DC Inverter R410A

Air Conditioners & Heat Pump

Service Manual 2014

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 CONTENTS
1. Precaution ......................................................................................................................................... - 2 -
1.1 Safety Precaution.............................................................................................................- 2 -
1.2 Warning & Caution ...........................................................................................................- 2 -
2. Function ............................................................................................................................................ - 4 -
2.1 Model Names Of Indoor/Outdoor Units ................................ Error! Bookmark not defined.
2.2 Specifications ....................................................................... Error! Bookmark not defined.
3. Dimension ......................................................................................................................................... - 4 -
3.1 Indoor Units .....................................................................................................................- 4 -
3.2 Outdoor Units ...................................................................................................................- 5 -
4. Refrigerant Cycle Diagram .............................................................................................................. - 6 -
5. Wiring Diagram................................................................................................................................. - 7 -
5.1 Indoor Units .....................................................................................................................- 7 -
5.2 Outdoor Units .................................................................................................................- 12 -
6. Installation Details ......................................................................................................................... - 14 -
6.1 Outdoor Unit Installation ................................................................................................- 14 -
6.2 Indoor Unit Installation ...................................................................................................- 27 -
6.3 Maintenance And Replacement Of Outdoor Unit Electronic Control Box.......................- 41 -
7. Operation Characteristics ............................................................................................................. - 43 -
8. Electronic Function........................................................................................................................ - 44 -
8.1 Abbreviation ...................................................................................................................- 44 -
8.2 Main Control Logic .........................................................................................................- 44 -
8.3 Main Control Board Ports Instructions ...........................................................................- 48 -
8.4 Outdoor Unit Status Display ...........................................................................................- 52 -
9. Troubleshooting ............................................................................................................................. - 53 -
9.1 Outdoor Unit Error Display .............................................................................................- 53 -
9.2 Diagnosis And Solution ..................................................................................................- 54 -

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1. Precaution

1.1 Safety Precaution

This is a safety alert symbol. When you see this symbol on labels or in manuals, be

alert to the potential for personal injury.

This is an attention alert symbol. When you see this symbol on labels or in manuals,

be alert to the potential for personal injury.

Understand and pay particular attention to the signal words DANGER, WARNING, or CAUTION.

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or

serious injury.

WARNING indicates a potentially hazardous situation, which, if not avoided, could result in death or

serious injury.

CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or

moderate injury. It is also used to alert against unsafe practices and hazards involving only property

damage.

1.2 Warning & Caution

 Outdoor Installation
 Improper installation may create a condition where the operation of the product could

cause personal injury or property damage.

Improper installation, adjustment, alteration, service or maintenance can cause injury or

property damage. Refer to this manual for assistance or for additional information, consult a

qualified contractor, installer or service agency.

 This product must be installed in strict compliance with the installation instructions and any

applicable local, state, and national codes including, but not limited to building, electrical, and

mechanical codes.

 Fire or electrical hazard

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 Failure to follow the safety warnings exactly could result in serious injury, death or property

damage.

A fire or electrical hazard may result causing property damage, personal injury or loss of

life.

 If using existing refrigerant lines make certain that all joints are brazed, not soldered.

 Do not touch the top of compressor, it may cause minor to severe burning.

 Indoor Installation
 Disconnect all power to unit before installing or servicing. More than one disconnect switch

may be required to de-energize the equipment. Hazardous voltage can cause server personal

injury or death.

 If removal of the blower assembly is required, all disconnect switches supplying power to

the equipment must be de-energized and locked (if not in sight of unit ) so the field power wires

can be safely removed from the blower assembly. Failure to do so can cause electrical shock

resulting in personal injuring or death.

 Because of possible damage to equipment or personal injury, installation, service, and

maintenance should be performed by a trained, qualified service personnel. Consumer service is

recommended only for filter cleaning / replacement. Never operate the unit with the acess panels

removed.

 These instructions are intended as an aid to qualified, licensed service personnel for

proper installation, adjustment and operation of this unit. Read these instructions thoroughly

before attempting installation or operation. failure to follow these instructions may result in

improper installation, adjustment, service or maintenance possibly resulting in fire, electrical shock,

property damage, personal injury or death.

 The unit must be permanently grounded. Failure to do so can result in electrical shock

causing personal injury or death.

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2. Function (Refer the specification)

3. Dimension

3.1 Indoor Units

DIMENSIONAL DATA

Dimensions inch

MODEL SIZE LIQUID LINE /

UNIT HEIGHT "H" IN. UNIT WIDTH "W" IN. UNIT LENGTH "D" IN.
VAPOR LINE

24 46-1/2" 19-5/8" 21-5/8" 3/8"/3/4"

36 54-1/2" 22” 24" 3/8"/3/4"

48 54-1/2" 22" 24" 3/8"/7/8"

60 54-1/2" 22" 24" 3/8"/7/8"

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3.2 Outdoor Units

DIMENSIONAL DATA

Refrigerant connection
Mode size Dimensions
Service Valve Size

AC HP “H” in. “W” in. “L” in. Liquid in. Suction in.

24/36 24/36 24-15/16 29-1/8 29-1/8 3/8 3/4

48/60 48/60 33-3/16 29-1/8 29-1/8 3/8 7/8

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 4. Refrigerant Cycle Diagram
For cooling only models:

Outdoor Unit Indoor Unit

FAN FAN

condenser temp.
expansion
high pressure condenser sensor
valve
switch T3
stop nut
volve evaporator

discharge pressure
[Link] T5 senser

stop nut
volve

COM P

REFRIGERATION FLOW

For heat pump models:

Outdoor Unit Indoor Unit

FAN FAN

high pressure
switch
condenser
condenser check valve expansion
temp. sensor EEV valve
SV4 T3
filter stop nut
ambient filter volve
T4 evaporator
temp. sensor
pressure
senser
T5

discharge stop nut

[Link] volve

COMP

low pressure
receiver
REFRIGERATION COOLING
FLOW HEATING

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5. Wiring Diagram

5.1 Indoor Units

Indoor unit wiring diagram for PSC motor A/C systems and H/P systems.

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Indoor unit wiring diagram for ECM motor A/C systems and H/P systems(24K/36K/48K).

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Indoor unit wiring diagram for ECM motor A/C systems and H/P systems (60K).

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Indoor unit wiring diagram for electric heat.

BROWN
CN6
6 6
5 5
4 4 BLUE

LS ELEMENTS
3 3
PCB 2 2
8 BLUE Fl
C
RELAY1 6
1 1

NOTE1 HEATER KIT PLUG

WHITE W1
2
4 YELLOW
BLACK
RED
BLACK
RED

L1Ў L2Ў
2 4
1
L1
3
L2
Cb1

CB CIRCUIT BREAKER
5kW HEAT KIT LS LIMIT SWITCH POWER
FL FUSE LINK

8 YELLOW
1 6
BLACK
BROWNWHITE RELAY1 4
YELLOW
CN6

6 6 0
5 5 2
4 4 BLUE

LS ELEMENTS
3 3
PCB 2 2
8 BLUE FL
RELAY2
C 1 6
LS
1 1
BLUE ELEMENTS FL
WHITE W1 4
HEATER KIT PLUG

0 2
RED
RED BLACK

BLACK BLACK

RED
L1Ў L2Ў
Cb1
2 4
1 3
L1 L2
10kW HEAT KIT CB CIRCUIT BREAKER 7.5kW CB1 50A

7.5kW HEAT KIT LS LIMIT SWITCH 10kW CB1 60A

FL FUSE LINK POWER

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 BLACK

8 YELLOW
RELAY2
C 1 6

BLACK/WHITE W2 0 4 BLUE
LS ELEMENTS FL
2

RED
BLACK
NOTE1
8 YELLOW
1 6
BLACK
BROWNWHITE RELAY1 4
YELLOW
CN6

6 6 0
5 5 2
4 4 BLUE

LS ELEMENTS
3 3
PCB 2 2
8 BLUE FL
RELAY2
1 6
LS
1 1 C
BLUE ELEMENTS FL
WHITE W1 4
HEATER KIT PLUG

0 2
RED
RED BLACK

BLACK BLACK

RED
Cb1:60a Cb2:30A
L1Ў L2Ў L1Ў L2Ў
2 4 2 4
1 3 1 3
L1 L2 L1 L2
CB CIRCUIT BREAKER
15kW HEAT KIT(10kW+5kW)
LS LIMIT SWITCH
FL FUSE LINK POWER POWER

BLACK

BLACK
8 YELLOW
1 6
BLACK
0
RELAY1 4
YELLOW

2
BLACK/WHITE

LS
C
8 BLUE ELEMENTS FL
RELAY2
1 6

BLACK/WHITE W2 0 4
BLUE
LS ELEMENTS FL
2
RED
RED

BLACK
NOTE1
8 YELLOW
1 6
BLACK
BROWNWHITE RELAY1 4
YELLOW
CN6

6 6 0
5 5 2
4 4 BLUE

LS ELEMENTS
3 3
PCB 2 2
8 BLUE FL
RELAY2
C 1 6
LS
1 1
BLUE ELEMENTS FL
WHITE W1 4
HEATER KIT PLUG

0 2
RED
RED BLACK

BLACK BLACK

RED
L1Ў L2Ў L1Ў L2Ў
Cb1 Cb2
2 4 2 4
1 3 1 3
L1 L2 L1 L2
15kW HEAT KIT(7.5kW+7.5kW )/CB 50A
CB CIRCUIT BREAKER
20kW HEAT KIT/CB 60A
LS LIMIT SWITCH POWER POWER
FL FUSE LINK

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 5.2 Outdoor Units

Outdoor unit wiring diagram for 28/36K models:

ON ON
YELLOW
202075590748
SV1
OFF OFF YELLOW PFC-L
ON Advance into the defrosting Y/G
SW5-1 OFF Normal defrosting J1: ONLY FOR HP MODEL Cn9 Cn29
ONLY FOR HP MODEL
BLACK
W Y B C RV
ON Time Delay of the end defrosting:120S Cn30
SW5-2 BROWN
EEV
BLUE HCL OM
OFF Time Delay of the end defrosting:60S FAN ORANGE Cn1
SW4-1 ORANGE
HPC
Not used
SW4-2 Not used
RC 2 Cn4
ON Adaptive capacity output disable
SW4-3 OFF Adaptive capacity output enable
P4
+ Cn12 TF
ON Accelerated cooling/heating P1 P3 BLACK
SW4-4 Cn22
-
P2
T3

