PM CHECKLIST

Telehandler & Forklift

Date of Inspection : Inspection No :

Inspection Job No : Expired Date :

Unit Under Inspection

Unit Name : Engine S/N :
Brand : Chasis S/N :
Model / Type : Year Manufact :
No. Police : HR/KM :
Asset Number : Location :

Inspection type Required Tools and Equipment Operated By,

Visual

Testing
Operator/ Driver
Others

INTRUCTIONS : Check all items indicated. Inspect and indicate as satisfactory = OK, Unsatisfactory = Not OK

and Not Available = N/A

No. Inspection Description OK Not OK Cooments

A MANUAL
1 LOAD CHART
2 OPERATORS MANUAL
3 PARTS MANUAL
4 SERVICE MANUAL
5 MACHINE SAFE TO OPERATE/TEST

B OPERATING CONTROL & ACCESSORIES

1 CONTROLS; LINKAGE, CABLES
2 LOCK OUT & LIMIT CONTROLS
3 CAB/ROPS/FOPS, SEAT, SEATBELT
4 ALL FUNCTIONS CHECKOUT
5 CAB HEATER / DEF. FAN
6 GAUGES
7 DECALS & LABELS
8 SHEET-METAL & GUARDS
9 GLASS & MIRRORS
10 STEPS & HAND GRABS
11 COUNTERWEIGHT
12 HYDRAULIC TANK, CAP, FLUID

C UNDER CARRIAGE
1 STEERING COMPONENTS
2 BRAKE SYSTEM & COMPONENTS
3 FRAME AND STRUCTURE
4 BRAKES & POWER ASSIST SYS
5 TIRES/WHEELS, INFLATION (ballast)

D ELECTRICAL SYSTEM
1 ELECTRICAL WIRING
2 ELECTRICAL SYSTEM OUTPUT
3 LIGHTS / HORN / WIPERS
4 BACKUP ALARM
No. Inspection Description OK Not OK Cooments
5 BATTERY, CABLES & CHARGE
No. Inspection Description OK Not OK Cooments
E LIFTING PART
1 BOOM ANGLE & LEVEL INDICATOR
2 OUTRIGGERS
3 BOOM SECTION
4 MAST
5 FORKS
6 FORK CARRIAGE
7 ROLLERS, WEAR PADS
8 CHAINS CABLES
MANBASKET (If available)
LIFTING JIB (If available)

F MACHINE
1 ENGINE OIL
2 ENGINE COOLING SYSTEM
3 ENGINE EXHAUST SYSTEM
4 ENGINE INTAKE SYSTEM
5 BELTS, PULLEYS, FAN
6 ENGINE, TRANS, AXLE, MOUNTING
7 PUMPS & MOTORS
8 ALL HOSES & FITTINGS
9 TRANSMISSION & FLUID
10 CYLINDERS AIR / HYD
11 VALVES AIR / HYDRAULIC
12 ENGINE

Note :

Inspection by, Approved by, Accknoledge by,

Quality Inspector QC/HSE Head Maintenance Head

 PM CHECKLIST
Crawler Crane

Date of Inspection : Inspection No :

Inspection Job No : Expired Date :

Unit Under Inspection

Unit Name : Engine S/N :
Brand : Chasis S/N :
Model / Type : Year Manufact :
No. Police : HR/KM :
Asset Number : Location :

Inspection type Required Tools and Equipment

Visual

Testing

Others

INTRUCTIONS : Check all items indicated. Inspect and indicate as satisfactory = OK, Unsatisfactory = Not OK

and Not Available = N/A

No. Inspection Description OK Not OK Cooments

A Manuals
1 Crane Logbook/ service manuals
2 Crane operator manual and safety handbook - Superstructure
3 Crane operator manual and safety handbook - carrier
4 Crane Load Chart/ LMI Manual
5 Parts Manuals
6 CIMA (Crane Safety) Manuals

