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Hongfa PV Solution Introduction Update

Hongfa is a leading global manufacturer specializing in relay production, with over 1 million square meters of plant area and significant R&D capabilities. The company focuses on innovation in low-voltage devices and automation, offering advanced photovoltaic generation solutions and products like the UEW6DHG-2500 DC switch-disconnector. Hongfa emphasizes quality assurance through comprehensive management systems and has established partnerships with major international companies in the energy sector.

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0% found this document useful (0 votes)
39 views38 pages

Hongfa PV Solution Introduction Update

Hongfa is a leading global manufacturer specializing in relay production, with over 1 million square meters of plant area and significant R&D capabilities. The company focuses on innovation in low-voltage devices and automation, offering advanced photovoltaic generation solutions and products like the UEW6DHG-2500 DC switch-disconnector. Hongfa emphasizes quality assurance through comprehensive management systems and has established partnerships with major international companies in the energy sector.

Uploaded by

andiprastyono946
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

不断进取,永不满足! PERSEVERE FOR PROGRESS, STRIVE FOR EXCELLENCE!

Hongfa and
PV Solution
introduction
Content 01 Hongfa introduction

02 PV generation solution

03 Product introduction
Group PROFILE

35 + 1 million+ + 14000 13.5


years ㎡ 120 billion

R&D and Plant Area Exported Global 2021 Turnover


Production countries employees (RMB)
Experience

Top 1 global relay production and sales


Stock Code:600885

3
R & D innovation
National Enterprise Technology Center
Independent R & D 1
The only R & D center covering the whole industrial
and innovation chain, which represents the highest R & D level in the
industry.
capability
Realize product customizable service Independent intellectual property
2
The first batch of national intellectual property
demonstration enterprises, which has more than 985
patents, among that more than 270 patents are for low-
voltage devices.

3 Top technical talents


It has 14 doctors and post-doctors, 69 senior engineers
and 45 senior technicians, and has set up an
academician workstation and postdoctoral
workstation.

4 R&D input & tools


More than 5% of annual revenue for R&D input,
advanced R&D tools QFD、TRIZ、FEMA/FTA、CAE、
DOE
4
Mould design

Hongfa has the industry-


Strong mold leading mold design and
manufacturing capacity, with
design and high precision and large-scale Mould automatic machining center CNC optical curve grinder
mold production capacity. At
manufacturing present, Hongfa mold
ability precision can reach 1 μ, and
800 sets of mold design and
Mold independent manufacturing can be
development completed in one year.
Electric spark machine CMM

Hongfa firmly believes that good products are


made of good parts, and good parts depend on
good molds.
CNC coordinate grinder

5
Parts manufacturing

Hongfa advocates "independent


Self production" of core components, and
supporting specially establishes component
manufacturing enterprises to build

300+ARBURG Injection Molding Machine


capacity of independent supporting capacity of
components from the source, laying a
parts good foundation for high-quality
products.

Product line

6
Automated production

The only enterprise in China that


1 specializes in the design and

First class development of automation equipment


More than 80% automation
automatic
Domestic leading production of fully
production 2
automatic winding machine and
technology industrial robot

Build a digital factory 3 Development and production of the


first MCB production line with
independent intellectual property
rights in China.

7
1
The test capability and results of the
test and analysis laboratory were
Experimental testing
recognized by VDE of Germany, UL of
North America and CNAs of China,
and the test report was recognized by
ILAC.

The world's 2
The only laboratory in the field of
electronic components in China that
leading testing has signed the preferred partner
agreement with VDE.
laboratory
3 There are three core laboratories,
Meet all kinds of namely short circuit laboratory,
testing needs electrical life laboratory and
characteristic laboratory, covering all
experimental projects of low-voltage
electrical products.

Strictly in accordance with ISO / IEC


4 17025 management, has obtained
CNAs, UL WTDP, VDE Tdap laboratory
accreditation, become the leading
enterprise laboratory in the domestic
low-voltage electrical industry.

8
Quality assurance
A complete quality management system
1
covering all aspects of design, manufacturing,
management and procurement.

Establish and pass ISO9001, 14001, 45001


Perfect quality 2
and IECQ / QC080000 system certification.

management
Establish SRM supplier management platform
system 3 and apply FMEA, SPC and other methods to
ensure stable and controlled production
Quality management
process.
system with Hongfa
characteristics
Through lean production, QCC, six sigma and
4 other improvement activities, internal and
external inefficiencies continue to reduce.

Quality is the lifeblood of Hongfa, which always pursues to provide


customers with satisfactory products and services with perfect quality.

