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PG5901

The PG5901 Series is an Industrial Protocol Gateway designed for reliable protocol conversion in demanding environments, featuring dual Ethernet ports, multiple serial communication options, and strong EMC protection. It supports various protocols including Modbus, DNP3, and IEC standards, with a user-friendly configuration utility and enhanced security features like IPsec VPN. The device is suitable for industries such as power generation and manufacturing, allowing for simultaneous protocol transformations with an optional Full-License version.

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0% found this document useful (0 votes)
33 views9 pages

PG5901

The PG5901 Series is an Industrial Protocol Gateway designed for reliable protocol conversion in demanding environments, featuring dual Ethernet ports, multiple serial communication options, and strong EMC protection. It supports various protocols including Modbus, DNP3, and IEC standards, with a user-friendly configuration utility and enhanced security features like IPsec VPN. The device is suitable for industries such as power generation and manufacturing, allowing for simultaneous protocol transformations with an optional Full-License version.

Uploaded by

Hai Pham Minh
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PG5901 Series Industrial Protocol Gateway

FEATURE HIGHLIGHTS

• Dual 10/100 Mbps Ethernet port, PoE PD


• 1-port RS-232/422/485, baud rate up to 921.6 Kbps
• IP30 Metal housing with Aluminum heat sink
• Strong EMC protection, works in environments from -40 to 85°C
• Same hardware platform for different protocol conversion
(Modbus TCP/RTU/ASCII, DNP3.0 TCP or serial, IEC 60870-5-101,
IEC 60870-5-103, IEC 60870-5-104, IEC 61850)
• Optional Full-License version for simultaneous transformation of
multiple protocols.*
• User friendly configuration with a Java-Based Windows utility
• Embedded IPsec, PPTP and OpenVPN for enhanced security
• Redundancy through embedded RSTP Protocol

PRODUCT DESCRIPTION

The PG5901 Series is a highly reliable and fault tolerant Industrial Protocol Gateway. Its powerful architecture provides seamless
conversion between the different protocols Ethernet or Serial based. The serial devices communicating on different protocols could
be integrated into the system and extend its reach over the gateway’s redundant Ethernet. This device is designed to work in most
demanding industries such as power substations, power generation, oil and gas, farming and manufacturing.

The configuration carried out through a user friendly, Java- Based Windows Utility called eNode Designer. It allows configuring target
platforms, set device properties and protocol data point mapping. To do so, a project file representing the system should be created.
This will include devices and the protocol applications running on them. The configuration is completely dependent on the “eNode
Module” which represents that device or application – but may include things such as changing the communication port settings
and defining where data point information enters and leaves the eNode Designer system.

PG59XX Series embeds an additional layer of security, allowing the devices to be deployed in topologies that request data to flow
through the Internet and preventing sensitive control and monitoring data to be readable from malicious activities. IPsec VPN
encryption, configurable in both peer-to-peer and peer-to-side modes will make sure the data passing is encrypted through a strong
128, 192 or 256-bit AES encryption.

An additional highlight of ATOP protocol gateways is the ability to enable multiple protocols simultaneously. In contrast to
conventional gateways, which require predefinition of a single master and slave protocol each, the Full-License model* allows users
to transform multiple incoming protocols in our protocol base to others compatible with the output side, achieving powerful protocol
conversion functions, flexible operations, and easier maintenance.

*Coming soon

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APPLICATION

Features
The protocol gateway’s embedded protocol stacks allow

• Seamless conversion
• Exception/error Management
• Unsolicited event management for the protocols requiring them (such as DNP3)
• High performance
• Low cost

General Architecture

Modbus RTU

PG5901 Series
2 Ethernet / 1 COM

DNP3.0 serial

PG5901B Series
1 Ethernet / 1 COM
3-4G Connectivity

IEC870-5-101

Protocol A Protocol B
Modbus TCP

PG5904D Series
2 Ethernet / 4 COM

HMI

PG5916
2 Ethernet / 8 COM or 16 COM

IEC870-5-103

IEC 61850-3 PG5916A


6 Ethernet / 16 COM

* Protocol A and Protocol B - Please refer to Protocol Availability Matrix and order information

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Example

IEDs
Modbus DNP3
Modbus Serial Slave Ethernet Client DNP3.0
Protocol A Protocol B

DNP3
PG5901 Series Ethernet Server
Modbus Serial Master

The example shows how to Easily connect a Modbus Serial HMI, through Atop’s Protocol Gateway to a DNP3.0 Ethernet Server
IED. The host HMI has the role of a Modbus Serial Master while the end-device to be accessed is a DNP3.0 Ethernet Server.

