CPC 100 Reference Manual-1
CPC 100 Reference Manual-1
Reference Manual
CPC 100 Reference Manual
2 OMICRON
Contents
Contents
Preface 9
About this reference manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Glossary of symbols and terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Used symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Functionality of the CPC 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CPC 100 versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1 Safety instructions for the CPC 100 and its accessories 16
1.1 Principle use according to regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.2 Operator qualifications and primary responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3 Safety standards and rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.1 Safety standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.2 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.3.3 Safety accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.3.4 Safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.4 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.5 Orderly measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.6 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.7 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.8 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.9 Changing fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.10 DC output to test objects with a high inductance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.10.1 Discharging after tests on objects with a high inductance . . . . . . . . . . . . . . . . . . . . . . . . 22
1.11 High-voltage and high-current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.12 CPC 100 in combination with the CP TD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.13 Handling long cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.14 Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.15 Compliance statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.16 Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2 Introduction 27
2.1 Functional components of the CPC 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1.1 Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1.2 High-voltage and high-current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.1.3 ePC interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1.4 Functional components in detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.2 CPC 100 block diagram (simplified) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.3 Built-in ePC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.4 How to use the CPC 100 software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.4.1 The principles of test cards and test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.4.2 Starting the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.4.3 View selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.4.4 Accelerator keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.4.5 Test card view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.4.6 Test procedure overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.4.7 The CPC 100 file system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.4.8 Navigating through the file system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.4.9 The menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.4.10 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2.4.11 Creating defaults and templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.5 Installation of the CPC 100 Toolset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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Contents
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Contents
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8 OMICRON
Preface
Preface
About this reference manual
The purpose of this Reference Manual is to familiarize users with the CPC 100 and its various application
fields. It contains helpful instructions on how to use the CPC 100 safely, properly, and efficiently.
Following these instructions will help you to prevent danger, repair costs and possible down time due to
incorrect operation. Furthermore, it ensures the reliability and life-cycle of the CPC 100.
Note: The CPC 100 must be used in observance of all existing safety requirements from national
standards for accident prevention and environmental protection.
Reading the CPC 100 manual alone does not release the user from the duty of complying with all
national and international safety regulations relevant for working with the CPC 100, for example, the
regulation EN50191 "Erection and Operation of Electrical Test Equipment”.
The Reference Manual always has to be available at the site where the CPC 100 is used.
It should be read and used by all people working with the CPC 100.
In addition to the Reference Manual and the applicable regulations for accident prevention in the country
and at the site of operation, the accepted technical procedures for safe and competent work should be
heeded.
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CPC 100 Reference Manual
Used symbols
DANGER
Death or severe injury will occur if the appropriate safety instructions are not observed.
WARNING
Death or severe injury can occur if the appropriate safety instructions are not observed.
CAUTION
Minor or moderate injury may occur if the appropriate safety instructions are not
observed.
NOTICE
Equipment damage or loss of data possible
10 OMICRON
Preface
Used terms
Booster Amplifier; for example the CP CB2 current booster option for output currents of up to
2000 A.
Combo box Component of the software UI. Technical term for the dialog box option that is a text
box with an attached list box, for example, a measurement table.
DHCP Dynamic Host Configuration Protocol; used to connect the CPC 100 to a PC network
(refer to ”CPC 100 in a network” in chapter 11).
ePC embedded Personal Computer, that is, fully-functional PC with processor, RAM,
interfaces, operating system etc. that is embedded into the CPC 100. An ePC,
however, does not contain certain features that characterize a PC, such as floppy disk
or CD-ROM drive, a hard disk drive or a sound card.
Ethernet One of the most popular network connection standards (IEEE 802.3), based on the
CSMA/CD (Carrier Sense Multiple Access with Collision Detection) model. See also
NIC...
fs fs = full scale; used for determining the error value of a measurement range (for an
example refer to 15.1 "General" on page 291).
Focus The term "focus" designates the currently selected (active) part of the software user
interface: "the focus is on...", that is, the selected UI part is highlighted or inverted.
IP address IP = Internet Protocol address; used to connect the CPC 100 to a PC network (refer to
”CPC 100 in a network” in chapter 11).
LCD LCD = Liquid Crystal Display. The CPC 100 built-in PC monitor is a LCD monitor.
NIC Network Interface Card; built-in board that serves as the interface between a device
(PC, notebook, CPC 100) and the "outside world" (PC, network hub, Internet).
The NICs used to interface with the
CPC 100 are Ethernet boards with
RJ-45 connectors.
Offline Not connected to the CPC 100, for example, "offline test preparation" means:
preparing a test with a PC using CPC Editor.
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CPC 100 Reference Manual
12 OMICRON
Preface
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CPC 100 Reference Manual
Resistance testing
– measuring contact resistance (µΩ)
– measuring winding resistance (µΩ - kΩ)
– measuring earth resistance (µΩ - kΩ)
– dielectric withstand voltage test (2kV AC)
– measuring line impedance with the CP CU1
Other applications
• Ramping, a pogrammable ramping generator and determination of thresholds
• Sequencer for automatic testing with different states in real time
• Comment card to hold a user-defined comment and/or note regarding the actual test procedure.
• HV resonance test card for the generation of high voltage by means of a resonance circuit
• 12kV HV test card with the CP TD as high voltage source either independently or with a
compensating reactor
• When using the Amplifier test card, an input signal fed into a synchronization input drives the high-
current output’s magnitude, frequency and phase angle.
For detailed information on the ePC interfaces, see 2.1.3 "ePC interfaces" on page 29.
14 OMICRON
Preface
Related documents
The following documents complete the information covered in the CPC 100 Reference Manual:
Title Description
CPC 100 User Manual Contains information on how to use the CPC 100 test system and
relevant safety instructions.
CPC 100 PTM User Manual Contains information on how to use the Primary Test Manager PTM
together with the CPC 100.
CP TD1 User Manual Contains information on how to use the CP TD1 insulation analyzing
system and relevant safety instructions.
CP TD12/15 User Manual Contains information on how to use the CP TD12/15 insulation
analyzing system and relevant safety instructions.
CP CR500 User Manual Contains information on how to use the CP CR500 compensating
reactor and relevant safety instructions
CP CR600 User Manual Contains information on how to use the CP CR600 compensating
reactor and relevant safety instructions
CP SB1 User Manual Contains information on how to use the CP SB1 switchbox and
relevant safety instructions.
CP CU1 User Manual Contains information on how to use the CP CU1 coupling unit and
relevant safety instructions.
CP CPOL2 User Manual Contains information on how to use the CPOL2 handheld polarity
checker and relevant safety instructions.
CP RC1 User Manual Contains information on how to use the CP RC1 resonance circuit
and relevant safety instructions.
CP RC2 User Manual Contains information on how to use the CP RC2 resonance circuit
and relevant safety instructions.
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CPC 100 Reference Manual
16 OMICRON
Safety instructions for the CPC 100 and its accessories
Before operating the CPC and its accessories, read the safety instructions in this Reference Manual
carefully. Do not turn on the CPC and do not operate the CPC without understanding the safety
information in this manual. If you do not understand some safety instructions, contact OMICRON before
proceeding.
► Observe all applicable regulations for accident prevention in the country and on the site of operation.
► If you do not understand the safety rules, contact OMICRON before proceeding.
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CPC 100 Reference Manual
► The person responsible for the work activity (for example a measurement) must coordinate clear
communication with all persons and parties involved in work activities on and around the device
under test, especially before injecting voltages or currents.
Risks arising from overlapping work activities on the same installation need to be evaluated and
clarified beforehand.
► Unauthorized persons must be prevented from accessing and/or activating the CPC 100 or any of its
accessories.
Note: Equipping the CPC 100 with additional visual and acoustic signaling (SAA2) may raise
awareness of ongoing test activities.
► Do not repair, modify, extend, or adapt the CPC 100 or its accessories.
► Use the CPC 100 in conjunction with original accessories only.
► Only use the CPC 100 on dry, solid ground.
► Do not enter the high-voltage area if the red status light of the CPC 100 is on since all outputs can
carry dangerous voltage or current.
► Always obey the five safety rules and follow the detailed safety instructions in the respective user
manuals.
2 kV AC,
130 V AC outputs
CP SB1
CP TD1 CP GB1
CP CR500
Figure 1-1: Example of the separation of work area and high-voltage area using different OMICRON
devices
18 OMICRON
Safety instructions for the CPC 100 and its accessories
1.6 General
► Use dry and clean cables and connectors.
► Do not connect any cable to the test object without a visible grounding of the test object.
► Before rewiring, stop the test, press the emergency button, lock the control unit, and short-circuit and
ground the device under test.
► Never connect or disconnect a test object while the outputs are active.
► Do not remove any cables from the CPC 100 during a test.
► When connecting cables to a control cabinet, be aware of uninsulated live components. Adhere to
the safety instructions provided by the manufacturer.
► Make sure that a test object’s terminals that are to be connected to the CPC 100 do not carry any
voltage potential. During a test, the only power source for a test object may be the CPC 100.
► Do not insert objects (for example, screwdrivers, etc.) into any input/output socket.
At their output sockets and especially in the cables connected to them, in operation the high-current
400A DC and 800A AC outputs generate a significant amount of heat (approx. 300 W/m at 800 A).
► After operation, wait for cables and clamps to cool down before touching them. If in doubt, wear
gloves.
► Never use the test cards Quick and Resistance to measure the resistance of windings with a high
inductance because turning off the DC source results in life-threatening voltage levels.
For this kind of measurement only use the special winding resistance test card RWinding,
TRTapCheck or OLTC-Scan.
When measuring the ratio of voltage and power transformers make sure that the test voltage is
connected to the corresponding primary winding, and the voltage of the secondary winding is the one
that is measured. Accidentally mixing up the windings can generate life-threatening voltages within the
transformer.
– For example: feeding a voltage of 100 V to the secondary winding of a voltage transformer that
has a ratio of 400,000 V:100 V, induces a voltage of 400,000 V in the transformer’s primary
winding.
On open secondary windings, life-threatening voltages can be induced!
► Make sure that when testing a current transformer by feeding a test current into its primary winding,
all secondary windings are shorted.
► Do not operate the CPC 100 under ambient conditions that exceed the temperature and humidity
limits listed at 15 "Technical data" on page 291.
► Do not operate the CPC 100 in the presence of explosives, gas or vapors.
► Opening CPC 100 or its accessories without authorization invalidates all warranty claims. Any kind
of maintenance, calibration or repair on the device itself may only be carried out by persons
authorized by OMICRON.
► If the CPC 100 or any add-on device or accessory does not seem to function properly, do not use it
anymore. Please call the OMICRON hotline.
► Unwind extension cables from their reel. Otherwise they will overheat.
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CPC 100 Reference Manual
1.7 Grounding
Operating the device without PE and ground connection is life-threatening and not permitted.
► Only operate the CPC 100 with a mains power supply connected to protective earth (PE).
► Make sure that both the PE connection of the power supply and the ground connector of the CPC 100
have a solid and low-impedance connection to the grounding system on site.
This also applies to all other test devices and accessories in the test setup.
► Make sure that the grounding clamp has a good electrical contact to the grounding system on site
and avoid connecting it to corroded or painted surfaces.
► Make sure that the grounding terminal connections of all grounded devices in use remain intact
during the whole measurement procedure, and are not accidentally disconnected.
► Only use ground and supply cables provided by OMICRON.
20 OMICRON
Safety instructions for the CPC 100 and its accessories
Additional information
Instead of supplying the CPC 100 from phase-neutral (L1-N, A-N), it may also be supplied from phase-
phase (for example, L1-L2; A-B).
► Make sure that the voltage does not exceed 240V AC.
► Make sure that the power supply is fuse-protected (16 A automatic circuit breaker).
► Do not use an extension cable on a cable reel to prevent an overheating of the cord; run out the
extension cord.
► Keep extension cables as short as possible to prevent power loss.
If the power supply is ≤ 190V AC, the CPC 100 cannot provide the full output power at the 800A AC
output. The same applies when an external current booster is used.
► Therefore, in order to gain the full output power, provide a sufficient power supply
(190 V ... 240 V AC).
The Ext. Booster connector is always galvanically connected to mains and active.
This also applies when no external booster is selected, the green status light (0) is on, the outputs are
turned off, or the Emergency Stop button is pressed.
► Handle the Ext. Booster connector with extreme caution.
► Only use booster cables supplied by OMICRON.
► Do not use booster cables that are frayed or damaged in any way.
1. For detailed information about the difference between the 6A and the 130V operation mode refer to 2.1 "Functional
components of the CPC 100" on page 27.
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22 OMICRON
Safety instructions for the CPC 100 and its accessories
Note: When you disconnect a cable during the discharge process, even low voltage (0.88 V in
Figure 1-2 above) presents considerable danger as it suddenly increases to a very high level when the
circuit is disconnected.
► Do not touch or disconnect any part of the test setup until the current and voltage levels have reduced
to zero.
► If the measurement is interrupted due to, for example, an unexpected loss of supply voltage or
erroneous behavior of the CPC 100 do not touch the test setup until the energy has dissipated over
time.
Note that the length of time depends heavily on the asset under test.
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CPC 100 Reference Manual
For the high-voltage and high-current output connectors on the left-hand side of the test set (2kV AC,
400A DC and 800A AC, ext. Booster), only use the specially manufactured cables supplied by
OMICRON (refer to 16.5.1 "Assembly instructions for Odu MINI-SNAP plug" on page 327).
One end of the high-voltage cable has a coaxial safety plug that is certified for a voltage level of
2kV AC. The other end is equipped with a safety banana plug that is insulated with a shrink tube. When
the CPC 100 is switched on consider this part of the cable a hazard of electric shock!
The 400A DC or 800A AC outputs are not switched off by internal relays. Therefore, if a test mode is
selected that does not use either one of these two outputs, they are still active.
► If you do not use the high-current 400A DC or 800A AC outputs or the high-voltage 2kV AC output,
disconnect any cable that may be plugged in to these sockets.
► Do not stand right next to or directly underneath a connection point because the clamps may fall
off and touch you.
► The red status light on the CPC 100 front panel indicates hazardous voltage and/or current levels
at the CPC 100 outputs (red light "I" on or flashing). The green status light indicates that the
CPC 100 outputs are not activated.
Note: If none or both status lights are on, the unit is defective and must not be used anymore.
► Both of the high-current output sockets on the left-hand side of the test set (400A DC and
800A AC) usually carry a relatively low-voltage potential.
In case of an internal insulation fault these outputs may carry up to 300 V.
► Consider these outputs dangerous!
► Always lock connectors properly.
The counterpart of the high-current sockets are locking connectors.