B OPERATING CONTROL
1 Luff up/ Luff down 3 times evaluate starts, stop and smothness of operation
2 Fully telescope boom in and out 3 times in each mode, evaluate starts, stop
and smoothness of operation
3 Slew clockwise/anticlockwise 3 rev. evaluate starts, stops, and smoothness
4 Slew brake
5 Slew Lock
6 Main winch
7 Auxiliary winch
8 Windscreen wipers
9 Decals on all controls

C CRANE SAFETY DEVICES

1 Load indicator
2 Boom length indicator
3 Boom Angle Indicator
4 Anti Two Block systems
5 Level indicator ( to level carrier)
6 Back Up alarm
7 Swing Alarm
8 Does horn work
9 Does boom swing break properly
10 Brakes & brake system check out
C UNDERSIDE INSPECTION
1 All structural members between outrigger boxes
2 Slew ring condition

D Out Riggers
1 Hydraulic controls ( Decals on all controls)
2 Hydraulic piping & fittings
3 Out rigger extension hydraulic rams
4 Out rigger-vertical rams
5 Out rigger boxes
6 Out riggers extensions
7 Out rigger pads
8 Out rigger pads retaining pins
9 Levelling bubble fitted

E Crawler
1 Track shoe not corosive, crack, broken.
2 Track shoe's pins
3 Main structure of track shoe.
4 Chain transmision
5 Sprocket
6 Idler
7 Roller

E Crane machinery deck

1 Hydraulic pump & pipe work
2 Hydraulic reservoir main winch
3 Main Winch
4 Accumulator ( if fitted)

F Machinery deck structural component

1 Luffing rams pipework and valve
2 Pivot pins
3 Counter weight & fastenings

G BOOM
1 Cylinder hydraulic system
2 Check all 4 sides of boom for bent parts or buckled panels
3 For Lattice boom extension is secured properly
4 For Lattice sections are not bent ( each rib is straight)
5 Boom sections
6 Main boom
7 2nd extension
8 3rd extension
9 4th extension
10 5th extension
11 Manual extension (where applicable)
12 Hydraulic extension rams & hoses
13 Rooster sheeve structure
14 Fly Jib
15 Fly Jib pins
16 Boom section wear pads
17 Decals on boom sections
18 Boom head sheeves
19 Fly Jib sheeve
20 Deflektor Sheeve ( if fitted)
21 Boom extension sheeves ( if applicable)
22 Winch deflector sheeve

H Wire rope
1 Main hoist rope
2 Auxilliary rope
 3 Boom rope
4 Rope Connection wedge & socket

I HOOK
I.i Main Hook :
1 Throat opening more than 15%
2 Hook in twisted ( not straight or on one plane)
3 More than 10% wear at the throat
4 Any cracks or corrotion
5 Swivel
6 Safety latch
I.ii Headache ball hock :
1 Throat opening more than 15%
2 Hook in twisted ( not straight or on one plane)
3 More than 10% wear at the throat
4 Any cracks or corrotion
5 Swivel
6 Safety latch

J WEDGE SOCKETS
1 Wire rope size and wedge socket is a proper match
2 Dead end of wire extends at least 9 inches beyond wedge socket
3 Dead end of the wire rope is secured properly

K SHEAVES
1 The wire rope is seated properly in the sheaves
2 The wire rope keepers are in good shape
3 Check the bolts on the sheave plates fortightness
Check for any weld cracks

L TIRES
1 Properly inflated ( look on charts for manufacturing
recommendations)
2 Cuts in the tires or bulges

M FLUIDS
1 Crank case oil is clean and full
2 Water is about 2 inches below cap

N ENGINE
1 Engine Leaks.
2 Engine Smoke.
3 Cylinder Head.
4 Cylinder Block.
5 Oil Pan.
6 Fuel Pump.
7 Injector & Fuel Line
8 Radiator & Hoses.
9 Fan, Timing belt & cover.
10 Mounting

O ELECTRICAL
1 Alternator.
2 Wiring.
3 Motor Starter.

