[Link].

uk
 PROTECT THE LIVES
OF YOUR EMPLOYEES
Ensure a safe working environment!

With a complete lockout/tagout system, you can ensure that your em-
ployees are able to perform maintenance work without worrying about
their safety or fearing for their lives. This provides added security, which
not only helps to prevent accidents caused by the unexpected start-up
of machinery and equipment, but also encourages employees to deal
with hazards consciously and safely and optimises internal processes.

In addition to a targeted lockout/tagout configuration, the choice of

suitable locking systems and devices determines the level of safety for
your employees. ABUS offers an extensive range of suitable padlocks
and locking devices which meet lockout/tagout requirements, giving
you and your employees the good feeling of security.

The new highlights of our lockout/tagout range:

• THE NEW 76 SERIES SAFETY LOCK

The new dimension with over 150,000 guaranteed key variations
• THE ABUS LOCKPOINT
The flexible and adaptable storage solution to provide lockout locks
for your employees
• E245
The first lockout device for motor circuit breakers in the world
• THE NEW V500 UNIVERSAL VALVE LOCKOUT DEVICE
for every type and size of ball valve handle
• B810 PERMIT REDBOXTM
combines permit to work with storing your machinery locks
• THE NEW T100/150 LOTO TAGS BY ABUS
delivered in a resealable dispenser box

2 3
 THE SAFETY LOCKS
76 SERIES 74 SERIES
72 SERIES
The safety locks are the versatile cornerstones of lockout/tagout processes.
They make for clear and direct communication, as they immediately signal that:
“This area of the machine is blocked off from unauthorised access.”
In this way, you can prevent injuries and fatal accidents.

PS88 00117 8

We recommend our
ABUS maintenance
spray PS88 for the
maintenance of your
4 locking cylinder 5
 76 SERIES SAFET Y LOCKS
T H E I N N O V AT I O N O F
SAFETY LOCKS
The 76 series characterises a new dimension when it comes to lockout/tagout. With the world
innovation, the 8-pin cylinder, over 150,000 guaranteed key variations are possible. In order to
meet your requirements for a wide range of applications, the lock is available with 9 different
shackle variants.

This way, no wish is left unfulfilled. Locking authorisations at various levels are also just as easy
to achieve as mapping complex structures. Aspects where conventional master key systems leave
something to be desired are where the new 76 series really takes off.

TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU

• Solid aluminium body: lightweight yet stable and durable It's not just the high number of guaranteed key variations
• Plastic casing in 10 different colours that speak for the new 76 series: the V-shaped incisions in
• Automatic locking for user convenience and key retention the key provide absolute precision, thus increasing security
function for greater safety during the locking process.
• Large variety of shackles: Steel, steel with
plastic casing, stainless steel, plastic or flexible cable 76BS/40 76/40 76IB/40
• Precision cylinder with 8 pins • Steel shackle • Shackle made of steel with plastic casing • Stainless-steel shackle
• Extremely resilient, coated brass key • Diameter: 4.76 mm • Diameter: 6.5 mm • Diameter: 4.76 mm
• Shackle height 38 mm and • Shackle height 38 mm and 75 mm • Shackle height 38 mm and 75 mm
75 mm

The all-rounder for a variety of Use with sensitive or delicate equipment. Use in situations in which a weather-
applications. The plastic casing protects against scratches resistant lock is required, or when the
and also acts as electrical insulation. ambient conditions call for a stainless-steel
shackle due to the liquids or substances
used.
6 7
 50,000
OVER 1 NTEED
G U A R A
ENT
DIFFERNG
LOCKI SMS
I
MECHAN