To lock these connectors safely, insert them carefully until you feel a "click" position.
Now they are locked. Confirm this by trying to pull them out. This should not be
possible now.
To remove the locking connectors again, unlock them by pushing them in first, and
then pull them out.
► The high-current cables for both the 800A AC and 400A DC outputs are equipped with
connection clamps at one end. If these connection clamps are attached to a test object’s terminal
that is situated above your head, make sure the clamp is securely attached. Due to the weight of
the cables the clamp may become loose and fall down.
24 OMICRON
Safety instructions for the CPC 100 and its accessories
1.14 Disclaimer
If the equipment is used in a manner not described in the user documentation, the protection provided
by the equipment may be impaired.
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CPC 100 Reference Manual
1.16 Recycling
This test set (including all accessories) is not intended for household use. At
the end of its service life, do not dispose of the test set with household waste!
For customers in EU countries (incl. European Economic Area)
OMICRON test sets are subject to the EU Waste Electrical and Electronic
Equipment Directive 2012/19/EU (WEEE directive). As part of our legal obligations
under this legislation, OMICRON offers to take back the test set and ensure that it is
disposed of by authorized recycling agents.
For customers outside the European Economic Area
Please contact the authorities in charge for the relevant environmental regulations in
your country and dispose the OMICRON test set only in accordance with your local
legal requirements.
26 OMICRON
Introduction
2 Introduction
2.1 Functional components of the CPC 100
2.1.1 Front panel
BIN IN ePC
Key lock
Binary trigger input with front-panel control
INPUT
Measuring inputs
AC OUTPUT
Fuse-protected 6A or
130V output
DC OUTPUT
6A DC output
Emergency stop
button
Note: With the CPC 100 V0, the number of test cards in one test procedure should be limited to 15 to
avoid memory problems. The CPC 100 V1 allows using more test cards in one test procedure but we
recommend not to use more than 15 test cards or more than 50 test results to keep the tests clearly
structured.
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CPC 100 Reference Manual
400 A DC
(4 V ... 4.5 V DC)
High DC current output
Grounding terminal
800 A AC
2 kV AC (6.1 V ... 6.5 V AC)
High-voltage output High AC current output
External booster
Figure 2-2: High-voltage and high-current outputs on left-hand side of the CPC 100
DANGER
Death or severe injury caused by high voltage or current
The Ext. Booster connector is always galvanically connected to mains.
This also applies when no external booster is selected, the green status light (0) is on,
the outputs are turned off or the Emergency Stop button is pressed.
► Handle the Ext. Booster connector with extreme caution.
► Do not use any other booster cables than the ones supplied by OMICRON.
► Do not use booster cables that are frayed or damaged in any way.
28 OMICRON
Introduction
RJ-45 socket for connecting the CPC 100 to either a PC’s Ethernet RJ-45 socket for connecting the CPC 100 to a PC
network card or a notebook’s PC NIC network hub
Connector for external safety functions (see item 3 below) Serial interface connector for connecting optional CP TD
test set
1. For more information on the PC and network interfaces, see 11 "CPC 100 in a network" on page 271.
2. For the pin assignment of the RS232 serial interface connector, see 15.6 "ePC interfaces" on
page 314.
3. The connector for external safety functions allows connecting safety accessories for the CPC 100.
The attached plug contains a jumper, and as long as it is placed on the connector, the circuit is
bridged. If the plug is removed, the emergency stop is active.
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CPC 100 Reference Manual
Red LED
Connector for external safety functions (see item RJ-45 socket for connecting the CPC 100 to a PC or a network hub
3 above)
The CPC 100 V1 supports the USB interface 1.1 and 2.0 for connecting the USB memory stick shipped
with the CPC 100.
Note: The full functionality is guaranteed only for the stick delivered with the CPC 100.
The serial and safety interfaces are identical with the CPC 100 V0 version (see above). The network
interface is an auto-crossover Ethernet connector that can be connected to a network hub or directly to
a PC or a notebook.
The CPC 100 V1 provides the following LEDs on the ePC interface:
• Green LED lights if the CPC 100 is properly connected to a PC or network.
• Yellow LED lights if data is transferred from or to the network.
• Red LED serves for diagnosis purposes.
30 OMICRON
Introduction
1. The front panel output 6A/130V operates as either a 0 … 6A AC or a 0 … 130V AC output. The
output range and the actual values are set by the software.
In current mode 0 … 6 A, the maximum output voltage is 55 V (330 VA).
In voltage mode 0 … 130 V, the maximum output current is 3 A (390 VA).
The 6.3A T (6.3 Amps slow-acting wire fuse 5x20 mm) protects both the AC OUTPUT in 6A current
mode and the DC OUTPUT.
The 3.15A T (3.15 Amps slow-acting wire fuse 5x20 mm) protects the AC OUTPUT in 130V voltage
mode and in the 3A AC current mode.
2. The 800A output sockets are situated at the left-hand side of the CPC 100 as shown in
chapter 2.1.2 on page 28.
They provide an AC current of 0 … 800 A at a voltage of 6.1 … 6.5 V. The actual output power
(4880 VA max.) is range-dependent. For details refer to 15.3.1 "High-current and high-voltage
outputs" on page 294.
The current that flows from this output is measured internally by the CPC 100, and displayed on the
respective test card.
3. The 2kV output sockets are situated at the left-hand side of the CPC 100 as shown in
chapter 2.1.2 on page 28.
They provide an output voltage of either
• 0 … 0.5 kV with a maximum current of 5 A, or
• 0 … 1 kV with a maximum current of 2.5 A, or
• 0 … 2 kV with a maximum current of 1.25 A.
For details refer to 15.3.1 "High-current and high-voltage outputs" on page 294.
Both the voltage of this output and the current that flows from this output are measured internally by
the CPC 100, and displayed on the respective test card.
OMICRON 31
CPC 100 Reference Manual
All outputs are overload and short-circuit-proof and protected against external high-voltage signals as
well as over-temperature.
Note: The length of time a high current or a voltage can be applied may be limited due to a high
temperature occurrence of the internal transformer windings and/or heat dissipaters. This high
temperature occurrence may even be increased if the CPC 100 is operated in a hot environment or is
exposed to direct sunlight.
It is highly recommended not to exceed the typical duration time tmax specified for each current and
voltage output (refer to 15.3 "CPC 100 outputs" on page 294). If you do, and the CPC 100 develops too
high an internal temperature, the outputs are shut off automatically.
DC OUTPUT
Programmable DC current output.
1. The 6A output provides a DC current of 0 … 6 A with a maximum output voltage of 60V (360W). The
output value is set by the software.
The 6.3A T (6.3 Amps slow-acting wire fuse 5x20 mm, situated at the front panel’s AC OUTPUT
group) protects both the AC OUTPUT in 6A current mode and the DC OUTPUT.
2. The 400A output is situated at the left-hand side of the CPC 100 as shown at 2.1.2 "High-voltage and
high-current outputs" on page 28.
They provide an output current of 0 … 400 A at a voltage of 4 … 4.5 V. The actual output power
(2600 W max.) depends on the current magnitude. For details refer to 15.3.1 "High-current and high-
voltage outputs" on page 294.
The current that flows from this output is measured internally by the CPC 100, and displayed on the
respective test card.
All outputs are overload and short-circuit-proof and protected against external high-voltage signals as
well as over-temperature.
Note: The length of time a high current or a voltage can be applied may be limited due to a high
temperature occurrence of the internal transformer windings and/or heat dissipaters. This high
temperature occurrence may even be increased if the CPC 100 is operated in a hot environment or is
exposed to direct sunlight.
It is highly recommended not to exceed the max. duration time tmax specified for each current and
voltage output (refer to 15.3 "CPC 100 outputs" on page 294). If you do, and the CPC 100 develops too
high an internal temperature, the outputs are shut off automatically.
32 OMICRON
Introduction
INPUT
Analog precision measuring inputs
OMICRON 33
CPC 100 Reference Manual
BIN IN
Binary input for trigger signal
Binary trigger signal input to be used with a toggling potential-free contact or with voltages up
to 300V DC.
The response time of this input is 1 ms, and it is galvanically separated from all other circuits.
Key lock
The key lock helps you to secure the CPC 100 against unauthorized operation:
► When no test is running, turn the key to "locked" position (vertical) and remove it from
key lock:
The software does not accept any more entries and/or commands via the soft-touch
keyboard and/or the handwheel. The test cannot be started by pushing the I/O
(test start/stop) push-button.
► To activate the CPC 100, put the key into the key lock and turn it to "unlocked" position
(horizontal).
Note: Turning the key from "unlocked" to "locked" position while a test is running, stops
the ongoing test.
34 OMICRON
Introduction
Status lights
The status lights indicate the operational status of the CPC 100 as a current/voltage source.
Output is switched ON
Dangerous
operating condition!
2. Output is switched ON
Red status light (I) is Dangerous operating
and/or measurement
flashing condition
process is active
OMICRON 35
CPC 100 Reference Manual
Ext. Booster
Socket to connect an external booster, for example, the CP CB2 current booster for output currents of
up to 2000 A.
Enable any external booster in the CPC 100 software on the tab Options | Device Setup (refer to
”Device Setup” on page 56 of this chapter).
DANGER
Death or severe injury caused by high voltage or current
The Ext. Booster connector is always galvanically connected to mains.
This also applies when no external booster is selected, the green status light (0) is on,
the outputs are turned off or the Emergency Stop button is pressed.
► Handle the Ext. Booster connector with extreme caution.
► Do not use any other booster cables than the ones supplied by OMICRON.
► Do not use booster cables that are frayed or damaged in any way.
36 OMICRON
Introduction
Rectifier
& power
factor +
500V
corrector R
500V
2kV
500V 500V 4A
1kV 2A
Switched 2kV 1A R
mode 500V
amplifier
L
Mains
100-240V Filter
50/60Hz I 65V 130V / 6A AC
N 2kV
U O
65V
PE I 800A u
3.15A t
ADC U
6.3A p
65V / 6A DC
U u
DSP I t
(Digital
Signal
U
s
Processor)
6V / 800A AC
+
Ethernet 5V / 400A DC
-
to 300V AC
RS 232 Built-in
ext.
ePC 3V AC I
PC optional 10A AC/DC
n
10V DC
BIN IN p.
optional analog or digital interfaces
(plug-in boards)
OMICRON 37
CPC 100 Reference Manual
Tab selector
LCD monitor
The monitor is a high-contrast gray-scale graphical LCD display with a resolution of 320x240 pixels.
Accelerator keys
Add the test card of your choice, for example, Quick, CT, VT... etc. (refer to ”Accelerator keys” on page
44 of this chapter).
View selector
Lets you select the view of your choice, for example, Test Card View, Test Procedure Overview, File
Operations or Options (refer to ”View selector” on page 43 of this chapter).
Jog-dial handwheel
Advanced jog-dial handwheel with "click" (Enter) function.
In "navigation" mode, turning the handwheel navigates you through the UI elements within one test card.
Pressing the Up/Down keys has the same effect.
38 OMICRON
Introduction
In "data entry" mode, that is, if the focus is set onto a data entry field or a combo box, and the handwheel
was pressed to "enter" the field and to enable data entry, turning the handwheel increases/decreases
the entry field’s value or browses through the preset values of the combo box, respectively.
Pressing the handwheel corresponds to the Enter function of the soft-touch keyboard.
Furthermore, the wheel comprises an adaptive acceleration function, that is, if the focus is, for example,
set onto a data entry field, fast turning increments/decrements a value in increasingly bigger steps, slow
turning in decreasingly smaller steps.
Up/Down keys
Soft-touch keys supplementing the handwheel. Depending on the current focus in the software user
interface, pressing these keys either navigates through the UI elements within one test card, or - if in a
data entry field, for example - increments/decrements a value.
Contrary to the handwheel, the Up/Down keys change a value in fixed coarse increments /decrements
in order to ease a quick approximation to the end value. The fine adjustment is then done with the
handwheel.
Context-dependent menu keys
Soft-touch keys that directly invoke specific commands associated with the currently selected control of
the test card and view.
Since their actual functions depend on the selected view, test mode, test card and selected UI element,
the menu keys do not hold any specific text. The individual key function is displayed on the monitor with
a labelled button symbol right next to the menu key.
I/O (test start/stop)
If the test parameters are set in the software’s Test Card View, the Emergency Stop button is released
and the key lock is set to the "unlocked" position, pressing this push-button enables the CPC 100 outputs
and starts a test.
Pressing this push-button a second time stops the test.
WARNING
Death or severe injury caused by high voltage or current possible
Stopping a test does not shut off theCPC 100 outputs instantaneously. First, the currently
running test sequence finishes, then the test execution is stopped.
Most test cards finish the running test sequence with a predefined ramp function.
► Therefore, in a hazardous situation never press "Stop Test".
► Instead, use Emergency Stop.
Tab selector
If a test procedure comprises more than one test card, use these keys to change between the single test
cards.
OMICRON 39
CPC 100 Reference Manual
Test procedure
A test procedure contains multiple test cards.
The composition of such a test procedure and the settings of all single test cards can be freely defined
by the user. Within a test procedure, each test card and its associated test is executed individually in a
user-defined order.
Note: With the CPC 100 V0, the number of test cards in one test procedure should be limited to 15 to
avoid memory problems. The CPC 100 V1 allows using more test cards in one test procedure but we
recommend not to use more than 15 test cards to keep the tests clearly structured.
40 OMICRON
Introduction
Report
For archiving or reporting purposes, or later processing, a test procedure with all of its test cards, specific
settings and - after the test was run - test results and assessments can be saved. It is then considered
a report.
Such a report can later be opened any time in CPC 100 File Operations menu.
OMICRON 41
CPC 100 Reference Manual
settings settings
+
Test Card Test Card
settings
+ Test +
results
+
Test Card
+
...
settings settings
settings settings
(1) One Test Card Default for each type of test card
Figure 2-14: The principles of test cards, defaults and test procedures
42 OMICRON
Introduction
The following sections emphasize on test cards, defaults and templates in more detail. Also refer to
”Creating defaults and templates” on page 67 of this chapter.
Initially, the test procedure default contains one empty Quick test card1. However, this default can be
customized according to your specific requirements with as many test cards as needed and of all types
of your choice.
By creating a user-defined test procedure default, the CPC 100 starts up loading your most frequently
used test cards already containing specific values.
To learn more about defining such a default, refer to ”Creating defaults and templates” on page 67 of
this chapter.
File Operations
Lets you save, load, delete, copy and rename test procedures. Some of these features
call up the Phrase Editor (described at ”The String Editor” in chapter 10).
Options
Specify general parameters, such as display and regional settings, date and time,
decimal symbol, network settings, system information and the device setup.
