DC Generation Control Boxes
DC Generation Control Boxes
TRANSMITTAL SHEET
The Revision 2, dated NOV 29/16, is attached and covers all components held by every operator.
1. FILING INSTRUCTIONS:
Make sure that the content of the manual is in compliance with the “LIST OF EFFECTIVE PAGES”
File the “TRANSMITTAL SHEET” separately.
2. ASSISTANCE INFORMATION
Questions or comments concerning this publication may be addressed to:
ZODIAC AEROSPACE SERVICES
TECHNICAL PUBLICATION DEPARTMENT
61, rue Pierre Curie
CS20001
78373 PLAISIR Cedex
FRANCE
Phone: +33 1 61 34 23 23
Fax: +33 1 61 34 21 13
Web site: www.zodiacaerospace.com
Email: [email protected]
TRANSMITTAL SHEET
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TRANSMITTAL SHEET
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ZODIAC AERO ELECTRIC
AIRCRAFT SYSTEMS | ELECTRICAL POWER DIVISION
(F0214)
RECORD OF REVISIONS
REV ISSUE INSERTED REV ISSUE INSERTED
No DATE DATE BY No DATE DATE BY
01 JUL 07/14 JUL 07/14 ZS
02 NOV 29/16 NOV 29/16 ZS
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COMPONENT MAINTENANCE MANUAL
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
A. Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
B. How to Use the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
C. Process Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
D. Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
E. Manual guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
F. Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 3
G. Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 3
H. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 4
I. Product Support and Sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 5
J. Repair Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 5
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
1. REMOVAL OF “ALPHA” BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
1. CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4002
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4003
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4003
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
1. REPAIR 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
B. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
C. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
1. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
2. ASSEMBLY OF AN "ALPHA" BOX (See IPL Figures 2, 3 and 4) . . . . . . . . . . . . . . . . . . . . . 7003
A. Installation of connectors wiring strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
B. Installation of contactors GB-BT-GG (3-650) and CD6 (3-710) . . . . . . . . . . . . . . . . . 7003
C. Installation of shunt bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
D. Installation of Contactors ST (3-550), LC and AC (3-560) . . . . . . . . . . . . . . . . . . . . . . 7004
E. Installation of thermal detectors, relays and probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7004
F. Installation of the contactors CD1, CD4, CD5 and CD7 . . . . . . . . . . . . . . . . . . . . . . . . 7005
G. Installation of fuses type miniature circuit-break switches FU1 to FU4, FU7 to
FU14, FUEV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7006
H. Installation of fuses and components on fuse support (2-270) . . . . . . . . . . . . . . . . . . 7007
I. Installation of the printed circuit AY and associated components . . . . . . . . . . . . . . . 7007
J. Installation of the cover: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7008
3. ASSEMBLY OF THE "BETA" BOX (IPL Figures 5, 6 and 7) . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
A. Installation of the GPC contactor (7-210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
B. Installation of the direct action current relay DM10 (7-150) . . . . . . . . . . . . . . . . . . . . . 7009
C. Installation of the contactors BB1 (7-60), BBC1 and BBC2 (7-90) . . . . . . . . . . . . . . 7009
D. Installation of the shunts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
E. Installation of the thermal detectors DT10-DT20 (6-600) and contactors
CD10-CD20 (6-640) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7010
F. Installation of the wiring strips, socket connectors and resistor R11 . . . . . . . . . . . . . 7010
G. Installation of the components of the mounting plate AY (6-530) . . . . . . . . . . . . . . . . 7011
H. Installation of the printed circuit AY and associated components . . . . . . . . . . . . . . . 7012
I. Installation of the cover and the box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7012
4. ASSEMBLY OF THE "BETA" BOX (IPL Figures 5, 6 and 7) . . . . . . . . . . . . . . . . . . . . . . . . . . 7013
A. Installation of the GPC contactor (7-210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7013
B. Installation of the direct action current relay DM10 (7-150) . . . . . . . . . . . . . . . . . . . . . 7013
C. Installation of the contactors BB1 (7-60), BBC1 and BBC2 (7-90) . . . . . . . . . . . . . . 7013
D. Installation of the shunts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7013
E. Installation of the thermal detectors DT10-DT20 (6-600) and contactors
CD10-CD20 (6-640) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7014
F. Installation of the wiring strips, socket connectors and resistor R11 . . . . . . . . . . . . . 7014
G. Installation of the components of the mounting plate AY (6-530) . . . . . . . . . . . . . . . . 7015
H. Installation of the printed circuit AY and associated components . . . . . . . . . . . . . . . 7016
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
1. STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
A. Reason for the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
B. Job Set-up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
C. Job Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15002
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TABLE OF FIGURES
Figure Page
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
INTRODUCTION
TASK 24-38-12-871-801-A01
1. INTRODUCTION
A. Information
(1) The Component Maintenance Manual (CMM) is written in accordance with the Air
Transport Association of America Specification No. 2200 (ATA 2200) in AECMA
Simplified English.
(2) The Component Maintenance Manual gives all the procedures supplied by the
manufacturer for use in the workshop, so that all persons can repair and completely
overhaul the component.
(3) The manual describes maintenance on the component in a workshop. It does
not define or show the level of maintenance for all special units, but gives all the
procedures necessary to let the person do a test, disassemble, clean, check and
assemble a unit which has been rejected from serviceable use. The manual does
not describe maintenance on the component when it is installed on the aircraft.
(4) Only approved persons are permitted to do the maintenance procedures given in
this manual.
(5) Maintenance Task Oriented Support System (MTOSS) task and subtask
identification is used in this manual. The maintenance tasks and other data have
special MTOSS numbers for use of Electronic Data Processing (EDP). The MTOSS
numbers can be ignored by the manual user.
(6) Where the data or procedures specified in this manual are different from those
specified by the regulatory agency which controls operation of your aircraft, obey
the data and procedures of the regulatory authority.
(7) This manual contains:
– Technical data for the component,
– Maintenance and repair procedures for the component,
– An Illustrated Parts List (IPL) (or Illustrated Parts Catalog (IPC)) with data
for the component parts. Parts are identified in all sections of the manual by
the IPL Figure and item numbers.
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
(3) The instructions in this manual must be used for all component maintenance.
Read all the applicable WARNINGS and CAUTIONS before you do the work on
the component.
C. Process Verification
(1) The "Disassembly, Testing and Fault Isolation and Assembly" procedures in this
manual have been validated by the manufacturer.
– Disassembly: verified by performance or simulation of the specified
procedures,
– Testing and Fault Isolation: verified by performance or simulation of the
specified procedures.
– Assembly: verified by performance or simulation of the specified procedures.
D. Modification
(1) All result data and illustrations in this manual are the last revision available at the
time of printing. ZEL supplies updates to this manual when necessary. When ZS
issues a modification to units included in this manual, ZS will revise the manual to
include the information.
(2) When there is a change, each updating gives the full instructions about the page
number of the pages which must be replaced, added or removed. Revised text or
new texts are located with a vertical black line in the margin.
E. Manual guidelines
(1) The CMM is divided according to the pages that follow:
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
F. Measurements
(1) The measurements given in this manual are taken from the original reference
document of the manufacturer.
(2) All values given in this manual are in System International (SI) units or sub-divisions
of these units. US or Imperial units are given in parentheses immediately after the
metric unit. The decimal point in the SI is shown by a comma and in the Imperial
system by a full stop, e.g. 25.4 mm (1.00 in).
(3) Measurement conversion table:
FROM: TO:
1 kg 2.2046 lb
1 mm 0.0394 in.
1 Nm 8.8507 lbf.in
1 Nm 0.7376 lbf.ft
1 in. 25.4 mm
1 lbf 4.4482 N
1 lbf.ft 1.3558 Nm
1 lbf.in 0.1130 Nm
G. Manufacturing
(1) The equipment is manufactured and product supported by:
ZODIAC AERO ELECTRIC
7 rue des Longs Quartier
CS 50029
93108 MONTREUIL CEDEX
FRANCE
Telephone: + (33) 01 56 06 10 00
Phone:+ (33) 01 55 82 50 00
Fax: + (33) 01 55 82 510 10
Email: [email protected]
Web site: www.zodiacaerospace.com
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
H. Abbreviations
(1) The abbreviated units are given below:
A: Ampere
s: second
V: Volt
°: degree (angle)
°C: degrees Celsius
°F: degrees Fahrenheit
mm: millimeter
mn: minute
Nm: Newton meter
ms: millisecond
mV: millivolt
h: hour
in.: inch
in: inch pound
kg: kilogram
kHz: kiloHertz
(2) Abbreviations used in the Component Maintenance Manual are given below:
AC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternative Current
ATA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Transport Association
CMM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Maintenance Manual
DC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Current
EDP: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Data Processing
GND: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GrouND
IPC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrated Parts Catalog
I/O: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input/Output
IPL: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrated Parts List
LH: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left Hand
MTOSS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Task Oriented Support
System
N/A: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Applicable
P/N: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number
RH: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Hand
SI: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System International
VAC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Alternating Current
VDC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Direct Current
INTRO Page 4
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
DESIGNATION ADDRESS
ZODIAC AEROSPACE SERVICES EUROPE 61 rue Pierre Curie
CS20001
78373 – PLAISIR Cedex
France
Phone: 33 1 61 34 23 23
Phone AOG: 33 1 49 75 45 73
Fax: 33 1 61 34 21 13
Email: [email protected]
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE SERVICES 4900 St. Joe Boulevard, Building 200
AMERICAS Suite 400
COLLEGE PARK, GA 30337
USA
Phone: +1 678 228 8153
Phone: AOG: 1 800 879 0411
Fax: +1 400 559 0041
Email: [email protected]
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE SERVICES ASIA 36, Loyang Drive
SINGAPORE 508949
Phone: (65) 6579 2230
Phone AOG: (65) 9770 5061
Fax: (65) 6579 2231
Email: [email protected]
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE SERVICES UK Unit 610, Avenue West
Skyline 120
Braintree - CM77 7AA
England
Phone: +44 1376 329 194
Fax: +44 1376 340 734
Email: [email protected]
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE SERVICES MIDDLE Dubai Aviation City – Logistic City
EAST Plot No: DLC-CL-1WB14 & &WB15
Dubai, P.O. Box 644324
Phone: +33 970 830 830
Fax: +971 2575 8482
Email: [email protected]
Web site: www.zodiacaerospace.com
J. Repair Station
(1) repair station Approved repair stations details are available on the ZODIAC
AEROSPACE SERVICES website: http://www.services.zodiacaerospace.com.
INTRO Page 5
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INTRO Page 6
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708GC01 718GC01
TASK 24-38-12-870-801-A01
1. DESCRIPTION AND OPERATION
A. General
(1) The Alpha boxes 708GC01 and the Beta boxes 718GC01 group the whole of the
system monitoring, coupling and protecting the 28 VDC. These boxes perform
the following functions:
– starting,
– coupling,
– protection,
– distribution.
(2) The following are associated to this device:
– the generator using:
• two batteries "BAT1" - "BAT2",
• two starter generators "GEN1" - "GEN2",
• two regulators "GCU1" - GCU2",
• a ground power unit "GPU",
– the specific manual controls,
– the corresponding indications.
B. Description
(Refer to Fig. 12)
(Refer to Fig. 13)
(1) Dimensions and weight:
(2) Connections:
(a) mechanical connection:
1 The 5.5 mm dia. holes are provided on the base plate of the box to
attach it to the aircraft
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10 holes 8 holes
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(5) Composition:
The D.C. generation distribution consists of:
– 1 beta box.
– 2 alpha boxes.
– an "aircraft" interconnection system grouping the generations
(BAT-GEN-GPU) and the relevant controls.
(a) ALPHA" ELECTRICAL BOX (IPL Figures 2 and 3)
The parallelepipedic "Alpha" electrical box consists of:
– a belting (3-390) equipped with:
• grommets (3-860), (3-870), (3-880) designed to feed
through the interconnection cables,
• four electrical connector assemblies (3-380), (3-390),
(3-400), (3-420)
– a cover (2-10) fastened by ten pins and having inside the
serigraphic layout of the electrical components and their
topological location,
– a removable base plate (2-20) providing access to the
electrical wiring of the components,
– an internal floor (3-840) carrying:
• the electrical switch gear described in the table below,
• the plug-in electronic cards Z1 (2-120) and Z100
(2-130) performing the timing, resetting and power
supply safety functions.
AC TR contactor
LC GEN line contactor
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(6) BONDING
An "Alpha" or "Beta" box is bonded to the whole of its cover and base assembly,
between two points located diagonally: one being on the cover (unpainted area of a
high-speed fastener), the other on the base (assembly screw).
