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Sun Shade Mathcad

The document outlines structural checks for louvers, including deflection, shear, and tension checks for screws and bolts used in the assembly. It provides calculations for maximum deflection, shear forces, and tensile strengths, confirming that all components meet safety requirements. Additionally, it includes checks for welding strength and bearing capacities, ensuring structural integrity under specified loads.

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aniket inarkar
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© © All Rights Reserved
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0% found this document useful (0 votes)
11 views10 pages

Sun Shade Mathcad

The document outlines structural checks for louvers, including deflection, shear, and tension checks for screws and bolts used in the assembly. It provides calculations for maximum deflection, shear forces, and tensile strengths, confirming that all components meet safety requirements. Additionally, it includes checks for welding strength and bearing capacities, ensuring structural integrity under specified loads.

Uploaded by

aniket inarkar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Check for louver profile

Width of louvers B ≔ 100 mm

Wind load WL ≔ 1 kPa

kN
UDL W ≔ 1 kPa ⋅ B = 0.1 ―
m
Inertia I ≔ 1.95 cm 4

Area A ≔ 4.42 cm 2

Modulus of Elasticity Eal ≔ 65500 MPa

Deflection Check for Typ. Mullion ⎛⎝δ⎞⎠

Max Supporting Length Lmb ≔ 1550 mm

5 ⋅ W ⋅ Lmb 4
Max Deflection Induced δi ≔ ―――― = 5.884 mm
384 ⋅ Eal ⋅ I
⎛ Lmb ⎞
Max Permissible Deflection δp ≔ min ⎜―― , 19 mm⎟ = 8.857 mm
⎝ 175 ⎠
Mullion ≔ if δi < min ⎛⎝δp , 19 mm⎞⎠ | = “Safe in Deflection”
‖ |
‖ “Safe in Deflection” |
else |
‖ |
‖ “Unsafe in Deflection” ||

Check for SS screws( SS - 316 Bolts with property Class-70) ( Connecting Louvers to Plate )
Check for SS screws( SS - 316 Bolts with property Class-70) ( Connecting Louvers to Plate )

Lmb
Vertical shear force due to Wind load V ≔ W ⋅ ―― = 0.078 kN
2
Lmb kN
Vertical shear force due to Dead load V1 ≔ A ⋅ ―― ⋅ 27 ―― = 0.009 kN
2 m3
Factored Considered fs ≔ 1.5
Fx ≔ 0 kN ⋅ fs = 0 kN
Fy ≔ ⎛⎝V + V1⎞⎠ ⋅ fs = 0.13 kN
Fz ≔ 0 kN ⋅ fs = 0 kN

Check for SS screw ( SS - 316 Bolts with property Class-70)


Vertical load applied Fy = 0.13 kN
Horizontal load applied Fz = 0 kN
No of screw n≔2
No of shear plane N≔1
‾‾‾‾‾‾‾‾
⎛⎝F 2 + F 2 ⎞⎠
y z
Resultant shear on screw Fs ≔ ―――― = 0.065 kN
n⋅N
Axial pull on screw Ft ≔ Fx = 0 kN
Actual Shear force on screw Fsh ≔ Fs = 0.065 kN
Actual Tension force on screw Fts ≔ Ft = 0 kN

As per AAMA TIR A9 14

Ultimate Tensile Strength of Screw Fu ≔ 700 MPa (For A4-70 grade )


Yiel Strength of Screw Fy ≔ 450 MPa (For A4-70 grade )
Nominal Thread diameter of Screw D ≔ 4.2 mm
Thread Root Area of screw Ar ≔ 0.0124 in 2 Ar = 8 mm 2

SHEAR CHECK ⎛ 0.75 ⋅ Fy ⋅ Ar 0.4 ⋅ Fu ⋅ Ar ⎞


Allowable Shear Force Fsh_a ≔ min ⎜―――― , ―――― ⎟ = 1.293 kN
⎜⎝ ‾‾
3 ‾‾
3 ⎟⎠
Fsh
Where Fsh_a > Fsh = 1 ―― = 0.05 Hence oK
Fsh_a
TENSION CHECK