9
Customer & market

Benchmark
projects

APL power station, India Shaanxi local electric power rural


Vietnam 500MWp PV project
Large thermal power stations in
network transformation project
Largest photovoltaic project in
Southeast & South Asia Southeast Asia Smart grid transformation project

Beijing new airport project Xiamen rail transit lines 1 and 2 Yinchuan Green Center Twin Towers
The largest single terminal in the world Stepping into the era of "rail Urban landmark building, the highest twin
transit" tower in Northwest China

10
Customer & market

40% Proportion of HF in
Overseas overseas HVAC field

market Refrigerated container manufacturer


TRANSICOLD, a refrigerated container manufacturer
with 70% market share in the world, specializes in the
research and development of customized high-end
contactors, and excels its competitors, Allen Bradley, in
Cooperative partner shocking resistance and other performance.

Have achieved cooperation with Most of the top


air conditioning partners supply

11
Customer & market
On March 2019, President Xi Jinping
paid a state visit to Italy. During the
period, Enel introduced Hongfa to

Overseas Chairman Xi Jinping, and took Hongfa as


a typical representative of Chinese
enterprises with good cooperation with One of the top 5 international low-
market ENEL, demonstrating the high reliability voltage suppliers, cooperating with
Eaton from 2005, and was rated
and competitiveness of Chinese made
products. as a high-quality supplier by Eaton
in 2009.
Enel, the third largest power company in the world and the largest state-owned public utility
enterprise in Italy, now has more than 80% customers in Italy.
Since 2008, Hongfa and Enel have started important cooperation and launched smart meter
projects in Spain and South America in 2010.
In 2018, Hongfa successfully won an order for UEB circuit breaker project with more than 15
million Enel Italian meters, exceeding 60% of the market share.

Other partners

12
Customers and market

New
energy

National power investment Weinan State power Taiyue Mountain Wind


photovoltaic 100MW leader base project Power 3x49.5MW (phase 1-3)

Aerial photo of 100 MW


photovoltaic overall view of The world's top supplier of photovoltaic inverters, with high market share,
Huaneng Zhanhua and with advanced technology in its field, having been supplying since 2008.

Huaneng Zhanhua 100MW photovoltaic


power generation project
The first batch of photovoltaic poverty alleviation projects in China

13
Content 01 Hongfa introduction

02 PV generation solution

03 Product introduction
PV generation solution 1

PV panels Combiner box Central inverter Power grid


PV generation solution 2

PV panels Combiner box Central inverter Power grid


Content 01 Hongfa introduction

02 PV generation solution

03 PV product introduction
UEW6DHG-2500 DC switch-disconnector

The first global 2P DC1500V UEW6DHG-2500 technical parameters


switch-disconnector
Part number UEW6DHG-2500

Rated operating current(A) 800, 1000, 1250, 1600, 2000, 2500

Number of poles 2
Rated insulation voltage Ui(V) 1600
Rated impulse withstand voltage Uimp
12
(kV)

Rated operating voltage Ue(V) DC1500

Rated short time withstand current Icw


50
(kA)
Utilization category PV2

Mechanical durability (O/C cycles) 10000

Certificate & Approval CCC, CB, TUV


UEW6DHG-2500 DC switch-disconnector

UEW6DHG product characteristics

1. Low temperature: no deration at ambient temperature of 55 ℃;


2. Critical load current: each pole has the capacity of DC1500V critical
load current;
3. Short arcing distance: greatly improve safety and save space in the
cabinet;
4. Compact size: Compact size, equivalent to 70% of similar products' size
(standard 4P), saving installation space;
5. Modularization: modular design, which can be extended to AC 3-poles
and 4-poles.
UEW6DHG-2500 DC switch-disconnector---safety

Ø Low temperature rise HF solution


Traditional product of other
HF product p Low resistance:
brand
• The length of conductive circuit is reduced by 1/2 ;
Load • Only 2 contact resistance in 2 poles, but the traditional
structure has 12 contact resistance+12 serial busbar contact
4P VS 2P resistance in 4 poles;
• Only 8 welding points, but the traditional structure has 16;
• Cancel the volume resistance and contact resistance of series
busbar;
p Low temperature rise: no intermediate pole, no thermal barrier,
and the heat can be quickly exported from the external row at
both ends;
p Low temperature rise: the internal temperature gradient is even,
no overheat point, so the durability of the insulating shell is
better;
p Low heating: low resistance and low temperature rise lead to low
Traditional overall heating quantity of the product, which is good to the
contact VS internal ambient temperature of the inverter and improve the
HF contact load capacity.