RED
OFF Normally cooling/heating ORANGE ORANGE

FERRITE CORE
P5 Cn3 WHITE
CCH T4

1 CIRCLE
CODE Fault description
BROWN P6
E4 Environmental temperature sensor fault P
Cn2 T5
E5 Voltage protection
U Cn14 PS
V BLUE
E6 DC fan motor error W PRESS
CHECK 1s CHECK THE SYSTEM PARAMETERS
E7 The exhaust gas sensor is not seated fault N
PRESS
H0 Communication fault in main control chip
RED GREEN
6s TEST MODE

H4 3 times (P6) protection in 60 minutes

L1 L2
FORCE
PRESS
1s
FORCED COOLING /HEATING
BLACK

GND
BLUE

H5
RED

PRESS
5 times (P2) protection in 100 minutes 6s FORCED DEFROSTING

H6 3 times (P4) protection in 100 minutes V

U
V
COMP

U W
H8 Pressure sensor fault
Y/g W Y/G FERRITE CORE
B AND W ONLY FOR HP MODEL WARNING:
1 CIRCLE CABINET MUST BE PERMANMENTLY
H9

PURPLE
BLACK

Reserved GOUNDED AND ALL WIRING TO CONFORM

RED

YELLOW
BLACK TO I.E.C,N.E.C,C.E.C,C.L.C,AND LOCAL
BLUE
Hb Y/G

CB YW
high pressure protection in Heating CODES AS APPLICABLE REPLACEMENT
HC
HH
Reserved

Compressor liquid return 3 times in 180 minutes

XT1 L1L2
WIRE MUST BETHE SAME GAUGE AND
INSULATION TYPE AS ORIGINAL WIRE

P0 The module radiator temp. Tf protection RED LED FLSAH

FACTORY SETTINGS
P1 High pressure protection Communication fault
ON HP system
P2 Low pressure Protection J1
OFF Cooling only The IPM module protection
P3 Over current protection ON 3 ton POWER To Thermostat
J2 OFF 2 ton Low dc voltage protection
P4 The exhaust temp. of the compressor protection USE COPPER CONDUCTORS ONLY
The IPM control fault
P5 High The tube temp. protection
TF PFC-L
P6
RADIATOR TEMP. SENSOR PFC INDUCTANCE
Compressor phase error
Instantaneous overcurrent protection for compressor
COMP COMPRESSOR SV1 4-WAY VALVE
PH Compressor liquid return GREEN LED
CAP CAPACITANCE T3 CONDENSER TEMPERATURE SENSOR
C3 The T3 sensor is not seated fault
EEV AMBIENT TEMPERATURE SENSOR( FOR HP SYSTEM) Standby
ELECTRIC EXPANSIVE VALVE T4
CE 5 times (P1) protection in 100 minutes 10K¦RESISTANCE ( FOR COOLING ONLY SYSTEM)
F3 5 times T3 high temp. protection in180 minutes CCH CRANKCASE HEATING
T5 COMP. DISCHARGE TEMPERATURE SENSOR
Electric control board fault

F4 3 times (P0) protection in 120 minutes HPC HIGH PRESSURE SWITCH PS PRESSURE SENSOR Compressor operation

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 Outdoor unit wiring diagram for 48/60K models:

RED LED FLSAH 202075890714

ON ON FAN SV1
Communication fault
OFF OFF The IPM module protection ONLY FOR HP MODEL
Cn27 Cn10 Cn22
Low dc voltage protection MOTOR W Y B C RV ONLY FOR HP MODEL
ON Advance into the defrosting
SW5-1 OFF Normal defrosting
ON Time Delay of the end defrosting:120S
The IPM control fault Cn1 EEV
SW5-2
HPC
Compressor phase error
OFF Time Delay of the end defrosting:60S Cn4
GREEN LED
SW4-1 Not used
SW4-2 Not used Standby
Cn12 TF
BLACK
SW4-3 ON Adaptive capacity output disable
Electric control board fault T3
OFF Adaptive capacity output enable Cn3 WHITE
ON Accelerated cooling/heating Compressor operation T4
SW4-4 OFF Normally cooling/heating
CHECK
PRESS
1s CHECK SYSTEM PARAMETERS Cn2 T5
PRESS
6s TEST MODE
Cn14 PS
PRESS FORCED COOLING /HEATING P10

- +
FORCE 1s

CODE Fault description PRESS CN9

PFC-L PFC INDUCTANCE
FORCED DEFROSTING P2 P4
E4 Temperature sensor fault(T3 Ў T4Ў T5Ў TF)
6s
P9 - + SV1 4-WAY VALVE

T3 CONDENSER TEMPERATURE SENSOR

E5
RED
Voltage protection P8
AMBIENT TEMPERATURE SENSOR( FOR HP SYSTEM)
E6 DC fan motor fault T4

BROWN
BROWN
WHITE 10K¦RESISTANCE ( FOR COOLING ONLY SYSTEM)

FERRITE CORE
E7 DB1

BLUE
FERRITE CORE
The exhaust gas sensor(T5) is not seated fault
BLUE
1 2 3
4 5
Eb 2 times (E6) protection in 10 minutes T5 COMP. DISCHARGE TEMPERATURE SENSOR

H0 Communication fault in main control chip

BLACK PS PRESSURE SENSOR

H4 3 times (P6) protection in 60 minutes TF RADIATOR TEMP. SENSOR

H5 5 times (P2) protection in 100 minutes COMP COMPRESSOR

N
H6 3 times (P4) protection in 100 minutes
VIN_N
CAP CAPACITANCE

YELLOW
BLUE
BLUE

U
H8 Pressure sensor(PS) fault PFC-L
N_1
EEV ELECTRIC EXPANSIVE VALVE
V
Hb High pressure protection in Heating W CCH CRANKCASE HEATING
PFC-L CN1
F1 High p ressure switch(HPC) fault YELLOW
L_2
P
HPC HIGH PRESSURE SWITCH
L_1
HH Compressor liquid return 3 times in 180 minutes YELLOW
P_1 WARNING: CABINET MUST BE PERMANMENTLY
P0 The module radiator temperature (TF)protection
RED CN6 GOUNDED AND ALL WIRING TO CONFORM TO
BLACK I.E.C,N.E.C,C.E.C,C.L.C,AND LOCAL CODES AS APPLICABLE
P1 High pressure protection BLUE REPLACEMENT WIRE MUST BE THE SAME GAUGE AND
INSULATION TYPE AS ORIGINAL WIRE
P2 Low pressure Protection
V
COMP

U W V
P3 Compressor over current protection Y/G
U B AND W ONLY FOR HP MODEL
P4 The exhaust temp. Of the comp. (T5) Protection W L2

PURPLE
RED
P5 ORANGE

YELLOW
BLACK
High The tube temp. (T3) protection

BLUE
Y/G
P6 ORANGE CN19

CB YW
The IPM module protection WHITE

PH
P8
Compressor liquid return

Typhoon protection of the fan motor L2'

L1
XT1 L1 L2
C3 The T3 sensor is not seated fault L1' GND
CE 5 times (P1) protection in 150 minutes

F3 5 times (P5) protection in180 minutes

F4 3 times (P0) protection in 120 minutes CCH Y/G USE COPPER CONDUCTORS ONLY
F5 5 times (Hb) protection in 180 minutes POWER

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6. Installation Details
6.1 Outdoor Unit Installation

6.1.1 Location

Before starting the installation, select and check the suitability of the location for both the indoor and

outdoor unit. Observe all limitations and clearance requirements. The outdoor unit must have

sufficient clearance for air entrance to the condenser coil, for air discharge and for service access.

NOTE

For multiple unit installations, units must be spaced a minimum of 18 inches apart. (Coil face to
coil face.)

If the unit is to be installed on a hot sun exposed roof or a black-topped ground area, the unit should

be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into

the outdoor unit.

Provide an adequate structural support.

6.1.2 Ground Installation

The unit may be installed at ground level on a solid base that will not shift or settle, causing strain on

the refrigerant lines and possible leaks. Maintain the clearances and install the unit in a level

position.

Normal operating sound levels may be objectionable if the unit is placed directly under windows of

certain rooms (bedrooms, study, etc.). Top of unit discharge area must be unrestricted for at least 60

inches above the unit.

WARNING

The outdoor unit should not be installed in an area where mud or ice could cause personal injury
or system damage.

Elevate the unit sufficiently to prevent any blockage of the air entrances by snow in areas where

there will be snow accumulation. Check the local weather bureau for the expected snow

accumulation in your area. Isolate the unit from rain gutters to avoid any possible wash out of the

foundation.
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6.1.3 Roof Installation

When installing units on a roof, the structure must be capable of supporting the total weight of the

unit, including a padded frame unit, rails, etc., which should be used to minimize the transmission of

sound or vibration into the conditioned space.

6.1.4 Unit Placement

1. Provide a base in the pre-determined location.

2. Remove the shipping carton and inspect for possible damage.

3. Compressor tie-down nuts should remain tightened.

4. Position the unit on the base provided.

CAUTION

This system uses R410A refrigerant which operates at higher pressure than R-22. No other
refrigerant may be used in this system. Gauge sets, hoses, refrigerant containers, and recovery
system must be designed to handle R410A. If you are unsure, consult the equipment
manufacturer.

The outdoor unit must be connected to the indoor coil using field supplied refrigerant grade copper

tubing that is internally clean and dry. Units should be installed only with the tubing sizes for

approved system combinations. The refrigerant charge shown in the nameplate is for standard size

interconnecting liquid line lengths up to 15 feet.

NOTE

Using a larger than specified line size could result in oil return problems. Using a too small line
will result in loss of capacity and other problems caused by insufficient refrigerant flow. Slope
horizontal suction lines at least 1" every 20 feet toward the outdoor unit to facilitate proper oil
return.