Allowable Tensile Force Fts_a ≔ 0.4 ⋅ Fu ⋅ Ar = 2.24 kN


Fts
Where Fts_a > Fts = 1 ―― =0 Hence oK
Fts_a
⎛ Fsh ⎞ 2 ⎛ Fts ⎞ 2
Combined check ⎜―― ⎟ + ⎜―― ⎟ = 0.003 0.003 < 1 Hence oK
⎜⎝ Fsh_a ⎟⎠ ⎝⎜ Fts_a ⎟⎠

Through bolt check (Connectring 2 brackets)


Through bolt check (Connectring 2 brackets)

Fact. Reaction summary Fx ≔ 0 kN Fy ≔ 0.4 kN Fz ≔ 3.4 kN

Check for SS Bolts ( SS - 316 Bolts with property Class-70)


Ultimate Tensile Strength of bolt fub ≔ 700 MPa Fyb ≔ 450 MPa
Dia of SS Bolts Used ds ≔ 8 mm
No of Bolts ns ≔ 1
No of Shear Planes np ≔ 1
Max Forces / Screw
Fx
Max Tensile/Com Per Screw Ft_s ≔ ―= 0 kN
ns
Fz
Max Horizontal shear Per Screw Fv_s ≔ ――= 3.4 kN
ns ⋅ np
Fy
Max Vertical shear Per Screw Fh_s ≔ ――= 0.4 kN
ns ⋅ np
Resultant Shear force Per Screw Frv_s ≔ ‾‾‾‾‾‾‾‾‾‾
⎛⎝F 2 + F 2 ⎞⎠ = 3.423 kN
v_s h_s

0.75 ⋅ π ⋅ ds 2
Area of Screw As ≔ ――――= 37.699 mm 2
4
Shear & tensile Strength pss ≔ 310.5 MPa pts ≔ 450 MPa

Shear Capacity / Screw Pss ≔ pss ⋅ As Pss = 11.706 kN > Frv_s = 3.423 kN

Tension Capacity / Screw Pts ≔ 0.8 ⋅ pts ⋅ As Pts = 13.572 kN > Ft_s = 0 kN
Check for Interaction Equation

Frv_s Ft_s
―― + ―― = 0.292 0.3 < 1.0 Hence Safe
Pss Pts
Bearing check as per SCI publication
Bolt bearing Pbb ≔ 0.72 ⎛⎝fub + Fyb⎞⎠ = 828 MPa
Thickness of connecting ply tp ≔ 4 mm
bearing of connecting ply Psb ≔ ds ⋅ tp ⋅ Pbb = 26.496 kN
Edge distance e ≔ 10 mm
Pitch distance P ≔ 20 mm
Hole diameter Do ≔ 12 mm
⎛ e P fub ⎞
Kb ≔ min ⎜――, ――- 0.25 , ― , 1⎟ = 0.278
⎜⎝ 3 ⋅ Do 3 ⋅ Do Fyb ⎟⎠
Thickness considered t ≔ 4 mm
Ultimate strength of Alum Plate Fu ≔ 195 MPa
partial factor fs ≔ 1.1
Nominal bearing strength of a bolt Vnpb ≔ 2.5 ⋅ Kb ⋅ ds ⋅ t ⋅ Fu = 4.333 kN

Vnpb
Design bearing strength of bolt Vdpb ≔ ―― = 3.939 kN
fs
Effective bearing strength of bolt Vdpb = 3.939 kN Vdpb > Frv_s = 1 Hence ok
Bracket check

SECTION
Load input in staad

DL

WL UP

WL DN
Bracket deflection check

Actual deflection d ≔ 0.1 mm = 0.1 ⎛⎝mm⎞⎠

Allowable deflection d < 1 mm = 1

Hence Safe.

Bracket stress check (Grade SS316)

Actual deflection σ ≔ 75 MPa

220 ⋅ MPa
Allowable deflection σ_all ≔ ――― = 200 MPa
1.1
Hence Safe.
Fact. Reaction summary Fx ≔ 0 kN Fy ≔ 1.55 kN Fz ≔ 3.3 kN

Check for SS Bolts ( SS - 316 Bolts with property Class-70)