Atop’s protocol Gateway acts towards the HMI seamlessly as a Modbus Serial Slave, answering the poll commands or the write
commands required by the Host by its virtual Modbus ID. Meanwhile, it acts as a DNP3.0 Ethernet Client with regard to the
end-device whose DNP3.0 address is mapped to the virtual Modbus ID that the HMI is accessing.

Be careful! – all gateway functions listed in the datasheet refer to the “Gateway” role, and not which “host” or “slave” the gate
way is connected to. In this example, the SKU shown is “MBSS-DNEC” (Modbus Serial Slave to DNP3.0 Ethernet Client)

PROTOCOL AVAILABILITY

Protocol Availability Matrix for Conventional PG5901 Series


Protocol A
Ethernet Server Serial Slave
Protocol B
Modbus IEC 60870- Modbus IEC 60870-
IEC 61850 DNP3 DNP3
TCP 5-104 RTU/ASCII 5-101
IEC 61850 n/a DNES-50EC MBES-50EC 04ES-50EC DNSS-50EC MBSS-50EC 01SS-50EC
Ethernet

DNP3 50ES-DNEC n/a MBES-DNEC 04ES-DNEC DNSS-DNEC MBSS-DNEC 01SS-DNEC


Client

Modbus TCP 50ES-MBEC DNES-MBEC n/a 04ES-MBEC DNSS-MBEC n/a 01SS-MBEC


IEC 60870-5-104 50ES-04EC DNES-04EC MBES-04EC n/a DNSS-04EC MBSS-04EC 01SS-04EC
DNP3 50ES-DNSM DNES-DNSM MBES-DNSM 04ES-DNSM n/a n/a n/a
Master

Modbus RTU/ASCII 50ES-MBSM DNES-MBSM n/a 04ES-MBSM n/a n/a n/a


Serial

IEC 60870-5-101 50ES-01SM DNES-01SM MBES-01SM 04ES-01SM n/a n/a n/a


IEC 60870-5-103 50ES-03SM DNES-03SM MBES-03SM 04ES-03SM n/a n/a n/a

Full-License PG5901 Series*


Users can run single or multiple protocol(s) in both Protocol A and Protocol B sides.

*Coming soon

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PROTOCOL SPECIFICATION

IEC61850 Server/ Client

• Generic access to the data (Read, Write)


• 8 Logical Devices per Port
Supported Functions • GOOSE (Generic Object Oriented Substation Event)
– a GOOSE message will be generated by the gateway automatically upon event(*)
• (*)Being other protocols not Real-Time, there is no guarantee that GOOSE message
is generated within 1 ms from the event itelf.

Supported Control • Generic access to the data (Read, Write)


Type of commands • 8 Logical Devices per Port
• GOOSE (Generic Object Oriented Substation Event)

• IEC 61850-6 (Substation Configuration Language Description: SCL)


• IEC 61850-7-1 (Principles and Models)
• IEC 61850-7-2 (Abstract Communication Service
Implemented • Interface: ACSI
Protocol Subsets • IEC 61850-7-3 (Common Data Classes: CDC)
• IEC 61850-7-4 (Logical Nodes and data Object Classes)
• IEC 61850-8-1 (Mapping to Manufacturing Message Specification: MMS)
• Edition 1 & Edition 2 are both Supported

DNP3 Server/ Client/ Master/ Slave


• Serial Mode or Ethernet with TCP or UDP Mode
• Server side supports serving up to 5 client in TCP Mode
• Client side in a single RS-485 port, supports connecting up to 16 IEDs
General Specifications • Client side supports connecting up to 16 IEDs
• Maximum Fragment size 2048 octets
• Protocol implementation with configurable parameters conforms to IEEE Std
1815-2012 level 2
• Time Synchronization generic access to the data(Read, Write)
• Commands with or without preselection (Select, Operate, Direct Operate)
Supported Functions
• Transmission of time-tagged events
• Self-address
• Binary Inputs up to 8000 pts
• Binary Outputs up to 2000 pts
Supported DNP3 • Double Inputs up to 4000 pts
Object Library • Analog Inputs up to 250 pts
• Analog Outputs up to 250 pts
• Counters up to 250 pts

