2200.
(3) From time to time, the illustrated parts list is revised to include additions,
cancellations and modifications in equipment. Markups are used to do these
changes.

B. How to use the IPL


(1) Publication format
(a) The IPL is set out in the order that follows:
– Introduction, which includes the Vendor Code Index (VCI),
– Equipment Designator Index (EDI),
– Numerical Index (NI),
– Detailed Parts List (DPL).
(b) Equipment designator index
1 This index contains the related reference and diagrams for each circuit
symbol and the related marker.
2 The equipment designator index is alphanumerical and is set out in
the order that follows:
– dash,
– letters from A thru Z,
– numerals from 0 thru 9.
(c) Numerical index
1 This index contains all the Part Numbers (P/N) included in the Detailed
Parts List since the beginning. The part number is followed by the
applicable figure and item number / variant references.
2 The numerical index is alphanumerical and is set out in the order that
follows:
– dash,
– letters from A thru Z,
– numerals from 0 thru 9.

INTRO 10001 Page 1


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(d) Vendor Code Index


1 The vendor code index is alphanumerically set out in relation to the
manufacturer's code. This list includes the names and addresses of all
manufacturers referred to in the detailed nomenclature.
(2) Identification of a component part
(a) You can use different procedures to identify a component part.
1 To find a part with a known Part Number (P/N):
a Refer to the Numerical Index and find the P/N.
b The numerical index contains the data that follows about the
reference:
– the reference of the part specific to the airline (column stays
blank),
– the illustrated catalog sequence number (CSN). Application:
2-150A (2=Figure number, 150A=sequence number).
– the quantity per CSN.
c Refer to the figure in the parts list.
d Find the item number on the illustration.
2 To find a P/N with a known Equipment Designator Index:
a This index specifies the item reference and the CSN related to a
given symbol.
b A circuit symbol has:
– 1 or 2 letters that specify the type of component part (letter
symbol),
– 1 or 2 numerals that show the sequence code of the
component part in the related sub-assembly,
c Application: R10 - 6
d R = Letter Symbol,
e 10 = Order No.
3 To find a P/N with the illustrated nomenclature:
a Find the illustration that shows the breakdown of the assembly.
b Find the part and record the number.
c Look in the parts list related to the illustration for the item number.
This will also give you the P/N and the description.

INTRO 10001 Page 2


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C. How to use the Detailed Parts List


(1) The detailed parts list includes the nomenclature and illustrations of the unit
components.

1st column: Figure and Item/Item variant numbers


2nd column: Part Number
3rd column: Nomenclature
4th column: Usage code
5th column: Units for each Assembly

(2) Figure and Item Numbers


(a) An item number is given to each part-numbered assembly, sub-assembly or
item in the parts list.
(b) The figure number, which includes the items in the list, is given on the first
line at the top of each page.
(c) Assemblies, sub-assemblies and parts in the list which are not illustrated are
identified with a dash (-) before the item number.
(3) Manufacturer's Part Number
(a) A manufacturer's part number is given to each assembly, sub-assembly and
detail parts (illustrated or not).
(4) Nomenclature
(a) The nomenclature is indented to show the item relationship as follows:

1 2 3 4 5 6 7
Assembly
. Detail parts of assembly
. Subassembly
Attachment parts and/or storage parts of sub-assembly
* * *
. . Detail parts of sub-assembly
Sub-subassembly
Attachment parts and/or storage parts of sub-subassembly
* * *
. . . Detail parts of sub-subassembly
etc...

(b) A vendor code is given for all items or articles that are not made by the prime
manufacturer of the assembly.

INTRO 10001 Page 3


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

(c) This vendor code or the abbreviation "NP" (Non Procurable) is written at the
far right-hand side in the first line of the nomenclature.
(5) Effectivity Code
(a) In a figure, the part number identified by an effectivity code shows that the
coded part must be used with other parts identified with the same alpha
designation. Coded parts can also be used with all other non-coded parts
(no alpha designation).
(b) The effectivity code must start with A and continue with B, C, ... Z. If
necessary, the sequence will follow BA, CA, DA, ... ZA, CB, DB, EB, ... DC,
EC, FC, etc. The sequence will always start with the subsequent alpha set
which follows the last set by one alpha.
(6) Units for each Assembly
(a) The units for each assembly column shows the number of necessary units for
the subsequent higher assembly. In some cases, the letters "RF" (Reference)
or "AR" (As Required) replace this information.
(7) Abbreviations
- AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
- DTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detail
- LH and RH . . . . . . . . . . . . . . . . . . . . . . . . . Left and Right
- NHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Higher Assembly
- NP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non Procurable
- OLD P/N . . . . . . . . . . . . . . . . . . . . . . . . . . . Old Part number
- ORDER OVERLGHT MPN . . . . . . . . . Actual part number is more than 15
characters
- OVERSIZE . . . . . . . . . . . . . . . . . . . . . . . . . Oversize repair parts
- R .................................. Modified
- RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . For Reference
- SEL FROM . . . . . . . . . . . . . . . . . . . . . . . . . Select From parts
- POST SB . . . . . . . . . . . . . . . . . . . . . . . . . . Post Service Bulletin
- POST SL . . . . . . . . . . . . . . . . . . . . . . . . . . . Post Service Letter
- SUPSD BY . . . . . . . . . . . . . . . . . . . . . . . . . Superseded By
- SUPSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . Supersedes
- UNDERSIZE . . . . . . . . . . . . . . . . . . . . . . . Undersize repair parts
(8) Updating
(a) From time to time, the illustrated nomenclature is revised so as to incorporate
recent additions, cancellations and modifications in equipment. Revisions
are indicated by a vertical line on the left of each revised line, and apply
solely to the date of revision.