Ultimate Tensile Strength of bolt fub ≔ 700 MPa Fyb ≔ 450 MPa
Dia of SS Bolts Used ds ≔ 6 mm
No of Bolts ns ≔ 1
No of Shear Planes np ≔ 1
Max Forces / Screw
Fx
Max Tensile/Com Per Screw Ft_s ≔ ―= 0 kN
ns
Fz
Max Horizontal shear Per Screw Fv_s ≔ ――= 3.3 kN
ns ⋅ np
Fy
Max Vertical shear Per Screw Fh_s ≔ ――= 1.55 kN
ns ⋅ np
Resultant Shear force Per Screw Frv_s ≔ ‾‾‾‾‾‾‾‾‾‾
⎛⎝F 2 + F 2 ⎞⎠ = 3.646 kN
v_s h_s

0.75 ⋅ π ⋅ ds 2
Area of Screw As ≔ ――――= 21.206 mm 2
4
Shear & tensile Strength pss ≔ 310.5 MPa pts ≔ 450 MPa

Shear Capacity / Screw Pss ≔ pss ⋅ As Pss = 6.584 kN > Frv_s = 3.646 kN

Tension Capacity / Screw Pts ≔ 0.8 ⋅ pts ⋅ As Pts = 7.634 kN > Ft_s = 0 kN
Check for Interaction Equation

Frv_s Ft_s
―― + ―― = 0.554 0.6 < 1.0 Hence Safe
Pss Pts
Bearing check as per SCI publication
Bolt bearing Pbb ≔ 0.72 ⎛⎝fub + Fyb⎞⎠ = 828 MPa
Thickness of connecting ply tp ≔ 3 mm
bearing of connecting ply Psb ≔ ds ⋅ tp ⋅ Pbb = 14.904 kN
Edge distance e ≔ 10 mm
Pitch distance P ≔ 50 mm
Hole diameter Do ≔ 7 mm
⎛ e P fub ⎞
Kb ≔ min ⎜――, ――- 0.25 , ― , 1⎟ = 0.476
⎜⎝ 3 ⋅ Do 3 ⋅ Do Fyb ⎟⎠
Thickness considered t ≔ 3 mm
Ultimate strength of Alum Plate Fu ≔ 195 MPa
partial factor fs ≔ 1.1
Nominal bearing strength of a bolt Vnpb ≔ 2.5 ⋅ Kb ⋅ ds ⋅ t ⋅ Fu = 4.179 kN

Vnpb
Design bearing strength of bolt Vdpb ≔ ―― = 3.799 kN
fs
Effective bearing strength of bolt Vdpb = 3.799 kN Vdpb > Frv_s = 1 Hence ok

CHECK FOR WELDING-


CHECK FOR WELDING-
Maximum Axial Force Ft ≔ 2 ⋅ 0.35 kN = 0.7 kN fu ≔ 520 MPa
Maximum Shear Force in Major Axis Vx ≔ 2 ⋅ 0.4 kN = 0.8 kN fy ≔ 220 MPa
Maximum Shear Force in Minor Axis Vy ≔ 0 kN = 0 kN
Maximum Moment in Major Axis (Mx) Mx ≔ 2 ⋅ 0.115 kN ⋅ m + Vx ⋅ 0.040 m = 0.262 kN ⋅ m βw ≔ 0.85
Maximum Moment in Minor Axis (My) My ≔ 0 kN ⋅ m = 0 kN ⋅ m γM2 ≔ 1.25
Maximum Torsional Moment (Mt) Mt ≔ 0 kN ⋅ m = 0 kN ⋅ m

Thickness of Weld (tw) t ≔ 3 mm tw ≔ 0.7 ⋅ t = 2.1 mm


Section Properties for Fillet Weld
Dimensions of weld b ≔ 4 mm d ≔ 60 mm

Weld Length (Lw) Lw ≔ 2 ⎛⎝d⎞⎠

d2
Section modulus of weld Swx ≔ ―
3
b2
Section modulus of weld Swy ≔ ―
3
d ⋅ ⎛⎝3 b 2 + d 2 ⎞⎠
Polar moment of inertia of weld Jw ≔ ―――――
6
‾‾‾‾‾‾‾‾‾‾
⎛ b ⎞2 ⎛ d ⎞2
r ≔ ⎜― ⎟ + ⎜― ⎟ = 30.067 mm
⎝2⎠ ⎝2⎠
Resultant Shear force on weld (factored) Rw ≔ ‾‾‾‾‾‾‾‾‾‾
⎛⎝Vx⎞⎠ 2 + ⎛⎝Vy⎞⎠ 2