C. Operation
(1) MANUAL MODE - SPECIAL INSTRUCTIONS
The manual action involved with the controls in the cockpit enable the following
functions:
– coupling and decoupling of the D.C. generators (batteries, generators,
ground power unit) on the distribution bars,
– coupling and decoupling of the transformer-rectifiers on the distribution
bars,
– coupling and decoupling of the load-sheddable distribution bars "HOT
BUS 1" and "HOT BUS 2" on the distribution bars BUS GEN - BUS
BAT essential,
– control of the generators - starters starting windings.
(2) AUTOMATIC MODE: COORDINATION AND PROTECTION
– Coupling of the generators on the essential bars according to the options
issued by the GCU regulator.
– Detection and isolation in case of short circuit on the distribution bars.
– Decoupling of the batteries and generators on energizing by "ground power
unit".
– Protection in case of overvoltage due to the ground power unit.
(3) DISTRIBUTION
Each "Alpha" box contains two BUS GEN and BUS BAT distribution bars
distributing the power to the use lines protected by "FU" fuses.
The "Beta" box contains two load-sheddable HOT BUS distribution bars. The use
outputs are protected by circuit-breakers.
(4) ORGANIZATION OF THE D.C. GENERATION (Refer to Fig. 1)
Each of the two sides (left and right-hand) in the aircraft contains:
– a BUS GEN distribution bar which can be associated
• either to a starter-generator G1 via an LC contactor
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708GC01 718GC01
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(b) BATTERY 2
1 Battery 2 and HOT BUS 2: setting into service (Refer to Fig. 2 Fig. 3)
a Controls:
– all the controls are to OFF,
– the BAT 2 battery is connected,
– "HOT BUS 2" circuit-breaker closed.
b Consequences:
– the HOT BUS 2 bar is supplied by BAT 2 (+) via RI20
break contact 6-7, DT20 break, CD20 activated,
2 Supply of the right-hand side by battery 2 (Refer to Fig. 2, Fig. 3, Fig. 4)
a Controls:
– GENE BUSTIE, BUSTIE SWITCH switches to "OFF",
– MASTER CUT OFF switch to "ON",
– BAT 2 switch to "ON".
b Consequences:
Activation of contactor BB2
• Channel (+):
1. F22 to break.
• Channel (-):
1. ON contact of switch BAT 2, MASTER CUT OFF, and RL4
to break.
2. RL4 to break, CUT OFF on ON, BAT 2 on ON to make:
* lighting of the BAT 2 indicator,
* the BUS BAT 2 bar is energized and transmits +28
V battery 2 to the use point (fuses FU9 to FU12,
contactors CD4 to CD6, CD8).
Activation of contactor GB2 by:
• channel (+): BUS BAT 2, F8, Z100-13B, diode,
Z100-LB,
• channel (-): Z1-14D, bistable relay GB of Z1, Z1-15D,
Z100-PA, RL50 to break, Z100-SA,
NOTE : whence BUS GEN 2 bar coupled to BUS BAT 2 bar and
supply of +28 V to the "use point".
Activation of relay RI20 via BUS GEN 2, FU1 which transfers the
HOT BUS 2 to the BUS GEN 2 bar.
Possibility of coupling the right and left-hand sides: see couplings.
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2 Monitors and junction of the generator on the BUS of the right-hand side
a Controls:
– GEN 2 switch to ON.
b Monitors:
Regulator GCU2 monitors the following GENE 2 parameters:
• GENE 2 voltage • 22 V,
• differential voltage between the power contacts A (via
F2) and B (via F1) of contactor LC, equal to 0.3 V (VA
> 0.3 V),
• engine speed ≥ 7300 ± 200 rpm.
In the case of these three parameters being suitable, the RLC
relay of the GCU2 is activated.
c Consequences:
– Activation of contactor LC and relay RL15 on the
right-hand "Alpha" box: generator 2 is connected
to side 2 (BUS GEN 2/HOT BUS 2/BUS BAT 2) in
parallel on battery 2.
– The make contact 8-D of RL15 ("Alpha 2" box) inhibits
the activation of the right-hand AC contactor: the
transformer rectifier TR cannot be switched to the
left-hand side.
3 Decoupling of the right-hand generator
This decoupling is controlled by opening the right-hand CL contactor:
– either automatically by the GCU2 regulator where it is
energized for t ≥ 7s,
– or by setting the GEN 2 switch to OFF.
(e) LH AND RH TRANSFORMER RECTIFIER TR (Refer to Fig. 7)
1 Conditions prior to using the left-hand TR
– Batteries 1 and 2 are connected and supply the BUS bars of the
left and right-hand sides.
– The GEN 1 and GEN 2 switches are to OFF (relay RL15 to break)
or the LC are de-energized.
2 Junction of the left-hand TR on the left-hand side
a Controls:
– left-hand TR switch to "LH".
b Consequences:
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GPU overload
When the current monitored by DM10 reaches or exceeds 2000
A, contact 1-3 of DM10 controls activation of relay RL2 and
the opening of contactor GPC entailing the switching off of the
distribution bars.
To reset the GPU switch must be set to OFF then to ON: if
the overload has disappeared, GPC is activated and the GPU
delivers on both sides.
GPU switch to OFF: relay RL4 and contactor GPC open whence
switching off of the distribution bars.
(6) COUPLINGS AND DECOUPLINGS
(a) BATTERY 1 IN SERVICE
When battery 1 is set into service by BAT 1 to ON (see battery 1 system
paragraph 2-A):
– the BUS BAT 1 is energized,
– GB1 is activated: the BUS GEN 1 is coupled to the BUS BAT 1,
– the HOT BUS 1 is transferred from BAT 1 to BUS GEN 1.
1 Coupling between sides (BT activation) (Refer to Fig. 4)
Coupling between sides is obtained by setting the BUSTIE SWITCH
SWITCH TO ON or to AUTO which controls:
activation of contactor BT1. The coil of BT1 is supplied by:
channel (+) . . . . . . . . . . . . . . . . . . . . . . . . . . BUS BAT 1, F8, Z100,
BT1 (B1) and BUS GEN
1, F7, Z100, BT1 (B1)
channel (-) . . . . . . . . . . . . . . . . . . . . . . . . . . . BUSTIE SWITCH-
AUTO-LC, Z1, BT1 (B8)
and BUSTIE SWITCH,
ON, Z1, BT1 (B8)
NOTE : whence intersides bar coupled to BUS BAT 1 and BUS
GENE 1.
activation of contactor BT2. The coil of BT2 is supplied via:
channel (+) . . . . . . . . . . . . . . . . . . . . . . . . . . interside bar, F7, Z100,
BT2-B1
channel (-) . . . . . . . . . . . . . . . . . . . . . . . . . . . ditto coil of BT1.
NOTE : whence coupling of BUS BAT 2 with BUS BAT 1 and GENE
1.
activation of contactor GB2. The coil of GB2 is supplied by:
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708GC01 718GC01
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2 - BAT 2 in service
7 - GENE 1 and BAT 1
8 - GENE 1 and BAT 2
13 - GENE 1, BAT 1 and BAT 2
12 - GENE 1, BAT 1 and GENE 2
14 - GENE 1, BAT 2 and GENE 2
9 - GENE 2 and BAT 1
10 - GENE 2 and BAT 2
11 - GENE 2, BAT 1 and BAT 2
19 - GPU
24 - TR1 and TR2
23 - TR1, TR2 and BAT 1
21 - TR1, TR2 and BAT 2
22 - TR1, TR2, BAT 1 and BAT 2
2 Whereas the BUSTIE SWITCH switched to OFF and GEN BUSTIE
switched to "ON", couple the sides in the following cases:
6 - GENE 1 in service
5 - GENE 2 in service
11 - GENE 1 and GENE 2 in service
3 The coupling between sound sides and bars is obtained by contactors
BAT and GB. Nevertheless, in the case of a battery bar having failed,
the associated contactor GB cannot be activated and the sound bar
coupling to sound side is obtained by activating contactor GG.
(7) LH OR RH ENGINE STARTING
(a) STARTING ON BATTERIES
1 Starting of the LH engine
– HOT BUS 1 and 2 circuit-breaker closed.
– MASTER CUT OFF switch to "OFF".
– BAT 1, BAT 2 switch to "ON" (BAT 1, BAT 2 indicators on).
– BUSTIE SWITCH SWITCHED TO "ON" or "AUTO".
– START MODE selector on BAT, whence:
• activation of RL52 of the Z200 card which transmits
the +28 V BAT 1 to the Z200 cardand RL52,
• activation of relay RL51 of the Z200 card: opening of
line contactors LC,
• contactor 3.2 of BB2 transmits the +28 V from battery
1 to the LEFT HAND - RIGHT HAND START selector
(via BB1 - B2/B4).
– Positioning of the START LH-RH to LH which prepares the
ignition and starting function: the START ARM LH indicator
comes on.
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TASK 24-38-12-700-801-A01
1. TESTING
A. General
(1) You must not use alternative test equipment unless you are sure that it is equal to
or better than that specified.
NOTE : "Change" indicates the order of substitution of the faulty components
until a test OK "yes" is obtained.
NOTE : Cut off the power supply before making the change.
NOTE : Change the components one by one in the order indicated (after each
exchange re-perform the tests where the failure was detected).
No specific 1 Megaohmmeter
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708GC01 718GC01
Table 1001 / Tools, fixtures and equipment (for GENERAL TESTS ON THE "ALPHA" BOX)
Table 1002 / Tools, fixtures and equipment (for GENERAL TESTS ON THE "BETA" BOX)
Page 1002
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
D. Procedure
SUBTASK 24-38-12-750-001-A01
(1) Dielectric tests and insulation resistance measurement
(a) For the ALPHA BOX and the BETA BOX
ACTION RESULT
1 Apply a 500 VDC for one minute Make sure that there is no breakdown,
across all interconnected terminals arcing, flash over shall be observed.
of connectors and the mounting Make sure that the leakage current is
point. less or equal to 10 mA
SUBTASK 24-38-12-750-003-A01
(2) Insulation resistance
ALPHA BOX:
The insulation resistance measured across all interconnected terminals of
connectors and the mounting point shall always be ≥ 20 MΩ when tested at a
voltage of 500 VDC ± 10 %.
BETA BOX:
The insulation resistance measured across all interconnected terminals of
connectors and the mounting point shall always be ≥ 20 MΩ when tested at a
voltage of 500 VDC ± 10 %.
SUBTASK 24-38-12-750-003-A01
(3) Fonctionnal test
(a) For the ALPHA BOX:
• Automatic test:
– Connect terminals a, b, c and d of the power distribution box to
the connectors of interface P/N: 560MC05C0001.
– Connect power terminals of power distribution box to rack
interface P/N 203MC05.
– Connect interface P/N 560MC05C0001 to Specific rack P/N:
560MC05 S/N: 01.
– Plug Specific rack P/N: 560MC05 S/N: 01 to test bench
P/N:405MC04 N°04.
– Turn on the test bench and choose the program test:
708GC01-A-E-software update and follow the instructions.
Page 1003
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
1 Connect + 28V BAT terminal (40A). Make sure that + 28V appears at FU9,
FU10, FU11, FU12.
ACTION RESULT
ACTION RESULT
1 Apply a zero-volt signal to pin "E" Make sure that zero-volt appears at pin
on connector d. "J" on connector c.
2 Apply a + 28V to pin "K" on Make sure of the closing of CD4
connector c. contactor.
Make sure that the + 28V appears at
terminal stud of CD4 contactor.
3 Remove the + 28V from pin "K" on Make sure of the opening of CD4
connector c contactor.
Make sure that the + 28V disappears
from terminal stud of CD4 contactor.
ACTION RESULT
1 Apply a + 28V to pin "M" on Make sure that the + 28V appears at
connector c pin "L" on connector c
Page 1004
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
2 Apply a + 28V to pin "S" on Make sure of the closing of RL16 relay
connector b. Make sure of the opening of CD6
contactor
Make sure of the disappearance of the
+ 28V at terminal stud of CD6 and from
pins “A” and “U” on connector b.
Make sure that the discontinuity exists
between pins "N" and "E" on connector
c
3 Apply a + 28V to pin A on connector
b
4 Remove the + 28V from pin S on Make sure of the appearance of the +
connector b 28V at pin U on connector b.
Page 1005
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
5 Remove the + 28V from pin G on Make sure of the opening of RL16 relay
connector c and pin A on connector Make sure that the continuity exists
b between pins N and E on connector c
Make sure of the disappearance of the
+ 28V at pin U on connector b.
ACTION RESULT
ACTION RESULT
Page 1006
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1007
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
3 Remove the + 28V from pins S on Make sure of the opening of RL16A
connector c and S on connector b relay
and remove the zero-volt from pin Make sure that the continuity exists
E on connector d between pins P and R on connector c.