6.1.5 Unit Mounting

If elevating the heat pump, either on a flat roof or on a slab, observe the following guidelines.

1. The base pan provided elevates the heat pump 2” above the base pad.

2 . If elevating a unit on a flat roof , use 4”× 4”(or equivalent) stringers positioned to distribute unit

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weight evenly and prevent noise and vibration (See Fig.1).

NOTE:Do not block drain openings shown in Fig.1.

3. If unit must be elevated because of anticipated snow fall, secure unit and elevating stand such

that unit and/or stand will not tip over or fall off.

NOTE: To tie down unit, see 6.1.6.

BASE PAN (BOTTOM VIEW) DO NOT

OBSTRUCT DRAIN HOLES
(SHADED)

BASE PAD
(CONCRETE OR ELEVATION ABOVE ANTICIPATED
OTHER SUITABLE SNOW IS NECESSARY
MATERIAL)

Fig.1 RECOMMENDED ELEVATED INSTALLATION

6.1.6 Factory-Preferred Tie-Down Method

Step 1: Prior to installing clear pad of debris.

Important

Then cement pad must meet local codes and must be the proper thickness to accommodate

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fasteners.

Step 2: Center and level unit onto pad.

Step 3: Using field supplied L-shaped bracket to locate holes on concrete and drill pilot holes which

is at least 1/4” deeper than fastener being used.

Important

Self drilling screws to base pan should not exceed 3/8” long to avoid damaging coil.

Step 4: Using conventional practices to install brackets, tighten concrete fasteners and self-tapping

screws (See Fig.2).

Note: 1. One bracket for each side. For extra stability, 2 brackets for each side.

2. Do not over-tighten the concrete fastener to avoid weakening the concrete.

Important Note:
These instructions are intended to provide a method to tie-down system to cement slab as a

securing procedure for high wind areas. It is recommended to check Local Codes for tie-down

methods and protocols.

SEE DETAIL A
Brackets:
2” width, 1/16” thickness,
height as required.
Available from distributor
or in market place.

#7 X 3/8” Self Tapping Screws

(Don’t Exceed 3/8” long) DETAIL A
1/4” Χ 1-1/2” Hex Washer Head Concrete Screws
(3/16” Pilot Hole Needed. Pilot Hole Should Be1/4” Deeper
Than The Fastener Embedment)
Fig.2 PREFERRED TIE-DOWN
REQUIRED PARTSMETHOD
LIST

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6.1.7 Precautions During Line Installation

1. Install the lines with as few bends as possible. Care must be taken not to damage the couplings

or kink the tubing. Use clean hard drawn copper tubing where no appreciable amount of bending

around obstruction is necessary, if soft copper must be used, care must be taken to avoid sharp

bends which may cause a restriction.

2. The lines should be installed so that they will not obstruct service access to the coil, air handling

system or filter.

3. Care must also be taken to isolate the refrigerant lines to minimize noise transmission from the

equipment to the structure.

4. The suction line must be insulated. Tape and suspend the refrigerant lines as shown. DO NOT

allow tube metal-to-metal contact. See Fig.3.

5. Use PVC piping as a conduit for all underground installations as shown in Fig.4. Buried lines

should be kept as short as possible to minimize the build up of liquid

refrigerant in the suction line during long periods of shutdown.

6. Pack a sealing material such as perma gum around refrigerant lines where they penetrate a wall

to reduce vibration and to retain some flexibility.

Suggested Sheet Metal Hanger

Insulate d Suction Line

Tape
optional Incorrect
Insulate d Liquid Line
Fig.3 Tubing Hanger

Fig.4 Underground Installation

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 WEATHERPROOF
TO
DISCONNECT
POWER
SWITCH
SUPPLY

TO 24V c
INDOOR ontro
l sign
BLOWER al

TO
COIL

Seal opening(s) with

permagum or equivalent

NOTE:All outdoor wiring must be weather proof

Fig.5 Typical Installation

6.1.8 Precautions During Brazing Of Lines

All outdoor unit and evaporator coil connections are copper-to-copper and should be brazed with a

phosphorous-copper alloy material such as Silfos-5 or equivalent. DO NOT use soft solder. The

outdoor units have reusable service valves on both the liquid and suction connections. The total

system refrigerant charge is retained within the outdoor unit during shipping and installation. The

reusable service valves are provided to evacuate and charge per this instruction.

Serious service problems can be avoided by taking adequate precautions to assure an internally

clean and dry system.

CAUTION

Dry nitrogen should always be supplied through the tubing while it is being brazed, because the
temperature required is high enough to cause oxidation of the copper unless an inert
atmosphere is provide. The flow of dry nitrogen should continue until the joint has cooled. Always
use a pressure regulator and safety valve to insure that only low pressure dry nitrogen is
introduced into the [Link] a small flow is necessary to displace air and prevent oxidation.

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6.1.9 Precautions During Brazing Service Valve

Precautions should be taken to prevent heat damage to service valve by wrapping a wet rag around

it as shown in Fig.6. Also, protect all painted surfaces, insulation, during brazing. After brazing cool

joint with wet rag.

The valve can be opened by removing the plunger cap and fully inserting a hex wrench into the

stem and backing out counter-clockwise until valve stem just touches the chamfered retaining wall.

Connect the refrigerant lines using the following procedure:

1. Remove the cap and Schrader core from both the liquid and suction service valve service ports at

the outdoor unit. Connect Iow pressure nitrogen to the liquid line service port.

wet rag service valve

Fig.6 Heat Protection

2. Braze the liquid line to the liquid valve at the outdoor unit. Be sure to wrap the valve body with a

wet rag. Allow the nitrogen to continue flowing. Refer to the Tabular Data Sheet for proper liquid line

sizing.

3. Carefully remove the rubber plugs from the evaporator liquid and suction connections at the

indoor coil.

4. Braze the liquid line to the evaporator liquid connection. Nitrogen should be flowing through the

evaporator coil.

5. Slide the plastic cap away from the suction connection at the indoor coil. Braze the suction line to

the evaporator suction connection. Refer to the Table 1 for proper suction line sizing.

6. Protect the suction valve with a wet rag and braze the suction line connection to the outdoor unit.

The nitrogen flow should be exiting the system from the suction service port connection. After this

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connection has cooled, remove the nitrogen source from the liquid fitting service port.

7. Replace the Schrader core in the liquid and suction valves.

8. Leak test all refrigerant piping connections including the service port flare caps to be sure they

are leak tight. Do Not Over Tighten (between 40 and 60 inch -[Link]).
9. Evacuate the suction line, evaporator, and the liquid line, to 350 microns or less.

Table 1: Recommended Liquid and Suction Tube Diameters (ln.)

LIQUID SUCTION
MODEL SIZE
Tube Diameter Tube Diameter

24 3/8 3/4

36 3/8 3/4

48 3/8 7/8

60 3/8 7/8

10. Replace cap on service ports. Do not remove the flare caps from the service ports except when

necessary for servicing the system.

11. Release the refrigerant charge into the system. Open both the liquid and suction valves by

removing the plunger cap and with an hex wrench back out counter-clockwise until valve stem just

touches the chamfered retaining wall.

12. Replace plunger cap finger tight, then tighten an additional 1/12 turn (1/2 hex flat). Cap must be

replaced to prevent leaks.

WARNING

Never attempt to repair any brazed connections while the system is under pressure. Personal
injury could result.

See "System Charge" section for checking and recording system charge.

6.1.10 Interconnecting Tubing

[Link] Suction and liquid lines

Keep all lines sealed until connection is made.

Make connections at the indoor coil first.

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Refer to Line Size Information in Tables 2 and 3 for correct size and multipliers to be used to

determine capacity for various suction line diameters and lengths of run. The losses due to the lines

being exposed to outdoor conditions are not included.

The factory refrigerant charge in the outdoor unit is sufficient for 15 feet of standard size

interconnecting liquid line. Calculate actual charge required with installed liquid line size and length

as below.

5/16” ± .4 oz. per foot 3/8” ± .6 oz . per foot 1/2” ± 1.2 oz . per foot

[Link] Maximum length of lines

The maximum length of interconnecting line is 150 feet (Just for scroll compressor).
Always use the shortest length possible with a minimu m number of bends.
NOTE: Excessively long refrigerant lines cause loss of equip ment capacity.

[Link] Verticallift
Keep the vertical lift to a minimum. Use the following guidelines when installing the unit:

1. DO NOT exceed the vertical lift as indicated on Table 3.

2. It is recommended to use the smallest liquid line size permitted to minimize system charge which

will maximize compressor reliability.

3. Table 3 may be used for sizing horizontal runs.

6.1.11 Evacuation

It will be necessary to evacuate the system to 350 microns or less. If a leak is suspected, leak test

with dry nitrogen to locate the leak. Repair the leak and test again. To verify that the system has no

leaks, simply close the valve to the vacuum pump suction to isolate the pump and hold the system

under vacuum. Watch the micron gauge for a few minutes. If the micron gauge indicates a steady

and continuous rise, it's an indication of a leak. If the gauge shows a rise, then levels off after a few

minutes and remains fairly constant, its an indication that the system is leak free but still contains

moisture and may require further evacuation if the reading is above 350 microns.