P POWER TRAIN
1 Oil Transmision Leaks
2 Bearing oil leaks
3 Axle bolts tention.
4 Driving cylinder leaks.
 5 Tirod condition.
6 Axle pivot
7 Suspension front & Rier.

Q MISCELLANEOUS
1 Handrails leading into crane cab are good
2 Fire extingusher ( 6 kg) is available
3 Load chart is in cab
4 Engine is started and gauges are checked, working properly
6 Crane is leveled, working groperly
7 Boom Up, unlock the swing break, does it swing when level?
8 Swing through 360 degree
9 Instrument Lighting
10 Light for operation
11 Rotary Lamp
12 Crane acces

Note :

Inspection by, Approved by, Acknowledge by,

Inspector QC/HSE Head Maintenance Head

= Not OK
 PM CHECKLIST
Telecopic Crane

Date of Inspection : Inspection No :

Inspection Job No : Expired Date :

Unit Under Inspection

Unit Name : Engine S/N :
Brand : Chasis S/N :
Model / Type : Year Manufact :
No. Police : HR/KM :
Asset Number : Location :

Inspection type Required Tools and Equipment Operated By,

Visual

Testing
Operator/ Driver
Others

INTRUCTIONS : Check all items indicated. Inspect and indicate as satisfactory = OK, Unsatisfactory = Not OK

and Not Available = N/A

No. Inspection Description OK Not OK Cooments

A Manuals
1 Crane Logbook/ service manuals
2 Crane operator manual and safety handbook - Superstructure
3 Crane operator manual and safety handbook - carrier
4 Crane Load Chart/ LMI Manual
5 Parts Manuals
6 CIMA (Crane Safety) Manuals

B OPERATING CONTROL
1 Luff up/ Luff down
2 Boom extend/ boom rectract
3 Slew clockwise/anticlockwise
4 Slew brake
5 Slew Lock
6 Main winch
7 Auxiliary winch
8 Windscreen wipers
9 Decals on all controls

C CRANE SAFETY DEVICES

1 Load indicator
2 Boom length indicator
3 Boom Angle Indicator
4 Anti Two Block systems
5 Level indicator ( to level carrier)
6 Back Up alarm
7 Swing Alarm
8 Does horn work
9 Does boom swing break properly
10 Brakes & brake system check out

C UNDERSIDE INSPECTION
1 All structural members between outrigger boxes
2 Slew ring condition
D Out Riggers
1 Hydraulic controls ( Decals on all controls)
2 Hydraulic piping & fittings
3 Out rigger extension hydraulic rams
4 Out rigger-vertical rams
5 Out rigger boxes
6 Out riggers extensions
7 Out rigger pads
8 Out rigger pads retaining pins
9 Levelling bubble fitted

E Crane machinery deck

1 Hydraulic pump & pipe work
2 Hydraulic reservoir main winch
3 Auxiliary winch
4 Accumulator ( if fitted)

F Machinery deck structural component

1 Luffing rams pipework and valve
2 Pivot pins
3 Counter weight & fastenings

G BOOM
1 Cylinder hydraulic system
2 Check all 4 sides of boom for bent parts or buckled panels
3 For Lattice boom extension is secured properly
4 For Lattice sections are not bent ( each rib is straight)
5 Boom sections
6 Main boom
7 2nd extension
8 3rd extension
9 4th extension
10 5th extension
11 Manual extension (where applicable)
12 Hydraulic extension rams & hoses
13 Rooster sheeve structure
14 Fly Jib
15 Fly Jib pins
16 Boom section wear pads
17 Decals on boom sections
18 Boom head sheeves
19 Fly Jib sheeve
20 Deflektor Sheeve ( if fitted)
21 Boom extension sheeves ( if applicable)
22 Winch deflector sheeve

H Wire rope
1 Main hoist rope
2 Auxilliary rope
3 Rope Connection wedge & socket

I HOOK
I.i Main Hook :
1 Throat opening more than 15%
2 Hook in twisted ( not straight or on one plane)
3 More than 10% wear at the throat
4 Any cracks or corrotion
5 Swivel
6 Safety latch
I.ii Headache ball hock :
1 Throat opening more than 15%
2 Hook in twisted ( not straight or on one plane)
3 More than 10% wear at the throat
4 Any cracks or corrotion
 5 Swivel
6 Safety latch