ACTION RESULT
Page 1008
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
a Power supply by IB
(l) Power supply by IB
ACTION RESULT
Page 1009
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1010
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1011
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1012
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1013
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1014
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
ACTION RESULT
Page 1015
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1016
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1017
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1018
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1019
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1020
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
19 Remove the + 28V from GENE Make sure of the disappearance of the
terminal stud + 28V from pins i and r on connector a.
ACTION RESULT
ACTION RESULT
ACTION RESULT
Page 1021
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
(z) TR overload
ACTION RESULT
Page 1022
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1023
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1024
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1025
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1026
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
22 Apply a zero-volt signal at pin C on Make sure of the closing of "trip GG"
connector d and "trip BT" relays
Make sure of the opening of the GG
contactor
Make sure of the disappearance of
the + 28V from GEN, FU2, FU3 and
FUEV terminals and pins m and h on
connector a
Make sure that the discontinuity exists
between pins F and P on connector d.
23 Remove the zero-volt from pin C
on connector d
24 Apply a zero-volt signal at pins B Make sure that nothing occurs
and A on connector d
25 Apply a + 28V at pin G on connector Make sure of the reset of the "RESET
a BT and GG" relays
Make sure of the closing of the GG
contactor
Make sure of the appearance of
the + 28V at GEN, FU2, FU3 and
FUEV terminals, and pins m and h on
connector a
Make sure that the continuity exists
between pins F and P on connector d.
26 Remove the + 28V from pin G on
connector a
27 Remove the zero-volt from pins B
and A on connector d
28 Apply a zero-volt signal at pin C on Make sure of the closing of "trip GG"
connector d and "trip BT" relays
Make sure of the opening of GG
contactor
Make sure of the disappearance of
the + 28V from GEN, FU2, FU3 and
Page 1027
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1028
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
(ac) Procedure
ACTION RESULT
Page 1029
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1030
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1031
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1032
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1033
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
Page 1034
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1035
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
ACTION RESULT
1 Apply a + 28V at pin M on Make sure that the RI20 relay closes.
connector a' and a zero-volt signal
at pin E on connector b'
2 Apply a zero-volt signal at S on Make sure that the CD20 contactor
connector b' through a 1A circuit closes
breaker ("RESET HOT BUS 2"). Make sure of the appearance of the +
28V at:
pin C on connector a' (S20)
pin A on connector a' (S21)
pin L on connector a' (S22)
pin K on connector a' (S24)
pin A on connector b'
pin A on connector c'
3 Remove the + 28V from pin M on Make sure that the CD20 contactor and
connector a' and the zero-volt from RI20 relay opens
pin E on connector b' Make sure of the disappearance of the
+ 28V from the terminal mentioned
above
4 Connect a + 28V at BAT 2 terminal Make sure that the CD20 contactor
stud closes
Make sure of the appearance of the +
28V at terminals mentioned above.
5 Connect a 100A load at A terminal Make sure that after 5s < t < 12s,
of DT20 detector the DT20 detector closes and CD20
contactor and "RESET HOT BUS 23"
circuit breaker opens
Page 1036
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
h Check BAT1/BAT2
(ah) Procedure
ACTION RESULT
Page 1037
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
5 Apply the + 28V pin V on connector Make sure of the appearance of the +
b' 28V at pin P on connector b'
Make sure that the continuity exists
between pins D and F on connector a'
and pins D and F on connector d'
6 Apply a zero-volt signal at pin B on Make sure that the K251 and K252
connector c' relays closes (832GC board)
Make sure that the discontinuity exists
between pins D and F on connector a'
and pins D and F on connector d'.
7 Remove the zero-volt from pin T Make sure that the BB1 contactor
on connector c' opens
Make sure of the disappearance of
the + 28V from Alpha 1 terminal and
from pins F on connector c' and P on
connector b'
Make sure that the K251 relay open
(832GC board)
Make sure that the continuity exists
between pins D and F on connector a'
and pins D and F on connector d'.
8 Apply the zero-volt signal at pin T Make sure of the appearance of the +
on connector c' 28V at terminals mentionned above
Make sure that the continuity exists
between pins D and N on connector c'
9 Remove the zero-volt from pin U Make sure that the BB2 contactor
on connector b' opens
Make sure of the disappearance of
the + 28V from terminals mentionned
above
Make sure that the discontinuity exists
between pins D and N on connector c'.
10 Apply the zero-volt signal at pin U Make sure of the appearance of the +
on connector b' 28V at terminals mentioned above
Page 1038
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
i GPU
(ai) Procedure
ACTION RESULT
Page 1039
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1040
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1041
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1042
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
Page 1043
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
17 Apply the + 28V at pin L on Make sure that the BBC1 contactor
connector b' or c' and a zero-volt closes
signal at pin B on connector c' Make sure that the BB1 and BB2
contactors opens
Make sure of the disappearance of the
+ 28V from pin F on connector b' and
F on connector c'
Make sure that the continuity exists
between:
pins G and M on connector b'
pins G and M on connector c'.
18 Remove the + 28V from pin L on Make sure that the BBC1 contactor
connector b' or c', and the zero-volt opens
from pin B on connector c' Make sure that the BB1 and BB2
contactors closes
Make sure of the appearance of the +
28V at pins F on connector b' and F on
connector c'
Make sure that the discontinuity exists
between:
pins G and M on connector b'
pins G and M on connector c'.
19 Remove the zero-volt from pin N Make sure that the BB2 contactor
on connector b' opens
Make sure of the disappearance of the
+ 28V from pin F on connector b'.
20 Remove the zero-volt from pin J on Make sure that the BB1 contactor
connector c' closes
Make sure of the disappearance of the
+ 28V from pin F on connector c'.
21 Apply the + 28V at pin L on Make sure that the BBC1 contactor
connector b' or c' and the zero-volt closes
signal at pin B on connector c' Make sure that the continuity exists
between:
pins G and M on connector b'
pins G and M on connector c'
Page 1044
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
22 Remove the + 28V from pin L on Make sure that the BB1 contactor
connector b' or c' and the zero-volt opens
from pin B on connector c' Make sure that the discontinuity exists
between
pins G and M on connector b'
pins G and M on connector c'.
23 Remove the + 28V from pin R on Make sure that the GPC contactor and
connector b' and the zero-volt from RL4 relay opens
pin D on connector b' Make sure that the BB1 and BB2
contactors closes
Make sure of the appearance of the +
28V at pins F on connector b' and F on
connector c'
Make sure of the disappearance of the
+ 28V from pin R on connector c'
Make sure that the continuity exists
between:
pins D and N on connector c'
pins D and E on connector a'
pins D and E on connector d'
pins K and H on connector b'
pins K and H on connector c'.
24 Disconnect the + 28V from GPU
terminal stud
25 Remove the zero-volt from pin U Make sure of the disappearance of the
on connector b'. + 28V from Alpha 2 terminal and pin F
on connector b'
Make sure that the discontinuity exists
between pins D and N on connector c'.
26 Disconnect the + 28V from BAT 2
terminal stud
27 Remover the zero-volt from pin T Make sure that the BB1 contactor
on connector c' opens
Page 1045
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ACTION RESULT
E. ELECTRICAL BONDING
The bonding resistance measured between a point on the cover and a point on the
base should be ≤ 200 mΩ.
Check conditions: I = 1 A.
U measured ≤ 200 mV.
Page 1046
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-810-801-A01
2. FAULT ISOLATION
A. General
(1) Not applicable.
B. Reason for the job
Self explanatory.
C. Job set-up Information
Not applicable.
D. Job set-up
Not applicable.
SUBTASK 24-38-12-810-001-A01
E. Procedure
(1) Fault Isolation
NOTE : For the replacement and adjustment of components, refer to chapter AS-
SEMBLY.
F. Job close-up
Not applicable.
Page 1047
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 1048
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
DISASSEMBLY
TASK 24-38-12-010-801-A01
1. REMOVAL OF “ALPHA” BOXES
(2) Consumables
Not applicable.
(3) Referenced information
Not applicable.
C. Job Set-up
(1) Place the unit on a clean workbench, in a dust-free and moisture-free room.
Move all parts carefully, and apply protection against corrosion and damage after
disassembly.
Page 3001
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-010-001-A01
(1) Removal of the cover
(a) Loosen the ten fastening pins (4-10).
(b) Remove the cover (2-10).
SUBTASK 24-38-12-010-002-A01
(2) Disconnection of cables
(a) Disconnection of cables terminating on terminals
1 Loosen and remove the nuts fastening the cables:
a on the 6 mm dia. terminals: "FU2, FU3, FUEV, FU9, FU10, FU11,
FU12, CD1, CD4, CD5, CD6, CD8, CD7",
b on the 10 mm dia. terminals: "BAT, GEN, START".
2 Loosen the ten dia. screws: "IB” and “TR".
3 Release the cables from the terminals, on current relay DM2 (BAT
output) and on the box (grommet).
4 Reassemble the nuts on the cables and the screws on the current
DM1-DM3.
(b) Disconnection of cables connected to connectors J "a" to J "d"
1 Disconnect the plug connectors mounted in sockets J "a" to J "d".
SUBTASK 24-38-12-010-004-A01
(3) Replacement of the cover
(a) Install the cover on the "ALPHA" box
(b) Tighten up the ten fastening screws of the cover.
Page 3002
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-010-802-A01
2. REMOVAL OF “BETA” BOX
C. Job Set-up
(1) Place the unit on a clean workbench, in a dust-free and moisture-free room.
Move all parts carefully, and apply protection against corrosion and damage after
disassembly.
SUBTASK 24-38-12-010-005-A01
(1) Removal of the cover
(a) Loosen the eight factening pins (8-10).
(b) Remove the cover (5-10).
SUBTASK 24-38-12-010-006-A01
(2) Disconnection of cables
(a) Disconnection of cables terminating on terminals
1 Loosen and remove the nuts fastening the cables:
a on the 8 mm dia. terminals: "MASSE, GPU",
b on the 10 mm dia. terminals: "START1, START2, ALPHA2, BAT2,
ALPHA1, BAT1 and BAT2(+)".
2 Release the cables from the terminals and box (grommet).
3 Replace the nuts on the terminals.
Page 3003
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-010-008-A01
(3) Replacement of the cover
(a) Install the cover on the "BETA" box
(b) Tighten up the eight fastening screws of the cover.
Page 3004
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-000-801-A01
3. DISASSEMBLY OF THE “ALPHA” BOX
C. Job Set-up
(1) Place the unit on a clean workbench, in a dust-free and moisture-free room.
Move all parts carefully, and apply protection against corrosion and damage after
disassembly.
D. Procedure for disassembly of the “ALPHA” BOX (see IPL Fig. 2, 3 and 4)
SUBTASK 24-38-12-000-001-A01
(1) Access to components
(a) Loosen the ten pins fastening the cover (4-10).
(b) Remove the cover (4-50).
(c) Loosen the 16 nuts (2-30), the washers (2-40) and the screws (2-50).
(d) Remove base plate (2-20), the spacers (2-70),(2-80) and the seals (2-60).
SUBTASK 24-38-12-000-002-A01
(2) Removal of the printed circuit AY and associated components
(a) Printed circuits AY
1 Loosen the two captive screws (2-100).
2 Remove the fastening strip (2-90)
3 Extract cards Z1(2-120) and Z100 (2-130) and remove them.
Page 3005
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-000-003-A01
(3) Removal of fuses and components on fuse support (2-270)
(a) Removal of fuses F1 to F10 on mounting plate (3-840)
1 Loosen and release the fuse holder cap (2-310).
2 Replace fuse F1, F2, F7, F8, F9 (2-250), F3, F4, F5, F6 (2-240) or
F10 (2-260)
3 Screw the cap back on the fuse holder (2-310).
(b) Removal of the components on the fuse support (2–270)
1 Remove the screws (2-280) from the fuse support (2-270).
2 Recover washers (2-290) and remove the fuse support (2-270).
3 Removal the fuse holder (2-310):
a Remove the cap,
b Loosen and remove its fastening units,
c Release and remove fuse holder (2-310).
4 Remove the wiring relay (2-320):
a Loosen and remove the screw (2-330).
b Remove the short post (2-350), the washer (2-360) and the
spacer (2-340).
c Release the wiring relay (2-320).
5 Removal of the diode CR1 (2-370):
a loosen the nut, remove the spring washer (2-380), the flat washer
(2-390) and the insulating bush (2-410).
b Remove the grommet (2-400).
c Release terminal clip (2-420).
d Unwire the diode (2-370).
Page 3006
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-000-004-A01
(4) Removal of fuse type miniature circuit-break switches FU1 to FU4, FU7 to FU14,
FUEV
(a) Removal of the three fuses type miniature circuit-break switch FU2, FU3,
FUEV (2-430)
1 Remove the nuts (2-440), the spring washers (2-450) and the screws
(2-460).
2 Remove the post short (2-470).
3 Remove the three fuses type miniature circuit-break switch FU2, FU3,
FUEV (2-430)
(b) Removal of the fuse type miniature circuit-break switch FU1 (2-480)
1 Remove the nuts (2-490), the spring washers (2-500) and the screws
(2-520).