Line Sizing

- 22 -
 Table 2: Suction Line Length / Size VS Capacity Multiplier(R410A)
Model size 2 Ton 3 Ton 4 Ton 5 Ton
Suction Line Connection Size 3/4" O.D. 3/4" O.D. 7/8" O.D. 7/8" O.D.
Suction Line Run － Feet 5/8 Opt. 5/8 Opt. 3/4 Opt. 1 1/8 Opt.
3/4* Std. 3/4* Std. 7/8* Std. 7/8* Std.
25' Optional 1.00 1.00 1.00 1.00
Standard 1.00 1.00 1.00 0.99
50' Optional 0.97 0.97 0.98 0.99
Standard 0.98 0.99 0.98 0.98
100' Optional 0.94 0.94 0.95 0.98
Standard 0.95 0.97 0.97 0.94
150' Optional 0.90 0.90 0.92 0.97
Standard 0.92 0.96 0.96 0.90

Table 3 :Liquid Line Size (R410A)

Liquid Line Size

Line Size Outdoor unit above or below indoor coil
Line Size
Compressor Connection And
Model Size Connection Size
Type Line Size Total Equivalent Length - Feet
(Inch O.D.)
(Inch O.D.)
25 50 75 100 125 150
Maximum Vertical Separation - Feet
1/4 25 40 25 9 N/A N/A
Scroll 5/16 25 50 60 58 40 30
1 1/2 Ton 3/8"
3/8* 25 50 60 60 40 30
Rotary 3/8* 25 30 30 27 N/A N/A
1/4 23 N/A N/A N/A N/A N/A
Scroll 5/16 25 36 29 23 16 9
2 Ton 3/8"
3/8* 25 50 60 60 40 30
Rotary 3/8* 25 30 30 24 N/A N/A
1/4 25 N/A N/A N/A N/A N/A
Scroll 5/16 25 49 38 27 17 6
2 1/2 Ton 3/8"
3/8* 25 50 60 60 40 30
Rotary 3/8* 25 30 30 22 N/A N/A
5/16 25 50 37 22 7 N/A
3 Ton 3/8" Scroll
3/8* 25 50 60 60 40 30
5/16 25 23 4 N/A N/A N/A
3 1/2 Ton 3/8" Scroll
3/8* 25 50 43 36 30 24
3/8* 25 46 38 30 22 15
4 Ton 3/8" Scroll
1/2 25 50 56 55 40 30
3/8* 25 50 56 44 32 20
5 Ton 3/8" Scroll
1/2 25 50 60 60 40 30
NOTES:
* Standard line size
N/A Application not recommended.

6.1.12 Electrical Connections

[Link] General information & grounding

Check the electrical supply to be sure that it meets the values specified on the unit nameplate and
- 23 -
wiring label.

Power wiring, control (Iow voltage) wiring, disconnect switches and over current protection must be

supplied by the installer. Wire size should be sized per requirements.

CAUTION

All field wiring must USE COPPER CONDUCTORS ONLY and be in accordance with Local,
National Fire, Safety & Electrical Codes. This unit must be grounded with a separate ground wire in
accordance with the above codes.

The complete connection diagram and schematic wiring label is located on the inside surface of the

unit service access panel and this instruction.

[Link] Field connections power wiring

1. Install the proper size weatherproof disconnect switch outdoors and within sight of the unit.

2. Remove the screws at the side of the corner panel. Slide corner panel down and remove from

unit. See Fig. 7.

3. Run power wiring from the disconnect switch to the unit.

4. Route wires from disconnect through power wiring opening provided and into the unit control box.

5. Install the proper size time-delay fuses or circuit breaker, and make the power supply

connections.

6. Energize the crankcase heater if equipped to save time by preheating the compressor oil while

the remaining installation is completed.

Note: When changing the motor, remove

top cover first.

Fig.7

[Link] Removing the top panel and motor

- 24 -
 1/2” nut

NOTE:
5/16” nuts
Damage will occur to condenser unit
if you remove fan nuts prior to cover removal.

Fig.8 COVER AND FAN

When motor requires changing follow the steps below:

Step 1: Go into electrical panel, disconnect motor power lines.

Important note

Disconnect main power to unit. Severe burns and electrical shock will occur if you do not disconnect

main power.

Step 2: Remove cover (be careful of motor wires)

Step 3: Be sure to place fan cover unit on the ground as indicated in Fig. 8

Important note

Do not place or lean fan blades on ground or against surface.

Step 4: Remove fan motor by removing 5/16” nuts from cover.

Step 5: Remove fan blade from motor by removing 1/2” nut and place fan on the ground.

Step 6: Reverse removal process to reinstall the fan and motor.

Important note

When connecting motor wires be sure to check motor direction.

6.1.13 Checking Refrigerant Charge

Charge for all systems should be checked against the Charging Chart inside the access corner

panel or Charging by weight.

IMPORTANT:Do not operate the compressor without charge in system. Additio n of R-410A will

- 25 -
raise pressures (suction, liquid and discharge) .

[Link] Charging by liquid pressure

In order to properly charge the system, the following conditions must be met:

1) Outdoor temperature above 60°F.

2) Indoor temperature between 70°F to 100°F.

3) Installation must be complete with brazed joints and drier visually inspected.

4) The unit electrical installation must be checked and unit powered for one (I) hour if crank case

heater is used or five (5) minutes if no crankcase heater is used.

Follow these steps:

1. Run in cooling mode at least 10 minutes.

2. Measure outdoor ambient temperature within 6 inches of coil.

3. Measure suction line pressure.

4. Find the target liquid pressure at the intersection between the suction.

Line pressure and the outdoor ambient temperature, if falls between rows or columns then estimate

the target liquid pressure or suction line pressure falls between rows or columns then estimate the

target liquid pressure between the rows and columns.

5. Compare the measured liquid line pressure to the target liquid pressure, add charge to raise the

pressure or recover charge to lower it.

6. After running unit for 10 minutes if the suction line pressure changes, go back to step 2 otherwise

remove test equipment and cover the valves.

[Link] Charging by weight

For a new installation,evacuation of interconnecting tubing and indoor coil is adequate;

otherwise,evacuate the entire system. The factory refrigerant charge in the outdoor unit is sufficient

for 15 feet of standard size interconnecting liquid line. Calculate actual charge required with

installed liquid line size and length,please see [Link] of instruction.

With an accurate scale (+/- 1 oz.) adjust charge difference between that shown on the unit data

plate and that calculated for the new system Installation. if the entire system has been evacuated,

add the total calculated charge.

- 26 -
[Link] Final leak testing

After the unit has been properly evacuated and charged, a halogen leak detector should be used to

detect leaks in the system. All piping within the condensing unit, evaporator, and interconnec ting

tubing should be checked for leaks. If a leak is detected, the refrigerant should be recovered before

repairing the leak. The clean air act prohibits releasing refrigerant into the atmosphere .

6.2 Indoor Unit Installation

6.2.1 Application

[Link] Vertical upflow

Vertical upflow configuration is the factory set on all models.

If a side return air opening is required, field fabricate a return air plenum with an opening large

enough to supply unit and strong enough to support unit weight.

If return air is to be ducted, install duct flush with floor. Use fireproof resilient gasket 1/8 to 1/4 in.

thick between the ducts, unit and floor. Set unit on floor over opening.

Important note

Torque applied to drain connections should not exceed [Link].(see Fig.9)

1-9/16

5/16
2-13/16
1-1/4

2-15/16 5/16 1-3/8

2-15/16

Fig.9 DIMENSIONS FOR FRONT CONNECT COIL

[Link] Vertical Downflow

- 27 -
Conversion to Vertical Downflow: A vertical upflow unit may be converted to the vertical downflow

on it. Remove the door and indoor coil and reinstall 180° from original position. See Fig. 9~10.

Important: To comply with certification agencies and the National Electric Code for horizontal right

application, the circuit breaker(s) on field-installed electric heater kits must be re-installed per

procedure below so that the breaker switch “on” position and marking is up and, “off” position and

marking is down.

To rotate breaker(s): Rotate one breaker set (circuit) at a time starting with the one on the right.

Loosen both lugs on the load side of the breaker. (Make sure that wires are identified and are

reinstalled into proper breaker).Wires are bundles with wire ties, one bundle going to the right lug

and one bundle going to the left lug.

Using a screwdriver or pencil, lift blue plastic tab with hole away from breaker until breaker

releases from mounting opening.

With breaker held in hand, rotate breaker so that “on” position is up, “off” position is down with unit

in planned vertical mounting position. insert right wire bundle into top right breaker lug, ensuring all

strands of all wires are inserted fully into lug, and no wire insulation is in lug.

Tighten lug as tight as possible while holding circuit breaker. Check wires and make sure each

wire is secure and none are loose. Repeat for left wire bundle in left top circuit breaker lug.

Replace breaker by inserting breaker mounting tab opposite white pull tab in opening, hook

mounting tab over edge in opening.

With screwdriver or pencil, pull blue tab with hole away from breaker while setting that side of

breaker into opening. When breaker is in place, release tab, locking circuit breaker into location in

opening.

Repeat above operation for remaining breaker(s) (if more than one is provided).

Replace single point wiring jumper bar, if it is used, on line side of breaker and tighten securely.

Double check wires and lugs to make sure all are secure and tight. Check to make sure unit wiring

to circuit breaker load lugs match that shown on the unit wiring diagram.

CAUTION

When using the unit with electrical heater, the switch is used only for electrical heater on the front of
panel.

- 28 -
[Link] Horizontal
Horizontal right is the default factory configuration for the units.

Horizontal left isn’t the default factory configuration for the units.

Conversion to horizontal: A vertical upflow unit may be converted to horizontal right by removing

indoor coil assembly and reinstalling coil as shown for right hand air supply. And reinstall coil in unit

as shown for right hand air supply.

• Rotate unit into the downflow position, with the coil compartment on top and the blower

compartment on bottom. See Fig. 11.

• Reinstall the indoor coil 180° from original position. Ensure the retaining channel is fully engaged

with the coil rail. See Fig. 10 & Fig.11.

• Secondary drain pan kits are required when the unit is configured for the horizontal right position

over a finished ceiling and/or living space.

- 29 -
 A
1:4

ENSURE THE RETAINING

CHANNEL IS FULLY ENGAGED
WITH THE COIL RAIL.
DETAIL A

RAILS
A

AIRFLOW
AIRFLOW

RAILS

Fig.11 VERTICAL DOWNFLOW & HORIZONTAL LEFT APPLICATIONS

(lower front service panel removed “view”.)

CAUTION

Horizontal units must be configured for right hand air supply or left hand air supply. Horizontal drain
pan must be located under indoor coil. Failure to use the drain pan can result in property damage.

Conversion in horizontal direction: Horizontal left-hand supply can be changed to horizontal

right-hand supply by removing the indoor coil and reinstalling 180° from original.

[Link] Installation an unconditioned space

Important: There are two pairs of coil rails in the air handler for default and counter flow application.

