Front Vehicle Door
Front Vehicle Door
I、Overview
（I）Structure Overview
Explored Diagram
[Link]
1. Front vehicle door 2. Lower hinge assembly of front vehicle door
3. Front vehicle door limiting device 4. Upper hinge assembly of front vehicle door
5. Inner handle assembly of front vehicle door 6. Outer handle fastener assembly of front vehicle door
7. Outer handle seat assembly of front vehicle door 8. Lock core of left front vehicle door
9. Lock core cover of left front vehicle door
（II）Maintenance Parameter/Technical Parameter
No. Item Adjustment parameter
1 Proper alignment of upper/lower hinge axle of front vehicle door Φ0.5mm
2 Parallelism degree of front vehicle door limiting device axle line and hinge axle line Φ0.5mm
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Front Vehicle Door
（III）Torque Parameter
No. Item Torque （N·m）
1 Fixed bolt of outer handle seat of front vehicle door 5~7
2 前门锁芯Fixed bolt of lock core of front vehicle door 5~7
3 Vehicle door side fixed bolt of front vehicle door hinge 30~36
4 Vehicle body side fixed bolt of front vehicle door hinge 30~36
5 Vehicle door side fixed nut of vehicle door limiting device 7.8~11.8
6 Vehicle body side fixed bolt of vehicle door limiting device 20~24
7 Fixed bolt of vehicle door inner handle 5~7
8 Fixed bolt of vehicle door lock hook 14~18
（IV）Maintenance Note
(1). Removal and installation method of all vehicle doors are the same.
(2). When removing and installing vehicle door assembly, should do protection to prevent vehicle door and vehicle body
scratch.
[Link]
(3). After installing vehicle door assembly, must carry out installation adjustment to ensure vehicle door can open/close
normally, and coat hinge installation bolt head (vehicle body color).
(4). Check whether hinge rotating part is lubricated well. If necessary, spread “lubricant”.
(5). Due to vehicle door components mostly are heavy, it needs several persons to help when removing.
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Front Vehicle Door
II、Front Side Vehicle Door Assembly
（I）Removal
△ Note When removing, don’t loosen once, and should remove from up to down.
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front side vehicle door assembly
1). Remove fixed bolt connecting limit device and vehicle
body;
2). Mark position of upper/lower hinge in vehicle door, remove
[Link]
vehicle side 2 fixed bolts in upper/lower hinge;
3). Pull up front vehicle door wiring harness rubber jacketing,
disconnect front vehicle door wiring harness, and lift
down vehicle door;
△Note When removing vehicle door, it needs partner
to lift vehicle door to prevent vehicle door dropping.
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Front Vehicle Door
（II）Installation
△ Note Tighten for several times when installing, don’t tighten for once.
1. Install front side vehicle door assembly
1). Connect wiring harness connector of front vehicle door, and
install wiring harness rubber jacketing;
2). Install vehicle door to hinge according to marked position,
after slight adjustment, tighten 2 fixed bolts both in
upper/lower hinge of vehicle door;
Tighten torque 30~36N·m
△ Note Pay attention to face difference of front vehicle
door and side wall components.
[Link]
3). Tighten fixed bolt connecting limit device and vehicle body;
Tighten torque 20~24N·m
2. Connect battery negative electrode
3. Close engine compartment cover
（III）Adjustment
1. Adjustment of front vehicle door
1). After installing front vehicle door hinge, check whether installation is proper, if not, please adjust or re-install, in order to
avoid clearance of vehicle door and side wall increasing, rubber strip sealing not well, and cause water leakage;
2). After installing front vehicle door hinge, proper alignment of upper and lower hinge shaft of front vehicle door should
satisfy φ0.5mm.