2 Remove the post short (2-530).
3 Removal of the fuse type miniature circuit-break switch FU1 (2-480).
(c) Removal of the fuse type miniature circuit-break switch FU4 (2-540)
1 Remove the nuts (2-550), the spring washers (2-560) and the screws
(2-570).
2 Remove the post short (2-580).
3 Remove the fuse type miniature circuit-break switch FU4 (2-540).
(d) Remove the fuse type miniature circuit-break switch (2-730).
(e) Remove the fuse type miniature circuit-break switch (2-740).
(f) Removal of the fuse type miniature circuit-break switch (2-820)
1 Remove the nuts (2-830), and the spring washers (2-840).
2 Remove the post short (2-850).
3 Remove the post short (2-860).
4 Remove the fuse type miniature circuit-break switch (2-820).
SUBTASK 24-38-12-000-005-A01
(5) Removal of the contactors CD1, CD4, CD5 and CD7
(a) Removal of the contactor CD1 (2-600):
1 Remove the two nuts (2-610), the washers (2-620) and the screw
(2-630).
2 Remove the post short (2-640).
3 Disconnect the electrical connector (2-590).
Page 3007
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-000-006-A01
(6) Removal of thermal detectors, relays and probe
(a) Remove the thermal detector DT10 (3-70):
1 Loosen and remove the two upper nuts (3-80) the washers (3-90) and
the screws (3-100).
2 Remove the post short (3-120).
3 Disconnect the electrical connector (3-60).
4 Remove the thermal detector DT10 (3-70) .
(b) Removal of the direct action current relays DM1 (3-130)
1 Remove the direct action current relays DM1 (3-130)
(c) Removal of the relay DM3 (3-150):
1 Remove the shunt (3-160)
2 Remove the nuts (3-190) and the washers (3-180) and (3-200), the
screws (3-170).
3 Remove the relay DM3 (3-150)
(d) Remove the polarize current relay DM2 (3-210):
1 Loosen and remove washers (3-250), the washers (3-245) and the
screws (3-240) and (3-260).
2 Remove the relay DM2 (3-210).
(e) Remove the polarize current relay DM4 (3-220):
1 Remove fuse holder (2-310).
Page 3008
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-000-007-A01
(7) Removal of Contactors ST (3-550), LC and AC (3-560)
(a) Removal of the contactor ST (3-550)
1 Remove the shunt (3-520).
2 Disconnect the electrical connector (3-530) on the contactor.
3 Remove the four screws (3-590) and washers (3-600).
4 Remove the contactor (3-550).
(b) Removal of the contactors LC and AC (3-560)
1 Proceed in the same way as the contactor ST taking the following
instructions into account:
a For contactor LC:
- Remove previously the shunt (3-520).
- Remove terminal clips (3-540) form terminals "A" and "B".
b For contactor AC, remove previously:
- The shunt equipped with current relay DM1 (3-130).
Page 3009
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-000-008-A01
(8) Removal of shunt bars
(a) Removal of the "BUS BAT" bar (3-610)
1 Remove circuit-break switches FU7 to FU13.
2 Remove the nuts, washers and terminal clips on the bars "B" of
contactors BT and GB and on the terminal of shunt SH1.
3 Remove FU6.
4 Remove the BUS BAT bar (3-610).
(b) Removal of the "BUS GEN" bar (3-520)
1 Remove circuit-break switches FUEV and FU1 to FU4 and FU14.
2 Release the nuts and washers on terminals "B" of contactor GG, "A" of
contactor GB and on the terminal of shunt SH2.
3 Remove the BUS GEN bar (3-520).
(c) Removal of the shunt SH1 (3-10)
1 Remove previously the BUS BAT bar (3-610).
2 Loosen and remove the screws (3-30) and washers (3-40).
3 Release, from shunt SH1 (3-10), the two red terminal clips (3-50)
fastened by screw, then replace these screws on SH1.
4 Remove SH1 (3-10).
(d) Removal of the shunt SH2 (3-20)
1 Proceed in the same way as shunt SH1 after removing:
a The BUS GEN bar (3-520).
b Fuse support (2-270) so as to clear the access to the second
terminal of SH2.
SUBTASK 24-38-12-000-009-A01
(9) Removal of contactors GB-BT-GG (3-650) and CD6 (3-710)
(a) Removal of contactor GB (3–650)
1 Previously remove BUS BAT (3-610) and BUS GEN (3-520) bars.
2 Disconnect the electrical connector (3-630).
3 Remove the screws (3-670) and the washers (3-680).
Page 3010
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-010-010-A01
(10) Removal of connectors wiring strips
(a) Removal of the connectors J "a" (3-400), J "b" (3-420), J "c" (3-380) and
J "d" (3-370)
1 Remove the screws (3-440) and the washers (3-450) fastening the strip.
2 Release the latter.
NOTE : Do not unwire the latter.
3 Remove the connectors J "a" (3-400), J "b" (3-420), J "c" (3-380) and J
"d"(3-370).
(b) Removal of wiring strip (3-330)
1 Remove the screws fastening each connector.
2 Release the connectors (3-330) and the fastening back-plate.
Page 3011
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 3012
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-010-804-A01
4. DISASSEMBLY OF A “BETA” BOX
C. Job Set-up
(1) Place the unit on a clean workbench, in a dust-free and moisture-free room.
Move all parts carefully, and apply protection against corrosion and damage after
disassembly.
SUBTASK 24-38-12-010-011-A01
(1) Access to components
(a) Loosen the eight pins fastening the cover.
(b) Remove the cover (5-10).
(c) Loosen the 12 nuts (5-50), the washers (5-40) and the screws (5-30).
(d) Remove the counter base plate (5-20), and seal (5-180) (access to the lower
part of the components is thus clear).
(e) Remove the spring washers (5-170) and the screws (5-160).
(f) Remove the box (5-150).
Page 3013
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-000-012-A01
(2) Removal of the printed circuit AY and associated components
(a) Printed circuits AY
1 Loosen the two captive screws (6-20).
2 Remove the fastening strip (6-10)
3 Extract electronic card Z200 (6-100) and remove it.
(b) Connectors
1 Loosen the two side nuts (6-150) on each connector (6-120).
2 Remove the screws (6-130) and the washers (6-140).
3 Release the connectors (6-120).
SUBTASK 24-38-12-000-013-A01
(3) Removal of the components of the mounting plate AY (6-530)
(a) Removal of fuses F21 to F25 (6-330) on support mounting plate (6-380)
1 Loosen and release the cap from the fuse holder (6-340).
2 Remove the fuses F21, F22, F23 (6-330).
3 Remove the fuses F24, F25 (6-330).
4 Screw on the cap again.
(b) Removal of the fuse holder and circuit-breakers
1 Loosen and remove the screws (6-390) on support mounting plate
(6-380).
2 Remove the washers (6-400) and release the mounting plate (6-380).
3 Remove the fuse holder (6-340):
4 Remove the circuit-breakers S10-S20 (6-350), S11-S21 (6-360),
S12-S13-S14-S22-S24 (6-370):
a At the back of the circuit-breaker to be removed, remove the two
"connecting" screws.
b Loosen and remove the nuts fastening the circuit-breakers to
mounting plate (6-380); remove the circuit-breaker.
5 Remove the circuit-breaker shunt (6-310) or (6-320):
a Remove it from the row of circuit-breakers.
b Remove the screws.
(c) Removal of current relays RI10-RI20
1 Remove the screws (6-230) fastening the relay.
Page 3014
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-000-014-A01
(4) Removal of wiring strips, socket connectors and resistor R11
(a) Remove the the wiring strips (6-440):
1 Loosen the two screws (6-450).
2 Remove them with washers (6-460).
3 Release the wiring strips (6-440).
(b) Remove the connectors J "a", J "d", J "c" and J "b":
1 Remove the four screws (5-80) fastening each connector.
2 Remove washers (5-90).
3 Remove the connectors (5-70).
NOTE : Do not unwire the wiring strips and connectors.
(c) Remove the screws (6-290) and the washers (6-300).
(d) Disconnect resistor R11 (6-280) and remove it.
SUBTASK 24-38-12-000-015-A01
(5) Removal of the thermal detectors DT10-DT20 (6-600) and contactors CD10-CD20
(6-640)
(a) Remove the nuts (6-630), the spring washers (6-620) and the screws (6-610).
(b) Remove the thermal detectors DT10 and DT20 (6-600).
(c) Remove the nuts (6-670), the spring washers (6-660) and the screws (6-650).
(d) Remove the contactors CD10 and CD20 (6-640).
SUBTASK 24-38-12-000-016-A01
(6) Removal of the shunts
NOTE : After removing the shunts, replace washers and nuts on the contactor
terminals.
(a) Removal of "BAT2+" shunt (7-50)
1 Remove the nut, washer and terminal clip from "B" of BBC2.
2 Remove the screw, washer and terminal clip from terminal T1 of BB2.
Page 3015
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
3 Remove the "BAT2+" shunt (7-50) equipped with the washers and
screws.
(b) Removal of "ALPHA 2" shunt (7-20)
1 Remove the screw and washer from the following contactor terminals:
"L1" of GPC, "L1" of BB2
2 Remove the "ALPHA 2" shunt (7-20).
3 Disconnect the electrical connector.
4 Remove the contactor.
(c) Removal of Shunt (7-30)
1 Remove the "ALPHA 2" shunt (7-20).
2 Remove the nut (or screw) and washer from the following contactor
terminals: "B" of BBC1, "T2" of BB2, "L2" of GPC.
3 Remove shunt (7-30).
(d) Removal of "ALPHA 1" shunt (7-40)
1 Remove the nut and washer from terminal “A” of BB1.
2 Remove the screw and washer from the following contactor terminals:
L3 of GPC and L2 of BB2.
3 Remove the "ALPHA 1" shunt (7-40).
(e) Removal of "START" shunt (7-10)
1 Remove the two nuts and washer from terminal “A” of BBC1 and BBC2.
2 Remove the two reduced nuts and washers .
3 Remove the "START" shunt (7-10).
SUBTASK 24-38-12-000-017-A01
(7) Removal of contactors BB1 (7-60), BBC1 and BBC2 (7-90)
(a) Removal of contactor BB1 (7-60)
1 Previously remove the ALPHA 1 shunt (7-40).
2 Remove the nuts, washers and terminal clips from terminals “A” and
“B” of BB1.
3 Remove the four screws (7-70), and the washers (7-80).
4 Remove the contactors (7-60).
(b) Removal of contactor BBC1 (7-90)
1 Remove shunts (7-10).
2 Remove the screws (7-100) and the washers (7-110).
3 Remove the contactors BBC1 (7-90)
Page 3016
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-000-019-A01
(8) Removal of direct action current relay DM10 (7-150)
(a) Remove the two nuts (7-170) and the washers (7-160) fastening current
relay DM10.
(b) Loosen and remove the screws from terminals "T1-T3" of contactor GPC
(7-210). Release the terminal clip and recover the washers.
(c) Remove shunt (7-200) AY.
(d) Remove the direct action current relay DM10 (7-150).
SUBTASK 24-38-12-000-020-A01
(9) Removal of GPC contactor (7-210)
(a) Remove shunts (7-200), (7-30A), (7-20A)
(b) Remove current relay DM10 (7-150).
(c) Loosen the four screws (7-220), the nuts (7-240) and the washers (7-230).
(d) Remove the GPC contactor (7-210).
Page 3017
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 3018
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
CLEANING
TASK 24-38-12-100-801-A01
1. CLEANING
Page 4001
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
CAUTION : CLEAN THE CIRCUIT BOARD AND THE WIRING CAREFULLY TO PRE-
VENT DAMAGE. MAKE SURE THE COMPONENT IDENTIFICATION IS
NOT REMOVED.
NOTE : Do all the work with a fully clean workbench, tools and parts. When clean-
ing, be careful not to damage or bend components or connector pins. After
cleaning, put all items in sealed containers to prevent contamination by dust
or unwanted materials.
NOTE : You can use equivalent alternatives for items in the list.
NOTE : Refer to Chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CON-
SUMABLES for full details of special tools in this list.
(1) Tools, fixtures and equipment
Not applicable.
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
(2) Consumables
NOTE : You can use approved equivalent alternatives for items in the list.
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 24-38-12-140-001-A01
(1) Cleaning procedure
(a) Clean all mechanical component and also the contacts of the connectors with
a cloth moistened with aliphatic naphtha grade "F".
(b) Clean all attaching parts in a white spirit bath and dry themwith a low-pressure
jet of dry compressed air.
(c) Blow out the wiring and the circuit card assemblies with a low-pressure jet of
dried compressed air.
