BS 644-2012 - Factory Made Timber Windows
BS 644-2012 - Factory Made Timber Windows
Publication history
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Contents
Foreword ii
1 Scope 1
2 Normative references 2
3 Terms and definitions 4
4 Handing 5
5 Components 5
6 Appearance and finish 8
7 Fabrication 9
8 Glazing 11
9 Use, cleaning and maintenance 11
10 Security 12
11 Safety in case of fire 12
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12 Safety in use 12
13 Weathertightness 12
14 Operation and strength characteristics 12
15 Hygiene, health and the environment 13
16 Acoustic performance 13
17 Energy conservation 13
18 Marking 13
Annexes
Annex A (informative) Guidance on the evaluation of conformity 14
Annex B (informative) Durability and recycling 15
Annex C (normative) Specification for handing 17
Annex D (informative) Guidance for specifiers 19
Bibliography 21
List of figures
Figure C.1 – UK drawing conventions for window types 18
Figure C.2 – UK drawing conventions for doorset types 19
List of tables
Table 1 – Maximum difference in length of diagonals 11
Summary of pages
This document comprises a front cover, an inside front cover, pages i to ii,
pages 1 to 22, an inside back cover and a back cover.
Foreword
Publishing information
This British Standard is published by BSI Standards Limited, under licence from
The British Standards Institution, and came into effect on 31 December 2012. It
was prepared by Subcommittee B/538/1, Windows, and B/538/2, Doors, under the
authority of Technical Committee B/538, Doors, windows, shutters, hardware and
curtain walling. A list of organizations represented on these committees can be
obtained on request to their secretary.
Supersession
This British Standard supersedes BS 644:2009, which is withdrawn.
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Presentational conventions
The provisions of this standard are presented in roman (i.e. upright) type. Its
requirements are expressed in sentences in which the principal auxiliary verb is
“shall”.
Commentary, explanation and general informative material is presented in
smaller italic type, and does not constitute a normative element.
1 Scope
This British Standard specifies requirements for the design, construction and
performance of fully finished and glazed factory-assembled timber windows and
external pedestrian doorsets of various types.
This British Standard applies to windows and doorsets that have been treated
with either opaque or non-opaque finishes or that are designed to support an
externally fixed covering of another material, and that have been
factory-glazed. It does not apply to windows or doorsets supplied as kits for site
assembly.
This British Standard does not apply to composite doorsets as defined in
BS 8529:2010, but does cover doorsets that are predominantly timber-framed
(stile and rail construction) with replaceable composite panels.
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2 Normative references
The following documents, in whole or in part, are normatively referenced in this
document and are indispensable for its application. For dated references, only
the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
Standards publications
BS 1186-2, Timber for and workmanship in joinery – Part 2: Specification for
workmanship
BS 3987, Specification for anodic oxidation coatings on wrought aluminium for
external architectural applications
BS 4255-1, Rubber used in preformed gaskets for weather exclusion from
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3.1 casement
framed window light that is hinged, pivoted or fixed
3.2 fixing
component that is used to secure separate parts of a window or doorset
assembly to each other, to secure an item of hardware to a window part, or to
secure a completed window assembly into the structure of a building
3.4 hardware
device attached to a structural member to facilitate opening, closing or making
the product secure in the frame
3.6 multi-light
window incorporating two or more lights, opening and/or fixed, within one
perimeter frame
3.7 range
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3.8 sash
framed opening light that slides
3.10 weatherseal
resilient material designed to reduce air infiltration and water penetration
NOTE This is sometimes called a weatherstrip.
4 Handing
The handing shall be in accordance with the specification provided.
Where the manufacturer is specifying the handing, the specification shall
conform to Annex C.
NOTE 1 Where the manufacturer is not specifying the handing, care should be
taken to check the handing designation. See Annex C, Note to C.1.
NOTE 2 Further advice on window and doorset specification is given in Annex D.
5 Components
5.1 Timber
5.1.1 Quality
Timber shall be of a species classified as suitable for its purpose in accordance
with BS EN 942:2007, National Annex NA. The timber for window frames, door
frames, casements, sashes and door leaves shall be of the classes given in
BS EN 14220:2006, Table A.17, or better.
Timber blanks, sawn or planed part-finished profiles consisting of laminated or
solid material with or without butt joints or finger joints, shall conform to
BS EN 13307-1.