Note: If you are using a current clamp or an external current or voltage booster,
specify these devices at the Options tab Device Setup before you start using them.
OMICRON 43
CPC 100 Reference Manual
44 OMICRON
Introduction
The Test Card View comprises a number of context-dependent menu keys. Some examples are given
below:
Inserts a test card of your choice and places it after the selected test card of the
current test procedure.
Opens the String Editor. You can rename the current test card to any new name of
your choice (max. 15 characters).
Clears the results of the current test card, and thus enables the start of a new test.
Makes the current test card with all of its settings the new default for that particular
type of card.
Context-dependent menu item
(shown here: "Demag.", CTExcitation).
Note: The actual function of the context-dependent menu keys depends on the selected view,
test mode, test card and selected UI element.
To make the above listed functions visible, the focus must be set onto the test card tab
designation, for example, CTRatioV.
Use the context-dependent Up/Down menu keys to the right, or the handwheel, to browse through the
structure.
Due to usability reasons, some test cards, such as Winding Resistance, Voltage Withstand Test or
Polarity Check, appear in more than one test mode, e.g., Winding Resistance appears in Current
Transformer, Power Transformer and Resistance.
With regard to their functionality, these test cards are identical.
To expand a collapsed group of tests , for example, CT, set the focus onto this group, and press
Enter or the handwheel.
OMICRON 45
CPC 100 Reference Manual
The group of tests expands and displays all of its associated test cards.
Browse to the test file of your choice, and when it is highlighted press Enter.
This will switch from the Insert a new test card dialog to the Test Card View, inserting the
test card of your choice after the last selected test card in the Test Card View.
Note: Only test cards that are licensed can be inserted.
When you purchased the CPC 100, you purchased a license for a number of test cards of your choice.
Not licensed test cards are displayed in the Insert a new test card dialog, but the attempt to insert one
of them to the test procedure results in an according on-screen message.
If you wish further information about licensing, please contact OMICRON.
You can insert as many test cards as needed and of all types of your choice by repeating this
process.
Note: With the CPC 100 V0, the number of test cards in one test procedure should be limited to 15 to
avoid memory problems. The CPC 100 V1 allows using more test cards in one test procedure but we
recommend not to use more than 15 test cards to keep the tests clearly structured.
If you need more test cards in one test procedure, we recommend not to save all cards in one, for
example, the test procedure default, but to combine a smaller number of cards to logical groups, and to
save these logical groups as test procedure templates with individual names (refer to ”Test procedure
templates” on page 69 of this chapter).
Pressing Esc closes Insert a new test card, and brings you back to the previous view without inserting
a new test card.
46 OMICRON
Introduction
As shown above, the value itself is highlighted, the unit is not, and at the value’s end a blinking caret
(cursor) indicates "ready for data entry".
OMICRON 47
CPC 100 Reference Manual
Now either
► use the Up/Down keys to approximate the value of your choice quickly in coarse predefined steps
► rotate the handwheel to fine-adjust the value in precision steps
► type in the value of your choice using the numeric soft-touch keys to the left of the handwheel (refer
to Figure 2-16).
Backspace
Esc: cancels the current action
Soft-touch keys to enter without saving
numerical values.
Prefix for negative values, for
example, angles
Enter
Decimal point
Pressing Esc on the soft-touch keyboard while entering a value, discards the entry and restores the
previous value.
When ready, press either the handwheel again or the Enter key to confirm your entry, and move forward
to the next UI element of your choice by turning the handwheel or the Up/Down keys.
Note: If a number key is pressed with the focus set onto a data entry field, this number is automatically
written to the data entry field, and the field is enabled for data entry.
Pressing the context-dependent menu key Back to Top terminates the data entry mode,
accepts all current values and sets the focus onto the test card tab designation.
Combo box
48 OMICRON
Introduction
List box
List boxes are differentiated between read-only and editable list boxes:
• In a read-only list box (Figure 2-17), turning the handwheel scrolls from line to line.
When using the Up/Down keys, a read-only list box is treated as one UI element, that is, pressing
one of the keys exits the list box, and sets the focus onto the next /previous UI element.
• In an editable list box, turning the handwheel scrolls from table cell to table cell. Press either the
handwheel or Enter to "enter" a cell and to edit the value.
When using the Up/Down keys, the focus proceeds to the same table cell one line above or below.
OMICRON 49
CPC 100 Reference Manual
Settings page
Some test cards include the Settings menu key. Pressing the Settings menu key opens the
Settings page.
The Settings page with the exception of the TRRatio test card looks as shown below.
The Settings page allows setting the test cards individually. At the Device Setup tab in the Options
view (see ”Options” on page 56 of this chapter), the same properties can be set for all test cards of a test
procedure. As a rule, do not use the Settings page described here but the Device Setup tab in the
Options view to set the test cards. Making different settings for the test cards is rarely a good idea. Set
the test cards individually using the Settings page only in well-founded cases.
If a test card contains results, the settings cannot be changed. When a file containing results is loaded,
the Settings page can be used to view the settings of the test procedure.
50 OMICRON
Introduction
Starting a test
Note: Tests can only be started and stopped with the I/O (test start / stop) push-button while in the Test
Card View.
Each test card represents a separate test, and is started individually.
Preconditions to start a test
1. The required test card is defined, the test parameters are set.
2. The software is in the Test Card View.
3. The Emergency Stop button is released.
4. The key lock is set to the "unlocked" position.
Pressing the I/O (test start/stop) push-button starts the test. Pressing this push-button a
second time stops the test.
WARNING
Death or severe injury caused by high voltage or current possible
Stopping a test does not shut off the CPC 100 outputs instantaneously. First, the currently
running test sequence finishes, then the test execution is stopped.
Most test cards finish the running test sequence with a predefined ramp function.
► Therefore, in an emergency situation never press "Stop Test". Instead, use Emergency
Stop.
While a test is running, several functions such as changing the test card, changing the view etc., are
disabled.
To repeat the test, the test results need to be cleared beforehand. Otherwise the start is blocked.
OMICRON 51
CPC 100 Reference Manual
Temperature monitoring
Each test card contains a progress bar-like temperature gauge that displays the CPC 100 actual
temperature condition. When the temperature limit is reached, that is before an overheating condition
occurs, the output is switched off automatically.
In addition, if an output is activated, both the CPC 100 current consumption from the power supply and
the current emitted at the high-current outputs is monitored and, together with the temperature,
displayed by this temperature gauge. The temperature gauge’s bar therewith represents an indicator for
the remaining time the CPC 100 can output power.
Just as with over-temperature, if these limit values are exceeded, the output is switched off
automatically.
With deactivated outputs, the temperature gauge’s bar represents an indicator how much the device has
already cooled off.
Note: To reach a maximum output time, we suggest to let the CPC 100 cool off completely before
switching it on again.
Note: For each line of measurement results there is a separate overload indication top right on the
CPC 100’s screen (or in the report) explained below.
No overload indication means no overload during that step of the measurement sequence. In the test
report, "No" appears in the overload field or column.
Dotted overload indication means that there was an overload during that step of the measurement
sequence but not all the time. In the test report, "Yes" appears in the overload field or column.
Solid overload indication means a permanent overload during that step of the measurement
sequence. In the test report, "Yes!" appears in the overload field or column.
52 OMICRON
Introduction
The Test Procedure Overview lists all test cards of the currently active test procedure in a list box
showing the card’s name, its creation date and time, whether test results are available and the test card’s
assessment status.
Pressing Insert Card switches to the Insert a new test card dialog. After inserting a new
test card, the software automatically switches to the Test Card View, inserting the test card of
your choice after the last selected test card in the Test Card View.
Pressing Esc at Insert a new test card brings you back to the previous view without
inserting a new test card.
Delete Card deletes the currently highlighted test card from the test procedure.
With Save As Default, Test Procedure Overview provides a function to save the current test
procedure as the test procedure default, that is the default the CPC 100 software will start with
in future.
► To learn more about defaults, refer to section ”Creating defaults and templates” on page
67 of this chapter.
Unlike in Test Card View, where all context-dependent menu keys apply for that particular
card only, the Test Procedure Overview has an additional menu item that applies for all test
cards: whereas Clear Results clears the test results of the currently highlighted test card only
("Comment" in Figure 2-20), Clear All Results applies to all test cards, that is, clears the
results of all cards listed in the Test Procedure Overview.
After both Clear Results and Clear All Results, re-start the test in the Test Card View by
pressing the I/O (test start/stop) push-button.
Automatically switches back to the Test Card View, and opens the test procedure default. If
the current test procedure contains unsaved data, you will be asked whether or not you want
to save them before you proceed.
OMICRON 53
CPC 100 Reference Manual
The highest hierarchical level of the CPC 100 file system, the "root", is named CPC 100. Below this, you
can create additional folders in a tree-structure of your choice, save tests in these folders, and carry out
file operations, such as open, save, rename, copy, paste etc. For CPC 100 V1 units with a USB memory
stick plugged in, a second tree root USB Disk is displayed as shown above.
The CPC 100 file system differentiates two file types:
name.xml A test procedure with all of its test cards and specific settings. An .xml file may
also contain test results and assessments that were stored together with the
settings as report in the CPC 100 file system for archiving purposes.
name.xmt Test procedure template, that is, a user-defined template containing one or more
test cards with all of their specific test settings but without test results.
Note: The file containing the up-to-date measurements should be saved regularly. If the test unit is
switched off, or in case of a power outage, all unsaved measurements will be lost.
To expand a collapsed folder tree , highlight it, and press either the handwheel or Enter.
The folder expands and displays its subfolders (if any) and the tests it contains.
Browse to the test card of your choice, and when its highlighted press the handwheel or Enter.
54 OMICRON
Introduction
Saves the currently open test, that is, the test card(s) previously opened in the
Test Card View (refer to Note below).
Opens the String Editor. You can save the currently open test under a new name
of your choice (15 characters max.).
Use the handwheel or the Up/Down keys to select a test, and press Open to
open it. Changes to Test Card View.
Closes the current test card(s), changes to Test Card View and opens the test
procedure default.
Unlike the other menu items, the two Save... functions of the main File Operations menu directly effect
the currently open test, i.e., the test procedure that was composed in the Test Card View, or the test that
was loaded in the CPC 100 file system beforehand.
Therefore, pressing Save, for example, does not save the test that you may have highlighted in the folder
tree, but the one that is currently open.
Submenu File
Opens the String Editor. You can create a new folder with any name of your choice.
Appends the contents of a test file (.xml) or template (.xmt) of your choice to the
currently open test.
Deletes the currently selected test or folder from the CPC 100 disk space.
Opens the String Editor that enables you to rename the current test to any new name
of your choice.
(for future use)
Closes the submenu and returns to the main File Operations menu.
OMICRON 55
CPC 100 Reference Manual
Submenu Edit
Select the test of your choice. Press Cut to put the selected test or folder to the
Clipboard. Proceed with Paste...
Select the test of your choice. Press Copy to copy test or folder to the CPC 100
Clipboard. Proceed with Paste...
Move to the destination folder of your choice. Press Paste to insert the contents of
the CPC 100 Clipboard to this folder.
Press Paste As Templ. to make the contents of the CPC 100 Clipboard a test
procedure template.
(for future use)
Closes the Edit submenu and returns to the main File Operations menu.
Note: If a folder is cut or copied to the Clipboard, the selection is recursive, that is, all of its subfolders
will also be put to the Clipboard.
Cutting or copying a test or folder, and trying to paste it in the same location, opens the String Editor.
Since a test or folder cannot exist twice under the same name at the same location, determine a new
name for it using the String Editor.
For more information about the String Editor, please refer to ”The String Editor” in chapter 10.
2.4.10 Options
Note: Changes made in the Options view are automatically saved when the view is changed
(for example when Options is left to change to Test Card View).
Alternatively, changes can be saved instantly by pressing Save Options.
Upon a power supply loss or an accidental switching off of the CPC 100, unsaved changes are
lost, and the old values are restored.
Device Setup
The Device Setup tab in the Options view allows you to change the settings of all test cards of the test
procedure running on the CPC 100 and all test cards inserted afterwards. The test cards can be
instantiated in different ways and for different purposes. Table 2-1: ”Instantiation procedures” below
displays the instantiation procedures and the associated default values.
56 OMICRON
Introduction
Because the settings of a test card containing results cannot be changed, the settings made at the
Device Setup tab in the Options view apply only to new test cards if the currently loaded procedure
contains results. To change the settings of a test procedure containing results (for example, after
pressing the Keep Results menu key or after loading a file), clear the results by pressing the Clear
Results menu key in all test cards before setting the test procedure in the Options view.
It is strongly recommended to set the test cards using the Options view. In well-founded cases, you can
alternatively set a test card individually using the Settings menu key (see ”Settings page” on page 50 of
this chapter).
External booster
The "External booster" combo box allows to set the external booster:
• CB2 for the CP CB2 current booster
• CU20 for the CP CU20 coupling unit
• CU1 for the CP CU1 coupling unit
• CP TR8 for the CP TR8 inductor (also used for the MTR2 matching transformer)
• MTR1 for the MTR1 matching transformer
For the default value associated with different instantiation procedures, see Table 2-1: ”Instantiation
procedures” on page 56.
Clamp & input transformer settings
When an input is not connected to the device under test directly but using a current clamp, a CT or a VT,
the ratio of these devices can be set here.
The Clamp & input transformer settings group box displays and, if required, allows you to change
settings for external devices:
• IClamp for the current clamp parameters
• CT for the transformation ratio of the current transformer
• VT for the transformation ratio of the voltage transformer
By default, the transformation ratios of the current and voltage transformers for the selected external
device are preset. For the default value associated with different instantiation procedures, see
Table 2-1: ”Instantiation procedures” on page 56.
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CPC 100 Reference Manual
Default freq.
The "Default freq." data entry field allows you to enter the default frequency. For the default value
associated with different instantiation procedures, see Table 2-1: "Instantiation procedures" on
page 56.
Auto Save
As the name implies, the Auto Save feature automatically saves the current test settings in fixed
intervals. These intervals can be set in the "Auto Save" box. There are three time intervals available (10,
30 or 60 minutes), and the option OFF which disables Auto Save.
Auto Save saves all actual data to a file named lastmeas.xml. So depending on the set time interval,
in case of a system crash, lastmeas.xml may contain more actual data than the last manually saved
test. The file is created during the next booting process.
When Auto Save saves test settings, it pops up a dialog notifying you about it.
Auto Save works in Test Procedure Overview, File Operations or Options without any restrictions. In
Test Card View, Auto Save does not work as long as a test is running, or as long as inputs are measured
(for example, in Quick).