Item Item description EAN PL dimensions in mm Locking Weight

4003318 elements in kg
Lock Total Lock Clear Clear Shackle
body height thickness shackle shackle thick-
thickness width height ness
76BS/40 76BS/40 red 84781 3 40 90 22 20 39 4.76 8 0.125
76BS/40 yellow 84782 0 76BS/40 orange 84785 1 76BS/40 black 84788 2
76BS/40 green 84783 7 76BS/40 purple 84786 8 76BS/40 grey 84789 9
76BS/40 blue 84784 4 76BS/40 white 84787 5 76BS/40 brown 84790 5
76/40 76/40 red 84768 4 40 91 22 19 38 6.5 8 0.126
76/40 yellow 84769 1 76/40 orange 84772 1 76/40 black 84775 2
76/40 green 84770 7 76/40 purple 84773 8 76/40 grey 84776 9
76/40 blue 84771 4 76/40 white 84774 5 76/40 brown 84777 6
76IB/40 76IB/40 red 84794 3 40 90 22 20 39 4.76 8 0.124
76IB/40 yellow 84795 0 76IB/40 orange 84798 1 76IB/40 black 84801 8
76IB/40 green 84796 7 76IB/40 purple 84799 8 76IB/40 grey 84802 5
76IB/40 blue 84797 4 76IB/40 white 84800 1 76IB/40 brown 84803 2
76PS / 40 76PS / 40 red 84807 0 40 90 22 20 39 4.92 8 0.108
76PS / 40 yellow 84808 7 76PS / 40 orange 84811 7 76PS / 40 black 84814 8
76PS / 40 green 84809 4 76PS / 40 purple 84812 4 76PS / 40 grey 84815 5
76PS / 40 blue 84810 0 76PS / 40 white 84813 1 76PS / 40 brown 84816 2
76/40HB75 76/40HB75 red 84820 9 40 128 22 19 75 6.5 8 0.136
76/40HB75 yellow 84822 3 76/40HB75 orange 84829 2 76/40HB75 black 84832 2
76/40HB75 green 84826 1 76/40HB75 purple 84830 8 76/40HB75 grey 84833 9
76/40HB75 blue 84828 5 76/40HB75 white 84831 5 76/40HB75 brown 84834 6
76BS/40HB75 76BS/40HB75 red 84838 4 40 127 22 20 76 4.76 8 0.134
76BS/40HB75 yellow 84839 1 76BS/40HB75 orange 84842 1 76BS/40HB75 black 84845 2
76BS/40HB75 green 84840 7 76BS/40HB75 purple 84843 8 76BS/40HB75 grey 84846 9
76BS/40HB75 blue 84841 4 76BS/40HB75 white 84844 5 76BS/40HB75 brown 84847 6
76IB/40HB75 76IB/40HB75 red 84851 3 40 127 22 20 76 4.76 8 0.132
76IB/40HB75 yellow 84852 0 76IB/40HB75 orange 84855 1 76IB/40HB75 black 84858 2
76IB/40HB75 green 84853 7 76IB/40HB75 purple 84856 8 76IB/40HB75 grey 84859 9
76IB/40HB75 blue 84854 4 76IB/40HB75 white 84857 5 76IB/40HB75 brown 84860 5
76/40CAB20
flexible up
Cable length 76/40CAB20 red 84864 3 40 flexible 22 flexible 4.76 8 0.117
to 90
20 cm
76/40CAB20 yellow 84865 0 76/40CAB20 orange 84868 1 76/40CAB20 black 84871 1
76/40CAB20 green 84866 7 76/40CAB20 purple 84869 8 76/40CAB20 grey 84872 8
76/40CAB20 blue 84867 4 76/40CAB20 white 84870 4 76/40CAB20 brown 84873 5
76PS/40 76/40CAB 76/40CAB40
flexible up
cable length 76/40CAB40 red 84877 3 40 flexible 22 flexible 4.76 8 0.122
to 190
40 cm
• Plastic shackle • Stainless-steel cable with plastic casing 76/40CAB40 yellow 84878 0 76/40CAB40 orange 84881 0 76/40CAB40 black 84884 1
76/40CAB40 green 84879 7 76/40CAB40 purple 84882 7 76/40CAB40 grey 84885 8
• Diameter: 4.92 mm • Diameter: 4.76 mm 76/40CAB40 blue 84880 3 76/40CAB40 white 84883 4 76/40CAB40 brown 84886 5
• Shackle height 38 mm • Cable length 20 or 40 cm VARIANTS:
LockReg LockReg: Closure numbers are noted and saved
LockReg expanded: Closure numbers are noted and saved, incl. code marking on the lock
With this shackle, the lock becomes an "electrician's Not a rigid shackle. With a flexible cable, this lock GL 76/40 keyed alike

lock". Thanks to its non-conductive properties, is suitable for locking out several points at the GL according to
76/40 keyed alike according to specification
design
it provides adequate protection against electric same time or when the locking points are difficult MK / GMK 76/40 master key system codified
flashovers. In addition, it is the lightest lock in to access. The cables are available in a choice of 76/40 general master key system codified

the series thanks to the weightless shackle. 20 cm or 40 cm lengths. SupportBox Delivery in SupportBox (see page 44)

8 9
 Item Item description EAN PL dimensions in mm Locking Weight
4003318 elements in kg
Lock Total Lock Clear Clear Shackle
body height thick- shackle shackle thick-
thickness ness width height ness
74/40 74/40 red 59108 2 40 90 20 19 38 6.5 6 0.1
74/40 yellow 59110 5 74/40 orange 59113 6 74/40 black 59111 2
74/40 green 59112 9 74/40 purple 59115 0 74/40 grey 58979 9
74/40 blue 59109 9 74/40 white 58978 2 74/40 brown 59114 3
74BS/40 74BS/40 red 77569 7 40 89 20 20 39 4.76 6 0.099
74BS/40 yellow 77567 3 74BS/40 orange 77572 7 74BS/40 black 77575 8
74BS/40 green 77570 3 74BS/40 purple 77573 4 74BS/40 grey 77576 5
74BS/40 blue 77571 0 74BS/40 white 77574 1 74BS/40 brown 77577 2
74/40HB/75 74/40HB75 red 59116 7 40 126 20 19 75 6.5 6 0.11
74/40HB75 yellow 58031 4 76/40HB75 orange 58985 0 74/40HB75 black 58980 5
74/40HB75 green 58984 3 74/40HB75 purple 58986 7 74/40HB75 grey 58988 1
74/40HB75 blue 59117 4 74/40HB75 white 58987 4 74/40HB75 brown 58032 1
74BS/40HB/75 74BS/40HB/75 red 79584 8 40 125 20 20 76 4.76 6 0.108 74/40 red 74/40 open
74BS/40HB75 yellow 85581 8 74BS/40HB75 orange 85583 2 74BS/40HB75 black 85586 3
74BS/40HB75 green 85582 5 74BS/40HB75 purple 58986 7 74BS/40HB75 grey 85598 6
74BS/40HB75 blue 82561 3 74BS/40HB75 white 85585 6 74BS/40HB75 brown 85599 3 TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU
74LB/40 74LB/40 red 34970 6 40 120 20 19 38 6.5 6 0.109 • Aluminium body: very lightweight yet sturdy Not a conventional plastic lock – thanks to the
74LB/40 yellow 50335 1 74LB/40 orange 50332 0 74LB/40 black 50299 6
74LB/40 green 50306 1
• Plastic casing in 10 different colours aluminium body, the 74 series is significantly more
74LB/40 purple 50333 7 74LB/40 grey 50309 2
74LB/40 blue 50300 9 74LB/40 white 50334 4 74LB/40 brown 50305 4 • Automatic locking for user convenience durable and long-lasting.
VARIANTS:
and key retention function for greater safety
LockReg LockReg: Closure numbers are noted and saved
LockReg expanded: Closure numbers are noted and saved, incl. code marking on the lock
• Precision cylinder with six pins
GL 74/40 keyed alike • Electrically insulated, extremely heat-resistant –
GL according to
74/40 keyed alike according to specification use even in hot and electrical environments
design
MK / GMK 74/40 master key system codified • Thanks to FDA-approved lubricant and good
74/40 general master key system codified detectability, it is suitable for the food industry
SupportBox Delivery in SupportBox (see page 44)