Modbus Server/ Client/ Master/ Slave

• Support Modbus RTU and ASCII in Serial mode


• Support Modbus in TCP mode
• For Modbus Client in TCP mode, support connecting up to 64 Modbus servers
General Specifications
• For Modbus Server in TCP mode, support serving up to 64 Modbus clients
• Support maximum number of data points in read direction: 8000 pts
• Support maximum number of commands in write direction: 4000 pts

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1: Read Coils
2: Read Discrete Inputs
3: Read Holding Registers
4: Read Input Registers
Supported
5: Write Single Coil
Function Codes
6: Write Single Register
15: Write Multiple Coils
16: Write Multiple Registers
43/14: Read Device Identification (server side only)
1: illegal function
2: illegal data address
Supported
3: illegal data value
Exception Codes
4: server device failure
6: server device busy

IEC 60870-5-101 Master


• Protocol implementation with configurable parameters conforms to the IEC 60870-5-101
edition 2 specification
General Specifications • Process Information in Monitor and Control Direction
• Balanced and Unbalanced Modes
• CP24Time2a or CP56Time2a timestamp for monitor direction report
• Station Initialization
• Interrogation
• Read Procedure
Supported Functions • Cyclic Data and Spontaneous Transmission (Slave Side only)
• Clock Synchronization
• Transmission of Integrated Totals
• Direct and SBO command
• Monitors Points:
Each supports up to 1000 pts: Single Point, Double Point, Step Position, Bit String,
Measured with Normalized Value, Measured with Scaled Value, Measured Short Floating
Point Value, Integrated Totals
Supported Data Types
• Control Points:
Each supports up to 500 pts: Single Command, Double Command, Regulating Step
Command, Set Point Command with Normalized Value, Set Point Command with Scaled
Value, Set Point Command Short Floating Point, Bit string

IEC 60870-5-103 Master


• Protocol implementation with configurable parameters conforms to the
IEC 60870-5-103:1997
General Specifications • Master supports connecting up to 16 IEDs
• Process Information in Monitor and Control Direction
• Unbalanced Modes
• Station Initialization, Supports reset FCB and CU
• General Interrogation
• Clock Synchronization
Supported Functions
• Command Transmission
• Test Mode
• Blocking of Monitor Direction
• Monitor direction:
* Status indications in monitor direction: from <16> to <30>
* Supervision indications in monitor direction: <32>, <33>, from <35> to < 39>, <46>, <47>
* Earth fault indications in monitor direction: from <48> to <52>
Supported Information * Fault indications in monitor direction: from <64> to <93>
* Auto-reclosure indications in monitor direction: from <128> to <130>
* Measurands in monitor direction: from <144> to <148>
• Control direction:
General commands in control direction: from <16> to <19>, from <23> to <26>

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IEC 60870-5-104 Server/ Client
• Server side supports serving up to 5 client
• Client side supports connecting up to 10 IEDs
• Protocol implementation with configurable parameters conforms to the
General Specifications
IEC 60870-5-104 specification edition 2
• Process Information in Monitor and Control Direction
• CP56Time2a timestamp for Control Commands
• Station Initialization
• Interrogation
• Read Procedure (Server side only)
Supported Functions • Cyclic Data and Spontaneous Transmission (Server side only)
• Clock Synchronization
• Transmission of Integrated Totals
• Direct and SBO command
• Monitors Points:
Each supports maximum 1000 pts: Single Point, Double Point, Step Position, Bit String,
Measured with Normalized Value, Measured with Scaled Value, Measured Short Floating
Points Value, Integrated Totals.
Supported Data Types • Control Points:
Each supports maximum 500 pts: Single Command, Double Command, Regulating Step
Command, Set Point Command with Normalized Value, Set Point Command with Scaled
Value, Set Point Command Short Floating Point, Bitstring.
• Event Logging (Server Side only) Universal Event Buffer up to 20,000 Events

