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Refractory Details

The document provides detailed specifications for refractory materials and dimensions related to stoves and furnaces, including measurements for various components such as manholes, checker bricks, and furnace volumes. It outlines the materials used, including high alumina and silica bricks, as well as the structure of the hearth and tuyere. Additionally, it includes information on the back draft, bustle main, chimney, and hot blast main, detailing the layers and types of insulation and refractory materials used.

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Shriprakash Sudhir
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32 views5 pages

Refractory Details

The document provides detailed specifications for refractory materials and dimensions related to stoves and furnaces, including measurements for various components such as manholes, checker bricks, and furnace volumes. It outlines the materials used, including high alumina and silica bricks, as well as the structure of the hearth and tuyere. Additionally, it includes information on the back draft, bustle main, chimney, and hot blast main, detailing the layers and types of insulation and refractory materials used.

Uploaded by

Shriprakash Sudhir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

REFRACTORY DETAILS

STOVES:
 MANHOLES
1. GAS MAIN= (748+5925)= 6.673 m
2. COMBUSTION AIR= (6.673+3.130)= 9.803m
3. PREHEAT BURNER=(9.803+7.970)= 17.773m
4. HOT BLAST MAIN= (17.773+4.000)= 21.773m
5. SHELL DOME= (21.773+21.107)= 42.880m
6. OPTICAL PYROMETER=45.293m.

 CHECKER BRICKS (after 3.743m)


Details of 3.743m
1. Med duty bricks=78*2=156mm
2. Ref castable= 492mm
3. Columns= 2300mm
4. Ref castable=745mm

Checker Bricks= 35.25m

1. High alumina(55%)= (150*6)=900mm


2. Med duty(37%)= (150*96)= 14400mm
3. Super duty(42%)=(150*34)=5100mm
4. High alumina(55%)=(150*32)=4800mm
5. High alumina(61%)=(150*67)=10050mm

 Silica bricks lined above HOT BLAST MAIN from one side and
above thermocouple at 28.6m from other side.
FURNACE PROPER:
(H1+H2+H3+H4+T+B1+B2+S1+S2+S3+S4+S5+R1+R2+R3)

 Total volume= 4186m3


 Useful volume= 3814m3
 Working volume=3230m3.
 Hearth volume= 584m3
 Hearth diameter= 1.3m.
 Belly diameter= 14.77m.
 Throat diameter= 9.5m.
 Taphole inclination= 10o
 Tuyere angle= 5o
 Tuyere diameter= 140mm.
 Bog depth= 2.8m.
 Bosh volume= 600m3
 Belly volume= 360m3
 Stack volume= 2051m3.
 Throat volume= 70.84m3.
 Top hoppers eff volume= 65m3.
 Stock line= 39.861m.
 TAPHOLE—9.561m
 TUYERE—13.961m
 BUSTLE PIPE—17.723m
 Hearth bottom to taphole centre—2.644m.
 Hearth bottom to tuyere centre—7.044m.
 Taphole centre to tuyere centre—4.4m.
 Tuyere centre to stock level—24m.
 Hearth level—6.7 m.
 STAVES=39.861m = 664 nos.
H1= (46+2). H2=48. H3= (40+4). H4=48. T=34. B1=48. B2=48.
S1=48. S2= 48. S3=48. S4=44. S5=44.R1=38. R2=38. R3=38.
 CAST IRON = H1+H2+H3+H4+T= 15.156m{T=2.1m}
 COPPER (till 26.646m)= B1+B2+S1+S2= 11.49m
 CAST IRON (till 39.861m)= S3+S4+S5+R1+R2+R3=13.215m

 BELOW HEARTH
30mm high conductivity carbon castable and cooling pipes.

 HEARTH=2.226m
 Graphite= 70mm
 High conductivity carbon=500*2=1000mm
 Super micro pore carbon=5oomm
 Mullite=500mm
 Medium duty bricks=78*2=156mm

 HEARTH TO TUYERE=8m
Side lining:
 2337mm SMC + 232mm med duty till 700mm.
 2087mm SMC + 232mm med duty till 1300mm.
 1937mm MPC + 232mm med duty till 1800mm (SMC in tap
hole side).
 1757mm HCC + 232mm med duty till 700mm.
 1457mm HCC + 232mm med duty till 1800mm.
 1257mm HCC + 232 med duty till 1700mm.

 ABOVE TUYERE
 Silicon carbide sialon bonded till 2184mm.
 Refractory gunning till copper staves (9.701m).
 Cast in bricks till 11.615m (tab 1.07).
 Cast in bricks till stock line i.e. 1.6m(tab 1.33)
 Above these, high alumina co-resistance gunning mixes with
metallic needles.
 Side lines of tuyere cooler with silicon carbide nitrite bonded.

BACK DRAFT
 Total=295mm (side wise).
 Gunned insulating castable= 65mm
 Insulating bricks= 115mm
 High alumina bricks(55%)=115mm
 Refractory starts from 16.1m to 37.768m.
 Above that refractory castable.

BUSTLE MAIN
 Total= 34 blocks.
 6 layers in a block
 Gunned insulating castable= 52mm
 Insulating bricks=63mm
 Ceramic fibre blanket (max temp-12600c) =15mm.
 Insulating bricks= 114mm.
 High alumina bricks (55%) = 152mm.
 Total= 400mm.

CHIMNEY
 Total 32 Corbels.
 (5+1) refractory in a corbel.
 Castable= 2mm.
 Antacid refractory till 75m means 192 layers.
 In a corbel,
1 layer= 150mm.
5 layer=100mm.

HOT BLAST MAIN


 Total blocks= x .
 Total length= 96m.
 4 layers in a block.
 Gunned insulating castable= 52mm
 Insulating bricks=63mm
 Ceramic fibre blanket (max temp-12600c) =15mm.
 Insulating bricks= 114mm.
 High alumina bricks (55%) = 152mm.
 Total= 400mm.

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