Page 4003
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 4004
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
INSPECTION / CHECK
TASK 24-38-12-200-801-A01
1. INSPECTION / CHECK
NOTE : You can use equivalent alternatives for items in the list.
NOTE : Refer to chapter “SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CON-
SUMABLES” (Refer to TASK 24-38-12-940-801-A01 ) for full instructions.
(1) Tools, fixtures and equipment
Not applicable.
(2) Consumables
Not applicable.
(3) Referenced information
Not applicable.
C. Job Set-up
Not applicable
Page 5001
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
D. Procedure
SUBTASK 24-38-12-210-001-A01
(1) Visual inspection
(a) Check the appearance of the unit.
(b) Check the conformity of engravings.
(c) Check security of attachment and location of labels.
(d) Check the anti-corrosion surface treatment and protective coatings for secure
adhesion.
(e) Check the tightening of the screws and nuts, and efficiency of locking devices.
(f) Check the connectors for correct location and appearance.
(g) Check the condition of connectors pins, terminal boards and components.
(h) Check the condition of the varnish coat on each printed circuit card.
SUBTASK 24-38-12-220-002-A01
(2) Dimension and weight checks
(a) Make sure that the unit has correct dimensions (Refer to Fig. 12 and Fig. 13).
(b) Make sure that the weight of the “Alpha box” is not less than 13.6 kg (29.98
lbs) and “Beta box” is not less than 12.800 kg (28.22 lbs).
Page 5002
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
REPAIR
TASK 24-38-12-300-801-A01
1. REPAIR 01
A. General
D. Procedure
If the item of equipment has been found defective during the operational checks (see
(Refer to TASK 24-38-12-700-801-A01)), proceed with the following operations:
– locate the defective component (Refer to TASK 24-38-12-700-801-A01),
– remove the defective component (Refer to TASK 24-38-12-010-801-A01),
– replace the component (Refer to TASK 24-38-12-400-801-A01),
– repeat the tests (Refer to TASK 24-38-12-700-801-A01).
Page 6001
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 6002
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
ASSEMBLY
TASK 24-38-12-400-801-A01
1. ASSEMBLY
(2) Consumables
NOTE : You can use approved equivalent alternatives for items in the list.
Page 7001
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
C. Job Set-up
(1) The test makes sure that the equipment is fully serviceable. Also, do the test if an
equipment component or subassembly is replaced.
D. Procedure
NOTE : Examine the parts to make sure they are serviceable and have the correct part
number.
NOTE : During assembly,make sure that the work shop environment is fully clean.
NOTE : After tightening a screw or nut during assembly, apply a drop of red locking
varnish to it to indicate it has been tightened (except front panel).:
All mechanical attachments performing non-electrical functions (screws, nuts,
posts, etc.) are locked using a wire and loctite, apart from locknuts, diodes,
power transistors or the attachments of components to instrument panel
(switches, pushbuttons, etc.).
– Loctite 222 for dia. < 4 mm (0.1574 in.),
– Loctite 243 for dia. ≥ 4 mm (0.1574 in.).
Page 7002
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-400-802-A01
2. ASSEMBLY OF AN "ALPHA" BOX (See IPL Figures 2, 3 and 4)
SUBTASK 24-38-12-420-001-A01
A. Installation of connectors wiring strips
(1) Installation of wiring strip (3-330)
(a) Install the connectors (3-330) and the fastening back-plate.
(b) Install the screws (3-340), the washers (3-350) and the post short (3-360).
(2) Installation of the connectors J "a" (3-400), J "b" (3-420), J "c" (3-380) and J "d"
(3-370)
(a) Install the connectors J "a" (3-400), J "b" (3-420), J "c" (3-380) and J "d"
(3-370).
(b) Install the screws (3-440) and the washers (3-450).
SUBTASK 24-38-12-420-002-A01
B. Installation of contactors GB-BT-GG (3-650) and CD6 (3-710)
(1) Installation of contactor GB (3-650)
(a) Install the contactor (3-650).
(b) Install the terminal clips (3-640) on terminals "B".
(c) Install the screws (3-670) and the washers (3-680).
(d) Connect the electrical connector (3-630).
(2) Installation of contactors BT—GG (3-650).
(a) Proceed in the same way as GB.
(3) Installation of contactor CD6 (3-710).
(a) Proceed in the same way as GB.
SUBTASK 24-38-12-420-003-A01
C. Installation of shunt bars
(1) Installation of the shunt SH2 (3-20).
(a) Install SH2 (3-20).
(b) Install on the shunt SH2 (3-20), the two red terminal clips (3-50) fastened
by screw.
(c) Install the screws (3-30) and washers (3-40).
(2) Installation of the shunt SH1 (3-10)
(a) Proceed in the same way as shunt SH2.
(3) Installation of the "BUS GEN" bar (3-520).
Page 7003
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-004-A01
D. Installation of Contactors ST (3-550), LC and AC (3-560)
(1) Installation of the contactor ST (3-550).
(a) Install the contactor (3-550).
(b) Install the four screws (3-590) and washers (3-600).
(c) Connect the electrical connector (3-530) on the contactor.
(d) Install the shunt (3-520).
(2) Installation of the contactors LC and AC (3-560).
(a) Proceed in the same way as the contactor ST.
SUBTASK 24-38-12-420-005-A01
E. Installation of thermal detectors, relays and probe
(1) Installation of the probe SA1 (3-760).
(a) Install the three screws (3-770) and remove probe SA1 (3-760).
(b) Install the nuts and install the terminal clips (red) on terminals “X1” and “X2”
(c) Install the nut and install the washer and terminal clips on terminal "A" of
connector LC.
(2) Installation of the bistable relay RB10 (3-290).
(a) Install the bistable relay RB10 (3-290).
(b) Install the socket (3-300).
(c) Install the three screws (3-310) and washers (3-320).
(3) Installation of the hermetically sealed relay RL10, RL12, RL13, RL15 (3-270).
(a) Install the hermetically sealed relay RL10, RL12, RL13, RL15 (3-270).
(b) Install the socket (3-280).
Page 7004
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-006-A01
F. Installation of the contactors CD1, CD4, CD5 and CD7
(1) Installation of the contactors CD4, CD5 and CD8 (2-760):
(a) Install the contactor (2-760).
(b) Connect the electrical connector (2-750).
(c) Install the post short (2-810).
(d) Install the two nuts (2-770), remove the washers (2-780), the screws (2-790)
and (2-800).
(2) Installation of the contactor CD7 (2-880):
(a) Install the contactor support (2-900) and the connector double (2-880).
(b) Connect the electrical connector (2-870).
Page 7005
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
(c) Install the two screws (2-910), and the washers (2-920).
(d) Install the shunt (2-890).
(3) Installation of the contactor CD1 (2-600):
(a) Install the contactor (2-600).
(b) Connect the electrical connector (2-590).
(c) Install the post short (2-640).
(d) Install the two nuts (2-610), the washers (2-620) and the screw (2-630).
SUBTASK 24-38-12-420-007-A01
G. Installation of fuses type miniature circuit-break switches FU1 to FU4, FU7 to FU14, FUEV
(1) Installation of the three fuses type miniature circuit-break switch FU2, FU3, FUEV
(2-430).
(a) Install the three fuses type miniature circuit-break switch FU2, FU3, FUEV
(2-430).
(b) Install the post short (2-470).
(c) Install the screws (2-460), the spring washers (2-450) and the nuts (2-440).
(2) Installation of the fuse type miniature circuit-break switch FU1 (2-480).
(a) Install the fuse type miniature circuit-break switch FU1 (2-480).
(b) Install the post short (2-530).
(c) Install the screws (2-520), the spring washers (2-500) and the nuts (2-490).
(3) Installation of the fuse type miniature circuit-break switch FU4 (2-540).
(a) Install the fuse type miniature circuit-break switch FU4 (2-540).
(b) Install the post short (2-580).
(c) Install the screws (2-570), the spring washers (2-560) and the nuts (2-550).
(4) Install the fuse type miniature circuit-break switch (2-730).
(5) Install the fuse type miniature circuit-break switch (2-740).
(6) Installation of the fuse type miniature circuit-break switch (2-820).
(a) Install the fuse type miniature circuit-break switch (2-820).
(b) Install the post short (2-860).
(c) Install the post short (2-850).
(d) Install and the spring washers (2-840), the nuts (2-830).
Page 7006
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-008-A01
H. Installation of fuses and components on fuse support (2-270)
(1) Installation of the components on the fuse support (2-270).
(a) Installation of the diode CR1 (2-370).
1 Install the diode (2-370).
2 Install the terminal clip (2-420).
3 Install the grommet (2-400).
4 Install the nut, the spring washer (2-380), the flat washer (2-390) and
the insulating bush (2-410).
(b) Install the wiring relay (2-320):
1 Install the wiring relay (2-320).
2 Install the short post (2-350), the washer (2-360) and the spacer (2-340).
3 Install the screw (2-330).
(c) Install the fuse holder (2-310):
1 Install the fuse holder (2-310).
2 Install its fastening units.
3 Install the cap.
(d) Install the washers (2-290) and the fuse support (2-270).
(e) Install the screws (2-280) on the fuse support (2-270).
(2) Installation of the fuses F1 to F10 on mounting plate (3-840).
(a) Install the cap back on the fuse holder (2-310).
(b) Install the fuses F1, F2, F7, F8, F9 (2-250), F3, F4, F5, F6 (2-240) or F10
(2-260).
(c) Install the fuse holder cap (2-310).
SUBTASK 24-38-12-420-009-A01
I. Installation of the printed circuit AY and associated components
(1) Installation of the associated components
(a) Install the connector.
(b) Install the screws (2-210) and the washers (2-220).
(c) Install the nuts (2-200) on each connector (2-190).
(d) Install the washers (2-170), the LH (2-140) and RH (2-150) slides.
(e) Install the four screws (2-160) under mounting plate (3-840).
(2) Printed circuits AY
Page 7007
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-010-A01
J. Installation of the cover:
(1) Install the base plate (2-20), the spacers (2-70), (2-80) and the seals (2-60).
(2) Install the screws (2-50), the washers (2-40) and the 16 nuts (2-30).
(3) Install the cover (4-50).
(4) Install the ten pins fastening the cover (4-10).
Page 7008
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-400-803-A01
3. ASSEMBLY OF THE "BETA" BOX (IPL Figures 5, 6 and 7)
SUBTASK 24-38-12-420-011-A01
A. Installation of the GPC contactor (7-210)
(1) Install the GPC contactor (7-210).
(2) Install the four screws (7-220), the nuts (7-240) and the washers (7-230).
(3) Install the current relay DM10 (7-150).
(4) Install the shunts (7-200), (7-30A), (7-20A).
SUBTASK 24-38-12-420-012-A01
B. Installation of the direct action current relay DM10 (7-150)
(1) Install the direct action current relay DM10 (7-150).
(2) Install the shunt (7-200) AY.
(3) Install the screws on terminals "T1-T3" of contactor GPC (7-210). Install the
terminal clip and recover the washers.
(4) Install the two nuts (7-170) and the washers (7-160) fastening current relay DM10.
SUBTASK 24-38-12-420-013-A01
C. Installation of the contactors BB1 (7-60), BBC1 and BBC2 (7-90)
(1) Installation of the contactor BBC1 (7-90).
(a) Install the contactors BBC1 (7-90).
(b) Install the screws (7-100) and the washers (7-110).
(c) Install the shunts (7-10).
(2) Installation of the contactor BB1 (7-60).
(a) Install the contactors (7-60).
(b) Install the four screws (7-70), and the washers (7-80).
(c) Install the nuts, washers and terminal clips from terminals “A” and “B” of BB1.
(d) Install the ALPHA 1 shunt (7-40).
SUBTASK 24-38-12-420-014-A01
D. Installation of the shunts
(1) Installation of "START" shunt (7-10).
(a) Install the "START" shunt (7-10).
(b) Install the two reduced nuts and washers.
(c) Install the two nuts and washer on terminal “A” of BBC1 and BBC2.
Page 7009
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-015-A01
E. Installation of the thermal detectors DT10-DT20 (6-600) and contactors CD10-CD20
(6-640)
(1) Install the contactors CD10 and CD20 (6-640).
(2) Install the screws (6-650), the spring washers (6-660) and the nuts (6-670).
(3) Install the thermal detectors DT10 and DT20 (6-600).
(4) Install the screws (6-610), the spring washers (6-620) and the nuts (6-630).
SUBTASK 24-38-12-420-016-A01
F. Installation of the wiring strips, socket connectors and resistor R11
(1) Install and connect the resistor R11 (6-280).
(2) Install the screws (6-290) and the washers (6-300).
(3) Install the connectors J "a", J "d", J "c" and J "b":
(a) Install the connectors (5-70).
(b) Install the washers (5-90).