If the air handler is installed in an unconditioned space, the two unused coil rails should be removed

to minimize air handler surface sweating. The coil rails can be easily removed by taking off the 6

mounting screws from both sides of the cabinet.

6.2.2 Electrical Wiring

Field wiring must comply with the National Electric Code (C.E.C. in Canada) and any applicable
local ordinance.

- 30 -
 WARNING

Disconnect all power to unit before installing or servicing. More than one disconnect switch may be
required to de-energize the equipment. Hazardous voltage can cause severe personal injury or
death.

[Link] Power wiring

It is important that proper electrical power is available for connection to the unit model being

installed. See the unit nameplate, wiring diagram and electrical data in the installation instructions.

• If required, install a branch circuit disconnect of adequate size, located within sight of, and readily

accessible to the unit.

• Important: After the Electric Heater is installed, units may be equipped with one, two, or three

30/60 amp. circuit breakers. These breaker(s) protect the internal wiring in the event of a short

circuit and serve as a disconnect. Circuit breakers installed within the unit do not provide

over-current protection of the supply wiring and therefore may be sized larger than the branch circuit

protection.

• Supply circuit power wiring must be 75°C minimum copper conductors only. See Electrical Data In

this section for ampacity, wire size and circuit protector require ment. Supply circuit protective

devices may be either fuses or “HACR” type circuit breakers.

• Power wiring may be connected to either the right, left side or top. Three 7/8”, 1-3/8”, 1-3/4” dia.

concentric knockouts are provided for connection of power wiring to unit.

• Power wiring is connected to the power terminal block in unit electric cabinet.

[Link] Control Wiring

Important: Class 2 low voltage control wiring should not be run in conduit with main power wiring

and must be separated from power wiring, unless class 1 wire of proper voltage rating is used.

• Low voltage control wiring should be 18 Awg. color-coded. For lengths longer than 100 ft., 16 Awg.

wire should be used.

• Low voltage control connections are made to low voltage pigtails extending from top of air handler

(upflow position - see Fig 10). Connections for control wiring are made with wire nuts. Control wiring

knockouts (518 and 7/8) are also provided on the right and left side of the unit for side connection.

• See wiring diagrams attached to indoor and outdoor sections to be connected.

- 31 -
• Make sure, after installation, separation of control wiring and power wiring has been maintained.

[Link] Grounding

WARNING

The unit must be permanently grounded. FaIlure to do so can result In electrical shock causing
personal injury or death.

• Grounding may be accomplished by grounding metal conduit when installed in accord ance with

electrical codes to the unit cabinet.

• Grounding may also be accomplished by attaching ground wire(s) to ground lug(s) provided in the

unit wiring compartment.

• Ground lug(s) are located close to wire entrance on left side of unit (up-flow). Lug(s) may be

moved to marked locations near wire entrance on right side of unit (upflow). If alternate location is

more convenient.

• Use of multiple supply circuits require grounding of each circuit to lug(s) provided in unit.

[Link] Electric kit MCA/MOP data

[Link] or Breaker Fan speed

Heat Kit Air Handler (kW)Electric MIN. Circuit Ampacity
(HACR) Ampacity (AC/HP)
Model Model Heat
230 208 230 208 Low Medium High
EHK05A 5 27.2 24.6 30 25 •-- • •
EHK08A 24 7.5 40.8 36.9 45 40 • •
EHK10A 10 54.4 49.2 60 50 --
• •
EHK05A 5 27.2 24.6 30 25
• • •
EHK08A 7.5 40.8 36.9 45 40 • • •
EHK10A 36 10 54.4 49.2 60 50 •-- • •
EHK15B 15 81 74 90 80 •-- •
EHK20B 20 108 98 110 100 --
•
EHK05A 5 27.2 24.6 30 25
• • •
EHK08A 7.5 40.8 36.9 45 40
• • •
EHK10A 48 10 54.4 49.2 60 50 •-- • •
EHK15B 15 81 74 90 80 •-- •
EHK20B 20 108 98 110 100 -- •
EHK05A 5 27.2 24.6 30 25 • • •
EHK08A 7.5 40.8 36.9 45 40 • • •
EHK10A 60 10 54.4 49.2 60 50 •-- • •
EHK15B 15 81 74 90 80 • •
EHK20B 20 108 98 110 100 --
• •
* Heat kit suitable for AHU 4-way position installation[ • means available，--means not available].
- 32 -
Electric Heater Kits

NO. Kit# Description Ref. Air Handler use

1 EHK05A 5kW Heat Strip 24,36,48,60
2 EHK08A 7.5kW Heat Strip 24,36,48,60
3 EHK10A 10kW Heat Strip 24,36,48,60

4 EHK15B 15kW Heat Strip, Double Breaker's panel 36,48,60

EHK20B 20kW Heat Strip, Double Breaker's panel 36,48,60
5

6.2.3 Ductwork

Field ductwork must comply with the National Fire Protection Association NFPA 90A, NFPA 90B and

any applicable local ordinance.

WARNING

Do not, under any circumstances, connect return ductwork to any other heat producing device such
as fireplace insert, stove, etc. Unauthorized use of such devices may result in fire, carbon monoxide
poisoning, explosion, personal injury or property damage.

Sheet metal ductwork run in unconditioned spaces must be insulated and covered with a vapor

barrier. Fibrous ductwork may be used if constructed and installed in accordance with SMACNA

Construction Standard on Fibrous Glass Ducts. Ductwork must comply with National Fire Protection

Association as tested by U/L Standard 181 for Class I Air Ducts. Check local codes for requirements

on ductwork and insulation.

• Duct system must be designed within the range of external static pressure the unit is designed to

operate against. It is important that the system airflow be adequate. Make sure supply and return

ductwork, grills, special filters, accessories, etc. are accounted for in total resistance. See airflow

performance tables in this manual.

• Design the duct system in accordance with “ACCA” Manual “0” Design for Residential Winter and

Summer Air Conditioning and Equipment Selection. Latest editions are available from: “ACCA” Air

Conditioning Contractors of America, 1513 16th Street, N.W., Washington, D.C. 20036. If duct

system incorporates flexible air duct, be sure pressure drop Information (straight length plus all

turns) shown in

“ACCA” Manual “D” is accounted for in system.

• Supply plenum is attached to the 3/4” duct flanges supplied with the unit. Attach flanges around

- 33 -
the blower outlet.

Important: If an elbow is included in the plenum close to the unit, it must not be smaller than the

dimensions of the supply duct flange on the unit.

• Important: The front flange on the return duct if connected to the blower casing must not be

screwed into the area where the power wiring is located. Drills or sharp screw points can damage

insulation on wires located inside unit.

• Secure the supply and return ductwork to the unit flanges, using proper fasteners for the type of

duct used and tape the duct-to-unit joint as required to prevent air leaks.

6.2.4 Refrigerant Connections

Keep the coil connections sealed until refrigerant connections are made. See the Installation

Instructions for the outdoor unit for details on line sizing, tubing installation, and charging

information.

Coil is shipped with “No charge”. Evacuate the system before charging with refrigerant.

Install refrigerant tubing so that it does not block service access to the front of the unit.

Nitrogen should flow through the refrigerant lines while brazing.

Use a brazing shield to protect the cabinet’s paint and a wet rag to protect the rubber grommet from

being damaged by torch flames. After the refrigerant connections are made, seal the gap around the

connections with pressure sensitive gasket.

6.2.5 Condensate Drain Tubing

Consult local codes for specific requirements.

- 34 -
 CONDENSATE DRAIN TRAP

DO NOT OPERATE UNIT WITHOUT

CONDENSATE DRAIN TRAP.

UNIT

3"
3"
DO NOT OVERTIGHTEN DRAIN FITTING
UNIT MUST BE SLIGHTLY INCLINED
TOWARD DRAIN CONNECTION
TO APPROVED DRAIN

Fig. 12 CONDENSATE DRAIN TRAP

Important:

1. When making drain fitting connections to the drain pan, use a thin layer of Teflon paste, silicone

or Teflon tape and install, hand tighten.

2. When making drain fitting connections to drain pan, do not overtighten. Over tightening fittings

can split pipe connetions on the drain pan.

• Install drain lines so they do not block service access to front of the unit. Minimum clearance of 24

inches is required for filter, coil or blower removal and service access.

• Make sure unit is level or pitched slightly toward primary drain connection so that water will drain

completely from the pan. (See Fig. 12)

• Do not reduce drain line size less than connection size provided on condensate drain pan.

• All drain lines must be pitched downward away from the unit a minimum of 1/8” per foot of line to

ensure proper drainage.

• Do not connect condensate drain line to a closed or open sewer pipe. Run condensate to an open

drain or run line to a safe outdoor area.

• The drain line should be insulated where necessary to prevent sweating and damage due to

condensate forming on the outside surface of the line.

• Make provisions for disconnecting and cleaning of the primary drain line should it become

necessary. Install a 3 inch trap in the primary drain line as close to the unit as possible. Make sure
- 35 -
that the top of the trap is below connection to the drain pan to allow complete drainage of pan (See

Fig. 12).

• Auxiliary drain line should be run to a place where it will be noticeable if it becomes operational.

Homeowner should be warned that a problem exists if water should begin running from the auxiliary

drain line.

• Plug the unused drain connection with the plugs provided in the parts bag, using a thin layer of

teflon paste, silicone or teflon tape to form a water tight seal.

• Test condensate drain pan and drain line after installation is complete. Pour water into drain pan,

enough to fill drain trap and line. Check to make sure drain pan is draining completely, no leaks are

found in drain line fittings, and water is draining from the termination of the primary drain line.

6.2.6 Air Filter (Not Factory-Installed)

• External filter or other means of filtration is required. Units should be sized for a maximum of 300

feet/min. air velocity or what is recommended for the type filter installed.

Filter application and placement are critical to airflow, which may affect the heating and cooling

system performance. Reduced airflow can shorten the life of the system’s major components, such

as motor, limits, elements, heat relays, evaporator coil or compressor. Consequently, we

recommend that the return air duct system have only one filter location. For systems with a return

air filter grill or multiple filter grills, can have a filter installed at each of the return air openings.