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Front Vehicle Door
III、Inner Handle Assembly of Front Side Vehicle Door
（I）Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front door triangle window cover plate assembly Refer to “Front door trim panel assembly”
4. Remove front door trim panel assembly Refer to “Front door trim panel assembly”
5. Remove inner handle assembly of front side vehicle door
1). Remove 3 fixed bolts connecting inner handle assembly of
front side vehicle door and front door trim panel assembly;
2). Disconnect buckles connecting inner handle assembly of
front side vehicle door and front door trim panel assembly;
3). Take down inner handle assembly of front side vehicle
door;
（II）Installation
[Link]
1. Install inner handle assembly of front side vehicle door
1). Place inner handle assembly of front side vehicle door to
installation position;
2). Tighten buckles connecting inner handle assembly of front
side vehicle door and front door trim panel assembly;
3). Tighten 3 fixed bolts connecting inner handle assembly of
front side vehicle door and front door trim panel assembly;
Tighten torque 5~7N·m
2. Install front door trim panel assembly
3. Install front door triangle window cover plate assembly
4. Connect battery negative electrode
5. Close engine compartment cover
（III）Check
1. Check extrinsic feature of inner handle assembly of front side vehicle door
1). Check whether surface of inner handle assembly of front side vehicle door is flat, whether there is deformation of scratch,
air bubble etc..
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Front Vehicle Door
IV、Outer Handle Lock Core of Left Front Door
（I）Removal
1. Remove outer handle lock core of left front door
1). Pry fixed bolt cover of outer handle lock core of left front
door;
2). Loosen fixed bolt of outer handle lock core of left front door;
△ Note Lock core fixed bolt and outer handle base seat of front
door are integrated, can’t remove bolt single.
[Link]
3). Pull out lock core and lock core cover;
△ Note Please don’t lose sealing mat of lock core cover.
4). Disconnect clamp of lock core cover, and take down front
door lock core;
（II）Installation
1. Install outer handle lock core of left front door
1). Connect clamp, and install lock core to lock core cover;
2). Insert lock core to lock assembly
△ Note Ensure outer handle lock core of left front door bar
inserted into front door lock assembly.
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Front Vehicle Door
3). Tighten fixed bolt of lock core;
Tighten torque 5~7N·m
4). Install fixed bolt cover of lock core;
[Link]
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Front Vehicle Door
V、Outer Handle Fastener Assembly of Front Vehicle Door
（I）Removal
1. Remove outer handle lock core of front vehicle door(left) Refer to “Left outer handle lock core of front vehicle door”
2. Remove outer handle fastener assembly of front vehicle door
1). Pull outer handle fastener assembly of front vehicle door to
right and take down;
△Note Please don’t lose sealing mat of lock core cover.
（II）Check
1. Check extrinsic feature of outer handle assembly of front side vehicle door
1). Check whether surface of inner handle assembly of front side vehicle door is flat, whether there is deformation of scratch,
air bubble etc..
[Link]
（III）Installation
1. Install outer handle fastener assembly of front vehicle door
1). Install outer handle fastener assembly of front vehicle door
to outer handle seat from outside of vehicle;
2. Install outer handle lock core of front vehicle door(left)
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Front Vehicle Door
VI、Outer Handle Seat Assembly of Front Vehicle Door
（I）Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front door triangle window cover plate assembly Refer to “Front door trim panel assembly”
4. Remove front door trim panel assembly Refer to “Front door trim panel assembly”
5. Remove installation bracket of front door inclined handle Refer to “Waterproof membrane of front vehicle door”
6. Remove waterproof membrane of front vehicle door Refer to “Waterproof membrane of front vehicle door”
7. Remove outer handle lock core of front vehicle door(left) Refer to “Left outer handle lock core of front vehicle door”
8. Remove outer handle fastener assembly of front vehicle door Refer to “Outer handle fastener assembly of front vehicle door”
9. Remove outer handle seat assembly of front vehicle door
1). Remove fixed bolt of outer handle seat assembly of front
vehicle door;
[Link]
2). Disconnect outer opening bar of front vehicle door, and take
out outer handle seat assembly of front vehicle door
between inner and outer panel of front vehicle door;
△ Note Lift window to highest position before disconnecting
battery negative electrode, to be convenient to take out
outer handle seat assembly of front vehicle door.
（II）Check
1. Check extrinsic feature of outer handle assembly of front side vehicle door
1). Check whether surface of inner handle assembly of front side vehicle door is flat, whether there is deformation of scratch,
air bubble etc..