10 11
 7 2/40 SAFET Y LOCKS
EXCELLENT ENGRAVING
PROPERTIES
The 8 intense colours of the 72 series provide a high recognition factor. Since it
can be combined with the 74 series within one master key system, it forms the
optimal expansion to the safety lock series.

Item Item description EAN Padlock dimensions in mm Locking Weight

4003318 elements in kg
Width Total Depth of Horizontal Vertical Shackle
of lock height lock body shackle shackle diameter
body clearance clearance
72/40 72/40 red 43602 4 38.5 73 19 20 26 6.5 6 0.114
72/40 yellow 43603 1 72/40 orange 43601 7 72/40 brown 01832 9
72/40 green 43600 0 72/40 purple 43598 0
72/40 blue 43599 7 72/40 black 43959 9
72/40HB40 72/40HB40 red 43608 6 38.5 86 19 20 40 6.5 6 0.12
72/40HB40 yellow 43609 3 72/40HB40 orange 43607 9 72/40HB40 brown 01836 7
72/40HB40 green 43606 2 72/40HB40 purple 43604 8
72/40HB40 blue 43605 5 72/40HB40 black 43960 5
72/40HB75 72/40HB75 red 18691 2 38.5 121 19 20 75 6.5 6 0.139
72/40HB75 yellow 18692 9 72/40HB75 orange 74190 6 72/40HB75 brown 85600 6
72/40HB75 green 70556 4 72/40HB75 purple 81147 0
72/40HB75 blue 70555 7 72/40HB75 black 70554 0
Aluminium 72AS/40 colour,
on request 38.5 73 19 20 26 6.5 6 0.097
shackle all colours
72AS/40HB40 colour,
on request 38.5 86 19 20 40 6.5 6 0.099
all colours
Stainless- 72IB/40 colour,
72/40 72/40HB75 72/IB40 steel shackle all colours
on request 38.5 73 19 20 26 6.5 6 0.115

72IB/40HB40 colour,
on request 38.5 86 19 20 40 6.5 6 0.121
all colours
TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU 72IB/40HB75 colour,
on request 38.5 121 19 20 75 6.5 6 0.138
• Lock body made from special aluminium – light weight Locks from the 72/40 series are an alternative to the all colours
Versions
but high security plastic-covered safety locks. Anodised bodies for excellent
LockReg LockReg: Key codes are noted and saved.
• Available in eight different colours corrosion protection and brilliant colours, great engraving LockReg enlarged: Key codes are noted and saved, lock body is engraved with key code.
• Automatic locking without a key by pressing down on properties and large engraving surfaces offer an abun- KA 72/40 keyed alike
dance of design freedom for the various applications in KA according to
the shackle 72/40 keyed alike according to specification
sample
• Resistant eloxal layer provides good corrosion protection your business. Keying Systems 72/40 master key system with coined key codes at the key head
72/40 grand master key system with coined key codes at the key head
Support box Shipment in support-box (min. 90 locks)

12 13
 72/30 SAFET Y LOCKS
S I M P L E , C O M PA C T A D D I T I O N
For situations in which the selected safety locks are too large, 72/30 locks are the ideal addition.
With a body width of only 32 mm and a shackle diameter of 4.76 mm, they also fit in cabinets or
small eyelets.