In a case like this, Auto Save repeats the attempt to save the test settings in intervals until it succeeds,
that is, until the test is finished and it can save the data. After this, Auto Save returns to the set time
interval.
Fan always on full speed
If selected, the CPC 100 cools down faster. Thus, the duty cycle can be increased.
Restore Defaults
Note: Pressing the Restore defaults menu key resets all user-specific settings made in the CPC 100
software to factory-defined defaults including:
• the test card defaults
• the test procedure default
• all settings made at the Device Setup tab (sets external booster to CB2, sets CT and VT to "OFF",
and sets the value in the "Default freq." data entry field to 50 Hz)
• the String Editor’s template strings (refer to 10.2.1 "Template phrases" on page 270).
Network
58 OMICRON
Introduction
Via the built-in ePC, the CPC 100 can be accessed from a stand-alone PC, for example, a notebook and
via a PC network. At the Network tab the communication settings are specified.
In the combo box select between
DHCP/Auto IP Configures all communication parameters automatically; the DHCP server will do
it for you or it will be done via the Auto IP mechanism.
The data entry fields for IP address, Subnet Mask, Default Gateway and DNS are
read-only, no data can be entered. This is the recommended setting.
Static IP Configure the communication parameters manually by entering the values into
the data entry fields using the soft-touch keys.
Section ”CPC 100 in a network” in chapter 11 explains in detail how to connect the CPC 100 to either a
stand-alone PC or a PC network, and how to configure such a connection.
Once the communication parameters are configured, press Save Options to save them to the
Windows Registry.
For a change to come into effect, the CPC 100 needs to be restarted.
Supervision
The Supervision tab comprises supervision settings around the CPC 100 test system. The settings you
choose in this view serve as a default for all corresponding test cards you set up afterwards.
Note: By default and after start-up, the check boxes are selected.
Use beeper
If selected, the beeper sounds during the entire test. If cleared, the beeper sounds at the beginning and
the end of the test only.
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DANGER
Death or severe injury caused by high voltage or current
► Make sure that both the high-voltage connector and the grounding terminal are
connected and that the cables and connectors are intact before deactivating the shield
check.
DANGER
Death or severe injury caused by high voltage or current
► Make sure that the device under test is connected and that all cables and connectors
are intact before deactivating the loop check.
HV timeout
The HV timeout limits by default the total injection cycle by using the 2 kV output with Quick in the
1000 V and 2000 V modes to restrict long unintended injection cycles. The status bar of the Quick test
card displays the time progress and the timeout threshold for the intended output modes in seconds.
Figure 2-24: Quick test card showing the HV timeout information in the status bar
Note: Changing the target value or pressing Enter on the keyboard resets the HV timeout.
60 OMICRON
Introduction
Display
The "sliding" regulator brightens or darkens the monitor display and the contrast within it. Adding contrast
increases the difference in shading between areas.
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Synchronization
Synchronize up to two slave units (CPC 100 or CPC 80) with a CPC 100 configured as master unit for
testing with the Quick, Sequencer, Ramping, Amplifier and HV Resonance Test System test cards.
Note: Synchronization requires the CPC Sync plug-in card and license, and the TRC1.
CPC 100 V0 devices cannot be used for synchronization.
Sync mode:
► Set one Master and up to two Slaves
Displayed on Status
M1 Master Slave 1 synchronized
M2 Master Slave 2 synchronized
M Master Both slaves synchronized with master
S Slave Status OK
EV Slave CPC version mismatch
EO Slave Different outputs set on master and slave(s)
Set the same outputs on all devices.
ES All No TRC1 connected
EC All Sync cable(s) error/not connected
Available output ranges in the Quick, Sequencer, Amplifier and Ramping test cards with synchronized
CPC devices:
• AC 800 A
• CB2 1000 A
• CB2 2000 A
• TR8 200 V
• Output for customized matching transformer
62 OMICRON
Introduction
Note: The output value depends on the number of synchronized CPC devices
(for example: 3 CPC devices – max. output value: 800 A x 3 = 2400 A).
NOTICE
Equipment damage possible
► When connecting devices in series, make sure that the insulation of the equipment housing can
withstand the maximum applied voltage.
3000 V
2000 V
2000 V
1000 V
1000 V
Figure 2-27: Series connection of devices causing increasing voltage stress on the housing insulation
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CPC 100 Reference Manual
Date / Time
Regional Settings
Choose a regional setting for language, temperature unit, distance unit, date and time style. These
settings affect the way the CPC 100 software displays and sort dates, times, numbers and decimal
points.
64 OMICRON
Introduction
Service
During operation, the CPC 100 creates a logfile with a user-definable logging level (see below).
Every time the CPC 100 is switched on, it generates a new logfile, and saves the existing one as the
"previous" logfile. This way, the occurrences of the previous and the current session can be viewed.
The logging level specifies the occurrences to be recorded in the logfile:
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System Info
66 OMICRON
Introduction
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CPC 100 Reference Manual
In the CPC 100 file system, the test procedure default is not visible as a "file" (refer to 2.4.7 "The
CPC 100 file system" on page 54).
Step 3
Step 2
Step 1
Figure 2-32: Creating a user-defined default by customizing the test procedure default
68 OMICRON
Introduction
In the test card view, insert as many test cards as needed to the currently open
Step 1:
test procedure default.
Step 2: At the CPC 100 front panel view selector, switch to the Test Procedure Overview.
Press Save As Default to make this test procedure the new test procedure
Step 3:
default.
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Introduction
2.6.3 Basic steps to carry out a test with the CPC 100
1. Verify that the substation is prepared accordingly and you comply with all safety regulations.
WARNING
Death or severe injury caused by high voltage or current possible
► Connect the CPC 100 grounding terminal to the substation ground.
► Use a wire with a cross-section of ≥ 6 mm².
2. Make sure that the power switch on the CPC 100 side panel is turned off.
Press the Emergency Stop button.
3. Connect the CPC 100 to the mains power supply using the provided cable.
4. With the test object grounded and shorted out, connect the CPC 100 to the test object according to
your requirements.
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5. Set up a barrier to separate the high voltage area from the safe area (see Figure 1-1: "Example of
the separation of work area and high-voltage area using different OMICRON devices" on page 18).
WARNING
Death or severe injury caused by high voltage or current possible
► Do not enter the high voltage area during measurement.
► Remain in the safe area.
► Before entering the high voltage area, follow step 12 to 15 later in this section.
6. Remove the grounding set from the test object.
7. Turn on the CPC 100 at its POWER switch at the left-hand side.
The green status light "0" lights up, showing that the current/voltage source is not active.
8.Set up your test in the CPC 100 software, and, where applicable, determine whether you
want to perform an automatic or a manual test.
The following chapters of this manual comprise an example for each available test.
For a detailed description of how to use the software refer to section ”How to use the CPC 100
software” on page 40 of this chapter.
9. Once all test cards are prepared and the parameters set, make sure the key lock is in position
"unlocked" (horizontal). Release the Emergency Stop button.
10.Start the test by pressing the green I/O (test start/stop) push-button on the CPC 100 front
panel.
Note:
• A test can only be started in the Test Card View and with all preconditions met (refer to ”Starting a
test” on page 51 of this chapter).
• If voltages ≥ 500 V are to be applied, after pressing the I/O (test start/stop) push-button for the first
time a warning message appears on the screen.
Only after the I/O push-button is pressed a second time, the voltage is applied to the CPC 100 output.
• An error message (313) appears if no PE connection can be detected on the power supply.
WARNING
Death or severe injury caused by high voltage or current possible
This is a safety-relevant message. If the reason for this message is that the PE is not
connected, this can cause injury or possibly death of the operating staff.
► Make sure that both PE and grounding terminal are connected.
11.If a potentially hazardous voltage and/or current level is fed by the CPC 100 outputs, the
red signal red light "I" starts flashing.
12.After testing, switch off the high voltage or current immediately with the I/O (test start/stop)
push-button.
13.If you do not use the CPC 100 anymore, turn the key to "lock" (vertical) and remove the key to avoid
anybody accidentally turning on the high voltage or current.
Note: After turning off the high voltage or current observe the status lights: only when the CPC 100
green status light is on and the red one off, switch off the key lock and take off its key.
72 OMICRON
Introduction
14.After turning off the CPC 100 outputs, connect all terminals of the test object to ground and short-
circuit them again using a grounding set.
15.Remove the connection between the CPC 100 and the test object.
WARNING
Death or severe injury caused by high voltage or current possible
► Never touch any metallic terminals and housing components without a visible ground
connection!
2.7 Cleaning
WARNING
Death or severe injury caused by high voltage or current possible
► Prior to cleaning disconnect the device.
► To clean one of the devices described in this document, use a cloth dampened with isopropanol
alcohol or water.
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CPC Getting Started
3 Measurement setup
3.1 Preparations in the substation
DANGER
Death or severe injury caused by high voltage or current
Prior to connecting a test object to the CPC, the following steps need to be carried out by
an authorized employee of the utility.
► Turn off all external voltage sources connected to the test object.
► Protect yourself and your working environment against an accidental re-connection of
high voltage by other persons and circumstances.
► Verify a safe isolation of the test object.
► Ground and short-circuit all terminals of the test object using a grounding set.
► Protect yourself and your working environment with a suitable protection against other
(possibly live) circuits.
► Disconnect all external connections to the test object.
74 OMICRON
Measurement setup
The outputs of the CPC are switched off when the red status light is off and the green status light is on
.
WARNING
Death or severe injury caused by high voltage or current possible
This is not an indicator for a safe state as externally generated voltages and/or currents
are not within the control of the CPC.
► Never touch any metallic terminals and housing components without a visible ground
connection!
7. If you do not use the CPC anymore, turn the key to "lock" (vertical) and remove the key – lock the
CPC) to avoid unauthorized operation of the CPC.
8. Press the Emergency Stop button.
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CPC Getting Started
3.2.3 Disconnection
1. Connect all terminals of the test object to ground and short-circuit them using a grounding set.
WARNING
Death or severe injury caused by high voltage or current possible
► Never touch any metallic terminals and housing components without a visible ground
connection!
2. Remove the connection between the CPC and the test object.
3.3 Cleaning
WARNING
Death or severe injury caused by high voltage or current possible
► Do not clean CPC when connected to the test object.
► Disconnect the test object, accessories and connection cables before cleaning.
► Use a cloth dampened with isopropanol alcohol to clean CPC and its accessories.
76 OMICRON
Getting started with Quick
The CPC 100 starts in the Test Card View (refer to 2.4.5 "Test card view" on page 44) with the test
procedure default. Initially, the test procedure default contains one empty Quick test card. However, this
template can be customized according to your specific requirements with as many test cards as needed
and of all types of your choice.
By creating a user-defined test procedure default, the CPC 100 starts up loading your most frequently
used test cards already containing specific values.
To learn more about defining such a template, refer to 2.4.11 "Creating defaults and templates" on
page 67.
Quick starts in "measuring" state with de-activated outputs, displaying the measured values in the
measurement table of the Quick test card.
The measurements as well as the indication of the binary input’s signal status (refer to ”Bin.In:” on page
85 of this chapter) are updated with an interval of approx. 0.5 s.
After having set all necessary parameters (more about this in the following sections), press the I/O
(test start/stop) push-button. The Quick test card enters the "on" state, the set power output value is
switched to the CPC 100 outputs, the measuring continues.
Pressing the Quick test card menu key Keep Results saves the currently measured values
and "freezes" their display in the measurement table. Both the "measuring" and the "on" state
remain active, the measurement continues in a new line of the measurement table.
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While in "on" state, pressing the I/O (test start/stop) push-button terminates the test. The CPC 100
outputs are turned off, and Quick returns to the "measuring" mode.
DANGER
Death or severe injury caused by high voltage or current
Together with the test object’s capacitance, the leakage inductance of the CPC 100’s
internal output transformer forms a series resonant circuit. Especially at
frequencies > 50 / 60 Hz this may result in voltage superelevation.
► When testing capacitive test objects using voltages ≥ 500 V, make sure that the test
object’s capacitance does not exceed 25 nF.
DANGER
Death or severe injury caused by high voltage or current
► Never use Quick in combination with a DC output on test objects with highly capacitive
characteristics.
► Mind the danger of test object’s charged capacitance. Before connecting or
disconnecting any leads, use a grounding/discharging rod
► to discharge all terminals of the test object.
► to connect all terminals of the test object to ground and short-circuit all
capacitances.
DANGER
Death or severe injury caused by high voltage or current
► Never use Quick to measure the resistance of windings with highly inductive
characteristics. Turning off the DC source results in life-threatening voltage levels.
► For this kind of measurement only use the special winding resistance test cards
RWinding, TRTapCheck or OLTC-Scan.
Pressing the Settings menu key opens the Settings page. The Settings page allows setting
the test cards individually. As a rule, do not use the Settings page but the Device Setup tab in
the Options view (see "Device Setup" on page 56) to set the test cards. For more information,
see "Settings page" on page 50.
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Getting started with Quick
1. sel = frequency-selective. To learn more about frequency-selective measurements, refer to ”The frequency-selective
measurement” on page 81 of this chapter.
*) Only available with a respective license for more accurate trigger times.
Note: Not all measured quantities are available in all output ranges.
2. VT (VT sel): Measures the voltage considering the set VT ratio setting.
3. I Clamp (I Clamp sel): Measures the current considering the set I Clamp ratio setting.
4. CT (CT sel): Measures the current considering the set CT ratio setting.
5. f V1 AC: Measures the frequency of the V1 AC input.
After having pressed Keep Results, the combo boxes of the measured quantities are disabled,
that is, the quantities cannot be changed.
Calculated value
Both the items to select from in this combo box and the corresponding display at the
measurement table below depend on the selected measured quantities.
In this combo box you determine what the measurement table displays (see Table
”After having pressed Keep Results, the combo boxes of the measured quantities are
disabled, that is, the quantities cannot be changed.” on page 79 of this chapter).
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After having pressed Keep Results, the combo box for the calculated quantity is disabled, that
is, the calculated quantities cannot be changed.
80 OMICRON
Getting started with Quick
Apart from Quick, the frequency-selective measurement is also available for other test cards:
CT VT Transformer Others
• CTRatio • VTRatio • TRRatio • Sequencer
• CTBurden • VTBurden • Ramping
• CTRatioV • VTElectronics • SV-Ratio
• CTLowPower • SV-Ratio
• SV-Ratio
In Quick, Sequencer and Ramping the frequency-selective measurement is selectable, whereas at the
other test cards, it is preset and cannot be cleared.
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Range
Output ranges are available if the respective external booster was selected at the
Options tab Device Setup (see 2.4.10 "Options" on page 56) or on the Settings
page of the Quick test card.