J WEDGE SOCKETS
1 Wire rope size and wedge socket is a proper match
2 Dead end of wire extends at least 9 inches beyond wedge socket
3 Dead end of the wire rope is secured properly

K SHEAVES
1 The wire rope is seated properly in the sheaves
2 The wire rope keepers are in good shape
3 Check the bolts on the sheave plates fortightness
Check for any weld cracks

L TIRES
1 Properly inflated ( look on charts for manufacturing recommendations)
2 Cuts in the tires or bulges

M FLUIDS
1 Crank case oil is clean and full
2 Water is about 2 inches below cap

N MISCELLANEOUS
1 Handrails leading into crane cab are good
2 Fire extingusher ( 6 kg) is available
3 Load chart is in cab
4 Engine is started and gauges are checked, working properly
6 Crane is leveled, working groperly
7 Boom Up, unlock the swing break, does it swing when level?
8 Swing through 360 degree
9 Instrument Lighting
10 Light for operation
11 Rotary Lamp
12 Crane acces

Note :

Inspection by, Approved by, Accknoledge by,

Quality Inspector QC/HSE Head Maintenance Head

 PM CHECKLIST
Trailer & Lowbed

Date of Inspection : Inspection No :

Inspection Job No : Expired Date :

Unit Under Inspection

Unit Name : Engine S/N :
Brand : Chasis S/N :
Model / Type : Year Manufact :
No. Police : HR/KM :
Asset Number : Location :

Inspection type Required Tools and Equipment Operated By,

Visual

Testing
Operator/ Driver
Others

INTRUCTIONS : Check all items indicated. Inspect and indicate as satisfactory = OK, Unsatisfactory = Not OK

and Not Available = N/A

No. Inspection Description OK Not OK Comments

A ENGINE TRUCK
1 Engine oil
2 Engine cooling system
3 Engine exhaust system
4 Engine intake system
5 Belt, pulleys, fan
6 Oil Transmition, axle, Hub
7 Pumps & motors
8 All lubricant
9 Pneumatic system
10 Electrical system
11 Brake system
12 Safety device (Rotary, alarm ,safety sign, Safety belt)

B TRAILER/LOWBED
1 Trailer safe to operated
2 Brake system and component
3 Tyre, rims ,lugs & Pressure
4 Landing Gear
5 Air/Electrical connection
6 Tongue & Hitch
7 Lowboy goosneck condition
8 Safety Chains
9 King pin & Bearing plate
10 Frame & Structure
11 Floor (Bed trailer)
12 Tandem & Suspension
13 Extendible frame and latch
14 Head board
15 Steps / Hand Rails
16 Outer doors, Latches, Hinges
 17 Sheet Metal & Guards
18 Counter, Partitions, Doors
### 19 Shelves
20 Roof
21 Mud flaps
22 Rear bumper
23 Wheel Bearings
24 Lights per dot requirments
25 License plate & Registration
26 Electrical component
27 Interior Light & Guard
28 Ventilation fan

Note :

Inspection by, Approved by, Accknoledge by,

Quality Inspector QC/HSE Head Maintenance Head

Not OK
 PM CHECKLIST
Crawler Crane

Date of Inspection : Inspection No :

Inspection Job No : Expired Date :

Unit Under Inspection

Unit Name : Engine S/N :
Brand : Chasis S/N :
Model / Type : Year Manufact :
No. Police : HR/KM :
Asset Number : Location :

Inspection type Required Tools and Equipment Operated By,

Visual

Testing
Operator/ Driver
Others

INTRUCTIONS : Check all items indicated. Inspect and indicate as satisfactory = OK, Unsatisfactory = Not OK

and Not Available = N/A

No. Inspection Description OK Not OK Cooments

A Manuals
1 Crane Logbook/ service manuals
2 Crane operator manual and safety handbook - Superstructure
3 Crane operator manual and safety handbook - carrier
4 Crane Load Chart/ LMI Manual
5 Parts Manuals
6 CIMA (Crane Safety) Manuals