INTRO 10001 Page 4


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

VENDOR'S CODE INDEX

VENDOR
NAME ADDRESS
CODE
F0110 AFNOR (ASSOCIATION FRANCAISE DE NORMALISATION)
11 AV FRANCIS DE PRESSENSE
93571 LA PLAINE ST DENIS CEDEX
FRANCE
F0214 ZODIAC AERO ELECTRIC
7 RUE DES LONGS QUARTIERS CS50029
93108 MONTREUIL CEDEX
FRANCE
F0225 FCI FRANCE
145 RUE YVES LE COZ
78035 VERSAILLES
FRANCE
F0240 SCHURTER
RTE DE CHATEAUVILLAIN
52210 ARC EN BARROIS
FRANCE
F0286 TYCO ELECTRONICS FRANCE SAS
29 CHAUSSEE JULES CESAR
95300 CERGY PONTOISE
FRANCE
F0296 AUXILEC SA
51 BD DE LA REPUBLIQUE
78400 CHATOU
FRANCE
F0318 A.T.I. ELECTRONIQUE (ALLIANCE TECHNIQUE INDUSTRIELLE)
Z.A. DE SAINT GUENAULT
6 RUE JEAN MERMOZ
91080 COURCOURONNES
FRANCE
F0324 F.R.B. CONNECTRON SA
31 RUE ISIDORE MAILLE
76410 ST AUBIN LES ELBEUF
FRANCE
F0331 STERLING SA-STE ELECTRIQUE
1 B RUE DE DELEMONT
68308 ST LOUIS
FRANCE
F0337 RTC SA-LA RADIOTECHNIQUE-COPRIM
DIV COPRIM
92150 SURESNES
FRANCE

VCI 10001 Page 1


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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

VENDOR'S CODE INDEX (Cont'd)


VENDOR
NAME ADDRESS
CODE
F0349 NOMEL SA
FORET DU CHATEAU
61550 LA FERTE FRENEL
FRANCE
F0862 PHILIPS FRANCE
DIV COMPOSANTS PASSIFS ET PRODUITS MAGNETIQUES
2 RUE BENOIT MALON
92150 SURESNES
FRANCE
F1595 TRELEC
ZA VILSAIN RTE D′ORLEANS BP 229
28200 CHATEAUDUN
FRANCE
F1621 VISHAY SA
199 BD DE LA MADELEINE BP 1159
06003 NICE CEDEX 1
FRANCE
F1983 C.E.D. CONNECTEURS ELECTRIQUES DEUTSCH
GROUPE COMPAGNIE DEUTSCH
17 RUE LAVOISIER ZI N 2 BP 117
27091 EVREUX CEDEX 9
FRANCE
F4250 FRAMATOME CONNECTORS CONNECTRAL
31
35 RUE GAMBETTA
92150 SURESNES
FRANCE
F6162 AMPHENOL SOCAPEX SA
IMMEUBLE LE DOUBLON
11 AV DUBONNET
92407 COURBEVOIE
FRANCE
F6728 THOMAS ET BETTS FRANCE
29 RUE DELIZY
93698 PANTIN CEDEX
FRANCE
F6840 E.C.E.T - EUROPEENNE DE CONCEPTION ET D′ETUDE TECHNOLOGIQUES
165 RUE JEAN JAURES BP 131
94701 MAISONS-ALFORT CEDEX
FRANCE

VCI 10001 Page 2


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

VENDOR'S CODE INDEX (Cont'd)


VENDOR
NAME ADDRESS
CODE
F8279 SCHURTER SA
3 ET 5 PL DE LA BALANCE SILIC
94533 RUNGIS CEDEX
FRANCE
K1678 FAIRCHILD FASTENERS UK
TROON INDUSTRIAL AREA
15 NEW STAR RD
LEICESTER LE4 9JD
UNITED KINGDOM

VCI 10001 Page 3


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The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

VCI 10001 Page 4


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ALPHA NUMERICAL INDEX

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
100FU01-020 2 480 1
740 1
100FU01-030 2 730 2
100FU01-040 2 540 1
100FU01-080 2 430 3
820 4
100FU01-150 2 650 1
700 1
103-000-2 3 760 1
1055K 3 - 330 3
110DZ01-200Y1 3 70 1
110DZ01-500Y1 6 600 2
130KH01N 6 - 355 2
- 365 2
- 375 5
140RU01Z01Z00 6 190 1
140SE01 6 160 1
160RU01Z01Z00 3 270 4
6 200 1
1671A1 6 220 2
170DU01E050N 6 350 2
170DU01E100N 6 360 2
170DU01E150 6 370 5
2003C 3 - 540 4
510 1
640 4
200CZ01Y02 7 210A 1
200CZ01Y1 7 210 1
200RU01Z01Z00 6 210 1
200SE01 3 280 4
6 170 1
204RB01Z01Z00 3 290 1
23316JP 2 310 10
6 - 340 3
307-030-500-202 2 190 4
6 120 2
31361 2 60 1
31886 3 50 4
320SE01 6 180 1
37409 2 230 2
6 - 110 1
415SE01 3 300 1
444CC01 3 710 1
460CC01A00 3 560 2
650 3
7 90 1
461CC01A00 7 60 2