Item Item description EAN PL dimensions in mm Locking Weight

4003318 elements in kg
Lock Total Lock Clear Clear Shackle
body height thickness shackle shackle thickness
thickness width height
72/30 72/30 red 82209 4 32 65 16 17 26.5 4.76 5 0.066
72/30 yellow 82210 0 72/30 orange 82220 9 72/30 brown 82223 0
72/30 green 82218 6 72/30 purple 82221 6
72/30 blue 82219 3 72/30 black 82222 3
72/30HB50 72/30HB50 red 87445 1 32 89 16 17 51 4.76 5 0.069
72/30HB50 yellow 87447 5 72/30HB50 orange 87449 9 72/30HB50 brown 87452 9
72/30HB50 green 87448 2 72/30HB50 purple 87450 5
72/30HB50 blue 87446 8 72/30HB50 black 87451 2
72AS/30HB38 72AS/30HB38 red 87453 6 32 78 16 17 39 4.76 5 0.055
72AS/30HB38 yellow 87447 5 72AS/30HB38 orange 87449 9 72AS/30HB38 brown 87452 9
72AS/30HB38 green 87448 2 72AS/30HB38 purple 87450 5
72AS/30HB38 blue 87446 8 72AS/30HB38 black 87451 2
72IB/30 72IB/30 red 87461 1 32 65 16 17 26.5 4.76 5 0.066
72IB/30 yellow 87463 5 72IB/30 orange 87465 9 72IB/30 brown 87468 0
72IB/30 green 87464 2 72IB/30 purple 87466 6
72IB/30 blue 87462 8 72IB/30 black 87467 3
72IB/30HB50 72IB/30HB50 red 87469 7 32 89 16 17 51 4.76 5 0.069
72IB/30HB50 yellow 87471 0 72IB/30HB50 orange 87473 4 72IB/30HB50 brown 87476 5
72IB/30HB50 green 87472 7 72IB/30HB50 purple 87474 1
72IB/30HB50 blue 87470 3 72IB/30HB50 black 87475 8
72/30CAB20
flexible
Cable length 72/30CAB20 red 87477 2 32 flexible 16 flexible 4.76 5 0.078
up to 100
20 cm
72/30CAB20 yellow 87483 3 72/30CAB20 orange 87480 2 72/30CAB20 brown 87484 0
72/30CAB20 green 87479 6 72/30CAB20 purple 87481 9
72/30CAB20 blue 87478 9 72/30CAB20 black 87482 6
72/30CAB40
72/30 72/30HB50 72/30CAB Cable length 72/30CAB40 red 87485 7 32 flexible 16 flexible
flexible
4.76 5 0.082
up to 180
40 cm
72/30CAB40 yellow 87487 1 72/30CAB40 orange 87489 5 72/30CAB40 brown 87492 5
TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU 72/30CAB40 green 87488 8 72/30CAB40 purple 87490 1
• Very lightweight and yet robust The locks of the 72 series are extremely robust yet still 72/30CAB40 blue 87486 4 72/30CAB40 black 87491 8
Options:
thanks to its aluminium body light thanks to their aluminium body. With the various
LockReg LockReg: Closure numbers are noted and saved.
• 8 different colours shackle variants, they are thus the perfect addition to LockReg expanded: Closure numbers are noted and saved, incl. code marking on the lock
• With key retention for increased safety the rest of the safety locks, as they fit easily into every GL 72/30 keyed alike
environment. GL according to
• Resistant eloxal layer provides good corrosion design
72/30 keyed alike according to specification

protection MK / GMK 72/30 master key system codified

72/30 general master key system codified
SupportBox Delivery in SupportBox (see page 44)

14 15
 MACHINE

FOR THE PERFECT

IDENTIFICATION LOCKS

­O R G A N I S AT I O N ­ S U P P O R T ­ –
MASTER KEY SYSTEMS

MASTER KEY SYSTEMS

Why an MK system? GENERIC KEY
Such a system is required if a master key that can open
all installed locks is desired, e.g. for carrying out a safe
emergency opening.

In a master key system, keyed-different (KD) and keyed-

alike (KA) sets as well as combinations of the two can be
combined.

Why do we need this?

Carefully planned organisation of locks could save lives.

For example:
Personal identification locks (PIS) are ALWAYS keyed different PERSONAL
(KD). So every employee has their own lock with their own IDENTIFICATION LOCKS

key. This key will not fit into another employee's lock and
vice versa. Machine identification locks (MIS) which are used
to secure the machine against power reactivation can either
be keyed different (KD) or keyed alike (KA) depending on
your plans.

The use of a control key must be clearly regulated. It is

locked away in a secure location (e.g. in a safe) and is
only used if locks need to be opened in unforeseeable
circumstances and the relevant employees are not present.

Allow our experts to advise you and find the perfect MASTER KEY
solution.

16 17
 THE LOCKOUT S
FOR CIRCUIT BREAKERS
The small and handy circuit breaker lockouts are suitable for all standard and miniature circuit
breakers. With the new E203 lockout, you can secure your circuit breakers vertically and horizon-
tally via the multifunction eyelet. This enables you to lock several circuit breakers in a row using
several lockouts and a cable lock.

E203 closed E203 open E201 E202

Item Item description EAN Outer dimensions Colour
400318
No. of pad- Padlock in- Length Width Depth Max thickness
lock insert sert holes mm mm mm of connection
holes in mm rod:
TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU Universal circuit breaker lockout
E203 device E203 for single-pole and 77795 0 1* 5 or 7 53 35 17 red
• High-quality materials: durable, robust, non-conductive You can secure the E203 with a cable lock or a cable multi-pole circuit breakers
• Easy to use with screw mechanism for safe (tool-free) lockout. This allows you to lock several circuit breakers Circuit breaker lockout device for
E201 00368 4 1 7 70 26 32 red
mounting in a row. single-pole circuit breakers

• For padlocks with shackle diameters of up to 7 mm Multi-pole circuit breaker lockout

E202 00401 8 2 7 55 32 31 9 mm red/black
device
*
dependent on the shackle diameter

18 19
 NEW IN THE LOTO
W O R L D . S I M P LY. G R E AT.
The first universal lockout device for motor circuit breakers.

TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU

• The E245 is placed on the motor circuit breaker, With the ABUS E245, you will achieve a significantly
clamped using the locking mechanism, and secured higher level of security when it comes to electrical
using a padlock isolation. Motor circuit breakers cannot simply be
• For all motor circuit breakers with a height or switch switched off any more. NEW
front of 45 mm
With the ABUS E245, unsolvable becomes simply great. E245

Item Item description EAN Outer dimensions Colour

400318
Length Width Depth
mm mm mm
E245 E245 motor circuit breaker lockout 89481 7 57 43 43 red/black

20 21
 THE LOCKOUT S FOR FUSES
E218 and E233 are the perfect choice for securing fuses. Several screw bases can be secured in series with the
flexible holder using a cable lock. To ensure clear communication, the lockouts are equipped with a corresponding
warning sign.

TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU

• Easy to use: The lockout device is 2-in-1: Thanks to the stepped thread diameters, each
screwed into the screw base and prevents the locking device covers two standard screw threads:
fuse cartridge from being inserted • E218 for E14 and E18 threads (for D01 + D02 screw fuses,
• Includes a holder for padlocks with shackle diameters NEOZED System)
up to 6.5 mm • E233 for E27 and E33 threads (for DII + DIII screw fuses,
• Padlock holder can be rotated as required DIAZED System). E233 E218
• Includes a handy special key which can be stored on
the fitted shackle if necessary

Item Item description EAN Outer dimensions Colour

400318
Number Hanging Length Width Depth
of hang- points in mm in mm in mm
ing points in mm
D0 fuse lockout for screw fuses D01+D02 red/
E218 83677 0 1 7 52 25 25
(NEOZED system) yellow
D fuse lockout for screw fuses DII+DIII red/
E233 83680 0 1 7 61 40 40
(DIAZED system) yellow

22 23
 T H E L O C K S F O R V A LV E S
The ABUS valve lockouts cover the wide range of different valves. We can offer you the right
solution for every valve.

TECHNOLOGY & DETAILS

Straight way valves The universal solution which fits on every valve handle
V303 V423 V442 V500 V500 set
• High-quality polypropylene: long-lasting, robust, • V500 – for virtually all handle sizes and shapes
Item Item description EAN Outer dimensions Other Colour
non-conductive • Creates a mounting point on the handle which 400318 dimensions
• Five sizes: Handwheels of 1 to 13 inch valves is secured against a counterpoint using a cable Number Hanging Length Width Depth Inner Inner

NEW
of hang- points in mm in in height Ø in
• Padlocks can be comfortably inserted thanks to the lockout ing points in mm mm mm in mm mm
9 mm hole diameter • Wide adjustment range V303 Gate valve lockout for straight way valves 1" to 2.5" 00362 2 1 9 121 80 36 22 70 red
• Release point for handwheels with spindle • Large, specially shaped contact surfaces (rubberised V305 Gate valve lockout for straight way valves 2.5" to 5" 00364 6 1 9 185 142 51 31 130 red

• Self-adhesive warning labels in various languages on one side) for the ideal valve handle grip V307 Gate valve lockout for straight way valves 5" to 6.5" 00365 3 1 9 225 181 61 42 170 red
V310 Gate valve lockout for straight way valves 6.5" to 10" 00366 0 1 9 319 277 77 55 267 red
• Ergonomically shaped rotary handle for quick adjust-
V313 Gate valve lockout for straight way valves 10" to 13" 00367 7 1 9 406 364 77 53 350 red
Ball valves ment
V423 Small ball valve lockout 0.25" to 1", made of metal 00299 1 1 7 90 52 63 red
• Different versions depending on application scenario • Intuitive and user-friendly
V426 Large ball valve lockout 1.25" to 3", made of metal 00300 4 1 7 148 125 122 red
and operating steps V442 Small ball valve lockout, made of plastic 00452 0 1 7 135 104 78 red
THE ADDED VALUE FOR YOU V448 Large ball valve lockout, made of plastic 00453 7 1 8 305 221 114 red
Products to secure a very wide range of valves enable V500 Universal ball valve lockout device 87151 4 1 7 75 72 36 red

quick and practical protection. Universal ball valve lockout set with the C506 Safelex™ cable red/
V500 set 87152 8 6 9
lockout device black

24 25
 THE LOCKS
FOR CONNECTIONS
The ABUS product range is also expanding in the field of plug lockouts: the new P600 plug lockout for industrial
plugs is space-saving, intuitive, and suitable for all standard plug sizes.

TECHNOLOGY & DETAILS

Plug locks Control panel lockouts
• Two sizes: for standard plug 110 / 220 V up to industri- • Lockouts to prevent the use of large plugs and
al plugs 550 V (a comparison of the plug and locking control panels
P600 P616 P110 P606
dimensions is recommended before ordering) • Available in two sizes
• Cable feed at both ends to secure plug connections • Made of lightweight material (polyester)
• For up to four padlocks with shackle diameters of up • Flexible, water-repellent and resistant to heat NEW
to 9 mm and dirt Item Item description EAN Outer dimensions Other Colour
400318 dimensions
• Closable thanks to the strap
Number Hanging Length Width Depth Inner Inner
Gas cylinder lockout • For padlocks with diameters of up to 7 mm of hang- points in mm in in height Ø in
ing points in mm mm mm in mm mm
• High-quality polypropylene: long-lasting, robust,
P110 Small plug lockout, up to 110 V 00450 6 2 9 89 81 51 12 42 red
non-conductive P600 plug lockout P550 Large plug lockout 00451 3 4 9 175 116 84 25 74 red
• For a padlock with a shackle diameter of up to 9 mm • To lock out industrial plugs from 16A (3-pole) to 125A Universal industrial plug lockout 16-32 A (3-pole) and
P600 85033 2 1 7 55 39 27 yellow
60-125 A (5-pole)
(5-pole)
P606 Gas cylinder lockout 00449 0 1 9 159 132 88 78 139 red
• For a padlock P616 Small control panel lockout 86524 4 1 7 450 160 160 red
• Light, handy and space-saving P625 Large control panel lockout 86525 1 1 7 450 250 250 red

26 27
 T H E ­ U N I V E R S A L ­ S O L U T I O N ­ –­
CABLE LOCKOUT S
With the cable lockouts, you can lock a very wide range of energy sources. From handwheels to ball valves.
These lockouts are suitable for virtually all mechanical locking processes.