Page 7010
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-017-A01
G. Installation of the components of the mounting plate AY (6-530)
(1) Installation of hermetically sealed relays
(a) Install the relays from their sockets (6-160), (6-170) and (6-180).
(b) Install the screws fastening the hermetically sealed relays RL3 (6-210), RL4
(6-200), RL2 (6-190) and by pulling.
(2) Installation of the current relays RI10-RI20
(a) Install the relays RI10 and RI20 (6-220).
(b) Install the screws (6-230).
(3) Installation of the fuse holder and circuit-breakers
(a) Install the circuit-breaker shunt (6-310) or (6-320):
1 Install the screws.
2 Install the circuit-breaker shunt (6-310) or (6-320) on the row of
circuit-breakers.
(b) Install the circuit-breakers S10-S20 (6-350), S11-S21 (6-360),
S12-S13-S14-S22-S24 (6-370):
1 Install the nuts fastening the circuit-breakers to mounting plate (6-380);
install the circuit-breaker.
2 Install the two "connecting" screws at the back of the circuit-breaker.
(c) Install the fuse holder (6-340).
(d) Install the washers (6-400) and install the mounting plate.
(e) Install the screws (6-390) on support mounting plate.
(4) Installation of fuses F21 to F25 (6-330) on support mounting plate (6-380).
(a) Install the fuses F24, F25 (6-330).
(b) Install the fuses F21, F22, F23 (6-330).
(c) Install the cap from the fuse holder (6-340).
Page 7011
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-018-A01
H. Installation of the printed circuit AY and associated components
(1) Installation of the Connectors
(a) Install the connectors (6-120).
(b) Install the screws (6-130) and the washers (6-140).
(c) Install the two side nuts (6-150) on each connector (6-120).
(2) Installation of the Printed circuits AY
(a) Install the electronic card Z200 (6-100).
(b) Install the fastening strip (6-10).
(c) Install the two captive screws (6-20).
SUBTASK 24-38-12-420-020-A01
I. Installation of the cover and the box
(1) Install the box (5-150).
(2) Install the spring washers (5-170) and the screws (5-160).
(3) Install the counter base plate (5-20), and seal (5-180).
(4) Install the 12 nuts (5-50), the washers (5-40) and the screws (5-30).
(5) Install the cover (5-10).
(6) Install the eight pins fastening the cover.
Page 7012
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-400-803-A01
4. ASSEMBLY OF THE "BETA" BOX (IPL Figures 5, 6 and 7)
SUBTASK 24-38-12-420-011-A01
A. Installation of the GPC contactor (7-210)
(1) Install the GPC contactor (7-210).
(2) Install the four screws (7-220), the nuts (7-240) and the washers (7-230).
(3) Install the current relay DM10 (7-150).
(4) Install the shunts (7-200), (7-30A), (7-20A)
SUBTASK 24-38-12-420-012-A01
B. Installation of the direct action current relay DM10 (7-150)
(1) Install the direct action current relay DM10 (7-150).
(2) Install the shunt (7-200) AY.
(3) Install the screws on terminals "T1-T3" of contactor GPC (7-210). Install the
terminal clip and recover the washers.
(4) Install the two nuts (7-170) and the washers (7-160) fastening current relay DM10.
SUBTASK 24-38-12-420-013-A01
C. Installation of the contactors BB1 (7-60), BBC1 and BBC2 (7-90)
(1) Installation of the contactor BBC1 (7-90).
(a) Install the contactors BBC1 (7-90).
(b) Install the screws (7-100) and the washers (7-110).
(c) Install the shunts (7-10).
(2) Installation of the contactor BB1 (7-60)
(a) Install the contactors (7-60).
(b) Install the four screws (7-70), and the washers (7-80).
(c) Install the nuts, washers and terminal clips from terminals “A” and “B” of BB1.
(d) Install the ALPHA 1 shunt (7-40).
SUBTASK 24-38-12-420-014-A01
D. Installation of the shunts
(1) Installation of "START" shunt (7-10)
(a) Install the "START" shunt (7-10).
(b) Install the two reduced nuts and washers.
(c) Install the two nuts and washer on terminal “A” of BBC1 and BBC2.
Page 7013
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-015-A01
E. Installation of the thermal detectors DT10-DT20 (6-600) and contactors CD10-CD20
(6-640)
(1) Install the contactors CD10 and CD20 (6-640).
(2) Install the screws (6-650), the spring washers (6-660) and the nuts (6-670).
(3) Install the thermal detectors DT10 and DT20 (6-660).
(4) Install the screws (6-610), the spring washers (6-620) and the nuts (6-630).
SUBTASK 24-38-12-420-016-A01
F. Installation of the wiring strips, socket connectors and resistor R11
(1) Install and connect the resistor R11 (6-280)
(2) Install the screws (6-290) and the washers (6-300).
(3) Install the connectors J "a", J "d", J "c" and J "b":
(a) Install the connectors (5-70).
(b) Install the washers (5-90).
Page 7014
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-017-A01
G. Installation of the components of the mounting plate AY (6-530)
(1) Installation of hermetically sealed relays
(a) Install the relays from their sockets (6-160), (6-170) and (6-180).
(b) Install the screws fastening the hermetically sealed relays RL3 (6-210), RL4
(6-200), RL2 (6-190) and by pulling.
(2) Installation of the current relays RI10-RI20
(a) Install the relays RI10 and RI20 (6-220).
(b) Install the screws (6-230).
(3) Installation of the fuse holder and circuit-breakers
(a) Install the circuit-breaker shunt (6-310) or (6-320):
1 Install the screws.
2 Install the circuit-breaker shunt (6-310) or (6-320) on the row of
circuit-breakers.
(b) Install the circuit-breakers S10-S20 (6-350), S11-S21 (6-360),
S12-S13-S14-S22-S24 (6-370):
1 Install the nuts fastening the circuit-breakers to mounting plate (6-380);
install the circuit-breaker.
2 Install the two "connecting" screws at the back of the circuit-breaker.
(c) Install the fuse holder (6-340).
(d) Install the washers (6-400) and install the mounting plate (6-380).
(e) Install the screws (6-390) on support mounting plate.
(4) Installation of fuses F21 to F25 (6-330) on support mounting plate (6-380).
(a) Install the fuses F24, F25 (6-330).
(b) Install the fuses F21, F22, F23 (6-330).
(c) Install the cap from the fuse holder (6-340).
Page 7015
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
SUBTASK 24-38-12-420-018-A01
H. Installation of the printed circuit AY and associated components
(1) Installation of the Connectors
(a) Install the connectors (6-120).
(b) Install the screws (6-130) and the washers (6-140).
(c) Install the two side nuts (6-150) on each connector (6-120).
(2) Installation of the Printed circuits AY
(a) Install the electronic card Z200 (6-100).
(b) Install the fastening strip (6-10).
(c) Install the two captive screws (6-20).
SUBTASK 24-38-12-420-020-A01
I. Installation of the cover and the box
(1) Install the box (5-150).
(2) Install the spring washers (5-170) and the screws (5-160).
(3) Install the counter base plate (5-20), and seal (5-180).
(4) Install the 12 nuts (5-50), the washers (5-40) and the screws (5-30).
(5) Install the cover (5-10).
(6) Install the eight pins fastening the cover.
Page 7016
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-998-801-A01
1. FITS AND CLEARANCES
CAUTION : THE TORQUE VALUE IN THE TABLE BELOW IS NOMINAL VALUE. TOO MUCH
TORQUE CAN CAUSE DAMAGE TO THE FASTENER.
SUBTASK 24-38-12-992-001-A01
A. Torque values
(1) The table below gives the torque values necessary to torque on the electrical
connection screws and nuts.
Page 8001
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708GC01 718GC01
Page 8002
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-940-801-A01
1. SPECIAL TOOLS, FIXTURES AND EQUIPMENT
A. General
NOTE : Equivalent alternatives may be used for given items.
Page 9001
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708GC01 718GC01
Page 9002
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COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-940-802-A01
2. CONSUMABLES
NOTE : You can use approved equivalent alternatives for items in the list.
Page 9003
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 9004
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
STORAGE
TASK 24-38-12-500-801-A01
1. STORAGE
REFERENCE NAME
No specific grease-proof paper.
No specific carton box
No specific adhesive tapes.
No specific caps or plugs.
No specific label
No specific transparent product insensitive to water.
No specific humidity indicator card
C. Job Set-up
(1) If the equipment is to be stored for less than two months and in normal atmospheric
conditions (dry room and at a temperature between +10 °C and + 30 °C ( -50 °F
and +86 °F), a short term storage procedure is necessary.
(2) For storage of more than two months or storage in harsh environmental conditions
(salty atmosphere, excessive humidity, etc.), a long term storage procedure is
necessary.
(3) Clean the device according to the cleaning section.
Page 15001
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
D. Procedure
SUBTASK 24-38-12-550-001-A01
(1) Short term storage (less than two months)
(a) Preparation
– Clean each item of equipment (Refer to TASK 24-38-12-100-801-A01).
– Blank off the holes made in the box with adhesive tapes.
– Blank off the connectors with caps or plugs.
(b) Packing
– Wrap the equipment in grease-proof paper.
– Place the assembly in a carton box.
– Close the carton box.
– Seal up with adhesive tapes.
– Identify the pack with a label protected with a coat of transparent
product insensitive to water.
(c) Storage
– The equipment should be stored in dry premises.
SUBTASK 24-38-12-550-002-A01
(2) Long term storage
(a) Preparation
– (Refer to SUBTASK 24-38-12-550-001-A01)
(b) Packing
– Wrap the equipment in grease-proof paper.
– Place the pack in a carton box.
– Wedge the box in the carton box with suitable materials (greaseproof
paper, felt, polyurethane, etc.).
– Insert the dessiccant into the carton box together with a humidity
indicator card or bag with indicator.
– Close up the carton box and seal with adhesive tape.
– Slightly crush the corners of the box so as to prevent damaging the
captive enclosure which is to cover it.
– Identify the pack with a label protected by a layer of transparent product
insensitive to water..
– Wrap the carton box in a heat sealed cover.
– Heat seal the cover so that it is possible to seal it at least three times
without needing to change it.
Page 15002
24-38-12 Nov 29/16
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
(c) Storage
– The equipment should be stored in dry premises.
Page 15003
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ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 15004
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
TASK 24-38-12-870-801-A01
1. Introduction
A. General
(1) This Illustrated Parts List identifies the equipment assemblies sub-assemblies,
and parts.
(2) It agrees with the rules set out in ATA 2200.
(3) From time to time, the illustrated parts list is revised to include additions,
cancellations and modifications in equipment. Markups are used to do these
changes.
1 2 3 4 5 6 7
Assembly
. Detail parts of assembly
. Subassembly
Attachment parts and/or storage parts of sub-assembly
* * *
. . Detail parts of sub-assembly
Sub-subassembly
Attachment parts and/or storage parts of sub-subassembly
* * *
. . . Detail parts of sub-subassembly
etc...
(b) A vendor code is given for all items or articles that are not made by the prime
manufacturer of the assembly.
(c) This vendor code or the abbreviation "NP" (Non Procurable) is written at the
far right-hand side in the first line of the nomenclature.
(5) Effectivity Code
(a) In a figure, the part number identified by an effectivity code shows that the
coded part must be used with other parts identified with the same alpha
designation. Coded parts can also be used with all other non-coded parts
(no alpha designation).
(b) The effectivity code must start with A and continue with B, C, ... Z. If
necessary, the sequence will follow BA, CA, DA, ... ZA, CB, DB, EB, ... DC,
EC, FC, etc. The sequence will always start with the subsequent alpha set
which follows the last set by one alpha.
(6) Units for each Assembly
(a) The units for each assembly column shows the number of necessary units for
the subsequent higher assembly. In some cases, the letters "RF" (Reference)
or "AR" (As Required) replace this information.
(7) Abbreviations
- AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
- DTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detail
- LH and RH . . . . . . . . . . . . . . . . . . . . . . . . . Left and Right
- NHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Higher Assembly
- NP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non Procurable
- OLD P/N . . . . . . . . . . . . . . . . . . . . . . . . . . . Old Part number
- ORDER OVERLGHT MPN . . . . . . . . . Actual part number is more than 15
characters
- OVERSIZE . . . . . . . . . . . . . . . . . . . . . . . . . Oversize repair parts
- R .................................. Modified
- RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . For Reference
- SEL FROM . . . . . . . . . . . . . . . . . . . . . . . . . Select From parts
- POST SB . . . . . . . . . . . . . . . . . . . . . . . . . . Post Service Bulletin
- POST SL . . . . . . . . . . . . . . . . . . . . . . . . . . . Post Service Letter
- SUPSD BY . . . . . . . . . . . . . . . . . . . . . . . . . Superseded By
- SUPSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . Supersedes
- UNDERSIZE . . . . . . . . . . . . . . . . . . . . . . . Undersize repair parts
(8) Updating
(a) From time to time, the illustrated nomenclature is revised so as to incorporate
recent additions, cancellations and modifications in equipment. Revisions
are indicated by a vertical line on the left of each revised line, and apply
solely to the date of revision.