Each range has an associated minimum and maximum value, a fixed precision value
as well as a preset number of decimal characters (refer also to "Setting up a test
card" on page 47).
If Quick operates in the "on" state, the output range setting is locked and cannot be
changed.
While in the "measuring" state with de-activated outputs, when a range is changed,
the output changes accordingly to a new value within the allowed range between
minimum and maximum.
After having pressed Keep Results, the output range setting and the measurements
settings are locked and cannot be changed.
Power output value
Current (I) or voltage (V) value, depending on the specified range (see above).
Any value between minimum and maximum as well as the explicit value 0.0 is
possible, even while in the "on" state.
The respective minimum and maximum values depend on the range and, for voltage
ranges, also on the frequency. For frequencies smaller than 50 Hz, and down to the
minimum frequency of 15 Hz, the possible maximum voltage value decreases linear
proportional to the frequency value.
Current ranges do not have such a dependency.
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1 2
3 4
5
1 Trigger on:
Selection of trigger event
• no trigger (default)
• binary trigger = CPC 100 input BIN IN is monitored for a trigger event
• trigger = first measurement value (m1) > set threshold value
• trigger = first measurement value (m1) < set threshold value
• trigger = second measurement value (m2) > set threshold value
• trigger = second measurement value (m2) < set threshold value
• overload = the trigger event is an overload condition that occurs at the selected output.
What is an "Overload" trigger?
At the 800A AC output, an overload trigger is a condition in which the set current cannot
be reached any longer, for example, because of an opening contact or circuit breaker.
Note: Current values < 50 A do not initiate an "Overload" when the current circuit opens.
Therefore, if you use the trigger condition "Overload", choose a nominal current value of
≥ 50 A.
Quick differentiates two "Overload" trigger conditions:
1.the occurrence of an overload (as described above)
2.the clearing of an overload condition (clearing is delayed by 100 ms to debounce).
Note: Trigger conditions with "<" are meaningful in combination with external signals only,
that is, with signals that are not coming from the CPC 100.
Reason: if the trigger signal comes from the CPC 100, the trigger condition will always be
"true" at the moment the I/O (test start/stop) push-button is pressed.
After having pressed Keep Results, the trigger event is locked and cannot be changed.
84 OMICRON
Getting started with Quick
3 Bin.In:
Indicates the signal condition at the binary input Bin In. 4 different characteristics are
possible:
Closed: potential-free contact between BinIn+ and BinIn– closed.
Come:
trigger signal with rising edge occurred at BinIn.
Go:
trigger signal with falling edge occurred at BinIn
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2. Disabled
The CPC 100 outputs remain active, that is, in "on" state, after the trigger
event occurred. If the trigger is binary, the "BinIn" indicator reflects the
occurrence of the trigger event accordingly.
The focus remains in data entry mode on the field for the power output value
setting, allowing an immediate change of the output value.
The measurements continue after the trigger event.
As soon as the output value is changed, the display of the most recent delay
time is removed.
Figure 4-5: Quick test card after the Rapid Fault Sense was activated
86 OMICRON
Current transformer
5 Current transformer
Note: With regard to software handling, this section confines to test-relevant issues, and does not go
into detailed procedural descriptions.
It is assumed that you have read and understood the section 2.4 "How to use the CPC 100 software" on
page 40.
Highlight the test card of your choice either by navigating with the handwheel or by using the context-
dependent Up/Down menu keys, and press Enter.
Note: The test cards
• CTRatio (and Burden)
• CTBurden
• CTRatioV (with Voltage)
• CTLowPower (Ratio)
employ the method of frequency-selective measurement, which is used to filter out interferences as they
usually occur in substations.
To learn more about frequency-selective measurement, please refer to 4.2.1 "The frequency-selective
measurement" on page 81.
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P1/H1
S1/X1
Burden
CT
P2/H2 S2/X2
Figure 5-2: Setup of testing ratio, polarity (and burden) with injection to current input
88 OMICRON
Current transformer
Test settings
Navigate to the parameter fields, and enter the values according to your test requirements:
Note: If the test involves either an external booster to gain a higher output current or a current clamp to
measure I sec, set these devices at the Options tab Device Setup before starting the test.
Measure The option Measure Burden lets you measure the burden, the
Burden secondary voltage and the cos ϕ (cosinus of angle between secondary
current and secondary voltage).
Pressing the Settings menu key opens the Settings page. The Settings page allows setting
the test cards individually. As a rule, do not use the Settings page but the Device Setup tab in
the Options view (see "Device Setup" on page 56) to set the test cards. For more information,
see "Settings page" on page 50.
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Measurements
Iprim: actual current output at the 800A AC output that is injected into the CT’s primary side
Isec: measured secondary current and phase angle ϕ relative to Iprim
Ratio: ratio Iprim /Isec., here 200:5.01331
and deviation of current ratio in %.
((Kn x Isec - Iprim) / Iprim) x 100%2
((200A / 5A * 5.013A - 199.99A) / 199.99A) x 100% = +0.265%
Polarity: displays the status of the polarity
OK = phaseIsec - phaseIprim = -45°< 0° < +45°
NOT OK = all other cases
1. The value 5.0133 is calculated as follows:
Isec act x (Iprim nom / Iprim act); here: 5.013 A x (200A / 199.99A) = 5.0133
2. Kn = rated transformation value, here: 200A / 5A
90 OMICRON
Current transformer
P1/H1
S1/X1
Burden
CT
P2/H2 S2/X2
Figure 5-4: Setup for testing ratio, polarity and burden with injection to current input
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CPC 100 Reference Manual
Note: For CTs that have a hole rather than a primary busbar just loop the high-current cable through the
hole and connect the high-current clamps together.
Figure 5-5: CTRatio test card with selected "Measure burden" option and test results
92 OMICRON
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CPC 100 Reference Manual
To measure Isec, a current clamp can be connected to, for example, the I AC/DC current measuring
input (as shown in Figure 5-6 below).
Note: If a current clamp is used to measure I sec, select the corresponding check box on the test card,
and specify the current clamp at the Options tab Device Setup (recommended) or on the Settings
page.
P1/H1
S1/X1
Burden
CT
C-Probe 1
P2/H2 S2/X2
Figure 5-6: Setup for testing ratio, polarity (and burden) with a current clamp
The test itself is carried out in the same way as the test described at ”Testing ratio, polarity (and burden)
with injection into current input” on page 88 of this chapter. Please refer to this section.
94 OMICRON
Current transformer
Note: We recommend to use a current clamp with voltage output to be connected to the V2 AC input.
Note: Due to cross-talk between the measuring inputs V1 AC and V2 AC on earlier CPC 100 devices,
we suggest not to connect a current clamp to the input V2 AC. This issue was solved for devices with
serial number starting from KFxxxx (serial numbers are alphabetical in ascending order!). However, a
hardware upgrade is available for older devices before this series. For further information, please contact
your local sales partner.
5.3 CTBurden
Use the CTBurden test card to measure a current transformer’s secondary burden with AC current
injection into the load (up to 6A).
To do so, open the circuit as shown in Figure 5-7, and inject the AC current from the CPC 100
6A ACoutput into the burden.
The I AC input measures the current that flows into the burden, and the V1 AC input measures the
voltage at the burden.
From these measurements, the burden (in VA) and the power factor cos ϕ are calculated.
This is the preferred method in cases when the current of max. 800A that the CPC 100 can feed into the
CT’s primary side is not sufficient.
Note: Disconnect burden from the CT to avoid measurement errors
P1/H1
S1/X1
Burden
CT
P2/H2 S2/X2
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Navigate to the parameter fields, and enter the values according to your test requirements:
Selecting the check box Manual input lets you enter the value for Vsec manually, for
example, when Vsec was measured with an external volt meter rather than at input V1 AC.
5.3.2 Measurements
Isec: actual secondary current, measured via input I AC
Vsec: secondary voltage at the burden, measured at input V1 AC, and phase angle ϕ relative
to Isec
Burden: burden in VA: Isec nom × (Vsec act × Isec nom/Isec act)
cos ϕ cosine of phase angle ϕ
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98 OMICRON
Current transformer
P1/H1
S1/X1
Burden
CT
P2/H2 S2/X2
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► Navigate to the parameter fields for "Imax:", "Vmax:" and "f:", and enter the values according to your
test requirements.
► Select check box "Auto" for automatic test (default), clear it for manual test (refer to page 101).
► Set the focus onto the combo box underneath "I:".
► The options of this combo box let you determine the method for the knee point calculation:
IEC/BS According to IEC 60044-1, the knee point is defined as the point on the curve where a
voltage increment of 10% increases the current by 50%.
ANSI 45° According to IEEE C57.13, the knee point is the point where, with a double logarithmic
representation, the tangent line to the curve forms a 45° angle.
Applies to current transformer cores without an air gap.
ANSI 30° Like ANSI 45° but forming a 30° angle.
Applies to current transformer cores with an air gap.
Once the test is finished and the knee point calculated according to the selected method, it is possible
to switch between IEC/BS, ANSI 45° and ANSI 30°. The knee point is recalculated accordingly.
Noise suppression: Select if you see unsteadiness and jumps in the CT excitation curve. The
unsteadiness or jumps can occur due to noise or disturbance during the measurement.
If noise suppression is selected, the measurement is done with a different frequency.
If fnom ≥ 60 Hz -> ftest = fnom - 10 Hz.
If fnom < 60 Hz -> ftest = fnom + 10 Hz.
The voltage will then be calculated back to fnom (V = Vmeas * fnom/ftest). With fnom < 60 Hz, the maximum
test voltage is reduced up to 20% and with fnom ≥ 60 Hz, the maximum test voltage is increased up to
16%. The exciting current will not be corrected as the influence is very small.
Note: According to the standards, the CTExcitation test card measures the rectified mean value (rmv)
of the voltage, however, during the measurement the rms voltages are set. The rmv and rms values can
differ considerably when the CT is in saturation.
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Current transformer
Manual test
Clearing Auto lets you set the test voltage Vtest manually with the handwheel.
► Press the I/O (test start/stop) push-button to start the test. The focus is set onto the "V:" entry field.
► Set the first value of your choice (rms value) either by turning the handwheel or by entering this value
with the numerical keys.
Note: When using the handwheel, make sure not to increase the amplitude too fast since this may
shortly exceed the set value I max. Turn the handwheel slowly.
► "I:" shows the corresponding current value and indicates it with the crosshair cursor in the graphics.
► Press Add Point to add the test point to the graph.
► Repeat this procedure for all additional test points.
► The points you set are automatically connected (interpolated) with linear line segments.
► Press Remove Last P. to undo the adding of the last test point. Press the key repeatedly to remove
more than one point.
► Press Remove All to clear all points at once. This does not terminate the test but lets you set new
test points.
► Once all test points are set, press the I/O (test start/stop) push-button to stop the manual test. The
knee point is calculated, and its values are displayed at "Iknee:" and "Vknee:".
► The test can now be assessed.
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Both cases, an automatic stop after the test and stopping the test manually during the sweep, reduce
the test voltage to the minimum (Vmin) within approx. 1s of time, and demagnetize the transformer core.
Figure 5-11: CTExcitation test card - test points set in automatic test mode
The graph displays the test results in form of an interpolated curve with test point markers.
Turn the handwheel to set the focus onto the graph, and press it. This will bring up a crosshair cursor
that lets you navigate through the list of test points by using the keys Previous Point and Next Point.
Turning the handwheel has the same effect. The fields "V:" and "I:" display the value pair of each test
point.
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5.4.3 Demagnetization
Both direct currents (DC) or unsymmetrical AC currents (for example, asymmetries when the CT is
switched off) can cause a residual induction in CT cores. Residual induction can result in an high
increase of the ratio error.
To reduce the residual induction to zero, the CT cores should be demagnetized after all CT tests with
DC, for example, after a measurement of the CT winding resistance, or the measurement of the contact
resistances of the primary circuit.
Also demagnetize the core before carrying out ratio measurements.
If the limit values for current and voltage (Imax and Vmax) at the CTExcitation test card are high
enough to bring the core into saturation during the recording of an excitation curve, slowly decreasing
the testing voltage demagnetizes the CT automatically.
Demagnetization can also be done without recording an excitation curve by pressing the Demag. button.
DANGER
Death or severe injury caused by high voltage or current
Injecting direct current into test objects with inductive characteristics will charge the
winding of the test object.
► Follow instructions below.
► Refer to chapter 1.10 "DC output to test objects with a high inductance" on page 22.
DANGER
Death or severe injury caused by high voltage or current
► Do not exceed the current specification of the CT
► Never open the measuring circuit while current flows.
► Make sure that no other secondary windings are open.
► After a measurement, wait until the CPC 100 has discharged completely.
► Before disconnecting from the CPC 100, connect the device under test on both ends
to protective earth.
► Short-circuit the winding under test before disconnecting the test leads.
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Use the test card RWinding to measure the resistance of a current transformer’s secondary winding. To
do so, open the circuit as shown in Figure 5-14, and inject DC current from the CPC 100 6A DC output
into the transformer’s secondary winding. Currents higher than 6 A are not needed for measuring CTs.
WARNING
Death or severe injury caused by high voltage or current possible
It is recommended to perform all winding resistance measurements with the CP SA1
connected to the CPC 100 V DC input sockets to protect yourself and the CPC 100 from
high-voltage hazards.
► The CP SA1 must be used for measurements using the 400A DC output.
► Before disconnecting the test leads, short-circuit the transformer’s terminals first and
then remove the wirings to the CPC 100.
Before using the CP SA1, you can check its functionality by following the test procedure in 16.5 "CP
SA1" on page 325. If the CP SA1 is defective, contact OMICRON.
V DC input measures the voltage generated at the transformer’s secondary winding. From that value the
winding resistance is calculated.
Due to the significant time span needed for the transformer’s inductance to reach its saturation, this test
evaluates the deviation of measured values within a time interval of 10 seconds. The winding resistance
is continually measured and stored in the CPC 100 internal memory. The calculated difference between
the maximum and minimum measured values in % within the last 10 seconds is displayed.
Furthermore this test comprises the option to take a temperature compensation for copper (Cu) and
aluminum (Al) into consideration (refer to page 107).
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Current transformer
► Navigate to the parameter fields, and enter the values according to your test requirements:
Note: The transformer’s core is magnetized after the measurement. Demagnetization can be done using
the CTExcitation test card (see ”CTExcitation (knee point)” on page 99 of this chapter).
