Version 202205

Installation Guide for Bluesun

Solar Standard PV Module

1
Table of Contents
Purpose of this guide •••••••••••••••••••••••••••••••• 1

General Safety

Handling Safety

Installation Safety

Fire Safety

Product Identification •••••••••••••••••••••••••••••••• 6

Mechanical Installation••••••••••••••••••••••••••••••• 7

Selecting a Location

Before Installing

General Installation

Mounting Methods and Mechanical Loads

Electrical Installation •••••••••••••••••••••••••••••••• 9

General Electrical Connection

Electrical Property

Series Wiring and Parallel Wiring

Grounding

Maintenance ••••••••••••••••••••••••••••••••••••••••••• 13

* Please read carefully. This document is binding for any warranty case.
* Any installed PV system less than 500m away from coastline, please refer to the Near-coast installation manual

2
 Purpose of this guide
This guide contains information regarding the installation and safe handling of Bluesun Solar Co., Ltd
(hereinafter referred to as “BLUESUN”) photovoltaic modules (hereinafter referred to as “PV modules” or
“modules”).
Installers must read and understand this guide prior to installation. For any questions, please contact
BLUESUN's Global Quality & Customer Support department or our local representatives for more detailed
information. Installers must follow all safety precautions as described in this guide as well as local
requirement and regulations by law or authorized organizations.
Before installing a solar photovoltaic system, installers should familiarize themselves with its
mechanical and electrical requirements. Keep this guide in a safe place for future reference (care and
maintenance) and in case of sale or disposal of the modules.
BLUESUN modules are tested and certified for installation worldwide. Different regions may have
different regulations for solar PV installations. In this guide, hereinafter "IEC Only" refers to regions where
IEC standard applies, e.g. Europe, Middle East, most of Asia Pacific countries; "UL Only" refers to regions
where UL standard applies, e.g. United States; all other references are global.

General Safety
Modules that fall under this application class may be used in system operation at more than 50V DC or
240W, where general contact access is anticipated. Modules complying with IEC 60417-5172 are
considered to meet Class II ( ).
The environmental temperature in which the PV modules work is between -40℃ and 40℃ with
relative humidity of less than 85%, while their operating temperature is from -40℃ and 85℃.
PV modules are recommended to be installed at an altitude of less than 2000m.
Installing solar photovoltaic systems requires specialized skills and knowledge. Installation must only
be performed by authorized and trained personnel.
Installers must assume all risks of injury that might occur during installation, including, but not limited
to, the risk of electric shock.
One single module may generate more than 30V DC when exposed to direct sunlight. Contact with a
DC voltage is potentially hazardous and should be always avoid.
Do not disconnect the modules or any electrical part under load.
PV modules generate electricity when exposed to sunlight. Number of modules string connected can
cause lethal shock and burn hazards. Only authorized and trained person should have access to the
modules.
Modules convert light energy to direct current electrical energy. They are designed for outdoor use.
Modules can be ground mounted, mounted on rooftops. The responsibility of proper design of support
structures lies in the system designers and installers.
When installing the system, abide to all local, regional and national statutory regulations. Obtain a
building permit if necessary.

3
 The electrical characteristics are within ±3% of the indicated values of Isc, Voc and Pmax under
standard test conditions (irradiance of 1000 W/m², AM 1.5 spectrum, and a cell temperature of 25 °C
(77 °F)).
Only use equipment, connectors, wiring and support frames suitable for solar electric systems.
Do not use mirrors, magnifiers or artificially concentrated sunlight onto the modules.
Always use fall protection equipment when working at a height of 6 feet (183cm) or above. Follow
Occupational Safety and Health Administration (OSHA) or local governing safety regulations regarding
Fall Protection. (UL Only)
Do not sit, stand, step or walk on any side of the module, including the frames.
Do not permit any part of the module(s) to be submerged or allow for constant water to soil the
module(s) unless it's natural rain fall or periodic cleaning.
Do not permit constant dew on any part of back sheet of the module.
The module is considered to be in compliance with this standard only when the module is either
mounted in the manner specified by the mounting instructions, or when the mounting method has been
evaluated with this PV module to UL 2703. A module with exposed conductive parts is considered to be in
compliance with this standard only when it is either electrically grounded in accordance with the
manufacturer’ s instructions and the requirements of the National Electrical Code, ANSI/NFPA 70, or
when the bonding means has been evaluated with this PV module to UL 2703. (UL Only)