5.1.2 Preservation
The wood or wood-based components of a window or doorset shall either have
sufficient natural durability, or be preservative treated.
NOTE 1 The sapwood of any species will require preservative treatment.
The natural durability of wood or wood-based components of a window or
doorset to be used without preservative treatment shall be at least durability
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5.2 Composites
5.2.1 Timber/aluminium composites
If aluminium extrusions are used as cladding or part of the window or doorset
frame, they shall be fabricated from designated alloys EN AW-6060
or EN AW-6063 in tempers T5 or T6 conforming to BS EN 755-2:2008 and
BS EN 755-9:2008 or BS EN 12020-1:2008 and BS EN 12020-2:2008. They shall be
finished by anodizing conforming to BS 3987 or BS EN ISO 7599, with a liquid
organic coating conforming to BS 4842, or by a powder coating conforming to
BS 6496 or BS EN 12206-1.
There shall be no direct contact between mill finish aluminium and oak, sweet
chestnut or western red cedar, as the acid content in the timbers can damage
the aluminium.
NOTE For a full description of the requirements for the selection, fabrication and
installation of aluminium windows and doorsets, see BS 4873.
5.3 Adhesives
Adhesives shall meet the requirements of BS EN 204:2001. The class of adhesive
shall be not less than BS EN 204:2001, type D3 for concealed or semi-concealed
joints or type D4 for exposed joints.
5.4 Glass
Glass thickness and type shall be selected using the recommendations given in
BS 6262-1, BS 6262-2, BS 6262-3, BS 6262-4 and/or BS 6262-7, as appropriate, to
withstand the design wind pressure calculated in accordance with BS 6375-1 or
BS EN 1991-1-4.
Insulating glass units shall conform to BS EN 1279.
5.7 Fixings
All straps, clips, brackets, lugs, and similar fixing devices and their attendant
screws, bolts etc. shall be capable of meeting the applied wind and operational
loads, and shall have at least the equivalent corrosion resistance
of BS EN 1670:2007, grade (class) 3 (96 h) when subjected to a neutral salt spray
test as specified in BS EN ISO 9227.
NOTE The moisture content of the timber prior to the application of the coating
system should typically not exceed 16%.
The minimum dry film thickness shall be either:
• as specified by the coating system manufacturer; or
• 120 µm on all weathered exposed or semi-concealed surfaces, and 60 µm on
all concealed surfaces.
The coating system shall include the use of an end grain sealer, which shall be
applied to all exposed and concealed end grain areas. The end grain sealer shall
be applied in line with the manufacturer’s recommendations and shall be shown
to meet or exceed the performance requirements set out in BWF guide
Note 18 [N1].
The coating system shall be selected in accordance with BS EN 927-1 and shall
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7 Fabrication
7.1 Profile design
Windows and doorsets shall be designed to be glazed in accordance with
BS 8000-7.
The glazing rebate sizes and design shall be appropriate for the glazing and the
glazing method.
For drained and vented glazing systems, the profile shall be designed such that
water is prevented from accumulating anywhere within the rebate. Any
drainage channels shall be kept clear.
Unless otherwise agreed (see Note 1), exposed arrises shall be replaced with a
radius of not less than 3 mm to avoid thinning of the coating system.
NOTE 1 There might be circumstances where it is not acceptable to have a radius
of 3 mm, e.g. owing to planning considerations. Under these circumstances, a
smaller radius may be applied with the agreement of the coatings supplier.
Sills and sill nosings shall have a throat formed in their undersurface adjacent to
the front face to prevent water running back across the underside of the sill.
Sill members shall finish flush with the other main frame components.
When installed, sill nosings shall be designed to shed water away from the
window or doorset and over the construction below the window or doorset.
NOTE 2 Sill nosings may be in timber but should not exceed 100 mm in width to
avoid distortion or rapid deterioration of the coating system. Information to this
effect should be included with the manufacturer’s installation information
(see Clause 9).
The exposed top surfaces of horizontal members of frames, casements, sashes,
door leaves, sill nosings and glazing beads shall be profiled or angled, with a
slope of not less than one in eight (7°), to shed water from external surfaces.
The top surfaces of internal horizontal members of windows or doorsets shall,
where practicable, be profiled or angled to shed any water from condensation
or cleaning away from the internal face of the glass and the glazing rebate.