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P1/H1
S1/X1
Burden
CT
S2/X2
P2/H2
CP SA1
5.5.2 Measurements
IDC: actual test current from 6A DC output or 400A DC output
VDC: voltage that IDC generates at the transformer’s secondary winding, measured at V DC
input
R meas: transformer’s winding resistance, calculated from VDC / IDC
Time: total elapsed test time
Dev: deviation in % between the maximum and the minimum measured values evaluated
within the last 10 seconds of the measurement. The results are considered stable if
Dev < 0.1%.
Note: The VDC voltage is limited to 10 V. If n/a appears in the VDC box, decrease the test current to
lower the voltage generated at the transformer’s secondary winding below 10 V.
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Current transformer
Depending on these two parameters, the reference resistance (R ref, temperature-compensated winding
resistance) is calculated:
Option cleared:
For the winding resistance measurement there is no temperature compensation taken into
consideration.
► Once all settings are defined, press the I/O (test start/stop) push-button to start the test.
► When the measurements are taken, finish the test by assessing it.
► To learn more about test assessment, refer to 10.1 "Test assessment" on page 268.
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P1/H1
S1/X1
Burden
CT
P2/H2 S2/X2
108 OMICRON
Current transformer
Navigate to the parameter fields, and enter the values according to your test requirements:
Option "Auto"
Select this combo box and specify a duration time for the voltage withstand test to run (default = 60
seconds). After this time, the test is turned off automatically.
Clear this combo box if you prefer to either turn off the test manually, or have it turned off by the option
"Switch off on I AC>" without a duration time involved.
Note: If both options "Switch off on I AC>" and "Auto" are selected, they act as an OR operation, that is,
whatever occurs first will turn off the voltage withstand test.
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5.6.2 Measurements
VAC: injected voltage from 2kV AC output at the time the test turned off
IAC: measured current between the transformer’s primary and secondary windings at the
time the test turned off
Imax: maximum measured current between primary and secondary winding during the entire
test cycle
Once all settings are defined, press the I/O (test start/stop) push-button to start the test.
The test voltage increases in a ramp characteristic from 0V to Vtest. Vtest is then applied to the output
for the specified time span. The measurements are continuously taken. Afterwards Vtest decreases in
a ramp characteristic.
When the measurements are taken, finish the test by assessing it.
To learn more about test assessment, refer to 10.1 "Test assessment" on page 268.
110 OMICRON
Current transformer
DANGER
Death or severe injury caused by high voltage or current
► Do not exceed the current specification of the CT.
► Make sure that no secondary CT windings are open.
Use the PolCheck test card to check a series of test points for correct polarity.
To do so, the CPC 100 injects a special polarity test signal at a certain location. This signal can either
be a voltage or a current signal from the CPC 100, and has a signal characteristic similar to a saw-tooth
signal with a different steepness for the rising and the falling slope.
The polarity check itself is then done with the accessory CPOL2, a portable easy-to-use polarity checker.
P1/H1
S1/X1 S1 S1
2
2
OL
OL
CP
CP
polarity checker polarity checker
CPOL2 CPOL2
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If CPOL2 detects the same signal characteristic at a test point, it considers the polarity as
OK, and lights up the green LED.
If the signal characteristic is inverted or distorted, CPOL2 considers the polarity not OK, and
lights up the red LED.
+ If CPOL2 detects a signal that is too low, both LEDs light up at the same time. Remedy:
increase the signal magnitude.
► If you are not quite certain whether your measurement is correct, you can confirm it by reversing the
probes of the CPOL2. In that case, the other LED should light up.
CPOL2 battery
+ If the capacity of the CPOL2’s battery decreases to a certain level, the LED start flashing. As
flashing long as the LED are flashing, the CPOL2’s battery provides sufficient power to continue
working. However, the battery should be changed as soon as possible.
DANGER
Death or severe injury caused by high voltage or current
► Handle with extreme caution: The measurement circuit may carry life-threatening
voltages. Only touch the measurement setup with the CPOL2 measurement tips and
comply with the instruction stated in the CPOL2 User Manual.
► If you detect a wrong polarity in the current path, turn off the CPC 100 first, and only
then disconnect the terminals.
► Never operate the CPOL2 with an open battery compartment. A dangerous voltage
level may occur in the battery compartment if the CPOL2’s probe touches a test point
with high-voltage potential.
112 OMICRON
Current transformer
Navigate to the parameter fields, and enter the values according to your test requirements:
Select the option "Intermittent" to define a pulse duty cycle for the output signal:
Clear the option Intermittent to apply the polarity check output signal continuously.
Note: Please observe the allowed duty cycles that may apply to the selected AC output
range. The allowed pulse duty cycle, that is, the typical time tmax, depends on the selected
range, the ambient temperature, the operating conditions of the CPC 100 etc.
For more information please refer to 15.3 "CPC 100 outputs" on page 294.
Pressing the Settings menu key opens the Settings page. The Settings page allows setting
the test cards individually. As a rule, do not use the Settings page but the Device Setup tab in
the Options view (see "Device Setup" on page 56) to set the test cards. For more information,
see "Settings page" on page 50.
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Figure 5-19: Highlighting a test point changes the context-dependent menu keys
114 OMICRON
Current transformer
P1/H1
S1/X1
Burden
CT
P2/H2 S2/X2
Figure 5-20: Setup for testing the ratio and polarity by measuring the voltage ratio
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Navigate to the parameter fields, and enter the values according to your test requirements:
Note: If the transformer’s knee point voltage is approximated or exceeded due to the transformer’s
saturation, the measurement results are not correct anymore. If the knee point is extensively exceeded,
the transformer can even be damaged.
Therefore, the knee point voltage should be known or measured beforehand.
Generally, to set the test voltage to 75% of the knee-point voltage is a good choice.
The frequency should be set 15 to 20 Hz off the mains frequency to avoid interferences by life systems
in the neighborhood.
116 OMICRON
Current transformer
5.8.2 Measurements
Vsec: actual output at the 2kV AC output that is injected to the CT’s secondary side
Vprim: measured voltage on CT’s primary side and phase angle ϕ relative to Vsec
Iout measured current from Vsec output
Ratio: ratio Iprim /Isec, here 200:5.01341
and deviation of current ratio in %. Formula:
Selecting the check box Manual input lets you enter the value for Vprim manually, for
example, when Vprim was measured with an external volt meter.
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► Stop the manual test by pressing the I/O (test start/stop) push-button. The test can now be
assessed.
► To repeat the test, first press Back to Top, if applicable, and then Clear Results.
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Current transformer
Use the CTRogowski test card to measure a Rogowski coil’s ratio by injecting current up to 800 A from
the CPC 100 800A AC output or up to 2000 A using the CP CB2 current booster connected to the "EXT.
BOOSTER" output into the current-carrying conductor, and by measuring the induced voltage at the end
of the Rogowski coil windings.
A Rogowski coil’s induced voltage is proportional to the conductor current differentiated with respect to
time. Therefore, in order to acquire a direct equivalent of the conductor’s current, the induced voltage
needs to be integrated. In general, a Rogowski coil’s output signal is either lead via an integrating
amplifier or fed into an electronic protection relay with integrator. The CTRogowski test card integrates
the Rogowski coil’s output signal at the CPC 100 input V2 AC.
Disconnect the Rogowski coil’s output signal from the electronic protection relay, and plug it into the
CPC 100 V2 AC input.
The CTRogowski test card measures the amplitude of the injected current Iprim and the Rogowski coil’s
output voltage Vsec, integrates this signal, and calculates the secondary current Isec, its phase angle
as well as the actual ratio and the deviation.
P2/H2
P1/H1
Electronic
protection relay
with integrator (for
example 150mV
Shielded cable with at Inominal)
twisted wires.
Shield connected to
Rogowski coil.
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Navigate to the parameter fields, and enter the values according to your test requirements:
Note: When using the CTRogowski test card, the 3V V2 AC input uses an additional software-based
integration method.
In the range of 50 Hz < f < 60 Hz, this results in a phase shift of 90° as well as an additional phase error
of ±0.1° and an additional amplitude error of ±0.01%. For frequencies in the range of
15 Hz < f < 400 Hz, the phase error is not specified, and the amplitude error can be up to ±0.50% higher.
Therefore, for phase measurements, use a frequency range of 50 Hz < f < 60 Hz only.
Pressing the Settings menu key opens the Settings page. The Settings page allows setting
the test cards individually. As a rule, do not use the Settings page but the Device Setup tab in
the Options view (see "Device Setup" on page 56) to set the test cards. For more information,
see "Settings page" on page 50.
Within the Settings menu, you can set correction factors in accordance with IEC 61869-10. The
measured transformation ratio of the instrument transformer under test can be adjusted with the
provided ratio- and phase-correction values. The correction factors are often available on the
asset nameplate.
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Current transformer
5.9.2 Measurements
Iprim: actual output current at the output that is injected into the Rogowski coil’s
(lower field) current-carrying conductor
Vsec: secondary voltage measured at V2 AC
Note: Results are marked with an exclamation point (!) if a correction factor was used.
Phase error: φ = φIsec – φIprim – φPhase correction3
Polarity: Displays the status of the polarity
OK = phaseI’sec – phaseIprim = –45° < 0° < 45°
NOT OK = all other cases
1. CFI stands for the amplitude correction. By default, it is set to 1.00 and subsequently no additional ratio error is considered.
2. The value 9.98 is calculated as follows:
(I’sec / Iprim) × Iprim nom × CFI, here: (9.86 A / 10 A) × 10 A × 1.012 = 9.98 A
3. By default, the phase correction is set to 0.0000° and subsequently no additional phase error is considered. Here: 0.00°,
including 90° integration phase shift.
Selecting the check box Manual input lets you enter the value for Vsec manually, for example, when
Vsec was measured with an external volt meter rather than at input V2 AC.
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Use the CTLowPower test card to measure the ratio of a low-power current transformer.
A low-power current transformer contains a built-in burden, and provides an output voltage that is directly
proportional to the primary current. For both protection and measurement only one transformer is
required. A low-power current transformer provides a wide nominal current range, and operates linear
and without saturation through the entire range up to the short-circuit current.
To carry out this test, disconnect the ODU plug of the current transformer’s secondary side from the
protection relay, plug it into the CPC 100 V2 AC input, and inject current up to 800 A from the CPC 100
800A AC output or up to 2000 A using the CP CB2 current booster connected to the "EXT. BOOSTER"
output to the current transformer’s primary side.
P1/H1
Built-in burden
S1/X1
R Electronic
CT protection relay with
Shielded cable with low-voltage input
S2/X2 twisted wires (e.g. 22.5 mV at
I nom)
P2/H2
124 OMICRON
Current transformer
Navigate to the parameter fields, and enter the values according to your test requirements:
Note: If the test involves an external booster to gain a higher output current, set this booster at the
Options tab Device Setup before starting the test.
Pressing the Settings menu key opens the Settings page. The Settings page allows setting
the test cards individually. As a rule, do not use the Settings page but the Device Setup tab in
the Options view (see "Device Setup" on page 56) to set the test cards. For more information,
see "Settings page" on page 50.
Within the Settings menu, you can set correction factors in accordance with IEC 61869-10. The
measured transformation ratio of the instrument transformer under test can be adjusted with the
provided ratio- and phase-correction values. The correction factors are often available on the
asset nameplate.
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5.10.2 Measurements
Iprim: actual output current at the output that is injected into the low power current
transformer’s primary side
Vsec: secondary voltage measured at V2 AC, and its phase angle relative to Iprim
Ratio: Iprim / Vsec × CFI1, here: 10.0:0.2990 A/V2
Note: Results are marked with an exclamation point (!) if a correction factor was used.
Ratio error: K n × V sec × CF I – I prim
ε = -------------------------------------------------------- × 100%
I prim
Selecting the check box Manual input lets you enter the value for Vsec manually, for example, when
Vsec was measured with an external volt meter rather than at input V2 AC.
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Current transformer
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128 OMICRON
Current transformer
5.11 TanDelta - PF
The test card TanDelta - PF was especially developed for the CP TD.
The CP TD (CP TD1, CP TD12 or CP TD15) is an optionally available high-precision test system for on-
site insulation tests of high-voltage systems like power and measuring transformers, circuit breakers,
capacitors and isolators. The CP TD works as an add-on device to the CPC 100 and is described in the
CP TD1 and CP TD12/15 User Manuals on the Primary Test Manager DVD and the
CPC 100 Start Page.
The TanDelta - PF test card can be accessed from CT, VT, Transformer and Others.
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With this calculated noise-reduced signal, a re-transformation to the discrete signal is performed. At last,
the RMS value of this signal is calculated.
Signal with sample points Hann window function performs a
Spectral function after FFT frequency selection
with noise
FFT
RMS value
Inverse FFT
Automatic MU and channel detection is achieved by injecting a unique test signal. An optimized and
time-effective algorithm searches for the unique test pattern within all available MUs on the network to
identify the correct channel for testing.
The frequency-selective measurement is used to filter out interferences as they usually occur
in substations. To do so, the frequency of the CPC 100 output quantity is set to a value
different from the substation’s frequency, for example, the substation operates with a
frequency of 50 Hz, the CPC 100 output frequency is set to 55 Hz.
The quantity measured back at the CPC 100 input is measured selectively, that is, only a quantity with
the specified frequency is fully taken into consideration for the measurement. Quantities with different
frequencies are filtered out according to the characteristics shown in Figure 5-27.
Amplitude in dB
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Current transformer
5.12.1 Glossary
Merging Unit (MU) A merging unit collects the analog inputs of four voltage and
four current transformers and sends them as a digital sampled
values (SV) stream in Ethernet packets to a destination MAC
address together with the name (SVID) (a clear text string)
and the APPID (a number) of the merging unit. The eight
values (four voltages and four currents) are called channels,
named Va, Vb, Vc, Vn and Ia, Ib, Ic, In. The merging unit
delivers primary values.
Sampled Value ID (SVID) The sampled value ID is for identifying the SV stream. It is
unique within a system and is correlated to a merging unit
(MU).
MAC Address A Media Access Control address (MAC address) is a unique
identifier assigned to network interfaces for communications
on the physical network segment. MAC addresses are used
for numerous network technologies and most IEEE 802
network technologies including Ethernet.
An Ethernet host is addressed by its Ethernet MAC address.
Destination MAC Address This is the multicast MAC address according to IEEE 802.3 of
the receiving host.
The range is 01-0C-CD-04-00-00 (default) to 01-0C-CD-04-
01-FF.
The MAC address is displayed in a hyphen notation (as
shown above). It is also allowed to enter the MAC address
using colons as delimiters: 01:0C:CD:04:00:00.
Source MAC Address MAC address of the sending host.
Application ID (APPID) This is the application identifier according to IEC 61850-9-2.
The range is 0x4000 (default) to 0x7FFF.