NI/ALPHA 10001 Page 1


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
465CC01A00 3 550 1
490CC01Y1 2 760 3
6 640 2
491CC01Y1 2 600 1
520251-70 3 - 350 6
6 300 2
460 2
490 2
520 1
520301-70 2 110 2
170 6
220 8
290 8
40 16
3 200 4
250 4
320 3
450 16
810 6
5 130 4
170 2
40 12
90 4
6 - 60 2
140 2
30 2
400 1
430 1
550 6
580 1
90 2
7 160 2
520401-70 2 920 4
3 40 15
600 12
680 12
750 4
7 110 4
140 2
230 4
80 4
520501-70 2 380 1
520601-70 2 450 6
500 3
560 3
620 4
670 2

NI/ALPHA 10001 Page 2


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
720 2
780 12
840 8
3 - 500 1
90 2
6 620 2
660 2
680 8
520801-70 7 190 1
521001-70 3 180 2
5B 2 510 1
3 - 110 3
5G 2 420 1
6183-1 3 10 1
6184-1 3 20 1
708GC01 1 10 2
2 - 1 RF
708GC01AAA 2 - 930 1
3 1 RF
718GC01 1 20 1
5 1 RF
718GC01A 5 - 210 1
6 1 RF
718GC01AAA 6 - 700 1
7 1 RF
7XXGC01 1 - 1 RF
823-21 5 180 AR
830GC01Y01 2 130 1
831GC01Y03 2 120 1
832GC01 6 100 1
832GC01Y01 6 100A 1
BAQ1CK020006U 6 290 2
BAQ1CK025010U 3 - 340 6
6 450 2
480 2
510 1
BAQ1CK030005U 3 260 6
BAQ1CK030010U 2 160 4
280 8
3 440 16
800 6
5 120 4
80 4
6 - 50 2
130 2
390 4
420 1

NI/ALPHA 10001 Page 3


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
540 6
570 1
80 2
BAQ1CK030012U 3 310 3
BAQ1CK030014U 2 210 8
330 1
3 240 4
BAQ1CK040010U 3 30 15
6 230 1
BAQ1CK040012U 3 770 3
7 130 2
BHQ1CC030010U 3 580 6
BHQ1CK030010U 2 50 26
3 - 730 2
690 6
BHQ1CK030012U 5 30 12
BYW77-200 2 370 1
DA80-100-30 3 - 830 1
DFE50H1412PW 5 110 2
DFE50H1419PN 3 370 1
5 70 2
DFE50H1419PW 3 380 1
DFE50H1626PN 3 420 1
DFE50H2039PN 3 400 1
DG21-258-355 3 870 4
5 60 7
DG36-258-357 3 880 1
DG9-258-351 3 860 13
DZQ1AE100016UL 3 170 2
DZQ1CC040030U 3 740 4
DZQ1CC060033U 2 460 3
520 1
630 1
680 1
800 3
DZQ1CK060030U 2 570 1
790 3
DZQ1CK060033U 3 100 2
DZQ1CK080016U 7 180 1
DZQ1HD030005U 2 180 2
5 160 2
DZQ1HD030012U 3 850 10
DZQ1HD040015U 7 100 4
70 4
DZQ1HD040016U 2 910 4
DZQ1HD040020U 3 - 670 12
590 12

NI/ALPHA 10001 Page 4


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
F5020-12A5 2 260 1
F5020-1A 2 240 4
F5020-2A5 2 250 5
6 330 3
GAQ1CC030U 3 190 4
GAQ1CC060U 2 440 6
490 3
550 3
610 2
660 2
770 6
830 8
3 80 2
GAQ1CK030U 2 200 8
30 16
5 50 12
6 150 2
7 170 2
GAQ1CK040U 7 240 4
GAQ1CK060U 2 710 2
3 - 490 1
6 630 2
670 2
GBQ1CK030U 6 260 2
GC0002138Y00 7 20A 1
GC0002139Y00 7 30A 1
GC022222Y00 3 520 1
GC022223Y00 3 610 1
GC022226Y00 2 270 1
GC022701Y00 7 250 1
GC022703Y01 6 530 1
GC022706Y00 5 150 1
GC022707Y00 7 20 1
30 1
GC022709Y00 7 50 1
GC022712Y00 8 50 1
GC022713Y00 5 10 1
8 1 RF
GC022714Y00 7 200 1
GC022717Y00 7 201 1
GC022718Y00 7 40 1
GC022780 7 10 1
GC022813Y00 6 380 1
GC11712 3 630 3
GC13631 4 20 10
8 20 8
GC13675 2 880 1

NI/ALPHA 10001 Page 5


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
3 530 3
700 1
GC22202 2 890 1
GC22210 2 900 2
GC22215 3 840 1
GC22218 3 930 1
GC22219 2 10 1
4 1 RF
GC22220 4 50 1
GC22276 3 460 1
GC22280 3 820 3
GC22281 2 - 140 1
GC22282 2 150 1
GC22291 2 70 16
GC22292 2 80 10
GC22293 2 20 1
GC22301 3 230 2
GC22305 3 620 1
GC22306 3 160 1
GC22308 3 140 1
GC22311 3 790 1
GC22321 2 350 1
GC22322 2 360 1
GC22326 3 780 1
GC22327 3 890 2
GC22328 2 90 1
GC22350 3 - 720 2
GC22753 5 20 1
GC22758 6 70 1
GC22759 6 40 1
GC22762-1 2 580 1
640 1
810 6
GC22762-2 6 690 8
GC22762-3 2 690 1
860 1
GC22762-5 2 470 3
530 1
850 4
3 120 2
GC22763 6 590 2
GC22764-1 6 310 1
GC22764-2 6 320 1
GC22774 7 203 1
GC22775 7 202 1
GC22780 3 470 1
GC22791 7 220 4