If adding high efficiency filters or electronic air filtration systems, it is very important that the air flow

is not reduced. If air flow is reduced the overall performance and efficiency of the unit will be

reduced. It is strongly recommended that a professional installation technician is contacted to

ensure installation of these such filtration systems are installed correctly.

Important: Do not double filter the return air duct system. Do not filter the supply air duct

system .This will change the performance of the unit and reduce air flow.

- 36 -
 WARNING

Do not operate the system without filters. A portion of the dust entrained in the air may temporarily
lodge In the duct runs and at the supply registers.
Any circulated dust particles could be heated and charred by contact with the air handler elements.
This residue could soil ceilings, walls, drapes, carpets and other articles in the house.
Soot damage may occur with filters in place, when certain types of candles, oil lamps or standing
pilots are burned.

6.2.7 Filter Installation Dimensions

FILTER RAILS

FILTER COVER
“H”

MANUA L BOLT

RE
TU
RN
AIR “A ”
OP
EN ”
“B
ING
DE
“D PT ”
” H “W

NOTE:
Air filter is factory supplied (optional)

Fig. 13 EXTERNA L FILTER BASE

Dimension Data

FILTER SIZE Return width Return length

MODEL "W" IN [mm] "D" IN [mm] "H" IN [mm]
IN [mm] "A" IN "B" IN

24 18Χ20[457Χ508] 18.3[466] 21.6[548] 1[25.4] 20.8 16.3

36/48/60 20Χ22[508Χ559] 20.7[526] 23.9[608] 1[25.4] 23 18.8

- 37 -
• Air Filter Removal

[Link] bolts manually, remove air filter recover, see in Fig. 13;

2. Hold the edge of the air filter and extract out .

3. Clean the air filter (Vacuum cleaner or pure water may be used to clean the air filter. If the dust

accumulation is too heavy, use soft brush and mild detergent to clean it and dry out in cool place) .

6.2.8 Wiring

1. To avoid the electrical shock, please connect the air conditioner with the ground lug. The main

power plug in the air conditioner has been joined with the ground wiring, please don't change it

freely.

2. The power socket is used as the air conditioner specially.

3. Don't pull the power wiring hard.

4. When connecting the air conditioner with the ground, observe the local codes.

5. If necessary, use the power fuse or the circuit, breaker or the corresponding scale ampere.

- 38 -
 THERMOSTAT

Control Wiring for A/C systems

Suggestion: Thermostat choose KJR-23B or Non-programmed eletrical thermostat series of

Honeywell, such as TH 5220D. Wiring please refer to the Owner’s Manual of the thermostat.

W2
B
C
R
Y
G
YELLOW

PURPLE
WHITE
GREEN

BLACK

BLACK

BLUE

THERMOS TAT
RED

RED

G R C w1 R C Y B D

INDOOR UNI T OUTDOOR UNI T

Control Wiring for H/P systems.

Suggestion: Thermostat choose KJR-25B or Non-programmed eletrical thermostat series of

Honeywell, such as TH 5220D. Broken lines means H/P system with electric heating. Wiring please
refer to the Owner’s Manual of the thermostat.

Electric Wiring Gauge

Wiring gauge for A/C systems
- 39 -
Note: If indoor unit has auxiliary heating already installed and a different auxiliary heating unit is
required the indoor unit (A) and indoor line diameters will be different.

Wiring gauge for H/P systems

NOTE: If indoor unit has auxiliary heating already installed and a different auxiliary heating unit is
required the indoor unit (A) and indoor line diameters will be different.

These units must be wired and installed in accordance with all National and Local Safety Codes.

- 40 -
6.3 Maintenance And Replacement Of Outdoor Unit Electronic Control Box

When outdoor unit electronic control box requires changing follow the steps below:
Step 1:

Disconnect the cover

and upside board.

Step 2:

Replace a new
electronic control box

- 41 -
Step 3:

Install the cover and

upside board

- 42 -
7. Operation Characteristics
Temperature
Cooling operation Heating operation
Mode

Room temperature ≥17℃(62℉) ＜30℃(86℉)

10℃～48℃ -15℃～30℃
Outdoor temperature
(50℉～118℉) (5℉～86℉)

CAUTION:

1. If air conditioner is used outside of the above conditions, certain safety protection features

may come into operation and cause the unit to function abnormally.

2. Optimum performance will be achieved within this operating temperature.

- 43 -
8. Electronic Function

8.1 Abbreviation

T3: Condenser coil temperature

T4: Ambient temperature

T5: Discharge temperature of compressor

Tf： Heat sink temperature of IPM

8.2 Main Control Logic

8.2.1 Temperature protection of compressor discharge

When the compressor discharge temp. is getting higher, the running frequency will be limited as

below rules:
---Compressor discharge temp. T5≥110℃, the system will display P4 protection; H6 error will
display when system appear 3 times P4 protection in 100 minutes, it can resume only by restarting
the machine.
---105≤T5<110℃, decrease the frequency to the lower level every 30 seconds.

---100≤T5<105℃, keep running at the current frequency.

----T5<90℃, no limit for frequency.

8.2.2 Inverter compressor current protection

When the Inverter compressor current is getting higher, the running frequency will be limited as

below rules:
--- Inverter compressor current ≥A, the system will display P3 protection; H3 error will display
when system appear 3 times P3 protection in 120 minutes, it cannot resume automatically, and it
can resume only by restarting the machine.
---B≤ Inverter compressor current <A, decrease the frequency to the lower level every 30 seconds.

---C≤ Inverter compressor current <B, keep running at the current frequency.

---- Inverter compressor current <D, no limit for frequency.

2ton 3ton 4ton 5ton

A 16A 16A 22A 22A

B 11.5A 13A 16A 16.5A

C 11A 12A 15A 15.5A

D 10A 11A 14A 14.5A

- 44 -
8.2.3 Condenser temperature T3 protection
When condenser temperature is getting higher, the running frequency will be limited as below rules:
--- When condenser temp. T3≥62℃, the system will display P5 protection; F3 error will display
when system appear 5 times P5 protection in 180 minutes, it cannot resume automatically, and it
can resume only by restarting the machine.
---59≤T5<62℃, decrease the frequency to the lower level every 30 seconds.

---57≤T5<59℃, keep running at the current frequency.

----T5<55℃, no limit for frequency.

8.2.4 High pressure protection in heating mode

In heating mode, when the high pressure is getting higher, the running frequency will be limited as

below rules:
--- The high pressure≥3.4MPa, the system will display Hb protection; F5 error will display when
system appear 5 times Hb protection in 180 minutes, it cannot resume automatically, and it can
resume only by restarting the machine.
---3.2MPa≤The high pressure <3.4MPa, decrease the frequency to the lower level every 30

seconds.

---3.0MPa≤The high pressure <3.2MPa, keep running at the current frequency.

---- The high pressure <2.8MPa,, no limit for frequency.

8.2.5 Heat sink temperature Tf protection of IPM

When the heat sink temperature Tf is getting higher, the running frequency will be limited as below

rules:

[Link] For 2/3Ton models

--- When the heat sink temp. Tf ≥85℃, the system will display P0 protection; F4 error will display
when system appear 3 times P0 protection in 120 minutes, it cannot resume automatically, and it
can resume only by restarting the machine.
---80≤Tf<85℃, decrease the frequency to the lower level every 30 seconds.

---77≤Tf<80℃, keep running at the current frequency.

----Tf<74℃, no limit for frequency.

[Link] For 4/5Ton models

--- When the heat sink temp. Tf ≥85℃, the system will display P0 protection; F4 error will display
when system appear 3 times P0 protection in 120 minutes, it cannot resume automatically, and it
can resume only by restarting the machine.
---76≤Tf<85℃, decrease the frequency to the lower level every 30 seconds.

- 45 -
---72≤Tf<76℃, keep running at the current frequency.

----Tf<69℃, no limit for frequency.

8.2.6 COMPRESSOR CRANKCASE HEATER (CCH) (Heat pump only,optional)

Refrigerant migration during the off cycle can result in a noisy start up. Add a crankcase heater to

minimize refrigeration migration, and to help eliminate any start up noise or bearing “wash out”.

All heaters must be located on the lower half of the compressor shell. Its purpose is to drive

refrigerant from the compressor shell during long off cycles, thus preventing damage to the

compressor during start-up.

At initial start-up or after extended shutdown periods, make sure the heater is energized for at least

12 hours before the compressor is started. (Disconnect switch on and wall thermostat off.)

The crankcase heating start condition:

[Link] crankcase heating start must meet two conditions:

--- Outdoor temperature ＜3℃.

--- Compressor stops working more than 3 hours.

2. The crankcase heating stop must meet condition:

--- Outdoor temperature ≥7 ℃ or compressor start.

8.2.7 Oil Return program(Auto)

--- When the frequency of compressor is below the minimum oil return frequency, the system begins

to calculate the oil discharge amount of compressor, and then determine when to enter oil return

program.

--- The oil return program starts when the system has continued operating for 8 hours.

--- The program will last for 5 minutes.

--- During the oil return program, the running mode remain the same.

--- During the oil return program, if the system receives a stop order, the oil return program may

continue running for 2 minutes.

8.2.8 About defrost cycle:

Start-up conditions of defrost mode:

- 46 -
When JUMP switch is set to “1”, the mode will start up in either of the two following conditions:

--- Compressor operating, when T4 is >-2℃ and T3 is < 0℃ last for 40 minutes.

--- Compressor operating, when T4 is <-2℃ and T3 is < 0℃ last for 50 minutes.

When JUMP switch is set to “0”:

--- Compressor operating, when T3 is < 0℃ last for 30 minutes.

Shut-down conditions of defrost mode:

The mode will shut down in either of the two following conditions:

--- The defrosted time lating for 10 minutes;

--- T3 is ≥25℃.

When the compressor has been running more than 10 minutes in the heating mode, holding down
the FORCE button for at least 6 seconds, the system enters to the defrost mode, and then exits the
defrost mode normally by itself.