7.2 Workmanship
Workmanship shall be in accordance with BS 1186-2.
7.3 Construction
Timber members shall be cleanly and accurately machined and shall have a
surface finish suitable for the finishing system that is to be applied.
Nails, star dowels or other fixings used to secure joints in casements and sashes
shall be inserted from the inside, concealed or semi-concealed surface. All fixings
shall be punched below the surface of the timber members.
NOTE 1 Single small pins used to secure joints on casements and sashes may be
fixed externally.
Windows and doorsets shall be supplied without horns unless required by the
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7.5 Hardware
Hardware shall be replaceable without removing the outer frame from the
structure of the building.
NOTE Conformity to this requirement is determined by visual examination.
7.6 Tolerances
7.6.1 Windows and door frames
7.6.1.1 The overall height and width of the finished window or door frame shall
not differ from the work size by more than ±2 mm.
NOTE Work size is the overall size of the frame measured at the factory gate and
at a moisture content of (16 ± 3)%.
7.6.1.2 The head, jambs, sill, transoms and mullions of the window or door
frame shall not deviate from straightness in either the plane of the window or
door, or at right angles to the plane, by more than the following amounts:
a) 3 mm for lengths not greater than 1 200 mm;
7.6.1.4 The difference in length of the diagonals of the outer frames shall not
exceed that given in Table 1.
Table 1 Maximum difference in length of diagonals
Dimensions in millimetres
Frame width plus height Difference
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Up to 1 800 3
Over 1 800 up to 3 000 5
7.6.1.5 Casements and sashes shall not be distorted, nor deviate from shape to
an extent that prevents the correct function of the glazing system, the
weatherseals or the hardware.
8 Glazing
Glazing shall be fitted to windows and doorsets in accordance with the
recommendations given in BS 8000-7 and BRE Digest 497 Part 1 [N2].
NOTE 1 Although BS 8000-7 is for workmanship on building sites, the systems that
it identifies are equally applicable for factory-glazed windows and doorsets.
NOTE 2 Bead glazing and flexible glazing systems are generally required when
exterior stain finishes are used, and should always be used with insulating glass
units.
10 Security
NOTE Guidance on security against crime is given in BS 8220.
12 Safety in use
12.1 General
It shall not be possible for any opening light or door leaf to become accidentally
dislodged from the frame when the window or doorset is being operated.
NOTE 1 BS 6375-2 specifies performance requirements for the strength of windows
and doorsets based on a series of mechanical tests that check the integrity of the
frame.
NOTE 2 BS 8213-1 gives guidance on the safety in use and in cleaning of windows.
13 Weathertightness
Weathertightness shall be declared in accordance with BS 6375-1.
16 Acoustic performance
When specified, acoustic performance shall be declared in accordance with
BS 6375-3.
17 Energy conservation
The U value shall be declared in accordance with BS 6375-3.
NOTE Window and doorset energy ratings are outside the scope of this standard.
18 Marking
Each window or doorset shall be identified with the following information:
a) the number and date of this British Standard, i.e. BS 644:2012 1);
b) claimed performance classifications;
c) the name or trade mark of the manufacturer or other means of identifying
the manufacturer; and
d) means of traceability.
The identification shall be affixed:
• to any suitable part of the product; or
• on an attached label; or
• on its packaging; or
• on the accompanying commercial documents; or
• on the manufacturer’s website; or
• in the manufacturer’s published technical specifications.
1)
Marking BS 644:2012 on or in relation to a product represents a manufacturer’s
declaration of conformity, i.e. a claim by or on behalf of the manufacturer that the
product meets the requirements of the standard. The accuracy of the claim is solely
the claimant’s responsibility. Such a declaration is not to be confused with third-party
certification of conformity.
a) windows:
1) size of the window:
i) largest area top-hung with the widest width;
ii) largest area side-hung with the tallest height;
iii) maximum area fixed light;
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5) hingeing systems/suppliers;
6) other hardware used to support the weathertightness/mechanical
performance.
B.1
The durability of timber windows and doorsets is affected by the following
factors:
• the specification of the framing material;
• the ambient atmosphere, i.e. coastal, industrial, etc.;
• the conditions of use/abuse, frequency of operation;
• the specification of the components used in the manufacture;
• the quality of manufacture and assembly;
• the quality of installation;
• maintenance and replacement of components.