NI/ALPHA 10001 Page 6


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
GC22794 6 610 2
650 2
GC22796Y01 6 270 1
GC22798 4 40 1
8 40 2
GC22808 7 120 8
GC22808A 3 - 660 6
570 6
GC22809 3 - 360 6
6 500 4
GC22812 6 10 1
HE8C410 6 255 2
HTAD024005U 3 900 4
HVUD030011TE 7 204 2
JECC030U 3 245 2
JFCC050U 2 390 2
JZUJ030T 6 250 2
K17-127BEV2FST 6 240 1
NM187 2 590 1
750 3
870 1
NM204 7 150 1
NM205 3 130 1
NM206 3 210 1
NM207 3 150 1
NM208 3 220 1
NM90 2 320 1
NP124 3 - 920 1
5 200 1
NP1481-16 6 470 1
NP1481-18 6 440 1
NP316-56N 2 300 4
NP316-91N 6 410 4
NP316-96N 6 560 6
NP663 2 340 1
NP682N3 2 100 2
6 20 2
NP700 3 - 910 1
5 190 1
NPE171 2 410 1
NPE215 2 400 1
NR5S3-1 4 30 10
8 30 8
NR5S5-12 4 10 10
8 10 8
RH10-150UJ 6 280 1
SC5F1M 3 60 1

NI/ALPHA 10001 Page 7


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
SN201F14N 3 390 2
5 100 1
140 1
SN201F16N 3 430 1
SN201F20N 3 410 1

NI/ALPHA 10001 Page 8


24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

DETAILED PARTS LIST

DPL 10001 Page 1


24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

DC GENERATION CONTROL BOXES


SHEET 1 OF 1
Figure 1/GRAPHIC-24-38-12-991-801-A01

Page 10001-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
-1 7XXGC01 DC GENERATION CONTROL RF
BOXES
10 708GC01 . ALPHA ELECTRICAL BOX 2
SEE FIG. 2 FOR DET
20 718GC01 . BETA ELECTRICAL BOX 1
SEE FIG. 5 FOR DET

- ITEM NOT ILLUSTRATED

Page 10001-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10001-2
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ALPHA ELECTRICAL BOX


SHEET 1 OF 1
Figure 2/GRAPHIC-24-38-12-991-802-A01
Page 10002-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10002-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
-1 708GC01 ALPHA ELECTRICAL BOX RF
SEE FIG. 1 FOR NHA
10 GC22219 . COVER AY 1
SEE FIG. 4 FOR DET
20 GC22293 . BASE PLATE 1
ATTACHING PARTS
30 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 16
40 520301-70 . WASHER,SPRING TENSION F0349 16
50 BHQ1CK030010U . SCREW F90 M3X10 Z6CN18-10 F0110 26
***
60 31361 . SEAL F0337 1
70 GC22291 . SPACER 16
80 GC22292 . SPACER 10
90 GC22328 . STRIP, FASTENING 1
ATTACHING PARTS
100 NP682N3 . SCREW, CAPTIVE 2
110 520301-70 . WASHER,SPRING TENSION F0349 2
***
120 831GC01Y03 . CIRCUIT, PRINTED AY 1
130 830GC01Y01 . CIRCUIT, PRINTED AY 1
- 140 GC22281 . SLIDE, LH 1
150 GC22282 . SLIDE, RH 1
ATTACHING PARTS
160 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 4
170 520301-70 . WASHER,SPRING TENSION F0349 6
180 DZQ1HD030005U . SCREW F0110 2
***
190 307-030-500-202 . CONNECTOR F4250 4
ATTACHING PARTS
200 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 8
210 BAQ1CK030014U . SCREW C M3X14 F0110 8
220 520301-70 . WASHER,SPRING TENSION F0349 8
***
230 37409 . LOCATING KEY F6162 2
240 F5020-1A . FUSE F0240 4
250 F5020-2A5 . FUSE F0240 5
260 F5020-12A5 . FUSE F0240 1
270 GC022226Y00 . SUPPORT, FUSES F0240 1
ATTACHING PARTS
280 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 8
290 520301-70 . WASHER,SPRING TENSION F0349 8
300 NP316-56N . POST, SHORT 4
***
310 23316JP . FUSE HOLDER F8279 10
320 NM90 . TERMINAL,BOARD 1
ATTACHING PARTS
330 BAQ1CK030014U . SCREW C M3X14 F0110 1