The value is displayed in decimal notation. The ToolTip shows
the value in hexadecimal notation. However, entering in
hexadecimal notation is also allowed.
The implementation guideline specifies the single value
0x4000, while IEC 61850-9-2 allows the range as stated
above and recommends having unique, source orientated
APPIDs within a system.
Nominal frequency (f nom) of MU Either 50 Hz or 60 Hz as parameterized by the MU.
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Ethernet
output input IRT**
CPC 100
Switch
0111000001
digital
analog
Optical fiber
digital
0111000001
MU* Substation
CT / VT
Network
132 OMICRON
Current transformer
DANGER
Death or severe injury caused by high voltage or current
► Make sure that no secondary CT windings are open.
P1/H1
S1/X1
Optical fiber
CT MU
S2/X2
P2/H2
IRT
Ethernet
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DANGER
Death or severe injury caused by high voltage or current
► Do not connect the CPC 100 output to the secondary side of the VT. This will cause
hazardous voltages on the primary side.
A/H1
a/X1
Optical fiber
MU
VT
n/X2
IRT
N/H2
Ethernet
134 OMICRON
Current transformer
Channel selection
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Refresh stream
Stream information
If the MU stream is unknown, the stream search feature (<auto>) conducts an automatic scan of all
found streams until the signal injected by the CPC 100 is found. The search starts upon activating the
CPC 100. The currently searched stream is updated in the user interface until a match is found. If none
matches, the last MU in the list is selected and the polarity in the result table shows "n/a".
136 OMICRON
Current transformer
5.12.4 Measurements
The SV-Ratio test card displays the measurement results in a table:
It is possible to start a test several times, and to save results any time, except when the test card is
loaded from a file and has results. For the first SV-Ratio test card, the first MU (alphabetical order) is
selected. For further SV-Ratio test cards, the selection of the preceding SV-Ratio test card is taken over
as default.
The selected MU can only be changed when the CPC 100 is deactivated, and no results are available.
After refreshing the streams, the previously selected MU is retained. If a new SV-Ratio test card is
inserted, the MU of the preceding test card is retained as default.
5.12.5 Tests
1. Ratio and Polarity:
a) The MU is set to a fixed ratio (for example, 1000:1). If the CT also features a ratio of 1000:1 (usual
case), the CPC 100 shows about 1:1 for the ratio. If not, several mistakes or defects are possible:
– wrong wiring (wrong channel of the MU assigned)
– wrong settings in the MU or wrong MU for this CT
– defect in the CT which influences the ratio
b) A unique signal is used to check if the CT is correctly connected to the MU or the CPC 100 output
is connected correctly to the primary side of the CT. For a short time, the CPC 100 sends the
signal and does a cross-correlation with the signal measured back from the SV stream.
Afterwards, the CPC 100 gets a correlation value and with internal limits the software decides if
the polarity is OK, not OK, or if the signal correlation failed.
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2. Automatic MU detection: For commissioning purposes, the MU and channel detection can be
performed as a test to check that the MU and CT cores are correctly wired and named. The CPC 100
searches automatically on which channel the polarity check signal is present and does the polarity
check afterwards.
a) The Automatic stream search feature does a search on all channels of all streams. If on any of
these channels the polarity check signal could be detected, the MU and its channel is selected
and a polarity check is performed.
3. Frequency-selective current/voltage measurement:
a) Apart from the ratio test, the CPC 100 can also read the primary side values without injecting any
signal. Thus, the CPC 100 acts as a selective voltage/current meter. This is especially suitable to
see the primary side voltage and currrents of the bay before de-energizing or after energizing. The
voltage and currents of neighboring systems can also be viewed, for example, for some additional
information during special investigations. For this case, another stream needs to be selected.
To see all the channels, press Chn. A, Chn. B, Chn. C or Chn. N. Example:
b) You have also the possibility to check if the system you want to measure at is really free of voltage
and no current is actually flowing, and if other neighboring live systems are coupling any
dangerous values.
138 OMICRON
Current transformer
4. Noise level measurement: This test is used to measure all the frequencies of the CPC 100 to see
if there is "noise" or other signals on a channel without injecting. Thus, you can check on all channels
of the MU at which frequencies the noise is high to determine the best test frequency for your system.
– Quick check: Scan through the channel and look for the maximum value. Save this maximum
value and rename the test card.
– Detailed measurement with Excel for special investigations.
– Cross-coupling noise of the system: Inject a signal with the CPC 100 into one channel and read
back the amplitude of your signal on any other channel. For this test, Auto channel detection
needs to be cleared. With a previously done noise level measurement you can measure at the
frequencies with the lowest noise influence from outside to see how good your test cycle
(CPC 100 -> CT/VT -> MU -> CPC 100) is shielded against cross-talks from other channels. In
addition, you can directly inject into the MU to see how much cross-talk the MU itself causes.
5. Magnitude response of the signal processing chain (15 to 400 Hz):
– Primary injection (of the whole system): By taking the amplitude response of the signal processing
chain (CPC 100 -> CT/VT -> MU -> CPC 100) you can check the frequency behavior of the whole
cycle. Instead, you can also directly inject into the MU channels to check the amplitude response.
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6 Voltage transformer
Note: With regard to software handling, this section confines to test-relevant issues, and does not go
into detailed procedural descriptions.
It is assumed that you have read and understood the section 2.4 "How to use the CPC 100 software" on
page 40.
Highlight the test card of your choice either by navigating with the handwheel or by using the context-
dependent Up/Down menu keys, and press Enter.
Note: The test cards
• VTRatio
• VTBurden
• VTElectronics
• SV-Ratio
employ the method of frequency-selective measurement, which is used to filter out interferences as
they usually occur in substations.
To learn more about frequency-selective measurement, please refer to 4.2.1 "The frequency-selective
measurement" on page 81.
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Voltage transformer
6.2 VTRatio
Use the VTRatio test card to measure a voltage transformer’s ratio with injection on the VT’s primary
side with up to 2 kV from AC OUTPUT.
It measures amplitude and phase angle of the voltage (at V1AC) and the current on the transformer’s
secondary side, and calculates the actual ratio and the deviation from the nominal ratio.
DANGER
Death or severe injury caused by high voltage or current
► Do not connect the CPC 100 output to the secondary side of the VT. This will cause
hazardous voltages on the primary side.
A/H1
a/X1
Burden
VT
n/X2
N/H2
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► Navigate to the parameter fields, and enter the values according to your test requirements:
Vprim: nominal primary voltage with the option "value x 1/√ 3"
Vsec: nominal secondary voltage with the options
value x 1/√ 3
value x 1/3
Vtest: primary injection voltage.
By default, Vtest = Vprim (with option x 1/√ 3) if Vprim ≤ 2kV.
If Vprim > 2kV, Vtest = 2kV.
f: output frequency
Auto: select check box for automatic test (default), clear for manual test (refer to
6.2.3 "Automatic test vs. manual test" on page 144).
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Voltage transformer
6.2.2 Measurements
Vprim: actual output voltage at 2kV AC output that is injected into the voltage transformer’s
primary side
Vsec: secondary voltage measured at V1 AC, and its phase angle relative to Vprim nominal
Ratio: ratio Vprim /Vsec., here 10000.0/ √ 3:100.43/√ 31
and deviation of voltage ratio in %. Formula:
Selecting the check box Manual input lets you enter the value for Vsec manually, for example when
Vsec was measured with an external volt meter rather than at input V1 AC.
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6.3 VTBurden
Use the VTBurden test card to measure a voltage transformer’s secondary burden with voltage injection
on the VT’s secondary side with up to 130V from AC OUTPUT.
► To do so, open the circuit as shown in Figure 6-4 and inject the AC voltage from the CPC 100’s
130V ACoutput into the burden.
DANGER
Death or severe injury caused by high voltage or current
► Make sure that all primary VT terminals are connected to ground.
► Disconnect all burdens from the VT.
Input I AC measures the current that flows into the burden, and input V1 AC the voltage at the burden.
From these measurements, the burden (in VA) and the power factor cos ϕ are calculated.
A/H1
a/X1
Burden
VT
n/X2
N/H2
146 OMICRON
Voltage transformer
Navigate to the parameter fields, and enter the values according to your test requirements:
Vsec: nominal secondary voltage with the option "value x 1/√ 3"
f: output frequency
Auto: select check box for automatic test (default), clear for manual test (refer to
6.3.3 "Automatic test vs. manual test" on page 148).
Vtest: secondary injection voltage from 130V AC output
Note: If a current clamp is used to measure Isec, select the corresponding check box on the test card,
and specify the current clamp device at the Options tab Device Setup.
Note: Due to cross-talk between the measuring inputs V1 AC and V2 AC, we suggest not to connect a
current clamp to the input V2 AC.
Therefore, use a current clamp with current output.
Pressing the Settings menu key opens the Settings page. The Settings page allows setting the test
cards individually. As a rule, do not use the Settings page but the Device Setup tab in the Options view
(see "Device Setup" on page 56) to set the test cards. For more information, see "Settings page" on
page 50.
6.3.2 Measurements
Vsec: actual voltage at the burden, measured at input V1 AC
Isec: actual current through burden, measured via input I AC
Burden: burden in VA: Vsec nom × (Isec act × Vsec nom/Vsec act)
cos ϕ cosinus of phase angle ϕ
Selecting the check box Manual input lets you enter the value for Isec manually, for
example, when Isec was measured with a current clamp rather than at input I AC.
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148 OMICRON
Voltage transformer
Manual test
Clearing Auto lets you set the test voltage Vtest manually with the handwheel.
► Press the I/O (test start/stop) push-button to start the test. The focus is set onto the "V test:" entry
field.
► Set the value of your choice either by turning the handwheel and/or by entering it with the numerical
keys.
► A value set with the numerical keys needs to be fully entered and acknowledged by pressing either
Enter or the handwheel before it is applied to the output. If needed, it can then be adjusted using the
handwheel.
Values set by turning the handwheel are applied instantaneously.
► Vsec is measured and displayed.
► To save the measurement press Keep Results.
► Navigate to the "I sec:" entry field
► Enter the measured Isec value either by turning the handwheel or by entering this value with the
numerical keys, and press Enter or the handwheel to acknowledge your setting.
► Now the burden is calculated and displayed.
► To stop the manual test, press the I/O (test start/stop). The test can now be assessed.
► Alternatively, it is possible to enter the manually measured value into the test card after the test was
stopped (for example, if the measurement was carried out at a remote location).
► To repeat the test, first press Back to Top, if applicable, and then Clear Results.
To learn more about test assessment, refer to 10.1 "Test assessment" on page 268.
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A/H1
a/X1
Burden
VT
n/X2
N/H2
150 OMICRON
Voltage transformer
Note: For test settings and measurement see also chapter Current Transformer 5.6.1 "Test settings" on
page 109 and 5.6.2 "Measurements" on page 110.
To learn more about test assessment, refer to 10.1 "Test assessment" on page 268.
Note: Some test cards are available in more than one test mode. For example, the test card PolCheck
can be selected in CT and VT.
This is solely related to usability. With regard to functionality, the test card PolCheck is identical in all
test modes.
Use the PolCheck test card to check a series of test points for correct polarity.
To do so, the CPC 100 injects a special polarity test signal at a certain location. This signal can either
be a voltage or a current signal from the CPC 100, and has a signal characteristic similar to a saw-tooth
signal with a different steepness for the rising and the falling slope.
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The polarity check itself is then done with the CPOL2 accessory, a portable easy-to-use polarity checker.
A/H1 a/X1
S1 S1
2
OL
OL
CP
CP
S2 S2
N/H2 n/X2
CPC 100 injects a polarity checker polarity checker
special polarity check CPOL2 CPOL2
signal
If CPOL2 detects the same signal characteristic at a test point, it considers the polarity as
OK, and lights up the green LED.
If the signal characteristic is inverted or distorted, CPOL2 considers the polarity not OK, and
lights up the red LED.
+ If CPOL2 detects a signal that is too low, both LEDs light up at the same time. Remedy:
increase the signal magnitude.
► If you are not quite certain whether your measurement is correct, you can confirm it by reversing the
probes of the CPOL2. In that case, the other LED should light up.
152 OMICRON
Voltage transformer
CPOL2 battery
+ If the capacity of the CPOL2’s battery level decreases to a certain level, both LED start
on/off flashing simultaneously. As long as the LED are flashing, the CPOL2’s battery provides
sufficient power to continue working. However, the battery should be changed as soon as
possible.
DANGER
Death or severe injury caused by high voltage or current
► Handle with extreme caution: The measurement circuit may carry life-threatening
voltages. Only touch the measurement setup with the CPOL2 measurement tips and
comply with the instruction stated in the CPOL2 User Manual.
► If you detect a wrong polarity in the current path, turn off the CPC 100 first, and only
then disconnect the terminals.
► Never operate the CPOL2 with an open battery compartment. A dangerous voltage
level may occur in the battery compartment if the CPOL2’s probe touches a test point
with high-voltage potential.
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Navigate to the parameter fields, and enter the values according to your test requirements:
Range: output range
Ampl.: maximum amplitude of polarity check output signal. Any value between the minimum
and maximum of the selected range is possible.
154 OMICRON
Voltage transformer
Figure 6-9: Highlighting a test point changes the context-dependent menu keys
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6.6 VTElectronics
Use the VTElectronics test card to test the ratio of non-conventional electronic voltage transformers
with a very low-level secondary voltage.
To carry out this test, disconnect the plug of the electronic transformer’s secondary side from the
protection relay, plug it into the CPC 100 V2 AC input, and inject voltage from the 2kV AC output to the
electronic transformer’s primary side.
electronic voltage transformer
A/H1 a/X1
Shielded cable with
twisted wires Electronic
protection relay
with low-voltage
input
N/H2
n/X2
156 OMICRON
Voltage transformer
Navigate to the parameter fields, and enter the values according to your test requirements:
Vprim: nominal primary voltage with the option "value x 1/√ 3"
Vsec: nominal secondary voltage with the options
value x 1/√ 3
value x 1/3
Vtest: primary injection voltage.
By default, Vtest = Vprim (with option x 1/√ 3) if Vprim ≤ 2kV.
If Vprim > 2kV, Vtest = 2kV.
f: output frequency
Auto: select check box for automatic test (default), clear for manual test (refer to
6.6.3 "Automatic test vs. manual test" on page 159).
Pressing the Settings menu key opens the Settings page. The Settings page allows setting
the test cards individually. As a rule, do not use the Settings page but the Device Setup tab in
the Options view (see "Device Setup" on page 56) to set the test cards. For more information,
see "Settings page" on page 50.
Within the Settings menu, you can set correction factors in accordance with IEC 61869-10. The
measured transformation ratio of the instrument transformer under test can be adjusted with the
provided ratio- and phase-correction values. The correction factors are often available on the
asset nameplate.