Handling Safety
Do not lift the module by holding the module’s junction box or electrical leads.
Do not place any heavy or sharp objects on the module.
Be cautious when placing the module down onto a surface, particularly when placing it in a corner.
Inappropriate transport and installation may break the module and void the warranty.
Do not attempt to disassemble the modules, and do not remove any attached nameplates or
components from the modules.
Do not apply paint or adhesive to the module top surface or back sheet.
To avoid damage to the back sheet and cells, do not scratch, dent or hit the back sheet. During the
transportation, do not to apply direct pressure on the back sheet or front glass.
Do not drill holes in the frame. This may compromise the frame strength, cause corrosion of the
frame and void the warranty.
Do not scratch the anodized coating of the frame (except for grounding connections at the grounding
connection point on the back side of the module). It may cause corrosion of the frame or compromise the
frame strength.
A module with broken glass or torn back sheet cannot be repaired and must not be used since
contact with any module surface or the frame can cause an electric shock.
Work only under dry conditions, and use only dry tools. Do not handle modules under wet conditions
unless wearing appropriate protective equipment.
When storing uninstalled modules outdoors for any period of time, always cover the modules and
ensure that the glass faces down on a soft flat surface to prevent water from collecting inside the module
and causing damage to exposed connectors.

4
Installation Safety
Never disconnect electrical connections or unplug connectors while the circuit is under load.
Contact with electrically active parts of the modules, such as terminals, can result in burns, sparks
and lethal shock whether or not the module is connected.
Do not touch the PV module unnecessarily during installation. The glass surface and the frame may
be hot; there is a risk of burns and electric shock.
Do not work in the rain, snow or in windy conditions.
Avoid exposing cables and connectors to direct sunlight and scratches or cuts in order to prevent
insulation degradation.
Use only insulated tools that are approved for working on electrical installations.
Keep children well away from the system while transporting and installing mechanical and electrical
components.
Completely cover the module with an opaque material during installation to prevent electricity from
being generated.
Do not wear metallic rings, watchbands, earrings, nose rings, lip rings or other metallic objects while
installing or troubleshooting photovoltaic systems.
Follow the safety regulations (e.g., safety rules for working on electrical power plant stations) of your
regions and for all other system components, including wires and cables, connectors, charging regulators,
inverters, storage batteries, rechargeable batteries, etc.
Under normal conditions, a photovoltaic module is likely to experience conditions that produce more
current and/or voltage than reported at standard test conditions. Accordingly, the values of Isc and Voc
marked on this module should be multiplied by a factor of 1.25 when determining component voltage
ratings, conductor current ratings, minimum factor of fuse sizes, and size of controls connected to the PV
output.
Only use same connectors to connect modules to form a string, or connect to another device.
Removing the connectors will void the warranty.

Fire Safety
Consult your local authority for guidelines and requirements for building or structural fire safety.
Roof constructions and installations may affect the fire safety of a building; improper installation may
create hazards in the event of a fire.
Use components such as ground fault circuit breakers and fuses as required by local authority.
Do not use modules near equipment or in places where flammable gases may be generated.
Modules rated for Module Fire Performance TypeⅠmust be installed on a roof which has appropriate
fire resistance. Before mounting on the roof, please consult your local building related department to
make sure the approved roofing materials. The module qualified for safety through UL 61730 within this
application class are considered to meet the requirement of Safety Class Ⅱ . (UL only)
A minimum slope of 5 in/ft. for installation on a roof is required to maintain the fire class ratings. Any
module or panel mounting system have limitations on inclination required to maintain a specific System
Fire Class Rating. (UL only)

