EP0351488B1
EP0351488B1
© Date of publication of patent specification: 01.09.93 © Int. CI.5: F04D 13/06, F04D 2 9 / 0 4 ,
F04D 1 3 / 0 2
© Application number: 89103632.9
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Note: Within nine months from the publication of the mention of the grant of the European patent, any person
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may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition
CL shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee
LU has been paid (Art. 99(1) European patent convention).
Rank Xerox (UK) Business Services
(3. 10/3.6/3.3. 1)
1 EP 0 351 488 B1 2
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first end, a second end, and an outer circumferen- and out through the tangential discharge nozzle 34
tial surface, and a shell enclosing the disk for in the side of the housing 30. The pump 20 in-
preventing corrosion thereof. cludes a hermetically sealed casing 38 removably
mounted to the pump housing 30 by a plurality of
DESCRIPTION OF THE DRAWINGS 5 studs 40 and nuts 42, including therebetween a
replaceable gasket 44 to prevent leakage. The
The invention will become more readily appar- pump 20 further includes a motor 46 for driving the
ent from the following description of preferred em- impeller 36 via a rotatable shaft 48 about pump
bodiments thereof shown, by way of example only, centerline axis 49, and a high inertia flywheel as-
in the accompanying drawings, wherein: io sembly 50 mounted on the shaft 48 between the
Figure 1 is a simplified plan view of an ad- motor 46 and the impeller 36 for mechanical stor-
vanced reactor coolant system having canned age of potential energy to be used to continue to
reactor coolant pumps. rotate the shaft 48 if the motor 46 becomes de-
Figure 2 is a side view, partially in cut out, of a energized.
canned reactor coolant pump having a flywheel is The motor 46 has a rotor assembly 51 moun-
incorporated therein. ted on the shaft 48, a stator assembly 52, and a
Figure 3 is a detailed view of the flywheel shown corrosion-resistant stator can 54 separating the sta-
in Figure 2. tor 52 from the rotor 51 , defining the fluid pressure
Figure 4 is a plan view of the flywheel and boundary within the pump 20 and also defining a
bearings taken along lines IV-IV of Figure. 3. 20 thin boundary layer of fluid between the can 54 and
Figure 5 is a simplified cross section of a the rotor 51 for minimizing fluid friction losses from
flywheel and bearing shoes showing details of rotation of the rotor 51. Electrical connections are
the mating surfaces. made in the terminal box 56, with connections to
the stator assembly 52 passing through the casing
DESCRIPTION OF THE PREFERRED EMBODI- 25 38 via terminal assemblies 58. The pump 20 also
MENT includes a heat exchanger 60 for removing heat
generated by friction and electrical losses within
Reference will now be made in detail to several the pump 20. The heat exchanger 60 includes a
present preferred embodiments, some examples of water jacket 62 having a wound cooling coil 64
which are illustrated in the accompanying drawings. 30 therein, the jacket 62 receiving cooling water flow
In the drawings, like reference characters designate from an external source such as the plant compo-
like or corresponding parts throughout the several nent cooling water system (not shown), for keeping
views. Also, it is to be understood that such terms the pump 20 internal temperature at about 65 °C.
as "forward", "rearward", "left", "right", Fluid, at a total flow rate of about 15 l/s, is passed
"upwardly", "downwardly", and the like, are words 35 from the jacket 62 through a conduit 65a to the
of convenience only and are not to be construed as lower end of the motor 66, is then passed through
terms of limitation. the rotor 51 and the stator can 54, being circulated
Referring now to the drawings, and first to by a small centrifugal auxiliary pump impeller (not
Figure 1, an advanced pressurized water reactor shown), details of which are not necessary for
primary coolant system 10 is shown. The system 40 understanding by those skilled in the art, oper-
10 includes a reactor vessel 12, pressurizer 14, atively connected to the shaft 48, and after passing
one or more steam generators 16, and one or more the flywheel assembly 50 as described below, is
canned reactor coolant pumps, shown generally as returned to the coil 64 via a second conduit 65b.
20. The pumps 20 circulate coolant fluid, normally The stator 52 lies outside of the stator can 54 and
water, to the reactor vessel 12 through a cold leg 45 inside the casing 38, this area normally being dry.
22, through the vessel 12 which embodies the However, the casing 38 is designed such that a
reactor core (not shown), through a hot leg 24 to breach of the can 54 will not cause failure or
the steam generator 16, and through the U-bend leakage of fluid from the pump casing 38. An
heat exchanger tubes (not shown) of the steam alternative embodiment would be a wet winding
generator 16. 50 pump (not shown), wherein the stator 52 is also
Looking now at Figure 2, a canned single-stage submerged in fluid, requiring that winding insulation
centrifugal reactor coolant pump 20 having one be perfectly sealed.