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6.6.2 Measurements
Vprim: actual output voltage at 2kV AC output that is injected into the electronic voltage
transformer’s primary side
Vsec: secondary voltage measured at V2AC, and its phase angle relative to Vprim nominal
Ratio: Vprim /Vsec × CFU1, here: 90.0/√3:10.0071/√32
Note: Results are marked with an exclamation point (!) if a correction factor was used.
Ratio error: K n × V sec × CF U – V prim
ε = ------------------------------------------------------------ × 100%
V prim
Selecting the check box Manual input lets you enter the value for Vsec manually, for
example, when Vsec was measured with an external volt meter rather than at input V1 AC.
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Voltage transformer
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160 OMICRON
Voltage transformer
6.7 TanDelta - PF
The test card TanDelta - PFwas especially developed for the CP TD.
The CP TD (CP TD1, CP TD12 or CP TD15) is an optionally available high-precision test system for on-
site insulation tests of high-voltage systems like power and measuring transformers, circuit breakers,
capacitors and isolators. The CP TD works as an add-on device to the CPC 100 and is described in the
CP TD1 and CP TD12/15 User Manuals on the Primary Test Manager DVD and the
CPC 100 Start Page.
The TanDelta - PF test card can be accessed from CT, VT, Transformer and Others.
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7 Transformer
Note: With regard to software handling, this section confines to test-relevant issues, and does not go
into detailed procedural descriptions.
It is assumed that you have read and understood the section 2.4 "How to use the CPC 100 software" on
page 40.
Note: We strongly advise you to carefully read the transformer-specific safety instructions at
1.6 "General" on page 19 before carrying out transformer tests.
162 OMICRON
Transformer
Prim/H Sec/X
N/H0 n1/X0
A/H1 a1/X1
B/H2 b1/X2
C/H3 c1/X3
Figure 7-1: Setup for testing a power transformer ratio: YNyn0 transformer, high-voltage and low-voltage
side star connection
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Prim/H Sec/X
N/H0
A/H1 a1/X1
B/H2 b1/X2
C/H3 c1/X3
Figure 7-2: Setup for testing a power transformer ratio: YNd5 transformer, high-voltage side star
connection, low-voltage side delta connection with a 5x30°=150° phase shift.
Table shows the Vprim and Vsec settings on the TRRatio test card for different connections of the
transformer under test.
Note: The test card TRRatio (per Tap) employs the method of frequency-selective measurement, which
is used to filter out interferences as they usually occur in substations.
To learn more about frequency-selective measurement, please refer to 4.2.1 "The frequency-selective
measurement" on page 81.
164 OMICRON
Transformer
Table 7-1: TRRatio test card settings for different transformer winding connections
V/H2 u/X1
A U-V / H1-H2 w-v / X3-X2 1
v/X2
B V-W / H2-H3 u-w / X1-X3
Dd2
U/H1 W/H3
w/X3 v/X2 C W-U / H3-H1 v-w / X2-X3
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Table 7-1: TRRatio test card settings for different transformer winding connections
U-(V+W) / H1-
A w-v / X3-X2 √3/2
V/H2 u/X1 (H2+H3)
V-(U+W) / H2-
Dy3 B u-w / X1-X3
v/X2 (H1+H3)
U/H1 W/H3 w/X3 W-(U+V) / H3-
C v-u / X2-X1
(H1+H2)
U-(V+W) / H1-
A w-u / X3-X1 √3/2
V/H2 u/X1 (H2+H3)
w/X3 V-(U+W) / H2-
Dy5 B u-v / X1-X2
(H1+H3)
U/H1 W/H3 v/X2 W-(U+V) / H3-
C v-w / X2-X3
(H1+H2)
U/H1 W/H3
v/X2 C W-U / H3-H1 u-n / X1-X0
166 OMICRON
Transformer
Table 7-1: TRRatio test card settings for different transformer winding connections
U-(V+W) /
A v-w / X2-X3 1*√3/2
V/H2 w/X3 H1-(H2+H3)
v/X2 V-(U+W) /
Dy9 B w-u / X3-X1
H2-(H1+H3)
U/H1 W/H3 u/X1 W-(U+V) /
C u-v / X1-X2
H3-(H1+H2)
U-(V+W) / H1-
A u-w / X1-X3 1*√3/2
V/H2 v/X2 (H2+H3)
V-(U+W) / H2-
Dy11 w/X3 B v-u / X2-X1
(H1+H3)
U/H1 u/X1
W/H3 W-(U+V) / H3-
C w-v / X3-X2
(H1+H2)
U-(V+W) / H1-
A u-n / X1-X0 1.5
V/H2 v/X2 (H2+H3)
V-(U+W) / H2-
Dzn0 B v-n / X2-X0
(H1+H3)
U/H1 W/H3 u/X1 w/X3 W-(U+V) / H3-
C w-n / X3-X0
(H1+H2)
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Table 7-1: TRRatio test card settings for different transformer winding connections
U-(V+W) / H1-
A n-v / X0-X2 1.5
V/H2 u/X1 v/X2 (H2+H3)
V-(U+W) / H2-
Dzn2 B n-w / X0-X3
(H1+H3)
U/H1 W/H3 w/X3 W-(U+V) / H3-
C n-u / X0-X1
(H1+H2)
U-(V+W) / H1-
A w-n / X3-X0 1.5
V/H2 u/X1 (H2+H3)
V-(U+W) / H2-
Dzn4 B u-n / X1-X0
(H1+H3)
w/X3 v/X2
U/H1 W/H3 W-(U+V) / H3-
C v-n / X2-X0
(H1+H2)
U/H1 W/H3
w/X3 v/X2 C W-U / H3-H1 v-w / X2-X3
U-(V+W) / H1-
A n-u / X0-X1 1.5
V/H2 w/X3 u/X1 (H2+H3)
V-(U+W) / H2-
Dzn6 B n-v / X0-X2
(H1+H3)
U/H1 W/H3 v/X2 W-(U+V) / H3-
C n-w/ X0-X3
(H1+H3)
168 OMICRON
Transformer
Table 7-1: TRRatio test card settings for different transformer winding connections
U-(V+W) / H1-
A n-w / X0-X3 1.5
V/H2 (H2+H3)
v/X2 w/X3
V-(U+W) / H2-
Dzn10 B n-u / X0-X1
(H1+H3)
U/H1 W/H3 u/X1 W-(U+V) / H3-
C n-v / X0-X2
(H1+H2)
U/H1 W/H3
C W-U / H3-H1 w-v / X3-X2
u/X1
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Table 7-1: TRRatio test card settings for different transformer winding connections
U/H1 W/H3
w/X3 C W-U / H3-H1 n-u / X0-X1
U-(V+W) / H1-
A u-v / X1-X2 √3/2
V/H2 v/X2 (H2+H3)
V-(U+W) / H2-
Yz1 B v-w / X2-X3
u/X1 (H1+H3)
w/X3
U/H1 W/H3 W-(U+V) / H3-
C w-u / X3-X1
(H1+H2)
170 OMICRON
Transformer
Table 7-1: TRRatio test card settings for different transformer winding connections
U-(V+W) / H1-
A v-u / X2-X1 1*√3/2
V/H2 w/X3 (H2+H3)
u/X1
V-(U+W) / H2-
Yz7 B w-v / X3-X2
(H1+H3)
U/H1 W/H3 v/X2 W-(U+V) / H3-
C u-w / X1-X3
(H1+H2)
V/H2
v/X2 A U-V / H1-H2 u-n / X1-X0 √3
U-(V+W) / H1-
A u-w / X1-X3 1*√3/2
V/H2 v/X2 (H2+H3)
w/X3 V-(U+W) / H2-
Yz11 B v-u / X2-X1
(H1+H3)
U/H1 W/H3 u/X1 W-(U+V) / H3-
C w-v / X3-X2
(H1+H2)
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Table 7-1: TRRatio test card settings for different transformer winding connections
U-(V+W) / H1-
A w-v / X3-X2 √3/2
V/H2 u/X1 (H2+H3)
v/X2
V-(U+W) / H2-
Yd3 B u-w / X1-X3
(H1+H3)
U/H1 W/H3 w/X3 W-(U+V) / H3-
C v-u / X2-X1
(H1+H2)
U-(V+W) / H1-
A w-u / X3-X1 √3/2
V/H2 u/X1 (H2+H3)
w/X3
V-(U+W) / H2-
Yd5 B u-v / X1-X2
(H1+H3)
U/H1 W/H3 v/X2 W-(U+V) / H3-
C v-w / X2-X3
(H1+H2)
U/H1 W/H3
v/X2 C W-N / H3-H0 u-w / X1-X3
172 OMICRON
Transformer
Table 7-1: TRRatio test card settings for different transformer winding connections
U-(V+W) /
A v-w / X2-X3 1*√3/2
V/H2 w/X3 H1-(H2+H3)
v/X2
V-(U+W) /
Yd9 B w-u / X3-X1
H2-(H1+H3)
U/H1 W/H3 u/X1 W-(U+V) /
C u-v / X1-X2
H3-(H1+H2)
U-(V+W) / H1-
A u-w / X1-X3 1*√3/2
V/H2 v/X2 (H2+H3)
w/X3
V-(U+W) / H2-
Yd11 B v-u / X2-X1
(H1+H3)
u/X1
U/H1 W/H3 W-(U+V) / H3-
C w-v / X3-X2
(H1+H2)
In the Transformer high-voltage side column, "+" means that the terminals need to be short circuited.
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Note: The Auto-tap mode is for use with the CP SB1 switch box. For detailed description on how to use
the test card in connection with the CP SB1, refer to the CP SB1 User Manual. If you use the CP SB1,
automatic testing of the measurements (A, B, C) over all tap changer positions is possible.
Navigate to the parameter fields, and enter the values according to your test requirements:
Ratio table: Nominal ratios of all taps, calculated from Vprim nom / Vsec nom
Vtest: Nominal primary injection voltage
f: Output frequency
Operation Manual wiring. The Auto-tap mode is reserved for the CP SB1 only. The Wiring
mode: settings are only relevant if the CP SB1 is connected. Otherwise, they are for
information purposes. The wiring information can be displayed via the Wiring Info key.
Vector Selection depending on the settings
group:
Pressing the Settings menu key opens the Settings page. The Settings page of the TRRatio
test card has another functionality as on other test cards.
174 OMICRON
Transformer
The Settings page allows adding the transformer’s ratio per tap as follows. After pressing the Add Tap
menu key first, enter the Tap Number, Vprim and Vsec. Add the next tap by pressing the Add Tap menu
key and enter the corresponding Vprim and Vsec values. After then, pressing the Add Tap menu key
repeatedly adds more taps with a step calculated from the values of the preceeding taps. The tap entries
apply equally to all phases. After adding all taps, press the Main Page menu key to transfer the data to
the main page.
Use the Automatic Tap Fill function (see7.2.2 "Automatic Tap Fill" on page 176) to automatically fill in
the nominal ratio table of the TRRatio test card for symmetric tap changers.
Note: After the transformer’s ratio was specified on the Settings page, you can save the data by
pressing the Save As Default menu key . Then, for each new test card these tap values will be retained.
To set up the different measurements, use the A, B, and C keys to the right:
Note: The context-dependent keys to the right will only appear if the cursor is positioned in the result line.
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The total number of taps minus the middle positions defines the number of taps above and below the
middle position(s). To determine the voltage for each tap position, the nominal ratio of the middle
position(s) and the deviation percentage are needed and the HV tap changer check box needs to be
activated if applicable.
Measurements
The TRRatio test card displays the measurement results in two display fields and a table:
Iprim: Primary current from the 2kV AC output, measured by the CPC 100 internally.
If the focus is on the table, scrolling through the lines will change this display
accordingly, depending on the selected line.
The ° shows the phase angle of the primary current relative to Vprim nominal.
Tap (in table): Displays the transformer tap identifier and tap number for the measurements in the
respective line of the table.
Vprim: Actual voltage injected from the AC OUTPUT into the transformer’s high-voltage side
Vsec: Actual voltage measured at the V1 AC from the transformer’s low-voltage side.
The ° shows the phase angle of the secondary voltage relative to Vprim nominal.
Note: Even on transformers such as Yd5, only phase angles like 0° or 180° can be found
using a single-phase test set because a transformer can change the phase angle only
by "mixing" different phases.
Ratio: 1 Calculated ratio value from the measured values Vprim / Vsec
%: The % shows the deviation of the actual ratio from the nominal ratio in %.
176 OMICRON
Transformer
Figure 7-7: TRRatio test card with IEC 61378-1 check box
With the IEC 61378-1 check box activated, the CPC 100 carries out two standard-compliant
measurements for each winding and calculates the transformer’s turns ratio and phase shift. The
measurement table displays the same values as for the standard TRRatio measurement. The
magnetization current and phase angle will not be available in this mode.
Note: The IEC 61378-1 test takes longer than a standard ratio measurement.
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A/H1 a1/X1
B/H2 b1/X2
C/H3 c1/X3
Figure 7-8: Detailed measurement setup and wiring for TRRatio test according to IEC 61378-1
The IEC 61378-1 standard1 states that the turn ratio measurements shall be performed in the single
phase configuration, feeding, by a cyclic permutation, the HV phase (U, V, W) with the other two in short
circuit, against the respective LV phase (u, v, w). The following table applies:
Kb Kc Kb Kb Kb Kc
U - VW U - VW V - WU V - WU W - UV W - UV
u-v u-w v-w v-u w-u w-v
178 OMICRON
Transformer
The values Kb and Kc (the average of the three measurements) are used in the following formulas:
• For the voltage ratio:
Kb
ρ = -----------------------------------------
Kb 2 Kb
1 + ------ – ------
K c Kc
Note: The formulas above are independet of the transformer connections. Refer to the following
examples for details.
1U – 1V 1 3
K b = --------------------- = --- = ---
2u – 2v 2--- 2
3
1U – 1V
K c = --------------------- = --1- = 3
2u – 2w 1---
3
1
1.73 1 – ---
2
tan α = ---------------------------- = 0.577
1
1 + ---
2
α = 30°
Figure 7-9: Example of star-delta connection – vector group 1 (30° lag phase displacement)
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1U – 1V 1
K b = --------------------- = --- = 3
2u – 2v 1---
3
1U – 1V
K c = --------------------- = --1- = 3---
2u – 2w 2--- 2
3
1.73 ( 1 – 2 )
tan α = --------------------------- = – 0.577
1+2
α = – 30°
Figure 7-10: Example of star-delta connection – vector group 11 (30° lead phase displacement)
180 OMICRON