- ITEM NOT ILLUSTRATED

Page 10002-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
340 NP663 . SPACER 1
***
350 GC22321 . POST, SHORT 1
360 GC22322 . WASHER, ADJUSTING, COVER 1
370 BYW77-200 . DIODE F0862 1
ATTACHING PARTS
380 520501-70 . WASHER, SPRING TENSION F0349 1
390 JFCC050U . WASHER, FLAT F0110 2
400 NPE215 . GROMMET 1
410 NPE171 . SHIM, INSULATING, MICA 1
420 5G . TERMINAL,LUG F1595 1
***
430 100FU01-080 . FUSE, 80A 3
FU2 FU3 FUEV
ATTACHING PARTS
440 GAQ1CC060U . NUT F0110 6
450 520601-70 . WASHER, SPRING TENSION F0349 6
460 DZQ1CC060033U . SCREW 3
470 GC22762-5 . POST, SHORT 3
***
480 100FU01-020 . CIRCUIT, BREAK, SWITCH, 1
FUSE, MINIATURE
ATTACHING PARTS
490 GAQ1CC060U . NUT F0110 3
500 520601-70 . WASHER, SPRING TENSION F0349 3
510 5B . CLIP, TERMINAL, F0286 1
520 DZQ1CC060033U . SCREW 1
530 GC22762-5 . POST, SHORT 1
***
540 100FU01-040 . CIRCUIT, BREAK, SWITCH, 1
FUSE, MINIATURE
ATTACHING PARTS
550 GAQ1CC060U . NUT F0110 3
560 520601-70 . WASHER, SPRING TENSION F0349 3
570 DZQ1CK060030U . SCREW 1
580 GC22762-1 . POST, SHORT 1
***
590 NM187 . CONNECTOR AY 1
600 491CC01Y1 . CONTACTOR, SINGLE POLE 1
ATTACHING PARTS
610 GAQ1CC060U . NUT F0110 2
620 520601-70 . WASHER, SPRING TENSION F0349 4
630 DZQ1CC060033U . SCREW 1
640 GC22762-1 . POST, SHORT 1
***
650 100FU01-150 . FUSE 150A 1

- ITEM NOT ILLUSTRATED

Page 10002-3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
ATTACHING PARTS
660 GAQ1CC060U . NUT F0110 2
670 520601-70 . WASHER, SPRING TENSION F0349 2
680 DZQ1CC060033U . SCREW 1
690 GC22762-3 . POST, SHORT 1
***
700 100FU01-150 . FUSE 150A 1
ATTACHING PARTS
710 GAQ1CK060U . NUT H M6 A2-70 F0110 2
720 520601-70 . WASHER, SPRING TENSION F0349 2
***
730 100FU01-030 . CIRCUIT, BREAK, SWITCH, 2
FUSE, MINIATURE
740 100FU01-020 . CIRCUIT, BREAK, SWITCH, 1
FUSE, MINIATURE
750 NM187 . CONNECTOR AY 3
760 490CC01Y1 . CONTACTOR, SINGLE POLE 3
ATTACHING PARTS
770 GAQ1CC060U . NUT F0110 6
780 520601-70 . WASHER, SPRING TENSION F0349 12
790 DZQ1CK060030U . SCREW 3
800 DZQ1CC060033U . SCREW 3
810 GC22762-1 . POST, SHORT 6
***
820 100FU01-080 . FUSE, 80A 4
ATTACHING PARTS
830 GAQ1CC060U . NUT F0110 8
840 520601-70 . WASHER, SPRING TENSION F0349 8
850 GC22762-5 . POST, SHORT 4
860 GC22762-3 . POST, SHORT 1
***
870 NM187 . CONNECTOR AY 1
880 GC13675 . CONNECTOR, DOUBLE, SHORT 1
890 GC22202 . SHUNT 1
900 GC22210 . CONTACTOR SUPPORT 2
ATTACHING PARTS
910 DZQ1HD040016U . SCREW F0110 4
920 520401-70 . WASHER, SPRING TENSION F0349 4
***
- 930 708GC01AAA . ALPHA ELCTRICAL BOX 1
SEE FIG. 3 FOR DET

- ITEM NOT ILLUSTRATED

Page 10002-4
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10002-5
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

ALPHA ELCTRICAL BOX


SHEET 1 OF 1
Figure 3/GRAPHIC-24-38-12-991-803-A01

Page 10003-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10003-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
1 708GC01AAA ALPHA ELCTRICAL BOX RF
SEE FIG. 2 FOR NHA
10 6183-1 . SHUNT 300A F0286 1
20 6184-1 . SHUNT 500A F6840 1
ATTACHING PARTS
30 BAQ1CK040010U . SCREW CS M4X10 A2-70 F0110 15
40 520401-70 . WASHER, SPRING TENSION F0349 15
50 31886 . CLIP, TERMINAL, RED DIA 4 F0286 4
***
60 SC5F1M . CONNECTOR F6728 1
70 110DZ01-200Y1 . DETECTOR, THERMAL 1
ATTACHING PARTS
80 GAQ1CC060U . NUT F0110 2
90 520601-70 . WASHER, SPRING TENSION F0349 2
100 DZQ1CK060033U . SCREW F0110 2
- 110 5B . CLIP, TERMINAL, F0286 3
120 GC22762-5 . POST, SHORT 2
***
130 NM205 . RELAY, CURRENT, ACTION, 1
DIRECT
140 GC22308 . SHUNT AY 1
150 NM207 . SENSOR (CB638) 1
160 GC22306 . SHUNT AY 1
ATTACHING PARTS
170 DZQ1AE100016UL . SCREW 2
180 521001-70 . WASHER, SPRING TENSION F0349 2
ONDUFLEX DIA10 UBE2
190 GAQ1CC030U . NUT, PLAIN, HEXAGON F0110 4
200 520301-70 . WASHER, SPRING TENSION F0110 4
***
210 NM206 . RELAY, CURRENT, POLARIZED 1
220 NM208 . RELAY, CURRENT, POLARIZED 1
230 GC22301 . STRIP, FASTENING AY 2
ATTACHING PARTS
240 BAQ1CK030014U . SCREW C M3X14 F0110 4
245 JECC030U . WASHER Z DIA3,2X6X0,8 F0110 2
250 520301-70 . WASHER,SPRING TENSION F0349 4
260 BAQ1CK030005U . SCREW C M3X5 Z6CN18-10 F0110 6
***
270 160RU01Z01Z00 . RELAY, SEALED, HERMETICALLY 4
280 200SE01 . SOCKET, RELAY 4
290 204RB01Z01Z00 . RELAY, HERMETICAL BISTABLE 1
300 415SE01 . SOCKET 1
ATTACHING PARTS
310 BAQ1CK030012U . SCREW C M3X12 F0110 3
320 520301-70 . WASHER,SPRING TENSION F0349 3
***
- 330 1055K . STRIP, WIRING F0318 3
- ITEM NOT ILLUSTRATED