embodiment of the present invention is shown. The Looking now at Figure 3, the flywheel assem-
pump 20 includes a pump housing 30 defining bly 50 is shown in greater detail. The flywheel
suction 32 and discharge 34 nozzles and having an 55 assembly 50 comprises a disk 67 which is prefer-
impeller 36 for centrifugally pumping the coolant ably made of a heavy metal having very high
fluid, whereby water is drawn through the eye of density and specific gravity such as uranium, tung-
the impeller, discharged through the diffuser 37 sten, gold, platinum, or an alloy of one of these
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elements, chosen to yield the desired inertia. The lic analysis of the pump design has shown a cal-
metal chosen will preferably have a high yield culated rotor up-thrust condition, requiring thrust
strength, such as in excess of about 400 N/mm2 , bearings 80 below the runner 72 for start-up con-
and should be non-brittle, so that the extreme ditions when the pump rotor 51 has low angular
forces exerted on the disk 67 from rotation will not 5 velocity, and above the runner 74 for normal run-
cause failure or excessive deformation of the disk ning conditions, when the rotor 51 creates a
67. One preferable embodiment is cast, heat treat- steady-state upwardly directed thrust.
ed uranium alloyed with about 2 percent by weight The outer circumferential plate 76 is utilized as
molybdenum, a high density alloy having a mini- a radial journal and is substantially mated with
mum yield strength of about 450 N/mm2 and an io radial bearing means 86. The radial bearing means
elongation of about 22 percent. In the embodiment 86 is comprised of a plurality of radial bearing
described herein, the uranium alloy disk 67 has an segments 87, the current embodiment having 7
outer diameter of about 66 cm, an inner diameter segments, disposed about the periphery of the
of about 23 cm , and a length of about 37 cm long, flywheel assembly 50, as is best seen in Figure 4,
yielding a rotating inertia of about 170 kg m2 , but it is each segment 87 being mounted to the casing 38
is to be understood that the teachings of this inven- by precipitation hardened stainless steel radial piv-
tion may be applied to any size flywheel. The ot pins 88. The pins 88 allow vertical and circum-
heavy metal disk 67 is enclosed in a stainless steel ferential tilt capability for alignment and
shell 68 comprised of four members: an inner hydrodynamic film generation between the seg-
diameter annular plate 70 disposed around shaft 48 20 ment 87 and the plate 76. It is expressly en-
having an inner diameter of about 19,5 cm for visioned that the bearing means 80, 86 utilized in
mating with the shaft 48, a first end plate 72, a this invention may be of the Kingsbury type, as is
second end plate 74, and an outer circumferential known in the art. It has been calculated that the
plate 76. The four plates 70, 72, 74, 76 are welded losses associated with the radial bearing means 86
together to sealably enclose the disk 67, thereby 25 and the thrust bearing means 80 may be less than
preventing corrosion or erosion of the heavy metal. if the outer surface 76 and ends 72, 74 of the
The inner diameter plate 70 mates with and is flywheel 50 were left free to spin in fluid, as herein-
keyed, as is best shown in Figure 4, by one or below described. Thus, while it is normal in the art
more keys 71 to the shaft 48, as is known to those to dispose radial bearings on the shaft at a location
skilled in the art for joining flywheels to shafts. The 30 having as minimal a radius as possible so as to
inner plate 70 also includes a plurality of flow reduce the surface speed at the bearing face, the
channels 78 cut or drilled therethrough to allow current embodiment justifies the relatively high
cooled fluid from the heat exchanger 60 to flow bearing power loss associated with disposing the
around and cool the flywheel assembly 50. Each radial bearing segments 87 about the circumfer-
flow channel 78 preferably includes a radially ex- 35 ence of the flywheel 50.
tending end portion 79 for directing coolant flow As shown best in Figure 5, each thrust bearing
outwardly away from the shaft 48, the end portions shoe 82 and each radial bearing segment 87 will
79 tending to centrifugally pump the fluid to in- preferably include a carbon graphite insert, shown
crease coolant flow and overcome friction losses. representatively by 90, ground and crowned to
The first end plate 72 and the second end 40 provide surface finish and contour for water lubri-
plate 74 lie generally perpendicular to the shaft 48, cated service. In addition, the end plates 72, 74
and the surfaces thereof may be utilized as thrust and the outer circumferential plate 76 will include a
runners. As such, thrust bearing means 80 are hardened material facing 92, such as stellite, prop-
disposed within the casing 38 for substantially mat- erly ground for mating with the thrust shoes 82 and
ing with the plates 72, 74. The thrust bearing 45 radial segments 87, respectively.
means 80 includes a plurality of thrust bearing The entire rotor 51 and flywheel 50 assembly
shoes 82, 11 on each side of the flywheel assem- is immersed in reactor coolant water, at coolant
bly 50 in the present embodiment, mounted to the system pressure, and, during steady-state opera-
casing 38 by precipitation hardened stainless steel tion, there is no transport of fluid between the
thrust links 84 and thrust shoe retainers 85. The 50 reactor coolant system and the motor casing 38.
thrust links 84 generally include primary and sec- As above described, the pump heat exchanger 60
ondary links which provide self leveling and load removes heat created within the pump 20 by fric-
equalization for the thrust shoes 82, which is com- tion and electrical loss. The water flows over the
mon in the art and does not need to be detailed for bearing means 80, 86 for heat removal therefrom,
a thorough understanding of the present invention. 55 and importantly, flows between the bearing inserts
The thrust bearings 80 absorb forces exerted along 90 and the flywheel facings 92, thereby maintaining
the longitudinal axis of the pump 49 and minimize the thin fluid film important to low friction service
movement and vibration along that axis 49. Hydrau- and preventing damage to the bearing and flywheel
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