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Front Vehicle Door
（III）Installation
1. Install outer handle seat assembly of front vehicle door
1). Install front vehicle door outer opening bar, and place outer
handle seat assembly of front vehicle door to installation
position;
Tighten torque 5~7N·m
2. Install outer handle fastener assembly of front vehicle door
3. Install outer handle lock core of front vehicle door(left)
4. Install waterproof membrane of front vehicle door
5. Install installation bracket of front door inclined handle
6. Install front door trim panel assembly
7. Install front door triangle window cover plate assembly
8. Connect battery negative electrode
9. Close engine compartment cover
[Link]
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Front Vehicle Door
VII、Limit Device of Front Side Vehicle Door
（I）Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front door triangle window cover plate assembly Refer to “Front door trim panel assembly”
4. Remove front door trim panel assembly Refer to “Front door trim panel assembly”
5. Remove installation bracket of front door inclined handle Refer to “Waterproof membrane of front vehicle door”
6. Remove waterproof membrane of front vehicle door Refer to “Waterproof membrane of front vehicle door”
7. Remove limit device of front side vehicle door
1). Remove 2 fixed nuts ① connecting limit device of front
side vehicle door and vehicle door;
2). Remove fixed bolt ② connecting limit device of front side
vehicle door and vehicle body;
[Link]
3). Take out limit device of front side vehicle door from inside
of vehicle door;
（II）Installation
1. Install limit device of front side vehicle door
1). Install limit device of front side vehicle door from inside of
vehicle door;
2). Tighten 2 fixed nuts ① of limit device of front side vehicle
door and vehicle door;
Tighten torque 7.8~11.8N·m
3). Tighten fixed bolt ② connecting limit device of front side
vehicle door and vehicle body;
Tighten torque 20~24N·m
2. Install waterproof membrane of front vehicle door
3. Install installation bracket of front door inclined handle assembly
4. Install front door trim panel assembly
5. Install front door triangle window cover plate assembly
6. Connect battery negative electrode
7. Close engine compartment cover
（III）Adjustment
1. Adjust limit device of front side vehicle door
1). After installing limit device of front side vehicle door, check whether limit device of front side vehicle door is installed in
place and adjust to make sure of shaft line of limit device of front side vehicle door and hinge shaft line.
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Front Vehicle Door
Parallelism degree Φ0.5mm
[Link]
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Front Vehicle Door
VIII、Hinge Assembly of Front Side Vehicle Door
（I）Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove upper cover plate of front bumper Refer to “Upper cover plate of front bumper”
4. Remove front bumper assembly Refer to “Front bumper assembly”
5. Remove fixed bracket of front bumper Refer to “Fixed bracket of front bumper”
6. Remove front combination light assembly Refer to “Front combination light assembly”
7. Remove fender cover plate assembly Refer to “Fender cover plate assembly”
8. Remove front vehicle door triangle window cover plate assembly Refer to “Fender”
9. Remove fender Refer to “Fender
[Link] front side vehicle door assembly Refer to “Front side vehicle door assembly”
[Link] upper hinge assembly of front side vehicle door
1). Mark hinge position in vehicle body, remove vehicle body
side fixed bolt of hinge, and take down upper hinge
assembly of front side vehicle door;
[Link]
[Link] lower hinge assembly of front side vehicle door
1). Mark hinge position in vehicle body, remove vehicle body
side fixed bolt of hinge, and take down lower hinge
assembly of front side vehicle door;
（II）Check
1. Check hinge assembly of front side vehicle door
1). Check whether surface of hinge assembly of front side vehicle door is flat, whether there is deformation of scratch, air
bubble etc..
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Front Vehicle Door
（III）Installation
1. Install lower hinge assembly of front side vehicle door
1). Install hinge to vehicle body according to marked position,
and tighten 2 fixed bolts;
Tighten torque 30~36N·m
2. Install upper hinge assembly of front side vehicle door
1). Install hinge to vehicle body according to marked position,
and tighten 2 fixed bolts;
Tighten torque 30~36N·m
[Link]
3. Install front side vehicle door assembly
4. Install fender
5. Install front vehicle door triangle window cover plate assembly
6. Install fender cover plate assembly
7. Install front combination light assembly
8. Install front bumper bracket
9. Install front bumper assembly
[Link] upper cover plate of front bumper
[Link] battery negative electrode
[Link] engine compartment cover
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