VENDOR
NAME ADDRESS
CODE
F0110 AFNOR (ASSOCIATION FRANCAISE DE NORMALISATION)
11 AV FRANCIS DE PRESSENSE
93571 LA PLAINE ST DENIS CEDEX
FRANCE
F0214 ZODIAC AERO ELECTRIC
7 RUE DES LONGS QUARTIERS CS50029
93108 MONTREUIL CEDEX
FRANCE
F0225 FCI FRANCE
145 RUE YVES LE COZ
78035 VERSAILLES
FRANCE
F0240 SCHURTER
RTE DE CHATEAUVILLAIN
52210 ARC EN BARROIS
FRANCE
F0286 TYCO ELECTRONICS FRANCE SAS
29 CHAUSSEE JULES CESAR
95300 CERGY PONTOISE
FRANCE
F0296 AUXILEC SA
51 BD DE LA REPUBLIQUE
78400 CHATOU
FRANCE
F0318 A.T.I. ELECTRONIQUE (ALLIANCE TECHNIQUE INDUSTRIELLE)
Z.A. DE SAINT GUENAULT
6 RUE JEAN MERMOZ
91080 COURCOURONNES
FRANCE
F0324 F.R.B. CONNECTRON SA
31 RUE ISIDORE MAILLE
76410 ST AUBIN LES ELBEUF
FRANCE
F0331 STERLING SA-STE ELECTRIQUE
1 B RUE DE DELEMONT
68308 ST LOUIS
FRANCE
F0337 RTC SA-LA RADIOTECHNIQUE-COPRIM
DIV COPRIM
92150 SURESNES
FRANCE
Page 10001-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
-1 7XXGC01 DC GENERATION CONTROL RF
BOXES
10 708GC01 . ALPHA ELECTRICAL BOX 2
SEE FIG. 2 FOR DET
20 718GC01 . BETA ELECTRICAL BOX 1
SEE FIG. 5 FOR DET
Page 10001-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10001-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10002-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
-1 708GC01 ALPHA ELECTRICAL BOX RF
SEE FIG. 1 FOR NHA
10 GC22219 . COVER AY 1
SEE FIG. 4 FOR DET
20 GC22293 . BASE PLATE 1
ATTACHING PARTS
30 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 16
40 520301-70 . WASHER,SPRING TENSION F0349 16
50 BHQ1CK030010U . SCREW F90 M3X10 Z6CN18-10 F0110 26
***
60 31361 . SEAL F0337 1
70 GC22291 . SPACER 16
80 GC22292 . SPACER 10
90 GC22328 . STRIP, FASTENING 1
ATTACHING PARTS
100 NP682N3 . SCREW, CAPTIVE 2
110 520301-70 . WASHER,SPRING TENSION F0349 2
***
120 831GC01Y03 . CIRCUIT, PRINTED AY 1
130 830GC01Y01 . CIRCUIT, PRINTED AY 1
- 140 GC22281 . SLIDE, LH 1
150 GC22282 . SLIDE, RH 1
ATTACHING PARTS
160 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 4
170 520301-70 . WASHER,SPRING TENSION F0349 6
180 DZQ1HD030005U . SCREW F0110 2
***
190 307-030-500-202 . CONNECTOR F4250 4
ATTACHING PARTS
200 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 8
210 BAQ1CK030014U . SCREW C M3X14 F0110 8
220 520301-70 . WASHER,SPRING TENSION F0349 8
***
230 37409 . LOCATING KEY F6162 2
240 F5020-1A . FUSE F0240 4
250 F5020-2A5 . FUSE F0240 5
260 F5020-12A5 . FUSE F0240 1
270 GC022226Y00 . SUPPORT, FUSES F0240 1
ATTACHING PARTS
280 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 8
290 520301-70 . WASHER,SPRING TENSION F0349 8
300 NP316-56N . POST, SHORT 4
***
310 23316JP . FUSE HOLDER F8279 10
320 NM90 . TERMINAL,BOARD 1
ATTACHING PARTS
330 BAQ1CK030014U . SCREW C M3X14 F0110 1
Page 10002-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
340 NP663 . SPACER 1
***
350 GC22321 . POST, SHORT 1
360 GC22322 . WASHER, ADJUSTING, COVER 1
370 BYW77-200 . DIODE F0862 1
ATTACHING PARTS
380 520501-70 . WASHER, SPRING TENSION F0349 1
390 JFCC050U . WASHER, FLAT F0110 2
400 NPE215 . GROMMET 1
410 NPE171 . SHIM, INSULATING, MICA 1
420 5G . TERMINAL,LUG F1595 1
***
430 100FU01-080 . FUSE, 80A 3
FU2 FU3 FUEV
ATTACHING PARTS
440 GAQ1CC060U . NUT F0110 6
450 520601-70 . WASHER, SPRING TENSION F0349 6
460 DZQ1CC060033U . SCREW 3
470 GC22762-5 . POST, SHORT 3
***
480 100FU01-020 . CIRCUIT, BREAK, SWITCH, 1
FUSE, MINIATURE
ATTACHING PARTS
490 GAQ1CC060U . NUT F0110 3
500 520601-70 . WASHER, SPRING TENSION F0349 3
510 5B . CLIP, TERMINAL, F0286 1
520 DZQ1CC060033U . SCREW 1
530 GC22762-5 . POST, SHORT 1
***
540 100FU01-040 . CIRCUIT, BREAK, SWITCH, 1
FUSE, MINIATURE
ATTACHING PARTS
550 GAQ1CC060U . NUT F0110 3
560 520601-70 . WASHER, SPRING TENSION F0349 3
570 DZQ1CK060030U . SCREW 1
580 GC22762-1 . POST, SHORT 1
***
590 NM187 . CONNECTOR AY 1
600 491CC01Y1 . CONTACTOR, SINGLE POLE 1
ATTACHING PARTS
610 GAQ1CC060U . NUT F0110 2
620 520601-70 . WASHER, SPRING TENSION F0349 4
630 DZQ1CC060033U . SCREW 1
640 GC22762-1 . POST, SHORT 1
***
650 100FU01-150 . FUSE 150A 1
Page 10002-3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
ATTACHING PARTS
660 GAQ1CC060U . NUT F0110 2
670 520601-70 . WASHER, SPRING TENSION F0349 2
680 DZQ1CC060033U . SCREW 1
690 GC22762-3 . POST, SHORT 1
***
700 100FU01-150 . FUSE 150A 1
ATTACHING PARTS
710 GAQ1CK060U . NUT H M6 A2-70 F0110 2
720 520601-70 . WASHER, SPRING TENSION F0349 2
***
730 100FU01-030 . CIRCUIT, BREAK, SWITCH, 2
FUSE, MINIATURE
740 100FU01-020 . CIRCUIT, BREAK, SWITCH, 1
FUSE, MINIATURE
750 NM187 . CONNECTOR AY 3
760 490CC01Y1 . CONTACTOR, SINGLE POLE 3
ATTACHING PARTS
770 GAQ1CC060U . NUT F0110 6
780 520601-70 . WASHER, SPRING TENSION F0349 12
790 DZQ1CK060030U . SCREW 3
800 DZQ1CC060033U . SCREW 3
810 GC22762-1 . POST, SHORT 6
***
820 100FU01-080 . FUSE, 80A 4
ATTACHING PARTS
830 GAQ1CC060U . NUT F0110 8
840 520601-70 . WASHER, SPRING TENSION F0349 8
850 GC22762-5 . POST, SHORT 4
860 GC22762-3 . POST, SHORT 1
***
870 NM187 . CONNECTOR AY 1
880 GC13675 . CONNECTOR, DOUBLE, SHORT 1
890 GC22202 . SHUNT 1
900 GC22210 . CONTACTOR SUPPORT 2
ATTACHING PARTS
910 DZQ1HD040016U . SCREW F0110 4
920 520401-70 . WASHER, SPRING TENSION F0349 4
***
- 930 708GC01AAA . ALPHA ELCTRICAL BOX 1
SEE FIG. 3 FOR DET
Page 10002-4
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10002-5
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10003-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10003-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
1 708GC01AAA ALPHA ELCTRICAL BOX RF
SEE FIG. 2 FOR NHA
10 6183-1 . SHUNT 300A F0286 1
20 6184-1 . SHUNT 500A F6840 1
ATTACHING PARTS
30 BAQ1CK040010U . SCREW CS M4X10 A2-70 F0110 15
40 520401-70 . WASHER, SPRING TENSION F0349 15
50 31886 . CLIP, TERMINAL, RED DIA 4 F0286 4
***
60 SC5F1M . CONNECTOR F6728 1
70 110DZ01-200Y1 . DETECTOR, THERMAL 1
ATTACHING PARTS
80 GAQ1CC060U . NUT F0110 2
90 520601-70 . WASHER, SPRING TENSION F0349 2
100 DZQ1CK060033U . SCREW F0110 2
- 110 5B . CLIP, TERMINAL, F0286 3
120 GC22762-5 . POST, SHORT 2
***
130 NM205 . RELAY, CURRENT, ACTION, 1
DIRECT
140 GC22308 . SHUNT AY 1
150 NM207 . SENSOR (CB638) 1
160 GC22306 . SHUNT AY 1
ATTACHING PARTS
170 DZQ1AE100016UL . SCREW 2
180 521001-70 . WASHER, SPRING TENSION F0349 2
ONDUFLEX DIA10 UBE2
190 GAQ1CC030U . NUT, PLAIN, HEXAGON F0110 4
200 520301-70 . WASHER, SPRING TENSION F0110 4
***
210 NM206 . RELAY, CURRENT, POLARIZED 1
220 NM208 . RELAY, CURRENT, POLARIZED 1
230 GC22301 . STRIP, FASTENING AY 2
ATTACHING PARTS
240 BAQ1CK030014U . SCREW C M3X14 F0110 4
245 JECC030U . WASHER Z DIA3,2X6X0,8 F0110 2
250 520301-70 . WASHER,SPRING TENSION F0349 4
260 BAQ1CK030005U . SCREW C M3X5 Z6CN18-10 F0110 6
***
270 160RU01Z01Z00 . RELAY, SEALED, HERMETICALLY 4
280 200SE01 . SOCKET, RELAY 4
290 204RB01Z01Z00 . RELAY, HERMETICAL BISTABLE 1
300 415SE01 . SOCKET 1
ATTACHING PARTS
310 BAQ1CK030012U . SCREW C M3X12 F0110 3
320 520301-70 . WASHER,SPRING TENSION F0349 3
***
- 330 1055K . STRIP, WIRING F0318 3
- ITEM NOT ILLUSTRATED
Page 10003-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
ATTACHING PARTS
- 340 BAQ1CK025010U . SCREW CS M2.5X10 Z6CN18-10 F0110 6
- 350 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 6
- 360 GC22809 . POST, SHORT 6
***
370 DFE50H1419PN . CONNECTOR "D" F1983 1
380 DFE50H1419PW . CONNECTOR "C" F1983 1
390 SN201F14N . PLATE, FIXING CONNECTOR F0225 2
400 DFE50H2039PN . CONNECTOR "A" F1983 1
410 SN201F20N . PLATE, FIXING CONNECTOR F0225 1
420 DFE50H1626PN . CONNECTOR "B" F1983 1
430 SN201F16N . PLATE,RETAINING,ELECTRICAL F0225 1
CONNECTOR
ATTACHING PARTS
440 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 16
450 520301-70 . WASHER,SPRING TENSION F0349 16
***
460 GC22276 . SHUNT 1
470 GC22780 . SHUNT 1
ATTACHING PARTS
- 490 GAQ1CK060U . NUT H M6 A2-70 F0110 1
- 500 520601-70 . WASHER, SPRING TENSION F0349 1
510 2003C . CLIP, SOLDERED, DIA 10 F1595 1
***
520 GC022222Y00 . SHUNT 1
530 GC13675 . CONNECTOR, DOUBLE, SHORT 3
- 540 2003C . CLIP, SOLDERED, DIA 10 F1595 4
550 465CC01A00 . CONTACTOR, SINGLE POLE 1
560 460CC01A00 . CONTACTOR, SINGLE POLE 2
570 GC22808A . SUPPORT, CONTACTOR 6
ATTACHING PARTS
580 BHQ1CC030010U . SCREW F-90 M3X10 Z10CNT18-10 F0110 6
590 DZQ1HD040020U . SCREW 12
600 520401-70 . WASHER, SPRING TENSION F0349 12
***
610 GC022223Y00 . SHUNT, "BUS BAT" AY 1
620 GC22305 . SHUNT, "BUS GEN" AY 1
630 GC11712 . CONNECTOR, DOUBLE, LONG 3
640 2003C . CLIP, SOLDERED, DIA 10 F1595 4
650 460CC01A00 . CONTACTOR, SINGLE POLE 3
- 660 GC22808A . SUPPORT, CONTACTOR 6
ATTACHING PARTS
- 670 DZQ1HD040020U . SCREW 12
680 520401-70 . WASHER, SPRING TENSION F0349 12
690 BHQ1CK030010U . SCREW F90 M3X10 Z6CN18-10 F0110 6
***
700 GC13675 . CONNECTOR, DOUBLE, SHORT 1
Page 10003-3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
710 444CC01 . CONTACTOR, SINGLE POLE 1
- 720 GC22350 . SUPPORT, CONTACTOR 2