5
 Product identification
Each module has three labels providing the following information:
Nameplate: describes model number; electrical properties like rated power, rated current, rated
voltage, open circuit voltage, short circuit current etc., mechanical properties like weight, dimensions etc.,
certification information, company information as well as product origin.
Barcode: each individual module has a unique serial number. The serial number has 19 digits. The
8th to 11th digits are the month and data code, and the 4th to 7th digits are the year code. For example,
BSM20210101xxxxxxxx means the module was assembled and tested in the 1st Jan of 2021. Each
module has only one bar code. It is permanently attached to the interior of the module and is visible from
the top front of the module. This bar code is inserted prior to laminating.

*Typical serial number barcode label

Please take note that removing any labels will invalidate the warranty.

Mechanical Installation
Selecting a location
Select a suitable location for installing the modules.
The modules should face south in northern latitudes and north in southern latitudes.
For detailed information on the best installation angle, refer to standard solar photovoltaic installation
guides or consult a reputable solar installer or systems integrator.
Modules should not be shaded at any time. If a module is shaded or even partially shaded, it will fail
to perform at ideal conditions and result in lower power output. A permanent and/or regular shade on the
module voids the warranty.
This installation manual is applicable for any PV system that is 500m way or more from the coastline.
If you need to install your system less than 500m from the coastline please refer to Near-coast installation
manual (www.powerbluesun.com) or contact BLUESUN Customer Global Service Department or our
regional representatives.
Do not use modules near equipment or in locations where flammable gases may be generated or
collected.

6
Before Installing
Before installing modules check for any optical deviations. Any optical deviations noticed after system
installed may cause the warranty invalid. Any potential costs for labor, material or other cost such as
documentation, safety or performing the (de/ re-) installation will not be covered.
The module mounting structure must be made of durable, corrosion-resistant and UV-resistant
material.
Always use a tested and certified mounting structure approved for your system design.
In regions with heavy snowfall in winter, adjust the height of the mounting system so that the lower
edge of the module is not covered by snow. In addition, ensure the lower part of the module is not in the
shadow of plants, trees or damaged by ground soil moved by or through the air.
For ground mounting systems, the minimum distance recommends from the ground to the lower
edge of the module is at least 24 inches (60cm).
Modules must be securely attached to the mounting structure. For Clamping System installation
methods, the recommended maximum compression for each clamp is 2900 PSI (20 Mpa) in order to
avoid potential damages to module frames. Follow the instruction of the clamping system supplier.
Provide adequate ventilation under the modules in conformity to your local regulations. A minimum
distance of 10 cm between the roof plane and the frame of the module is generally recommended.
Always observe the instructions and safety precautions included in the module support frames.
Before installing modules on a roof, always ensure the roof construction is suitable. In addition, any
roof penetration required to mount the module must be properly sealed to prevent leaks.
Dust built up on the surface of the module can impair with the module performance. The modules
shall be installed with a tilt angle no less than 10 degrees, making it easier for dust to be removed by rain.
A flat angle requires more frequent cleaning.
Observe and take into account the linear thermal expansion of the module frames (the recommended
minimum distance between two modules is 2 cm).
Always keep the front and back sheet of the module free from foreign objects, plants and vegetation,
structural elements, which could come into contact with the module, especially when the module is under
mechanical load.
When installing a module on a pole, select a pole and module mounting structure robust enough to
withstand the anticipated wind load and snow load in the area.
Ensure modules are not exposed to wind or snow load exceeding the maximum permitted values,
and are not exposed to excessive forces due to the thermal expansion of support structures. Never allow
modules overlap or exceeds the rooftop: Refer to the following mounting methods for more detailed
information.