- 47 -
8.3 Main Control Board Ports Instructions

For 24/36K models:

8 6
11 10 9 7 5 4 3 2 1

12

13

14

15
16

24
17
18
23

22

19 20 21

Main control board ports instruction

No. Content

1 Compressor wiring terminal

2 Reactor wiring terminal (connect a reactor between 2 and 3)
3 Reactor wiring terminal (connect a reactor between 2 and 3)
4 Defrosting function dial code SW5
5 Pressure sensor port
6 Air discharge temp. sensor port
7 Outdoor temp. sensor port (HP only)
8 Condenser temp. sensor port
9 Radiator temp. sensor port
10 High pressure switch port
11 EXV drive port (HP only)

- 48 -
12 4-way valve port (HP only)
13 Temp. controller connection port
14 Function dial code SW4
15 Point check button
16 Forced operation button
17 Reserved
18 Nixie tube display
19 Fan control port
20 Crankcase heating zone control terminal
21 Short wire
22 Power supply connection terminal
23 Power supply connection terminal
24 Indicator lamp

- 49 -
For 48/60K models:

19 21
14 15 16 17 18 20 22

1
2
3
4
5
6
7

13
8

12 11 10

30 31 32 33 34 35 36

23

24
25
26

29

28

27

- 50 -
Main control board ports instruction
No. Content
1 EXV driving port (HP only)
2 High pressure switch port
3 Radiator temp. sensor port
4 Condenser temp. sensor port
5 Outdoor temp. sensor port (HP only)
6 Air discharge temp. sensor port
7 Pressure sensor port
8 Connection wire port between main boards
9 DC motor driving source(15V-P2)
10 The voltage between 10 and 11 is 380Vdc (Compressor is running normally)
11 The voltage between 10 and 11 is 380Vdc (Compressor is running normally)
12 The voltage between 12 and 13 is 380Vdc (Compressor is running normally)
13 The voltage between 12 and 13 is 380Vdc (Compressor is running normally)
14 DC motor control port
15 Nixie tube display
16 Reserved
17 Defrosting function dial code SW5
18 Function dial code SW4
19 Point check button
20 Temp. controller connection port
21 Forced operation button
22 4-way valve port (HP only)
23 Connect the cathode of the rectifier bridge
24 DC motor driving source(15V-P2)
25 The voltage between 25 and 26 is 380Vdc (Compressor is running normally)
26 The voltage between 25 and 26 is 380Vdc (Compressor is running normally)
27 Connection wire port between main boards
28 AC power supply input port
29 AC power supply input port
30 AC power supply output port
31 AC power supply output port
32 Compressor connection terminal
33 The voltage between 33 and 36 is 380Vdc (Compressor is running normally)
34 Reactor L1 wiring terminal
35 Reactor L2 wiring terminal
36 The voltage between 33 and 36 is 380Vdc (Compressor is running normally)

- 51 -
8.4 Outdoor Unit Status Display

Sequence System operation parameters Remarks

0 Capacity of outdoor unit Type + Ton

1 Running mode 0-Stand by、2-Cooling、3-Heating

2 The setting frequency of outdoor unit

3 Open degree of Electric expansion valve Actual value /8

4 T3 Pipe temperature

5 T4 ambient temperature

6 T5

7 Reserved

Te Low pressure temp.

8
(suction side saturation temp.)
Tc High pressure temp.
9
(discharge side saturation temp.)

10 Tf

11 Pe Low pressure (suction side pressure) Actual value *10

12 Pc High pressure (discharge side pressure) Actual value *10

13 Discharge Superheat

14 Reserved

15 Reserved

16 Current of inverter compressor

17 voltage values

18 Fan speed

19 Reserved

20 Reserved

21 Reserved

22 Oil discharge amount of compressor Actual value /10

23 The last error or protection code

24 Software version

25 Remarks“--”
(1) There’re 3 digits for LED. The first digit is sequence (only display units digit, recycling display), the
second and third digits are values. For example, the 8th item is operating low pressure saturation
temperature. The 11th item is operationg low pressure. For detailed meanings, please refer to the point
check table.
(2) After staying for 20s, it will recover to the normal status display.
(3) Normal display: when standby, last 2 digits of nixie tube will display ambient temp and the first nixie
tube has no display. When operating, last 2 digits of nixie tube will display operating frequency. (If
there’s system protection, the first digit of nixie tube will display status code, details for code meaning)
- 52 -
9. Troubleshooting

9.1 Outdoor Unit Error Display

Error
Content Note
code
E4 Environmental temperature sensor fault
One time voltage protection can resume
E5 Voltage protection automatically, and two times voltage protection can
resume only by restarting the machine
E6 DC fan motor error
Eb 10 minutes appear two times E6 protection It can resume only by restarting the machine
E7 The exhaust gas sensor is not seated fault
H0 Communication fault in main control chip
H3 3 times (P3) protection in 120 minutes It can resume only by restarting the machine
H4 3 times (P6) protection in 60 minutes It can resume only by restarting the machine
H5 5 times (P2) protection in 100 minutes It can resume only by restarting the machine
H6 3 times (P4) protection in 100 minutes It can resume only by restarting the machine
H8 Pressure sensor fault
Hb High pressure protection in heating mode
HH Compressor liquid return 3 times in 180 minutes It can resume only by restarting the machine
P0 The module radiator temp. Tf protection
P1 High pressure protection
P2 Low pressure protection
P3 Over current protection
The exhaust temp. of the compressor (T5)
P4
protection
P5 T3 tube high temp. protection
Instantaneous overcurrent protection for
P6
compressor
PH Compressor liquid return
P8 DC Fan typhoon protection (for 48、60K models) It can resume automatically in two minutes
C3 T3 sensor loosely-inserted protection
CE 5 times (P1) protection in 150 minutes It can resume only by restarting the machine
F1 High pressure protection switch error

F3 5 times (P5) protection in 180 minutes It can resume only by restarting the machine

F4 3 times (P0) protection in 120 minutes It can resume only by restarting the machine

F5 5 times (Hb) protection in 180 minutes It can resume only by restarting the machine

- 53 -
9.2 Diagnosis And Solution

E4 (Temp. sensor error)

Diagnosis Handling

Whether sensor T3、T4、TF、 Re-insert the sensor

No
T5 are inserted and connected tight according to
reliably (No T4 for cooling only) wiring nameplate

Yes

Unplug the sensor, check if

No
resistance for T3, T4 is in the Replace T3 or T4 sensor
range of TABLE1

Yes

Unplug the sensor, check if

No
resistance for TF, T5 is in the Replace TF or T5 sensor
range of TABLE2

Yes

Whether report the same error Yes Replace the mainboard

when re-powered on

H0 (main control chip and communication chip communication error)

Diagnosis Handling

Power off and re-power on to No

Replace the mainboard
see if it is normal

Yes

Caused by electricity grid

strong interference. Go back
to normal when electricity grid
is normal

- 54 -
 H4/P6 (Compressor instant over-current protection)
Diagnosis Handling

No Open gas valve and

Check if ball valves are open liquid valve

Yes

No Re-start after wiring

Check whether the compressor
correctly according to the
wiring is normal
wiring nameplate

Yes

Whether compressor insulation No

resistance is below 100k? Compressor exchange

Yes

Whether compressor coil Yes

Compressor exchange
is broken

No

Restart to make sure that No

Start after pressure balance or if
system can’t balance pressure in
high and low pressure 10min, then the refrigerant
difference is within 0.2MPa system is error

Yes

Air discharge superheat

Yes Cooling inside throttle
point check after starting problem(TXV error) Heating
for 30min is always below outside EXV problem exchange
5℃

No
Replace the mainboard

- 55 -
 P8 (DC fan typhoon protection(applicable for 48、60))
Diagnosis Handling

Check whether motor wiring is Re-insert the sensor

No
reliably connected according to according to wiring
the nameplate nameplate

Yes

Check if there’s 15VDC No If wiring is correct, replace

between P8 and P2 the mainboard

Yes

Whether motor leads to fan Avoid external motor is

Yes
high speed operating because influenced by the
of external force environment directly

No

Whether it reports P8 in Yes

Replace the mainboard
power-off status?

No

Replace the motor

Eb/E6 (DC motor error)

Diagnosis Handling

Check whether motor wiring is Re-insert the sensor

No
reliably connected according to according to wiring
the nameplate nameplate

Yes

Check if there’s 15VDC No Check if wiring is correct,

Between P8 and P2 replace the mainboard

Yes

Replace the motor to see if it No

is normal after restart? Replace the mainboard

- 56 -
 E5(Voltage protection)
Diagnosis Handling

Whether the power supply Check power supply

No
voltage is between 208V-10% to troubleshoot
and 230V+10% problems

Yes

Check if the power supply is reliably

No Replace power supply
connected, whether the power
supply wire diameter meets wire or connect power
requirements in the manual supply wire well

Yes

Cut off the power, and wait until

electronic control indicator lamp goes No
out, then power on to see whether the Replace the mainboard
compressor operates normally

Yes

Test if there’s 380Vdc on the No

terminals of CN31 when Replace the mainboard
compressor is operating

Yes

Check if there’s Yes Separate high-power

high-power equipment equipment and power supply
nearby

Caused by power supply

No voltage instantaneous
fluctuation. Recover when
power grid is normal

- 57 -
 F4/P0 (Module radiator temp. Tf protection)
Diagnosis Handling No

Yes Fix the radiator. If

If the radiator is damaged or
radiator is damaged,
badly fixed
replace it

No

If there’s dust or fallen leaves Yes

influencing radiating Clean radiator duct

No

Whether the fan and blade can No

normally operate Replace motor or blade

Yes

Whether the duct, including

Yes Troubleshoot surrounding
radiator, is blocked by
debris influence to the duct

No

Whether resistance of Tf is No
in the range of TABLE2 Replace Tf

Yes

Re-insert Tf, power off and Yes Replace variable

restart to see if there’s the frequency drive
same error

- 58 -
 E7 (air discharge temp. sensor loose error)
Diagnosis Handling

Fix air discharge temp.