SPECIFICATION

Network Interface
Ethernet Port 2x RJ-45
LAN Mode Dual Subnets or RSTP Redundancy
IEEE 802.3 10BASE-T
Compliance
IEEE 802.3u 100BASE-TX
Serial Interface
Connector 5-Pin 5.08mm Terminal Block or D-Sub9 connector
Port 1
Mode RS-232/422/485, software selectable
Baud Rate 1,200~921,600 bps
Parity None, Odd, Even
Data Bits 7, 8
Stop Bits 1, 2
USB Interface
Speed USB 2.0
Connector USB A Type *1
Power Characteristics
Connector 3-Pin 5.08mm Lockable Terminal Block
Input Voltage 9-48 VDC, 24VAC, 48 VDC (supplied by PoE, PoE models only),
Power Consumption 0.65A @ 9VDC
Power Redundancy No
Reverse Polarity Protection Yes

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Mechanicals
Housing IP30 protection, metal housing
Dimensions(W x H x D) 32mm x 110mm x 90mm
Installation DIN-Rail or Wall-Mount (optional kit)
Reset Button Yes
Weight 400g
Environmental Limits
Operating Temperature -40°C ~ 85°C (-40°F ~ 185°F)
Storage Temperature -40°C ~ 85°C (-40°F ~ 185°F)
Ambient Relative Humidity 5 ~ 95% RH, (non-condensing)
Software
IPv4, ARP, ICMP, TCP, UDP, DHCP Client, DNS Client, Telnet, HTTP, HTTPS, SMTP/TLS,
Protocols SNMP v1/v2c/v3, Syslog, 802.1D-2004 RSTP, OpenVPN or IPsec VPN (peer-to-peer or
peer-to-side), with a maximum VPN throughput of 37.9Mbps(*), and PPTP

REGULATORY APPROVALS

Safety EN60950-1:2006; EN62368-1

EMC FCC Part 15, Subpart B, Class A


EN 55032, EN 61000-3-2, EN 61000-3-3, EN 55024, EN 61000-6-2, EN 61000-6-4
Test Item Value Level
Contact Discharge ±4KV 2
IEC 61000-4-2 ESD
Air Discharge ±8KV 3
80-1000MHz 10 V/m 3
IEC 61000-4-3 RS 1.4~2.0GHz 3 V/m 2
2.0~2.7GHz 1 V/m 1
AC Power Port ±2.0KV 3
IEC 61000-4-4 EFT DC Power Port ±2.0KV 3
Signal Port ±2.0KV 3
AC Power Port Line-to Line±1.0KV 3
AC Power Port Line-to Earth±2.0KV 3
IEC 61000-4-5 Surge DC Power Port Line-to Line±1.0KV 3
DC Power Port Line-to Earth±2.0KV 3
Signal Port Line-to Earth±2.0KV 3
IEC 61000-4-6 CS 0.15-80MHz 10 Vrms 3
IEC 61000-4-8 PFMF Enclosure 30 A/m 4
30% Reduction (Voltage Dips), 25/30 Cycle
60% Reduction (Voltage Dips) : 10/12 Cycle
IEC 61000-4-11 DIP AC Power Port 100% Reduction (Voltage Dips) : 1 Cycle -
>95% Reduction(Voltage Dips), 0.5 period
100% Reduction (Voltage Interruption) : 250/300 Cycle
Shock IEC 60068-2-27
Drop IEC 60068-2-32
Vibration IEC 60068-2-64
RoHS Yes
REACH Yes
MTBF 21.16 years (MIL-HDBK-217F-based prediction)
Warranty 5 years

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ORDERING INFORMATION

Hardware
Model Name LAN ports Serial ports Additional features
PG5901-DB 2x RJ45 1x RS-232/485/422 (D-Sub 9) -
PG5901-TB 2x RJ45 1x RS-232/485/422 (5-pin TB) -
PG5901-PoE-DB 2x RJ45 1x RS-232/485/422 (D-Sub 9) PoE PD (802.3af)
PG5901-PoE-TB 2x RJ45 1x RS-232/485/422 (5-pin TB) PoE PD (802.3af)