Page 10003-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
ATTACHING PARTS
- 340 BAQ1CK025010U . SCREW CS M2.5X10 Z6CN18-10 F0110 6
- 350 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 6
- 360 GC22809 . POST, SHORT 6
***
370 DFE50H1419PN . CONNECTOR "D" F1983 1
380 DFE50H1419PW . CONNECTOR "C" F1983 1
390 SN201F14N . PLATE, FIXING CONNECTOR F0225 2
400 DFE50H2039PN . CONNECTOR "A" F1983 1
410 SN201F20N . PLATE, FIXING CONNECTOR F0225 1
420 DFE50H1626PN . CONNECTOR "B" F1983 1
430 SN201F16N . PLATE,RETAINING,ELECTRICAL F0225 1
CONNECTOR
ATTACHING PARTS
440 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 16
450 520301-70 . WASHER,SPRING TENSION F0349 16
***
460 GC22276 . SHUNT 1
470 GC22780 . SHUNT 1
ATTACHING PARTS
- 490 GAQ1CK060U . NUT H M6 A2-70 F0110 1
- 500 520601-70 . WASHER, SPRING TENSION F0349 1
510 2003C . CLIP, SOLDERED, DIA 10 F1595 1
***
520 GC022222Y00 . SHUNT 1
530 GC13675 . CONNECTOR, DOUBLE, SHORT 3
- 540 2003C . CLIP, SOLDERED, DIA 10 F1595 4
550 465CC01A00 . CONTACTOR, SINGLE POLE 1
560 460CC01A00 . CONTACTOR, SINGLE POLE 2
570 GC22808A . SUPPORT, CONTACTOR 6
ATTACHING PARTS
580 BHQ1CC030010U . SCREW F-90 M3X10 Z10CNT18-10 F0110 6
590 DZQ1HD040020U . SCREW 12
600 520401-70 . WASHER, SPRING TENSION F0349 12
***
610 GC022223Y00 . SHUNT, "BUS BAT" AY 1
620 GC22305 . SHUNT, "BUS GEN" AY 1
630 GC11712 . CONNECTOR, DOUBLE, LONG 3
640 2003C . CLIP, SOLDERED, DIA 10 F1595 4
650 460CC01A00 . CONTACTOR, SINGLE POLE 3
- 660 GC22808A . SUPPORT, CONTACTOR 6
ATTACHING PARTS
- 670 DZQ1HD040020U . SCREW 12
680 520401-70 . WASHER, SPRING TENSION F0349 12
690 BHQ1CK030010U . SCREW F90 M3X10 Z6CN18-10 F0110 6
***
700 GC13675 . CONNECTOR, DOUBLE, SHORT 1

- ITEM NOT ILLUSTRATED

Page 10003-3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
710 444CC01 . CONTACTOR, SINGLE POLE 1
- 720 GC22350 . SUPPORT, CONTACTOR 2
ATTACHING PARTS
- 730 BHQ1CK030010U . SCREW F90 M3X10 Z6CN18-10 F0110 2
740 DZQ1CC040030U . SCREW 4
750 520401-70 . WASHER, SPRING TENSION F0349 4
***
760 103-000-2 . PROBE F0296 1
ATTACHING PARTS
770 BAQ1CK040012U . SCREW CS M4X12 A2-70 F0110 3
***
780 GC22326 . SUPPORT, WIRING, PROBE 1
790 GC22311 . SUPPORT, PROBE 1
ATTACHING PARTS
800 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 6
810 520301-70 . WASHER,SPRING TENSION F0349 6
820 GC22280 . POST, SHORT 3
***
- 830 DA80-100-30 . GROMMET F0331 1
840 GC22215 . PLATE, MOUNTING AY 1
ATTACHING PARTS
850 DZQ1HD030012U . SCREW 10
***
860 DG9-258-351 . GROMMET, DIAPHRAGM F0331 13
870 DG21-258-355 . GROMMET, DIAPHRAGM F0331 4
880 DG36-258-357 . GROMMET, DIAPHRAGM F0331 1
890 GC22327 . BRACKET, ANGLE, HOLDING 2
ATTACHING PARTS
900 HTAD024005U . RIVET F0110 4
***
- 910 NP700 . NAME PLATE 1
- 920 NP124 . PLATE, AMENDMENT 1
930 GC22218 . BOX AY 1

- ITEM NOT ILLUSTRATED

Page 10003-4
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

COVER AY
SHEET 1 OF 1
Figure 4/GRAPHIC-24-38-12-991-804-A01

Page 10004-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
1 GC22219 COVER AY RF
SEE FIG. 2 FOR NHA
10 NR5S5-12 . PIN, FASTENING K1678 10
20 GC13631 . WASHER, SPRING 10
30 NR5S3-1 . WASHER, RETAINING K1678 10
40 GC22798 . WASHER, CONTINUITY 1
50 GC22220 . COVER 1