Check whether the sensor Yes sensor to the air
doesn’t fix to discharge pipe discharge pipe, re-power
on to start the unit
No

Check if wiring of T3，T5

Wiring according to the
sensors and pressure sensor No
nameplate and re-power
are in accordance with wiring
on to start the unit
name plate
Yes

To troubleshoot
Check if there’re other heat Yes
influences by surround-
sources around T3，T5
ing heat sources

No

Whether resistance of T5 is in No Replace T5 temp. sensor

the range of TABLE2

Yes

Power off and restart to see Yes

Replace the mainboard
if there’s the same error

- 59 -
 H3/P3 (Frequency-conversion over-current protection)
Diagnosis Handling

No Open gas valve and

If ball valves are open liquid valve

Yes

No Wiring according to the

If compressor wiring is normal nameplate and re-power
on to start the unit

Yes

Whether compressor insulation No

Compressor exchange
resistance is below 100kΩ

Yes

Restart after powering on to Start after pressure balance

make sure that high and low No or if system can’t balance
pressure difference is within pressure in 10min, then the
0.2MPa refrigerant system is error

Yes

Power off and restart to see Yes

Replace the mainboard
if there’s the same error

- 60 -
 H5/P2 (Low pressure protection)
Diagnosis Handling

Whether gas valve and liquid No Open gas valve and

valve are open liquid valve

Yes

Whether indoor side is normal,

Yes Exclude inside reasons
valve is blocked or radiator is
and restart
sheltered, fan is stopped

No

Unplug low pressure sensor Yes

LPC to see if resistance is 0 Ω Replace the mainboard
(0 Ω is normal)

No

Connect a pressure gage to

gas valve and restart to test No Replace low pressure
if pressure is less than sensor
0.3MPa
Yes

Check if refrigerant system

is lack of refrigerant Yes Filling refrigerant and
according to refrigerant restart
filling table
No

Power off and restart to see Yes

Replace the mainboard
if there’s the same error

- 61 -
 F5/Hb (Heating high pressure protection)
Diagnosis Handling

Whether gas valve and liquid No Open gas valve and

valve are open liquid valve

Yes

Whether indoor side is normal,

Yes
valve is blocked or radiator is Exclude indoor side error
sheltered, fan is stopped

No

Troubleshooting. e.g.
If air return temp. of the indoor Yes indoor side E-heat or
side is over 35℃ other heat sources are
overheat）
No

Whether outdoor side Yes Not applicable to start

ambient temp. is over 30 ℃ heating

No

Whether outdoor unit EV is Yes Replace EV of outdoor

sticking.(C) unit

No

Restart to see if there’s the No Keep on operating

same error

Yes
Replace the mainboard

- 62 -
 F1 (High pressure protection switch error)
Diagnosis Handling

Whether gas valve and liquid No Open gas valve and

valve are open liquid valve

Yes

Whether high pressure switch

resistance is normal No
Replace sensors

Yes

Stop the unit for an hour to see Yes

whether it reports the same Replace the mainboard
error

No
Keep operating

H8 (Pressure sensor error)

Diagnosis Handling

No Wiring according to the

Whether pressure sensor PS
nameplate correctly and
wiring is normal
power on to restart

Yes

If voltage between gauging

pressure sensor PS white line No
and black line is between Replace pressure sensor
0.5-4.5V
Yes

Restart to see if there’s the No Keep on operating

same error

Yes
Replace the mainboard

- 63 -
 HH/PH (Compressor liquid return)
Diagnosis Handling

Whether T3，T5 are abnormal Yes Replace sensors

(refer to sensor error testing)

No

Whether indoor unit is

abnormal, valve is blocked or Yes Troubleshoot indoor unit
radiator is sheltered, fan is
stopped
No

If there’s TXV or EV adjusting

No Not applicable for valve
for indoor unit(Not applicable element
for valve element)

Yes

In heating mode, reporting

No Troubleshoot external
error
fan (replace the fan
To see whether external fan is
motor or fan blade)
normal
Yes
Restart and heating, after
45min, check whether the No
external EV action is normal Replace the mainboard
(If air discharge superheat)

Yes
Replace outdoor EV

- 64 -
 C3 (T3 sensor loosely-inserted protection)
Diagnosis Handling

Fix the sensor to the

Whether the sensor is fixed to Yes heat exchanger to U
the heat exchanger pipe, and power on to
restart
No

Check if T3, T4 sensors and No Wiring according to the

pressure switch are wired nameplate correctly and
according to wiring nameplate power on to restart

Yes

Check if there’re other heat Yes Exclude influence by the

sources around T3，T4 nearby heat sources

No

Whether pressure switch HPC

Yes Replace the fan and
is in error, whether the fan
pressure switch
doesn’t operate

No

Power off and restart to see Yes

Replace the mainboard
if there’s the same error

CE/P1 (High pressure protection)

Diagnosis Handling

Whether gas valve and liquid No Open gas valve and

valve are open liquid valve

Yes

Whether high pressure switch No

resistance is normal Replace sensors

Yes

Cooling mode refers to F3

Heating mode refers to Hb

- 65 -
 H6/P4 (Air discharge overtemperature protection)
Diagnosis Handling

Whether gas valve and liquid No Open gas valve and

valve are open liquid valve

Yes

Check whether air discharge

No Replace air discharge
temp. sensor T5 resistance is
normal, refer to TABLE2 temp. sensor

Yes

Whether position of air

discharge temp. sensor is Yes Troubleshooting
normal. If there’re other heat problems and restart
sources around
No

Whether compressor is
Yes
normal（abnormal noise， Replace compressor
abnormal vibration）

No

Check refrigerant filling

Yes Filling refrigerant and
conditions according to
refrigerant filling method restart

No

Whether in heating mode,

compressor air return Yes Replace EXV (valve
pressure is too low so that sticking)
there’s vacuum phenomenon

No
Replace the mainboard

- 66 -
 F3/P5 (T3 tube high [Link])
Diagnosis Handling

Whether gas valve and liquid No Open gas valve and

valve are open liquid valve

Yes

Yes
Whether T3，T5 are abnormal Replace sensors

No

Check whether outdoor unit fan

is abnormal and whether the Yes Replace the fan and
exclude the surrounding
outdoor heat exchanger is debris of heat exchanger
blocked by debris
No

Whether there's short circuit in Yes Replace installation position

or rectify the surrounding
air outlet and inlet side when goods to avoid air return short
the ambient temp. is high circuit

No

Check refrigerant filling

amount according to Yes Refill enough amount of
refrigerant filling method refrigerant

No

Restart to see if there’s the No

Keep operating
same error

Yes
Replace the mainboard

- 67 -
Table 1: comparison table about temperature, resistance and voltage, it is
suitable for T3/T4 sensor.
TEMP F TEMP C RESISTANCE kΩ VOLTS DC
-5 -20.6 107.73 4.65
0 -17.8 93.54 4.6
5 -15 79.52 4.54
10 -12.2 67.80 4.47
15 -9.4 57.95 4.39
20 -6.7 49.65 4.3
25 -3.9 42.65 4.21
30 -1.1 36.71 4.1
35 1.7 31.67 3.99
40 4.4 27.39 3.86
45 7.2 23.73 3.73
50 10 20.61 3.59
55 12.8 17.94 3.45
60 15.6 15.65 3.3
65 18.3 13.68 3.15
70 21.1 11.99 2.99
75 23.9 10.53 2.83
80 26.7 9.27 2.67
85 29.4 8.17 2.52
90 32.2 7.23 2.36
95 35 6.40 2.21
100 37.8 5.68 2.07
105 40.6 5.06 1.93
110 43.3 4.51 1.79
115 46.1 4.03 1.67
120 48.9 3.61 1.55
125 51.7 3.23 1.43
130 54.4 2.90 1.32
135 57.2 2.61 1.22
140 60 2.35 1.13
145 62.8 2.12 1.04
150 65.6 1.91 0.96
155 68.3 1.73 0.88
160 71.1 1.57 0.82
165 73.9 1.42 0.75
170 76.7 1.28 0.68

- 68 -
Table 2: comparison table about temperature, resistance and voltage, it is
suitable for T5/Tf sensor.
TEMP F TEMP C RESISTANCE kΩ VOLTS DC
-5 -20.6 600.13 4.93
0 -17.8 505.55 4.92
5 -15 427.46 4.91
10 -12.2 362.74 4.89
15 -9.4 308.89 4.87
20 -6.7 265.40 4.85
25 -3.9 227.48 4.83
30 -1.1 195.60 4.8
35 1.7 168.71 4.77
40 4.4 146.70 4.74
45 7.2 127.26 4.7
50 10 110.71 4.66
55 12.8 96.57 4.61
60 15.6 84.47 4.56
65 18.3 74.41 4.51
70 21.1 65.41 4.45
75 23.9 57.63 4.39
80 26.7 50.90 4.32
85 29.4 45.26 4.24
90 32.2 40.15 4.16
95 35 35.70 4.08
100 37.8 31.81 3.99
105 40.6 28.40 3.89
110 43.3 25.51 3.8
115 46.1 22.86 3.7
120 48.9 20.53 3.59
125 51.7 18.47 3.48
130 54.4 16.71 3.37
135 57.2 15.09 3.26
140 60 13.64 3.14
145 62.8 12.36 3.03
150 65.6 11.21 2.91
155 68.3 10.23 2.8
160 71.1 9.31 2.68
165 73.9 8.49 2.56
170 76.7 7.75 2.45
175 79.4 7.11 2.34
180 82.2 6.50 2.23
185 85 5.96 2.13

- 69 -
190 87.8 5.47 2.02
195 90.6 5.03 1.92
200 93.3 4.65 1.83
205 96.1 4.28 1.73
210 98.9 3.95 1.64
215 101.7 3.65 1.56
220 104.4 3.38 1.48
225 107.2 3.13 1.4
230 110 2.90 1.32
235 112.8 2.69 1.25
240 115.6 2.50 1.18
245 118.3 2.33 1.12
250 121.1 2.17 1.06
255 123.9 2.02 1
260 126.7 1.89 0.95
265 129.4 1.77 0.9
270 132.2 1.65 0.85
275 135 1.54 0.8
280 137.8 1.45 0.76

- 70 -