ATTACHING PARTS
- 730 BHQ1CK030010U . SCREW F90 M3X10 Z6CN18-10 F0110 2
740 DZQ1CC040030U . SCREW 4
750 520401-70 . WASHER, SPRING TENSION F0349 4
***
760 103-000-2 . PROBE F0296 1
ATTACHING PARTS
770 BAQ1CK040012U . SCREW CS M4X12 A2-70 F0110 3
***
780 GC22326 . SUPPORT, WIRING, PROBE 1
790 GC22311 . SUPPORT, PROBE 1
ATTACHING PARTS
800 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 6
810 520301-70 . WASHER,SPRING TENSION F0349 6
820 GC22280 . POST, SHORT 3
***
- 830 DA80-100-30 . GROMMET F0331 1
840 GC22215 . PLATE, MOUNTING AY 1
ATTACHING PARTS
850 DZQ1HD030012U . SCREW 10
***
860 DG9-258-351 . GROMMET, DIAPHRAGM F0331 13
870 DG21-258-355 . GROMMET, DIAPHRAGM F0331 4
880 DG36-258-357 . GROMMET, DIAPHRAGM F0331 1
890 GC22327 . BRACKET, ANGLE, HOLDING 2
ATTACHING PARTS
900 HTAD024005U . RIVET F0110 4
***
- 910 NP700 . NAME PLATE 1
- 920 NP124 . PLATE, AMENDMENT 1
930 GC22218 . BOX AY 1
Page 10003-4
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
COVER AY
SHEET 1 OF 1
Figure 4/GRAPHIC-24-38-12-991-804-A01
Page 10004-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
1 GC22219 COVER AY RF
SEE FIG. 2 FOR NHA
10 NR5S5-12 . PIN, FASTENING K1678 10
20 GC13631 . WASHER, SPRING 10
30 NR5S3-1 . WASHER, RETAINING K1678 10
40 GC22798 . WASHER, CONTINUITY 1
50 GC22220 . COVER 1
Page 10004-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10005-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
5
1 718GC01 BETA ELECTRICAL BOX RF
SEE FIG. 1 FOR NHA
10 GC022713Y00 . COVER,ASSY 1
SEE FIG. 8 FOR DET
20 GC22753 . PLATE, BACK 1
ATTACHING PARTS
30 BHQ1CK030012U . SCREW FS M3X12 Z6CN18-10 F0110 12
40 520301-70 . WASHER,SPRING TENSION F0349 12
50 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 12
***
60 DG21-258-355 . GROMMET, DIAPHRAGM F0331 7
70 DFE50H1419PN . CONNECTOR "D" F1983 2
ATTACHING PARTS
80 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 4
90 520301-70 . WASHER,SPRING TENSION F0349 4
100 SN201F14N . PLATE, FIXING CONNECTOR F0225 1
***
110 DFE50H1412PW . CONNECTOR F1983 2
ATTACHING PARTS
120 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 4
130 520301-70 . WASHER,SPRING TENSION F0349 4
140 SN201F14N . PLATE, FIXING CONNECTOR F0225 1
***
150 GC022706Y00 . BOX AY 1
ATTACHING PARTS
160 DZQ1HD030005U . SCREW F0110 2
170 520301-70 . WASHER,SPRING TENSION F0349 2
***
180 823-21 . SEAL F0337 AR
190 NP700 . NAME PLATE 1
200 NP124 . PLATE, AMENDMENT 1
- 210 718GC01A . BETA ELECTRICAL BOX 1
SEE FIG. 6 FOR DET
Page 10005-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10005-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10006-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
1 718GC01A BETA ELECTRICAL BOX RF
SEE FIG. 5 FOR NHA
10 GC22812 . STRIP, FASTENING 1
ATTACHING PARTS
20 NP682N3 . SCREW, CAPTIVE 2
30 520301-70 . WASHER,SPRING TENSION F0349 2
***
40 GC22759 . SLIDE, LH 1
ATTACHING PARTS
- 50 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 2
- 60 520301-70 . WASHER,SPRING TENSION F0349 2
***
70 GC22758 . SLIDE, RH 1
ATTACHING PARTS
80 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 2
90 520301-70 . WASHER,SPRING TENSION F0349 2
***
100 832GC01 . CIRCUIT, PRINTED AY 1
RPLD BY 832GC01Y01
100A 832GC01Y01 . CIRCUIT, PRINTED AY 1
RPLS 832GC01
POST SB 718GC01-24-003
- 110 37409 . LOCATING KEY F6162 1
120 307-030-500-202 . CONNECTOR F4250 2
ATTACHING PARTS
130 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 2
140 520301-70 . WASHER,SPRING TENSION F0349 2
***
150 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 2
160 140SE01 . SOCKET 1
170 200SE01 . SOCKET, RELAY 1
180 320SE01 . SOCKET 1
190 140RU01Z01Z00 . RELAY, HERMETICAL BISTABLE 1
200 160RU01Z01Z00 . RELAY, SEALED, HERMETICALLY 1
210 200RU01Z01Z00 . RELAY, SEALED, HERMETICALLY 1
220 1671A1 . RELAY 2
ATTACHING PARTS
230 BAQ1CK040010U . SCREW CS M4X10 A2-70 F0110 1
***
240 K17-127BEV2FST . CONNECTOR F0324 1
ATTACHING PARTS
250 JZUJ030T . WASHER, LOCK F0110 2
255 HE8C410 . SCREW 2
260 GBQ1CK030U . NUT,PLAIN,HEXAGON M3 F0110 2
***
270 GC22796Y01 . GUIDE, CONNECTOR 1
280 RH10-150UJ . RESISTOR, FIXED, COIL F1621 1
Page 10006-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
ATTACHING PARTS
290 BAQ1CK020006U . SCREW F0110 2
300 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 2
***
310 GC22764-1 . SHUNT, CIRCUIT BREAKERS 1
"HOT BUS 2"
320 GC22764-2 . SHUNT, CIRCUIT BREAKERS 1
"HOT BUS 1"
330 F5020-2A5 . FUSE F0240 3
- 340 23316JP . HOLDER, FUSE F0240 3
350 170DU01E050N . CIRCUIT BREAKER 2
- 355 130KH01N . PLUG, SEALING 2
360 170DU01E100N . CIRCUIT BREAKER 2
- 365 130KH01N . PLUG, SEALING 2
370 170DU01E150 . CIRCUIT BREAKER 5
- 375 130KH01N . PLUG, SEALING 5
380 GC022813Y00 . PLATE, MOUNTING, SUPPORT 1
ATTACHING PARTS
390 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 4
400 520301-70 . WASHER,SPRING TENSION F0349 1
***
410 NP316-91N . POST, SHORT 4
ATTACHING PARTS
420 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 1
430 520301-70 . WASHER,SPRING TENSION F0349 1
***
440 NP1481-18 . STRIP, WIRING 1
ATTACHING PARTS
450 BAQ1CK025010U . SCREW CS M2.5X10 Z6CN18-10 F0110 2
460 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 2
***
470 NP1481-16 . STRIP, WIRING 1
ATTACHING PARTS
480 BAQ1CK025010U . SCREW CS M2.5X10 Z6CN18-10 F0110 2
490 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 2
***
500 GC22809 . POST, SHORT 4
ATTACHING PARTS
510 BAQ1CK025010U . SCREW CS M2.5X10 Z6CN18-10 F0110 1
520 520251-70 . WASHER, ONDUFLEX, 2.5 DIA. F0349 1
***
530 GC022703Y01 . PLATE, SUPPORT 1
ATTACHING PARTS
540 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 6
550 520301-70 . WASHER,SPRING TENSION F0349 6
***
560 NP316-96N . POST, SHORT 6
Page 10006-3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
ATTACHING PARTS
570 BAQ1CK030010U . SCREW CS M3X10 A2-70 F0110 1
580 520301-70 . WASHER,SPRING TENSION F0349 1
***
590 GC22763 . SHUNT 2
600 110DZ01-500Y1 . DETECTOR, THERMAL 2
ATTACHING PARTS
610 GC22794 . SCREW 2
620 520601-70 . WASHER, SPRING TENSION F0349 2
630 GAQ1CK060U . NUT H M6 A2-70 F0110 2
***
640 490CC01Y1 . CONTACTOR, SINGLE POLE 2
ATTACHING PARTS
650 GC22794 . SCREW 2
660 520601-70 . WASHER, SPRING TENSION F0349 2
670 GAQ1CK060U . NUT H M6 A2-70 F0110 2
***
680 520601-70 . WASHER, SPRING TENSION F0349 8
690 GC22762-2 . POST, SHORT 8
- 700 718GC01AAA . BETA ELECTRICAL BOX 1
SEE FIG. 7 FOR DET
Page 10006-4
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10007-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
7
1 718GC01AAA BETA ELECTRICAL BOX RF
SEE FIG. 6 FOR NHA
10 GC022780 . SHUNT 1
20 GC022707Y00 . SHUNT 1
RPLD BY GC0002138Y00
20A GC0002138Y00 . SHUNT 1
RPLS GC022707Y00
POST SL 718GC01-24-004
30 GC022707Y00 . SHUNT 1
RPLD BY GC0002139Y00
30A GC0002139Y00 . SHUNT 1
RPLS GC022707Y00
POST SL 718GC01-24-004
40 GC022718Y00 . SHUNT 1
50 GC022709Y00 . SHUNT 1
60 461CC01A00 . CONTACTOR, SINGLE POLE 2
ATTACHING PARTS
70 DZQ1HD040015U . SCREW 4
80 520401-70 . WASHER, SPRING TENSION F0349 4
***
90 460CC01A00 . CONTACTOR, SINGLE POLE 1
ATTACHING PARTS
100 DZQ1HD040015U . SCREW 4
110 520401-70 . WASHER, SPRING TENSION F0349 4
***
120 GC22808 . SUPPORT, CONTACTOR 8
ATTACHING PARTS
130 BAQ1CK040012U . SCREW CS M4X12 A2-70 F0110 2
140 520401-70 . WASHER, SPRING TENSION F0349 2
***
150 NM204 . RELAY, CURRENT, ACTION, 1
DIRECT
ATTACHING PARTS
160 520301-70 . WASHER,SPRING TENSION F0349 2
170 GAQ1CK030U . NUT, PLAIN, HEXAGON HM3 F0110 2
***
180 DZQ1CK080016U . SCREW 1
190 520801-70 . WASHER, SPRING TENSION F0349 1
ONDUFLEX
200 GC022714Y00 . SHUNT 1
201 GC022717Y00 .. SHUNT 1
202 GC22775 .. SUPPORT 1
203 GC22774 .. SUPPORT 1
ATTACHING PARTS
204 HVUD030011TE .. RIVET 2
***
210 200CZ01Y1 . CONTACTOR 1
SUPSD BY 200CZ01Y02
- ITEM NOT ILLUSTRATED
Page 10007-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
7
210A 200CZ01Y02 . CONTACTOR 1
SUPSDS 200CZ01Y1
POST SB 718GC01-24-002
ATTACHING PARTS
220 GC22791 . SCREW, HEX, M4X10 4
230 520401-70 . WASHER, SPRING TENSION F0349 4
240 GAQ1CK040U . NUT F0110 4
***
250 GC022701Y00 . PLATE 1
Page 10007-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10007-3
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
COVER,ASSY
SHEET 1 OF 1
Figure 8/GRAPHIC-24-38-12-991-808-A01
Page 10008-0
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
8
1 GC022713Y00 COVER,ASSY RF
SEE FIG. 5 FOR NHA
10 NR5S5-12 . PIN, FASTENING K1678 8
20 GC13631 . WASHER, SPRING 8
30 NR5S3-1 . WASHER, RETAINING K1678 8
40 GC22798 . WASHER, CONTINUITY 2
50 GC022712Y00 . COVER 1
Page 10008-1
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AERO ELECTRIC
COMPONENT MAINTENANCE MANUAL
708GC01 718GC01
Page 10008-2
24-38-12 Nov 29/16
The data and information contained herein are proprietary to ZODIAC AERO ELECTRIC. Copy and distribution to a third party are strictly forbidden. Printed in France.