General Installation
Modules can be installed by using mounting holes, clamps* or an insertion system, recommended torque
is 20Nm-25Nm. Modules must be installed according to the following examples. Strictly follow the
guidelines when installing, otherwise the warranty will be affected.

7
 * The required length for each clamp is minimum 50 mm

* The required length for each clamp is minimum 50 mm

Module can be installed in both landscape and portrait modes.

The modules must be properly secured to their support so that they can withstand positive and
negative load they have been certified for. Installer must ensure that the clamps used to secure the
modules are robust enough.

Mounting Methods and Mechanical Loads

Select a proper installation method based on the required load (See below for more detailed information).
All installation methods herein are only for reference, and BLUESUN will not provide related
mounting components. The system installer or trained professional personnel must be responsible for the
PV system's design, installation, and mechanical load calculation and security of the system.
For each installation, modules can be installed either in portrait or landscape mode. If you integrate
our obsolete products and need advice, please contact BLUESUN Global Customer Service department
for installation instructions

8
 Electrical Installation

General Electrical Connection

Any hardware used must be compatible with any other used material to avoid galvanic corrosion. Defects
caused by corrosions void the warranty.
It is not recommended to use modules with different configurations (grounding, wiring) in the same
system.
Excessive cables must be organized or fixed in an adequate way, e.g. attached to the mounting
structure by using non-metallic cable ties. Solar cables, connectors and junction boxes should not be
exposed to water, snow, or rain or water submersion for a long period of time (IP65/67/68).
For applications requiring high operating voltage several modules can be connected in series to form
a string of modules; the system voltage is then equal to the sum of the voltage of each module.
For applications requiring high operating currents several strings of modules can be connected in
parallel; the system current is then equal to the sum of the current of each string of modules.
Whether the maximum system voltage of a certain product family is 600 volts, 1000 volts or 1500
volts is depended on related test standards. The maximum number of modules connected in a series is
depended on system design, the type of inverter used and environmental conditions.
Based on the maximum series fuse rating of module and local electrical installation code, always
make sure BLUESUN PV modules are assembled with the appropriate string fuse for circuit protection.
There is no specific limitation on the number of modules that can be connected in parallel, the
number of modules is determined by system design parameters such as current or power output.
To prevent the cables and the connectors from overheating, the cross section of the cables and the
capacity of the connectors must be selected to suit the maximum system short circuit current. The
recommended cable is PV wire with a cross section of at least 4mm2.
Caution: do not secure the cables too tight. Any cable damage caused by cable management system
is not covered under BLUESUN's warranty.
Always refer to the cable manufacturer's bending radius which includes the radius just behind the
connectors.
When designing large modules arrays connected to a single inverter, always take into account the
resulting isolation resistance (Riso), which decreases increasing the number of modules in the array. A
too low Riso can results in inverter faults. Please refer to local regulations to determine the system wires
size, type and temperature.
BLUESUN modules come with connectors used for system electrical connections. The
recommended connectors are TL-CABLE01S, MC4, and Amphenol H4. BLUESUN strongly recommends
using the genuine connector type specified by BLUESUN's product data sheet. Choosing a different
connector type other than specified may cause the warranty invalid.
To ensure reliable electric connection and to prevent possible intrusion of humidity, two connectors
must be mated and locked together until a click can be heard.
Long-term exposure to wet environments may cause connectors' poor connectivity, resulting in
current leakage and poor conductivity which voids the warranty. BLUESUN recommends proper
connector/cable/wire management to prevent moisture intrusion. Depending on the amount of humidity,

9
BLUESUN recommends periodic inspections of the installation system to maintain optimal module
performance.
The DC current generated by photovoltaic systems can be converted into AC and fed into a public
Grid. As local utilities’ policies on connecting renewable energy systems to the Grids vary from region to
region. Always seek the advice from a qualified system designer or integrator. Building permits,
inspections and approvals by the local utility are generally required.
Especially for larger installations BLUESUN recommends lightning protection following the local
requirements and regulations.
When the installation finished and after connecting to the grid, please do a professional hand over to
the owner including an installation protocol is required. Provide a clear documentation of the system to
the owner consisting of following minimum data such as: user guide, system layout, data sheets,
performance expectations, electrical system data e.g. a copy of the installation test report following
minimum requirements of IEC 62446 / IEC 60364-6.