- ITEM NOT ILLUSTRATED

Page 10004-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

BETA ELECTRICAL BOX


SHEET 1 OF 1
Figure 5/GRAPHIC-24-38-12-991-805-A01

Page 10005-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
5
1 718GC01 BETA ELECTRICAL BOX RF
SEE FIG. 1 FOR NHA
10 GC022713Y00 . COVER,ASSY 1
SEE FIG. 8 FOR DET
20 GC22753 . PLATE, BACK 1
ATTACHING PARTS
30 BHQ1CK030012U . SCREW FS M3X12 Z6CN18-10 F0110 12
40 520301-70 . WASHER,SPRING TENSION F0349 12
50 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 12
***
60 DG21-258-355 . GROMMET, DIAPHRAGM F0331 7
70 DFE50H1419PN . CONNECTOR "D" F1983 2
ATTACHING PARTS
80 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 4
90 520301-70 . WASHER,SPRING TENSION F0349 4
100 SN201F14N . PLATE, FIXING CONNECTOR F0225 1
***
110 DFE50H1412PW . CONNECTOR F1983 2
ATTACHING PARTS
120 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 4
130 520301-70 . WASHER,SPRING TENSION F0349 4
140 SN201F14N . PLATE, FIXING CONNECTOR F0225 1
***
150 GC022706Y00 . BOX AY 1
ATTACHING PARTS
160 DZQ1HD030005U . SCREW F0110 2
170 520301-70 . WASHER,SPRING TENSION F0349 2
***
180 823-21 . SEAL F0337 AR
190 NP700 . NAME PLATE 1
200 NP124 . PLATE, AMENDMENT 1
- 210 718GC01A . BETA ELECTRICAL BOX 1
SEE FIG. 6 FOR DET

- ITEM NOT ILLUSTRATED

Page 10005-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10005-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

BETA ELECTRICAL BOX


SHEET 1 OF 1
Figure 6/GRAPHIC-24-38-12-991-806-A01
Page 10006-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10006-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
1 718GC01A BETA ELECTRICAL BOX RF
SEE FIG. 5 FOR NHA
10 GC22812 . STRIP, FASTENING 1
ATTACHING PARTS
20 NP682N3 . SCREW, CAPTIVE 2
30 520301-70 . WASHER,SPRING TENSION F0349 2
***
40 GC22759 . SLIDE, LH 1
ATTACHING PARTS
- 50 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 2
- 60 520301-70 . WASHER,SPRING TENSION F0349 2
***
70 GC22758 . SLIDE, RH 1
ATTACHING PARTS
80 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 2
90 520301-70 . WASHER,SPRING TENSION F0349 2
***
100 832GC01 . CIRCUIT, PRINTED AY 1
RPLD BY 832GC01Y01
100A 832GC01Y01 . CIRCUIT, PRINTED AY 1
RPLS 832GC01
POST SB 718GC01-24-003
- 110 37409 . LOCATING KEY F6162 1
120 307-030-500-202 . CONNECTOR F4250 2
ATTACHING PARTS
130 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 2
140 520301-70 . WASHER,SPRING TENSION F0349 2
***
150 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 2
160 140SE01 . SOCKET 1
170 200SE01 . SOCKET, RELAY 1
180 320SE01 . SOCKET 1
190 140RU01Z01Z00 . RELAY, HERMETICAL BISTABLE 1
200 160RU01Z01Z00 . RELAY, SEALED, HERMETICALLY 1
210 200RU01Z01Z00 . RELAY, SEALED, HERMETICALLY 1
220 1671A1 . RELAY 2
ATTACHING PARTS
230 BAQ1CK040010U . SCREW CS M4X10 A2-70 F0110 1
***
240 K17-127BEV2FST . CONNECTOR F0324 1
ATTACHING PARTS
250 JZUJ030T . WASHER, LOCK F0110 2
255 HE8C410 . SCREW 2
260 GBQ1CK030U . NUT,PLAIN,HEXAGON M3 F0110 2
***
270 GC22796Y01 . GUIDE, CONNECTOR 1
280 RH10-150UJ . RESISTOR, FIXED, COIL F1621 1

- ITEM NOT ILLUSTRATED

Page 10006-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
ATTACHING PARTS
290 BAQ1CK020006U . SCREW F0110 2
300 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 2
***
310 GC22764-1 . SHUNT, CIRCUIT BREAKERS 1
"HOT BUS 2"
320 GC22764-2 . SHUNT, CIRCUIT BREAKERS 1
"HOT BUS 1"
330 F5020-2A5 . FUSE F0240 3
- 340 23316JP . HOLDER, FUSE F0240 3
350 170DU01E050N . CIRCUIT BREAKER 2
- 355 130KH01N . PLUG, SEALING 2
360 170DU01E100N . CIRCUIT BREAKER 2
- 365 130KH01N . PLUG, SEALING 2
370 170DU01E150 . CIRCUIT BREAKER 5
- 375 130KH01N . PLUG, SEALING 5
380 GC022813Y00 . PLATE, MOUNTING, SUPPORT 1
ATTACHING PARTS
390 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 4
400 520301-70 . WASHER,SPRING TENSION F0349 1
***
410 NP316-91N . POST, SHORT 4
ATTACHING PARTS
420 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 1
430 520301-70 . WASHER,SPRING TENSION F0349 1
***
440 NP1481-18 . STRIP, WIRING 1
ATTACHING PARTS
450 BAQ1CK025010U . SCREW CS M2.5X10 Z6CN18-10 F0110 2
460 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 2
***
470 NP1481-16 . STRIP, WIRING 1
ATTACHING PARTS
480 BAQ1CK025010U . SCREW CS M2.5X10 Z6CN18-10 F0110 2
490 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 2
***
500 GC22809 . POST, SHORT 4
ATTACHING PARTS
510 BAQ1CK025010U . SCREW CS M2.5X10 Z6CN18-10 F0110 1
520 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 1
***
530 GC022703Y01 . PLATE, SUPPORT 1
ATTACHING PARTS
540 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 6
550 520301-70 . WASHER,SPRING TENSION F0349 6
***
560 NP316-96N . POST, SHORT 6