Optional Accessories
Model Name Part Number Description
UN315-1212(US-Y) LV6 50500151120003G Y-Type (5.08 mm) power adaptor,100-240VAC,1.25A@12VDC out,US plug,LV6
UNE315-1212(EU-Y)LV6 50500151120013G Y-Type (5.08 mm) power adaptor,100-240VAC,1.25A@12VDC out,EU plug,LV6
ADP-DB9(F)-TB5 59906231G Female DB9 to Female 3.81mm TB5 Converter
WMK-315-Black 70100000000050G Black Aluminum Wall Mount Kit

Protocols
SKU Description
01SS-04EC IEC 60870-5-101 Serial Slave to IEC 60870-5-104 Ethernet Client
01SS-50EC IEC 60870-5-101 Serial Slave to IEC 61850 Client
01SS-DNEC IEC 60870-5-101 Serial Slave to DNP3 Ethernet Client
01SS-MBEC IEC 60870-5-101 Serial Slave to Modbus Ethernet Client
04ES-01SM IEC 60870-5-104 Ethernet Server to IEC 60870-5-101 Serial Master
04ES-03SM IEC 60870-5-104 Ethernet Server to IEC 60870-5-103 Serial Master
04ES-50EC IEC 60870-5-104 Ethernet Server to IEC 61850 Ethernet Client
04ES-DNEC IEC 60870-5-104 Ethernet Server to DNP3 Ethernet Client
04ES-DNSM IEC 60870-5-104 Ethernet Server to DNP3 Serial Master
04ES-MBEC IEC 60870-5-104 Ethernet Server to Modbus Ethernet Client
04ES-MBSM IEC 60870-5-104 Ethernet Server to Modbus Serial Master
50ES-01SM IEC 61850 Ethernet Server to IEC 60870-5-101 Serial Master
50ES-03SM IEC 61850 Ethernet Server to IEC 60870-5-103 Serial Master
50ES-04EC IEC 61850 Ethernet Server to IEC 60870-5-104 Ethernet Client
50ES-DNEC IEC 61850 Ethernet Server to DNP3 Ethernet Client
50ES-DNSM IEC 61850 Ethernet Server to DNP3 Serial Master
50ES-MBEC IEC 61850 Ethernet Server to Modbus Ethernet Client
50ES-MBSM IEC 61850 Ethernet Server to Modbus Serial Master
DNES-01SM DNP3 Ethernet Server to IEC 60870-5-101 Serial Master
DNES-03SM DNP3 Ethernet Server to IEC 60870-5-103 Serial Master
DNES-04EC DNP3 Ethernet Server to IEC 60870-5-104 Ethernet Client
DNES-50EC DNP3 Ethernet Server to IEC 61850 Ethernet Client
DNES-DNSM DNP3 Ethernet Server to DNP3 Serial Master

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DNES-MBEC DNP3 Ethernet Server to Modbus Ethernet Client
DNES-MBSM DNP3 Ethernet Server to Modbus Serial Master
DNSS-04EC DNP3 Serial Slave to IEC 60870-5-104 Ethernet Client
DNSS-50EC DNP3 Serial Slave to IEC 61850 Ethernet Client
DNSS-DNEC DNP3 Serial Slave to DNP3 Ethernet Client
DNSS-MBEC DNP3 Serial Slave to Modbus Ethernet Client
MBES-01SM Modbus Ethernet Server to IEC 60870-5-101 Serial Master
MBES-03SM Modbus Ethernet Server to IEC 60870-5-103 Serial Master
MBES-04EC Modbus Ethernet Server to IEC 60870-5-104 Ethernet Client
MBES-50EC Modbus Ethernet Server to IEC 61850 Ethernet Client
MBES-DNEC Modbus Ethernet Server to DNP3 Ethernet Client
MBES-DNSM Modbus Ethernet Server to DNP3 Serial Master
MBSS-04EC Modbus Serial Slave to IEC 60870-5-104 Ethernet Client
MBSS-50EC Modbus Serial Slave to IEC 61850 Client
MBSS-DNEC Modbus Serial Slave to DNP3 Ethernet Client
Allows a model to run single or multiple protocol(s) in both front-end to SCADA and
FL* back-end to IED sides

*Coming soon

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