Because of these variables, actual performance can vary in use such that any
figures given for service life can only be general estimates. Such figures bear no
relationship to warranties given by the manufacturer(s).
A window or doorset is considered to have failed when it is no longer possible
to repair or replace timber components or hardware, and the physical integrity
has been lost.
B.2 Components
B.2.1 Timber sections
Timber windows and doorsets manufactured in accordance with this British
Standard are capable of a very long service life and can be expected to last in
excess of the 35 years given in the Building Research Establishment Green guide
to specification [5]. Correctly maintained timber windows and doorsets have
been in use for at least 100 years.
The Green guide to specification [5] uses a reference service life (RSL) of at
least 35 years.
B.5 Recycling
Timber, glass, gaskets and weatherseals made from natural and synthetic
vulcanized rubbers or thermoplastics, and the metallic components from a
timber window or doorset, can be recycled. Aluminium from timber/aluminium
composite windows and doorsets can be recycled; other materials used in
composite window and doorsets might be recyclable.
NOTE For instance, a window viewed from the outside with the hinges on the left,
is a left-hand window.
C.4 Multi-lights
The handing of a multi-light shall be clearly described when viewed from
outside.
NOTE A drawing or diagram is useful.
D.4 Glazing
Recommendations for the use of safety glazing in relation to human impact are
given in BS 6262-4.
Recommendations for the use of safety glazing in relation to protection from
falling (safety barriers) are given in BS 6180.
D.6 Security
The basic hardware provided by manufacturers varies, and some manufacturers
offer additional security locks as optional items. If such items are required and
are not offered by the manufacturer, the specifier should check the suitability of
the window or doorset to receive them. Recommendations on window and
doorset security are included in BS 8220-1 and BS 8220-2.
Windows and doorsets requiring an enhanced security performance may be
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Bibliography
Standards publications
For dated references, only the edition cited applies. For undated references, the
latest edition of the referenced document (including any amendments) applies.
BS 4873, Aluminium alloy windows and doorsets – Specification
BS 6150, Painting of buildings – Code of practice
BS 6180, Barriers in and about buildings – Code of practice
BS 8213-1, Windows, doors and rooflights – Part 1: Design for safety in use and
during cleaning of windows, including door-height windows and roof
windows – Code of practice
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BS 8213-4, Windows, doors and rooflights – Part 4: Code of practice for the
survey and installation of windows and external doorsets
BS 8220 (all parts), Guide for security of buildings against crime
BS EN 350-1, Durability of wood and wood-based products – Natural durability
of solid wood – Part 1: Guide to the principles of testing and classification of
natural durability of wood
BS EN 10088-2, Stainless steels – Technical delivery conditions for sheet/plate and
strip of corrosion resisting steels for general purposes
BS EN 13126 (all parts), Building hardware – Hardware for windows and door
height windows – Requirements and test methods
BS EN 14351-1, Windows and pedestrian doorsets – Product standard,
performance characteristics – Part 1: Windows and external pedestrian doorsets
without resistance to fire and/or smoke leakage characteristics 2)
DD 8455, Materials for gaskets and weatherstripping for windows, doors,
conservatories and curtain walling – Requirements and test methods
Other publications
[1] EUROPEAN COMMUNITIES. 89/106/EEC. Council Directive 89/106/EEC
of 21 December 1988 on the approximation of laws, regulations and
administrative provisions of the Member States relating to construction
products. Luxembourg: Office for Official Publications of the European
Communities, 1988.
[2] GREAT BRITAIN. Building Regulations 2010. London: The Stationery Office.
[3] GREAT BRITAIN. Building (Scotland) Regulations 2004. Edinburgh: The
Stationery Office.
[4] GREAT BRITAIN. Building Regulations (Northern Ireland) 2000. Belfast:
The Stationery Office.
[5] ANDERSON, Jane, SHIERS, David E., and SINCLAIR, Mike. The green guide to
specification. Third edition. Oxford: Blackwell Publishing, 2002.
ISBN 0 632 05961 3. 3)
2)
Parts 2 and 3 are currently in preparation.
3)
The Green Guide is available and kept up to date in an online version on the website
www.thegreenguide.org.uk.
BSI
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