- ITEM NOT ILLUSTRATED

Page 10006-3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
ATTACHING PARTS
570 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 1
580 520301-70 . WASHER,SPRING TENSION F0349 1
***
590 GC22763 . SHUNT 2
600 110DZ01-500Y1 . DETECTOR, THERMAL 2
ATTACHING PARTS
610 GC22794 . SCREW 2
620 520601-70 . WASHER, SPRING TENSION F0349 2
630 GAQ1CK060U . NUT H M6 A2-70 F0110 2
***
640 490CC01Y1 . CONTACTOR, SINGLE POLE 2
ATTACHING PARTS
650 GC22794 . SCREW 2
660 520601-70 . WASHER, SPRING TENSION F0349 2
670 GAQ1CK060U . NUT H M6 A2-70 F0110 2
***
680 520601-70 . WASHER, SPRING TENSION F0349 8
690 GC22762-2 . POST, SHORT 8
- 700 718GC01AAA . BETA ELECTRICAL BOX 1
SEE FIG. 7 FOR DET

- ITEM NOT ILLUSTRATED

Page 10006-4
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

BETA ELECTRICAL BOX


SHEET 1 OF 1
Figure 7/GRAPHIC-24-38-12-991-807-A01

Page 10007-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
7
1 718GC01AAA BETA ELECTRICAL BOX RF
SEE FIG. 6 FOR NHA
10 GC022780 . SHUNT 1
20 GC022707Y00 . SHUNT 1
RPLD BY GC0002138Y00
20A GC0002138Y00 . SHUNT 1
RPLS GC022707Y00
POST SL 718GC01-24-004
30 GC022707Y00 . SHUNT 1
RPLD BY GC0002139Y00
30A GC0002139Y00 . SHUNT 1
RPLS GC022707Y00
POST SL 718GC01-24-004
40 GC022718Y00 . SHUNT 1
50 GC022709Y00 . SHUNT 1
60 461CC01A00 . CONTACTOR, SINGLE POLE 2
ATTACHING PARTS
70 DZQ1HD040015U . SCREW 4
80 520401-70 . WASHER, SPRING TENSION F0349 4
***
90 460CC01A00 . CONTACTOR, SINGLE POLE 1
ATTACHING PARTS
100 DZQ1HD040015U . SCREW 4
110 520401-70 . WASHER, SPRING TENSION F0349 4
***
120 GC22808 . SUPPORT, CONTACTOR 8
ATTACHING PARTS
130 BAQ1CK040012U . SCREW CS M4X12 A2-70 F0110 2
140 520401-70 . WASHER, SPRING TENSION F0349 2
***
150 NM204 . RELAY, CURRENT, ACTION, 1
DIRECT
ATTACHING PARTS
160 520301-70 . WASHER,SPRING TENSION F0349 2
170 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 2
***
180 DZQ1CK080016U . SCREW 1
190 520801-70 . WASHER, SPRING TENSION F0349 1
ONDUFLEX
200 GC022714Y00 . SHUNT 1
201 GC022717Y00 .. SHUNT 1
202 GC22775 .. SUPPORT 1
203 GC22774 .. SUPPORT 1
ATTACHING PARTS
204 HVUD030011TE .. RIVET 2
***
210 200CZ01Y1 . CONTACTOR 1
SUPSD BY 200CZ01Y02
- ITEM NOT ILLUSTRATED

Page 10007-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
7
210A 200CZ01Y02 . CONTACTOR 1
SUPSDS 200CZ01Y1
POST SB 718GC01-24-002
ATTACHING PARTS
220 GC22791 . SCREW, HEX, M4X10 4
230 520401-70 . WASHER, SPRING TENSION F0349 4
240 GAQ1CK040U . NUT F0110 4
***
250 GC022701Y00 . PLATE 1

- ITEM NOT ILLUSTRATED

Page 10007-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

THIS PAGE INTENTIONALLY LEFT BLANK

Page 10007-3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

COVER,ASSY
SHEET 1 OF 1
Figure 8/GRAPHIC-24-38-12-991-808-A01

Page 10008-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
8
1 GC022713Y00 COVER,ASSY RF
SEE FIG. 5 FOR NHA
10 NR5S5-12 . PIN, FASTENING K1678 8
20 GC13631 . WASHER, SPRING 8
30 NR5S3-1 . WASHER, RETAINING K1678 8
40 GC22798 . WASHER, CONTINUITY 2
50 GC022712Y00 . COVER 1

- ITEM NOT ILLUSTRATED

Page 10008-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01

Page 10008-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.

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