Rw kN
Shear Stress from resultant force Pr ≔ ―― = 6.667 ―
Lw m
Moment on weld (factored) Mwx ≔ Mx = 0.262 kN ⋅ m

Moment on weld (factored) Mwy ≔ My = 0 kN ⋅ m

⎛ Mwx ⎞ ⎛ Mwy ⎞ ⎛ Ft ⎞ N
Tensile Stress from moment Pm ≔ ⎜―― ⎟ + ⎜―― ⎟ + ⎜―⎟ = 224.167 ――
⎝ Swx ⎠ ⎝ Swy ⎠ ⎝ Lw ⎠ mm
Torsion moment on weld (factored) Mwt ≔ Mt = 0 kN ⋅ m

Mwt ⋅ r kN
Stress from torsion moment Pt ≔ ――― =0 ―
Jw m
N
Resultant stress on weld Pw ≔ ‾‾‾‾‾‾‾‾‾‾‾‾
⎛⎝Pr + Pt⎞⎠ 2 + Pm 2 = 224.266 ――
mm
Pw N
Resultant stress on weld pw ≔ ―― = 106.793 ――
0.7 t mm 2
fu N
Design shear Strength of weld pw ≔ ―――― = 282.562 ――
(As per BS EN 1993-8) ‾‾
3 ⋅β γ mm 2
w M2

N
Weld capacity Wc ≔ 0.7 pw ⋅ t = 593.38 ――
mm
Pw
% Utilization U ≔ ―― U = 0.378
Wc
pw
% Utilization U ≔ ―― U = 0.378 Hence Safe
pw
CHECK FOR SCREW (For A4-70 grade )
Horizontal load applied Fx ≔ 0.2 kN = 0.2 kN
Vertical load applied Fy ≔ 0.45 kN = 0.45 kN
tension load applied Fz ≔ 1.2 kN = 1.2 kN
No of screw n≔1

Resultant shear on screw Fs ≔ ‾‾‾‾‾‾‾‾


⎛⎝F 2 + F 2 ⎞⎠ = 0.492 kN
x y

Fs
Actual Shear force on screw Fsh ≔ ―= 0.492 kN
n
Fz
Actual Tension force on screw Fts ≔ ―= 1.2 kN
n
As per AAMA TIR A9 14

Ultimate Tensile Strength of Screw Fu ≔ 700 MPa (For A4-70 grade )


Yiel Strength of Screw Fy ≔ 450 MPa (For A4-70 grade )
Nominal Thread diameter of Screw D ≔ 5.5 mm
Thread Root Area of screw Ar ≔ 0.0214 in 2 Ar = 13.806 mm 2

SHEAR CHECK ⎛ 0.75 ⋅ Fy ⋅ Ar 0.4 ⋅ Fu ⋅ Ar ⎞


Allowable Shear Force Fsh_a ≔ min ⎜―――― , ―――― ⎟ = 2.232 kN
⎜⎝ ‾‾
3 ‾‾
3 ⎟⎠

Fsh
Where Fsh_a > Fsh = 1 ―― = 0.221 Hence oK
Fsh_a
TENSION CHECK
Allowable Tensile Force Fts_a ≔ 0.4 ⋅ Fu ⋅ Ar = 3.866 kN

Fts
Where Fts_a > Fts = 1 ―― = 0.31
Fts_a
⎛ Fsh ⎞ 2 ⎛ Fts ⎞ 2
Combined check ⎜―― ⎟ + ⎜―― ⎟ = 0.145 Hence oK
⎜⎝ Fsh_a ⎟⎠ ⎝⎜ Fts_a ⎟⎠
BEARING STRENGTH CHECK
Permissible Bearing stress Pa ≔ 139 MPa
Thickness of profile to be screwed t ≔ 3.2 mm
t
Allowable bearing Ba ≔ Pa ⋅ D ⋅ ―― = 1.483 kN
1.65
Fsh
Where Ba > Fsh = 1 ― = 0.332 Hence Safe
Ba
Thickness of Mullion @ Bolting tm ≔ 8 mm

Allowable pullout reaction P ≔ 3.71 kN

Tension reaction Ft_Ed = ? kN

P > Ft_Ed = ?

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