Electrical property
Module under standard test conditions of: irradiance of 1000W /m2 , cell temperature of 25 °C and air
mass of AM1.5.
Normally, a module is likely to produce more current and/or voltage than reported at standard test
conditions.. Accordingly, the values of Isc and Voc marked on this module should be multiplied by a factor
of 1.25 when determining component voltage ratings, conductor ampacities, fuse sizes, and size of
controls connected to the PV output.
Voltages are additive when modules are connected in series, and modules currents are additive
when Modules are connected in parallel, as illustrated in Figure 1.
Modules with different electrical characteristics must not be connected directly in series.

Series Wiring and Parallel Wiring

Series wiring

10
 Parallel wiring

The maximum number of Modules that can be connected in series within a string must be calculated in
accordance with applicable regulations in a way that the specified maximum system voltage of the
modules and all other electrical DC components will not exceed in open-circuit operation at the lowest
temperature expected at the PV system location.
Recommended maximum series configuration: system voltage / (1.25* Voc)
Recommended maximum parallel configuration: overcurrent rating / (Isc +1)
Recommended installation method of full cell solar module:
The modules in PV array are recommended for portrait connecting, and cable length is not less than 0.7m

Recommended mounting method of half-cut cell solar module:

The head and tail of the modules in PV array are placed in portrait layout, and cable length is not less than
0.65m.

11
Grounding
For grounding and bonding requirements, please refer to regional and national safety and electricity
standards.
If grounding is required, use a recommended connector type for the grounding wire.
For grounding, this guide refers to module frame grounding. If grounding is required, make sure
module frames (metal exposed to touch) are always grounded.
BLUESUN recommends always refer to local state and national code requirements for PV module
grounding.
BLUESUN highly recommends negative grounding if it's allowed by local authorities.
When attaching the frame grounding hardware and wire to the frame it must be placed corresponding
to the ground symbol stamped location to ensure proper electrical connection.
BLUESUN recommends the following parts for grounding:
Use M5 bolt and washer to bond the ground wire and aluminum frame through the grounding hole (as
shown below). The tightening torque is 3-7Nm. All nuts and washers should be made of stainless steel.
4-14 mm2 (AWG 6-12) exposed copper wire recommended as ground wire.

12
 Maintenance
To ensure optimum module performance, BLUESUN recommends the following maintenance measures:
Clean the module minimum once a year or more often when required depending of the pollution.
Remove all organic from the surface. Module with soiling or contamination may reduce the power
generation of the
system. Always use clean water and a soft non-abrasive sponge or cloth for cleaning. A mild,
non-abrasive cleaning agent may be used to remove stubborn dirt.
Uncontrolled pollution is voiding the warranty or not cleaning the modules in time voids the warranty.
Check the electrical, grounding and mechanical connections every six months to verify that they are
clean, secure, undamaged and free of corrosion. Or else the warranty may be voided.
In the event of a ground fault condition, NEVER wash or spray modules with water until ground fault
has been identified, corrected by an authorized solar inverter service technician and the inverter is fully
operational.
This can cause electrocution or a serious safety issue.
If any problem arises, consult a professional solar service provider for suggestions.
Caution: observe solar manufacturers' maintenance instructions for all components used in the
system, such as support frames, charging regulators, inverters, batteries etc.

13
Bluesun Solar Co., Ltd
Add:1499 Zhenxing Road, Shushan District,230031 Hefei,China
Tel: +86 (158) 5821 3997
Fax: +86 (551) 6565 2651
Email: [email protected]
Service: [email protected]

14