At normal temperature, the standard temperature rise is only 44.1k


Internal resistance of each pole is only 22 μm
UEW6DHG-2500 DC switch-disconnector---Safety

Ø Grounding short-circuit breaking


capacity of each pole
HF solution

p Improve the breaking capacity of each fracture, so that it


has the ability to break critical current of DC1500V;
Load p 2P structure is more reliable for critical current breaking;
p The movable contact is placed downward, and the contact
has no making risk in opening state;

HF Other
Short DC
product products in
circuit Fault type breaking Risk
the market
type difficulty

Grounding
Ⅰ protection High High OK Not ok
fault
Grounding
Ⅲ protection High High OK Not ok Closing position
fault
UEW6DHG-2500 DC switch-disconnector---Safety

Ø Grounding short-circuit breaking


HF solution
capacity of each pole
Analysis of critical current test data of each pole:
Standard deviation of forward arcing time The forward 4A standard deviation is 263ms and the reverse 63A
standard deviation is 110ms, indicating that the arcing time
fluctuates the most and the risk is the highest under the forward
4A and reverse 63A;
Analysis of test data for 10 times forward and 10 times reverse

Forward 95% confidence Reverse 95% confidence


Current
interval interval
1A (17.855,31.565) (-82.201,217.201)
Standard deviation of reverse arcing time 2A (84.033,133.107) (94.850,139.190)
4A (-722.552,775.732) (78.214,123.106)
8A (-280.281,710.101) (-33.780,199.570)
16A (132.279,311.801) (35.381,66.009)
32A (147.750,274.250) (-89.619,498.779)
63A (12.624,432.826) (-133.354,655.914))

Analysis base on 56 times test data

n MCCB
Current
Forward 95% confidence
interval
No risk to exceed
n ACB 1 1000ms
n ACB 2 4A (forward) (-357,844.5)
UEW6DHG-2500 DC switch-disconnector---Safety

Ø High reliability HF solution


Normal solution of other brand

p Two poles structure, canceling the series busbar and


reducing the requirements of safety regulations;
p Single contact structure, the breaking performance does not
depend on the arc contact, and the breaking performance is
Once the above special arc stable for a long time;
contact fails, it will fail to break p High-density materials and special technology are adopted
to strongly filter the arc
Traditional p Equipotential arc striking design can speed up the arc
contact VS
HF contact movement, reduce the ablation of movable contacts, reduce
metal particles and realize short arcing distance;
UEW6DHG-2500 DC switch-disconnector---Safety

Ø Video of breaking test Sample no.: K01E-A1


Part number: UEW6DHG-2500
Test type: Lower busbar in
series CO5 test
Measured value:

p 10 times of 4In on-off tests

Making/breaking fault current (4In): p DC1500V 700 cycles of electric endurance and post test insulation,

short arc distance temperature rise and other tests


UEW6DHG-2500 DC switch-disconnector--- Economical feature

Ø Compact size, Competitive cost HF solution


Traditional product of other
HF product p Compact size:
brand
• Width is 1/3 of the traditional product,saving
Short busbars
&heat sink installation space;
• Front wiring, inlet line is far away from the outlet line,
4P VS 2P
occupying small safety regulation space;
• Front wiring reduces the occupied space in the depth
direction of the cabinet, which is good to the safety
between the AC and DC sides and the miniaturization of

Rear wiring the cabinet ;


VS
p Competitive cost:
Front wiring
• 2P structure cost is lower than 4P;
• Short busbars is cancelled, the cost can be saved;
UEM6H-400 DC MCCB

The first global 2P DC1500V MCCB UEM6H-400 technical parameters


Frame rating(A) 400
Rated operating current In(A) 250, 315, 350, 400
Number of poles 2
Rated insulation voltage Ui(V) 1500

Rated operating voltage Ue(V) DC1500 / 750


Rated impulse withstand voltage
12
Uimp(kV)
Without arc extinguishing cover<65mm,
Arcing distance (mm)
with arc extinguishing cover 0mm

Rated ultimate short-circuit DC1500V 20


breaking capacity Icu(kA) DC750V 80
Rated service short-circuit
DC1500V 15
breaking capacity Ics(kA)
Certificate & Approval CCC, CB, VDE
The 1st VDE certificate globally for compact high DC breaking capacity MCCB
UEM6H-400 DC MCCB