B OPERATING CONTROL
1 Luff up/ Luff down 3 times evaluate starts, stop and smothness of operation
2 Slew clockwise/anticlockwise 3 rev. evaluate starts, stops, and smoothness
3 Slew brake
4 Slew Lock
5 Main winch
6 Auxiliary winch
7 Windscreen wipers
8 Decals on all controls

C CRANE SAFETY DEVICES

1 Load indicator
2 Boom length indicator
3 Boom Angle Indicator
4 Anti Two Block systems
5 Level indicator ( to level carrier)
6 Back Up alarm
7 Swing Alarm
8 Does horn work
9 Does boom swing break properly
10 Brakes & brake system check out

D UNDERSIDE INSPECTION
1 All structural members between outrigger boxes
2 Slew ring condition
No. Inspection Description OK Not OK Cooments
No. Inspection Description OK Not OK Cooments
E Out Riggers
1 Hydraulic controls ( Decals on all controls)
2 Hydraulic piping & fittings
3 Out rigger extension hydraulic rams
4 Out rigger-vertical rams
5 Out rigger boxes
6 Out riggers extensions
7 Out rigger pads
8 Out rigger pads retaining pins
9 Levelling bubble fitted

F Crawler
1 Track shoe not corosive, crack, broken.
2 Track shoe's pins
3 Main structure of track shoe.
4 Chain transmision
5 Sprocket
6 Idler
7 Roller

E Crane machinery deck

1 Hydraulic pump & pipe work
2 Hydraulic reservoir main winch
3 Main Winch
4 Accumulator ( if fitted)

F Machinery deck structural component

1 Luffing rams pipework and valve
2 Pivot pins
3 Counter weight & fastenings

G BOOM
1 Cylinder hydraulic system
2 Check all 4 sides of boom for bent parts or buckled panels
3 For Lattice boom extension is secured properly
4 For Lattice sections are not bent ( each rib is straight)
5 Boom sections
6 Main boom
7 2nd extension
8 3rd extension
9 4th extension
10 5th extension
11 Manual extension (where applicable)
12 Hydraulic extension rams & hoses
13 Rooster sheeve structure
14 Fly Jib
15 Fly Jib pins
16 Boom section wear pads
17 Decals on boom sections
18 Boom head sheeves
19 Fly Jib sheeve
20 Deflektor Sheeve ( if fitted)
21 Boom extension sheeves ( if applicable)
22 Winch deflector sheeve

H Wire rope
1 Main hoist rope
2 Auxilliary rope
3 Rope Connection wedge & socket
 No. Inspection Description OK Not OK Cooments
I HOOK
I.i Main Hook :
1 Throat opening more than 15%
2 Hook in twisted ( not straight or on one plane)
3 More than 10% wear at the throat
4 Any cracks or corrotion
5 Swivel
6 Safety latch
I.ii Headache ball hock :
1 Throat opening more than 15%
2 Hook in twisted ( not straight or on one plane)
3 More than 10% wear at the throat
4 Any cracks or corrotion
5 Swivel
6 Safety latch

J WEDGE SOCKETS
1 Wire rope size and wedge socket is a proper match
2 Dead end of wire extends at least 9 inches beyond wedge socket
3 Dead end of the wire rope is secured properly

K SHEAVES
1 The wire rope is seated properly in the sheaves
2 The wire rope keepers are in good shape
3 Check the bolts on the sheave plates fortightness
Check for any weld cracks

M FLUIDS
1 Crank case oil is clean and full
2 Water is about 2 inches below cap

N ENGINE
1 Engine Leaks.
2 Engine Smoke.
3 Cylinder Head.
4 Cylinder Block.
5 Oil Pan.
6 Fuel Pump.
7 Injector & Fuel Line
8 Radiator & Hoses.
9 Fan, Timing belt & cover.
10 Mounting

O ELECTRICAL
1 Alternator.
2 Wiring.
3 Motor Starter.