Item Item description EAN Outer dimensions Other dimensions Colour

400318
Number Hanging Length Width Depth Cable Cable
of hang- points in in in length Ø in
ing points in mm mm mm mm in cm mm
Safelex™ universal cable lockout with 1 m coated red/
C503 00347 9 6 9 128 61 26 100 4.1
steel cable black
Safelex™ universal cable lockout with 2 m coated red/
C506 00348 6 6 9 128 61 26 200 4.1
steel cable black
Safelex™ universal cable lockout with 3 m coated red/
C509 00349 3 6 9 128 61 26 300 4.1
steel cable black
C503 C523 C553 C515
Safelex™ universal cable lockout with 5 m coated
00353 0 6 9 128 61 26 500 4.1
red/
steel cable black
Safelex™ universal cable lockout with 1 m non- red/
TECHNOLOGY & DETAILS Standard cable lockouts C523 77842 1 6 9 128 61 26 100 4.6
conductive nylon cable black
Safelex™ universal cable lockout • Simple, intuitive design Safelex™ universal cable lockout with 2 m non- red/
C526 77843 8 6 9 128 61 26 200 4.6
conductive nylon cable black
• Simple, intuitive design • Insulated, replaceable metal cables in various lengths
C553 Standard cable lockout with 1 m coated steel cable 00355 4 6 7 128 61 16 100 4.1 red
• Patented clamping mechanism for securely fixing the • You can easily shorten the nylon cable on your own
cable • For up to six padlocks C556 Standard cable lockout with 2 m coated steel cable 00356 1 6 7 128 61 16 200 4.1 red

• Retightening possible at any time, even when locked C559 Standard cable lockout with 3 m coated steel cable 00359 2 6 7 128 61 16 300 4.1 red
• Either insulated metal cable or plastic cable – available THE ADDED VALUE FOR YOU
C565 Standard cable lockout with 5 m coated steel cable 00361 5 6 7 128 61 16 500 4.1 red
in various lengths and interchangeable if necessary Is there no suitable locking solution at the moment?
REPLACEMENT CABLE:
• The nylon version is particularly suitable in the Sure there is – with the universal lockouts, you can
C503SC 1 m replacement cable for C503 Safelex™ 85615 0 100 4.1
electrical sector secure everything for which there are special solutions. C506SC 2 m replacement cable for C506 Safelex™ 85616 7 200 4.1
• For up to six padlocks C509SC 3 m replacement cable for C509 Safelex™ 85617 4 300 4.1
C515SC 5 m replacement cable for C515 Safelex™ 85618 1 500 4.1
C523SC 1 m replacement nylon cable for C523 Safelex™ 85619 8 100 4.6 red
C526SC 2 m replacement nylon cable for C526 Safelex™ 85620 4 200 4.6 red

28 29
 THE LOCKS FOR
I S O L AT O R S W I T C H E S
In order to always provide you with the right solution for your different applications,
ABUS offers you the isolator switch locks made of various materials in two sizes.

Item Item description EAN Outer dimensions Colour

400318
H701 H712 H751 H770 Number Hanging Length Width Depth
of hang- points in mm in mm in mm
ing points in mm
TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU
Small isolator switch locking device, 1", made of sheet
• For up to six padlocks Multiple locking is useful for applications where you H701 35766 4 6 9 115 45 10 red
steel
• High-quality materials for different fields of application need to hang more than one padlock. Isolator switch H702
Large isolator switch locking device, 1.5", made of sheet
35768 8 6 9 128 60 10 red
steel
• Comes in two sizes in metal variant, optionally comes locks turn one mounting point into six.
Small isolator switch locking device, 1", made of sheet
H711 33551 8 6 9 118 45 12 red
with engaging clamps for additional protection in steel steel with clips
variant H712
Small isolator switch locking device, 1.5", made of sheet
33552 5 6 9 131 60 12 red
steel with clips
H751 Small aluminium isolator switch locking device 00302 8 6 9 112 40 10 red

H752 Large aluminium isolator switch locking device 00340 0 6 9 124 50 10 red
Isolator switch locking device made of plastic, non- signal
H770 00346 2 6 9 177 44 12
conductive orange

30 31
 S A F E T Y ­ R E D B O X ™ ­ – ­ F O R ­ T H E­
E F F I C I E N T O R G A N I S AT I O N
OF GROUP LOCKOUT
The SAFETY REDBOX™ is an outstanding aid when it comes to machine mainte-
nance: within it, you can safely store all keys from the shutdown locks during
the maintenance period. You can also use it to store machine locks when they
are not in use. With the provided wall mount, you can create a defined point
at each machine, and will thus have access to the right number of required
machine locks.

GROUP LOCKOUT TECHNOLOGY & DETAILS

The principle of group lockout processes is to separate • High level of stability in spite of low weight
conventional personal identification locks (PIS) from the • Ergonomic and space-saving fold-away handle
additional machine identification locks (MIS). The PIS are for • Inside is exposed to light from all sides for better visibility
every single employee and show which person is undertak- of contents
ing maintenance or repair work when hung up. The MIS are SAFETY REDBOXTM SAFETY REDBOXTM wall bracket
• Innovative and secure locking mechanism for the lid
used to prevent reactivation of the energy supplies to the • Patented wall bracket for fixed point of reference and thus
machines and installations. efficient and clearer organisation of group lockout
In a group lockout, the keys for the MIS are locked away
inside the SAFETY REDBOX™. Each employee involved can THE ADDED VALUE FOR YOU
then secure their personal lock on the SAFETY REDBOX™. In The ergonomically designed carrier handle, the large fields
this way, the keys are safely locked away for later opening of of vision to monitor key presence and the particularly effi-
Item Item description EAN Outer dimensions Colour
the machine locks until the last employee has removed their ciently opening cover mark the SAFETY REDBOX™ as the ideal 400318
personal lock. You can also immediately see which employee solution. Number Hanging Length Width Depth
of hang- points in mm in mm in mm
is working on the machine. Thanks to the wall mount, the ing points in mm
SAFETY REDBOX™ provides even greater process safety. B835 SAFETY REDBOX™ group lockout box 00298 4 12 7 240 174 94 red
B835WB Replacement wall mount for B835 SAFETY REDBOX™ 77771 4 174 40 20 red

32 33
 B 81 0
L O C K O U T AT I T S B E S T
Work release notes in simple combination with pinpoint storage of
machine and installation locks.

TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU

• 2 in 1: Incorporates permit-to-work procedures into Permit boxes help reduce time to complete group
standard group lockout – easiest way to combine both lockout procedures from start to finish. When placed
• For up to 23 personal locks – locking both: near production equipment or somewhere in the facility
equipment lock keys and A4 work permit form where maintenance works is done regularly, permit boxes
• Handy design and size help minimise movement of equipment and personnel
• Thanks to enclosed wall-bracket NEW throughout the plant and give transparency to the
suitable for stationary and mobile use involved workers. B810 Permit Redbox™ provides a place
• Made of powder-coated steel sheet: robust and long- to keep equipment locks, secure the keys of placed locks
lasting and display corresponding work permits. PERMIT REDBOXTM wall bracket B810

Item
Artikel Item
Artikelbezeichnung
description EAN
EAN Contents
InhaltWeight Abmessung
Dimensions Abmessung
Wall mountWandhalter
dimensions Farbe
Colour
400318
400318
B810
B810Permit RedboxTM --
Permit Redbox 88882
8888233 1 1 3.8 kg 380
380mm
mmxx240
240mm
mmxx68
68mm
mm 174
174mm
mmxx40
40mm
mmxx10
10mm
mm red
red

34 35
 TA G O U T ­ –­
T H E I D E N T I F I C AT I O N L A B E L S
Our strong, tear-resistant and writeable identification labels (tags) in two different sizes and five languages
made of polypropylene. This improves safety during maintenance: You can write hints and warnings on the
tags or label them with an employee’s name or a department. Includes a resealable dispenser in which
the identification labels are kept.

T150

Name: Name:
LOCKED OUT Works: Works:

Do not operate Date:

Date:

TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU

DANGER
• Made of indestructible polypropylene synthetic paper These labels are immediately visible and can be attached DANGER DANGER LOCKED OUT
Do not operate
• With labelling fields on the back to every padlock. The tags are either permanent or

T100
• Available in two sizes and five languages erasable depending on the pen type used. This allows
you to remove the text as needed and reuse the tags. T150 T100
• Reclosable box with 9 mm punch hole for hooks
• In accordance with ASR A1.3 Labelling Directive, point
Item Item description EAN Contents Dimensions TAGS Dimensions DISPENSER Box Colour
3.3. and point 5/5.1, section 6, 8, 9 DIN EN ISO 7010 400318
Name: Length Width Length Width Depth
DANGER
Works: in mm in mm in mm in mm in mm
BLOQUÉ­-
Date: T100 German LOTO padlock small German in dispenser box 77806 3 100 padlocks 140 32 144 33 29 white
Ne pas utiliser T100 French LOTO padlock small French in dispenser box 77808 7 100 padlocks 140 32 144 33 29 white
T100

T100 English LOTO padlock small English in dispenser box 77807 0 100 padlocks 140 32 144 33 29 white
Name:
PELIGRO
Works:
T100 Spanish LOTO padlock small Spanish in dispenser box 78298 5 100 padlocks 140 32 144 33 29 white
T100 Swedish LOTO padlock small Swedish in dispenser box 77809 4 100 padlocks 140 32 144 33 29 white
BLOQUEADO­-
Date:
T150 German LOTO padlock large German in dispenser box 77798 1 100 padlocks 146 76 149 78 29 white
T150Name: T150Name: T150 Name:

¡No manipular!
T100

Works: Works: Works:

LÅST­ENHET­- BLOQUÉ­- BLOQUEADO­- T150 French LOTO padlock large French in dispenser box 77802 5 100 padlocks 146 76 149 78 29 white
Får ej användas
Date:
Ne pas utiliser
Date:
¡No manipular!
Date:
T150 English LOTO padlock large English in dispenser box 77801 8 100 padlocks 146 76 149 78 29 white
Name:
FARA! T150 Spanish LOTO padlock large Spanish in dispenser box 78299 2 100 padlocks 146 76 149 78 29 white
DANGER DANGER DANGER Works:

FARA! DANGER PELIGRO LÅST­ENHET­-

Date:
T150 Swedish LOTO padlock large Swedish in dispenser box 77803 2 100 padlocks 146 76 149 78 29 white
Får ej användas
T100

36 37
 L O T O ­ K I T S ­ -­
I N D I V I D U A L LY A S S E M B L E D
Compact and effective solutions are required for use in construction projects
or for maintenance and repair of machinery and equipment used outside.
ABUS developed the LoTo bags for particularly such purposes. These are suit-
able for occupational safety accessories such as safety locks, Safelex™ cable,
tags and other locks.

TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU

• Bags available in two sizes The ideal solution to always have everything at hand –
• Lightweight material (polyester) we would be delighted to configure the perfect set to suit
• Thanks to the polyurethane coating, the bag is your needs.
extremely flexible, water-repellent and resistant
to heat and dirt SL bag 130 SL bag 120
• 2-way zip
• Belt loop on the back

Item Item description EAN Dimensions BAG Contents Colour

400318
Length Width Depth
in mm in mm in mm
SL bag 120 Small LoTo bag with zip 72656 9 180 120 45 empty red

SL bag 130 Large LoTo bag with zip 77235 1 190 190 85 empty red

38 39
 LoTo set: "mechanically small" LoTo set: "electrically small"

LoTo set: "mechanically large" LoTo set: "electrically large"

LoTo sets
Be it for mechanical or electrical lockout devices, be it with key-alike or key-different locks, no matter what lock colour
or shackle variant you want – put together the LoTo kit that is right for you. So you always have exactly the lockout
devices and locks you need for on the go. We will gladly advise you on how to build your personal kit.

