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API 610 Testing Guide

The API 610 Pump Testing Guide outlines testing protocols for centrifugal pumps in the petroleum and petrochemical industries, focusing on reliability and performance. Key responsibilities include hydrostatic and performance testing, vibration monitoring, and ensuring seal and bearing compliance with API standards. Detailed documentation and pre-shipment checks are also emphasized to ensure proper functioning and safety of the pumps.

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Fayez Al-ahmadi
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594 views1 page

API 610 Testing Guide

The API 610 Pump Testing Guide outlines testing protocols for centrifugal pumps in the petroleum and petrochemical industries, focusing on reliability and performance. Key responsibilities include hydrostatic and performance testing, vibration monitoring, and ensuring seal and bearing compliance with API standards. Detailed documentation and pre-shipment checks are also emphasized to ensure proper functioning and safety of the pumps.

Uploaded by

Fayez Al-ahmadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

API 610 Pump Testing Guide for Test Engineers

1. Understand the Scope and Purpose


- API 610 covers centrifugal pumps for petroleum, petrochemical, and natural gas industries.
- It emphasizes reliability, safety, and performance under demanding conditions.

2. Key Testing Responsibilities

Hydrostatic Testing (Section 8.3.2)


- Test pressure: 1.5 × MAWP (Maximum Allowable Working Pressure).
- No leakage or seepage allowed for 30 minutes.
- Use water with a wetting agent for low specific gravity fluids.
- Ensure all welds and joints are tested before painting.

Performance Testing (Section 8.3.3)


- Conducted per HI 14.6 / ISO 9906 Grade 1.
- Measure flow, head, power, and vibration at multiple points (shutoff, rated, BEP, etc.).
- Correct results for speed, viscosity, and density.
- Tolerances:
- Head: ±3% at rated point.
- Power: ·104% of rated.
- NPSH3: Must not exceed quoted value.

Optional Tests (Section 8.3.4)


- 4-hour mechanical run test.
- NPSH required test.
- Complete unit test (pump + driver).
- Sound level and resonance tests (if specified).

3. Vibration Monitoring (Section 6.9.4)


- Measure vibration at multiple flow points.
- Use RMS velocity for bearing housings.
- Use peak-to-peak displacement for shaft vibration.
- Limits vary by pump type and speed (see Table 8 and 9).

4. Seal and Bearing Checks


- Ensure seals meet API 682 standards.
- No visible leakage during performance test.
- Bearings must operate within temperature limits.
- For oil-lubricated bearings, check oil temperature rise and cleanliness.

5. Documentation and Reporting


- Maintain detailed logs of all tests.
- Submit certified test curves and data.
- Include vibration spectra and temperature readings.
- Use Annex M for test data summary format.

6. Pre-Shipment Checks (Section 8.4)


- Ensure alignment between pump and driver.
- Apply rust preventatives and seal all openings.

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