UEM6H product characteristics

1.High breaking capacity: 2P: 15kA@DC1500V,T0.63=10ms


1P: 2.5kA@DC1500V,T0.63=5ms
1P: 5kA@DC1500V,T0.63=3.5ms
2. Low temperature: no deration at ambient temperature of 55 ℃;
3. Critical load current: each pole has the capacity of DC1500V critical load
current;
4. Zero arc: greatly improve the safety;
5. Compact size: Compact size, saving space;
UEM6H-400 DC MCCB Different scenarios of DC breaking

Short DC HF Similar
circuit breaking Risk product products of
Fault type
type difficulty other brand
in the market
 
Short circuit,
 Low Low OK OK
Circuit breaker

overload

Load
Grounding
 protection
High High OK Not ok

 Grounding
 protection
High High OK Not ok
UEM6H-400 DC MCCB internal structure

Tripping unit
Mechanism

Terminal Terminal

Arc extinguishing
chamber
Base

Contact system
UEM6H-400 DC MCCB data analysis

*Competitor’s product is traditional 4P structure,


1500 VDC/ 15 kA, time constant 10 ms,O the time constant is only 5 ms.
program
Item UEM6 Competitor*

Breaking
(V)
Voltage

14.94 ms 19.94 ms
time

友商电流: Current of competitor Arcing time 9.3 ms 17.3 ms


电流: Current
友商电压: Voltage of competitor
电压:Voltage Arcing
527 kA2s 729 kA2s
(A)
Current

energy

Peak voltage 4594 V 2024 V

Peak current 8795 A 9456 A

Time (s)
UEM6H-400 DC MCCB data analysis

*Competitor’s product is traditional 4P structure,


the time constant is only 5 ms.

S3 Competitor*
Item UEM6
友商:
Competitor
kS1 0.25 0.12
Voltage

S2 kS2 5.45 0.47

S1 kS3 0.45 0.05

The analysis of volt ampere characteristic curve


shows that UEM6 can maintain a good state in
all stages of arc movement.

Current (A)
UEM6H-400 DC MCCB solution comparison

Compare with the similar products in the market and the switch-disconnector solution

1500V 4P product of other Switch-


Item UEM6H-400
brand in the market disconnector+fuse

Cost Competitive High High

Temperature rise Low High High

IT system Suitable Not suitable Not suitable

Arc distance (body) Zero arc Long Small

Dimension 50% smaller Big Big

Series busbar No 2 busbar No

Conclusion: UEM6H-400 has overall leading advantages overv similar products in the market
UEM6HG-500 DC switch-disconnector

The first global 2P DC1500V


switch-disconnector UEM6HG-500 technical parameters
Frame rating(A) 500

Rated operating current In(A) 250, 315, 350, 400, 500


Number of poles 2
Rated insulation voltage Ui(V) 1500

Rated operating voltage Ue(V) DC1500


Rated impulse withstand voltage
12
Uimp(kV)
Utilization category DC-22A, DC-PV2
Rated short time withstand
6/1s
capacity Icw(kA)
Mechanical durability (O/C cycles) 10000

Certificate & Approval CCC, CB, TUV


UEM6HG-500 DC switch-disconnector

UEM6HG-500 product characteristics

1. Low temperature:no deration at ambient temperature of 55 ℃;


2. Critical load current: each pole has the capacity of DC1500V critical
load current;
3. Zero arc: greatly improve safety;
4. Compact size: compact size, saving space;
UEW6-4000 AC ACB

UEW6-4000 technical parameters


Part number UEW6-4000

1000, 1250, 1600, 2000, 2500,


Rated operating current(A)
3200, 4000

Number of poles 3, 4
Rated insulation voltage Ui(V) 1250

Rated impulse withstand voltage Uimp(kV) 12

Rated operating voltage Ue(V) AC400 / AC690 / AC800


AC400V 100
Rated ultimate short-
circuit breaking capacity AC690V 85
Icu(kA)
AC800V 50

Rated service short-circuit breaking capacity Ics(kA) 100% Icu

Rated short time withstand capacity Icw(kA) 100% Icu

Mechanical durability (O/C cycles) 10000


Certificate & Approval CCC, CB, TUV
UEW6-4000 AC ACB

UEW6 product characteristics

1. High breaking capacity: up to 100kA;


2. Compact size and high capacity: rated operating current covers from
1000A to 4000A;
3. High reliability: high strength insulation shell + high mechanical
durability;
4. Intellectualization: with the functions of remote control, remote
measurement, remote adjustment and remote signaling;
5. Low temperature: it can meet the requirements of - 40 ℃;

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