You can find the order form for

creating your personalised set at
INFO: THE FOUR FITTINGS ARE EXEMPLARY! [Link] in the “Lockout/Tagout”
section.
THE LISTED ARTICLES ARE VIA ORDER
THE BAGS ARE NOT INCLUDED.

40 41
 LOCKPOINT­–
THE STORAGE SYSTEM
TECHNOLOGY & DETAILS THE ADDED VALUE FOR YOU
Having direct access to all necessary materials and documents is a challenge for every company. The solution: flexible, • Modular system for storing lockout/tagout locks and Any work environment in the lockout/tagout area can be
adjustable, adaptable – the ABUS LockPoint. Thanks to the optional frame, the LockPoint is always where you need it – locking devices purposefully and efficiently designed due to the modular
directly at your machine. Made out of solid steel, it is perfect for use in industrial environments. • Stable, durable and easy-to-clean metal storage solution design of the ABUS LockPoint. You have the option to
• Customisable design according to customer’s wishes for attach padlock traverse bars, baskets with optional basket
every LockPoint separators or even document holders. The LockPoint thus
LOCKPOINT SINGLEWALL • 2 different sizes and 3 variants becomes your very own safety centre.
Designated for:
• The LockPoint can be combined with documents, work
instructions, permit-to-work procedures and group
processes
To the LockPoint video
• Complies with the 60-second rule, whereby all materials
should be available within one minute

incl. wall mount

LOCKPOINT
+ wall bracket, feet or double rollers
LockPoint SingleWall | 82629
(Please specify version when ordering)

Item Description Combi- EAN

nable 4003318

LOCKPOINT
LockPoint basic set Consists of: 77966
Two-piece perforated wall, two-piece side stands, 1 x “LockPoint” display
attachment, 1 x “LockPoint” insert, 1 x traverse lock store for up to 20 locks

+ VERSION (important: Specify when selecting the LockPoint basic set)

LockPoint wall mount Set consists of 6 wall mounts including bolts for the LockPoint 77944

LockPoint feet RL set, two-piece Two-part standing feet set R/L for the LockPoint 77952

LockPoint chassis with double rollers Two-part roller frame for the LockPoint 77963

LOCKPOINT SINGLEWALL
LockPoint SingleWall basic set Consists of: 82629
one-piece perforated wall, two-piece side stands, 1 x “LockPoint” decal
1 x traverse lock store, 4 x wall mounts with bolts

+ PRODUCT LEVEL OPTION

LockPoint traverse lock store Lock store for up to 20 locks, height-adjustable 77947

LockPoint bin Product chute (internal and external bin) 77948

LockPoint bin compartment 40 cm Product chute dividers 77949

LockPoint bin for the SingleWall Product chute (half depth for SingleWall) 82625

+ ORGANISATIONAL LEVEL OPTION

LockPoint DIN A4 document pocket Set with 10 pcs (5 x blue, 5 x red) removable document pockets for DIN A4 paper 77953

LockPoint document pocket bracket Bracket for up to 10 document pockets 77964

LockPoint DIN A4 writing shelf Height-adjustable DIN A4 writing pad 77946

Bracket for isolator switch locking devices

Insertable hooks for storing circuit breaker lockouts such as the H701, etc. 28246
(Eurocode)

Bracket for LOTO tags LockPoint bracket for LOTO tag dispenser boxes 86796

Wall mount | 77944 LockPoint feet RL | 77952 LockPoint frame with

42
double rollers | 77963 43
 ABUS ABUS
SUPPORTBOX TRAININGSTOWER

Front of the TrainingsTower Back of the TrainingsTower

SupportBox | 88486 3

In order to simplify distribution of your individual safety padlocks to employees, ABUS has developed an
The ABUS TrainingsTower offers realistic, practical lockout/tagout training. It is suitable for yearly instruction,
innovative form of packaging:
follow-up training or general briefing and instruction of outside companies, for example.
the ABUS SupportBox.

The ABUS TrainingsTower gives you the option of covering both simple and complex LoTo processes.
Thanks to the unique lock packaging, you can instantly see which lock should be assigned to which employee
Electrical and mechanical energy points are included for this purpose.
and which machine – this significantly reduces the amount of organisational work you have to do.

Training can therefore be successfully conducted outside of normal operations.

You can add the ABUS SupportBox as an alternative form of packaging from an order quantity of 100 locks.

Your ABUS TrainingsTower is ready and waiting, we will be happy to advise you.

44 45
 ABUS
EMMA

Are you planning an event to remember and wish to present the topic of occupational safety?
With ABUS, you can turn your event into a show and allow your employees to experience Lockout/Tagout!

Our mighty 650 kg lady "EMMA" offers you the chance to simulate everyday isolating procedures in a fun,
playful way. The mechanical and electrical energy sources are secured under steam and acoustics.
If everything runs on time, we also have a wonderful competition known to awaken participants' ambition.

In addition, a guide/moderator is always provided alongside EMMA. We would be delighted to help you
plan your next show.

Simply contact us!

46
NOTHING BUT PADLOCKS
p a d l o c k s . c o . u k / p ro d u c t s / s a f e t y - p a d l o c k s

9-15 Grundy Street

Liverpool
L5 9SG
United Kingdom

+44 151 266 8606

info@[Link]