P POWER TRAIN
1 Oil Transmision Leaks
2 Bearing oil leaks
3 Axle bolts tention.
4 Driving cylinder leaks.
5 Tirod condition.
6 Axle pivot
7 Suspension front & Rier.
No. Inspection Description OK Not OK Cooments
Q MISCELLANEOUS
1 Handrails leading into crane cab are good
2 Fire extingusher ( 6 kg) is available
3 Load chart is in cab
4 Engine is started and gauges are checked, working properly
6 Crane is leveled, working groperly
7 Boom Up, unlock the swing break, does it swing when level?
8 Swing through 360 degree
9 Instrument Lighting
10 Light for operation
11 Rotary Lamp
12 Crane acces

Note :

Inspection by, Approved by, Acknwoledge by,

Quality Inspector QC/HSE Head Maintenance Head

 PM CHECKLIST
MEWP/Boom lift

Date of Inspection : Inspection No :

Inspection Job No : Expired Date :

Unit Under Inspection

Unit Name : Engine S/N :
Brand : Chasis S/N :
Model / Type : Year Manufact :
No. Police : HR/KM :
Asset Number : Location :

Inspection type Required Tools and Equipment Operated By,

Visual

Testing
Operator/ Driver
Others

INTRUCTIONS : Check all items indicated. Inspect and indicate as satisfactory = OK, Unsatisfactory = Not OK

and Not Available = N/A

No. Inspection Description OK Not OK Cooments

A MANUAL
1 LOAD CHART
2 OPERATORS MANUAL
3 PARTS MANUAL
4 SERVICE MANUAL
5 MACHINE SAFE TO OPERATE/TEST

B OPERATING CONTROL & ACCESSORIES

1 CONTROLS; LINKAGE, CABLES
2 LOCK OUT & LIMIT CONTROLS
3 BASKET
4 ALL FUNCTIONS CHECKOUT
5 PANEL CONTROL UPPER AND PANEL CONTROL GROUND
6 GAUGES
7 DECALS & LABELS
8 SHEET-METAL & GUARDS
9 ROTARY LAMP
10 STEPS & HAND GRABS
11 COUNTERWEIGHT
12 HYDRAULIC TANK, CAP, FLUID

C UNDER CARRIAGE
1 STEERING COMPONENTS
2 BRAKE SYSTEM & COMPONENTS
3 FRAME AND STRUCTURE
4 BRAKES & POWER ASSIST SYS
5 TIRES/WHEELS, INFLATION (ballast)

D ELECTRICAL SYSTEM
1 ELECTRICAL WIRING
2 ELECTRICAL SYSTEM OUTPUT
3 HORN
4 OPERATION ALARM
5 BATTERY, CABLES & CHARGE
6 AUXILIARY POWER/ EMERGENCY POWER
No. Inspection Description OK Not OK Cooments
E LIFTING PART
No. Inspection Description OK Not OK Cooments
1 BOOM ANGLE & LEVEL INDICATOR
2 OUTRIGGERS
3 BOOM SECTION
4 MAN BASKET FLOOR DECK
5 MAN BASKET WELDING & STRUCTURE
6 ROTARY BUCKET CYLINDER
7 ROLLERS, WEAR PADS
8 CHAINS ROLL HOSE

F MACHINE
1 ENGINE OIL
2 ENGINE COOLING SYSTEM
3 ENGINE EXHAUST SYSTEM
4 ENGINE INTAKE SYSTEM
5 BELTS, PULLEYS, FAN
6 ENGINE, TRANS, AXLE, MOUNTING
7 PUMPS & MOTORS
8 ALL HOSES & FITTINGS
9 TRANSMISSION & FLUID
10 CYLINDERS HYD
11 VALVES HYDRAULIC
12 ENGINE

Note :

Inspection by, Approved by, Accknoledge by,

Quality Inspector QC/HSE Head Maintenance Head