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Introduction

This manual provides comprehensive service information for Chery vehicles, including diagnosis, troubleshooting, and inspection procedures. It outlines safety precautions, vehicle identification details, and circuit diagnosis information. Key sections include service operations, preparation for vehicle service, and specifications for various components.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
47 views30 pages

Introduction

This manual provides comprehensive service information for Chery vehicles, including diagnosis, troubleshooting, and inspection procedures. It outlines safety precautions, vehicle identification details, and circuit diagnosis information. Key sections include service operations, preparation for vehicle service, and specifications for various components.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

INTRODUCTION

SERVICE INFORMATION 02-3 Diagnosis and Troubleshooting 02-15


How to Use This Manual 02-3 Circuit Simulation Test 02-16
Preparation 02-4 Precautions for Control Module and 
Service Operation 02-8 Electrical Components Inspection 02-19

VEHICLE INFORMATION 02-11


How to Check Connector 02-20 02
Vehicle Identification Information 02-11 CIRCUIT INFORMATION 02-22
Symbols 02-14 How to Read Circuit Diagram 02-22
Circuit Diagram Index 02-26
CIRCUIT DIAGNOSIS INFORMATION 02-15
How to Use Tester 02-15 ABBREVIATION TABLE 02-28
ECM Control System  Abbreviation Table 02-28
Troubleshooting 02-15

Chery Automobile Co., Ltd. 02–1


02

02–2 Chery Automobile Co., Ltd.


02 - INTRODUCTION

SERVICE INFORMATION
INTRODUCTION

How to Use This Manual


1. General information
This manual includes all necessary procedures for service operations.
These procedures can be divided into following three categories:
 Diagnosis 02
 Removal and installation, replacement, disassembly and assembly, inspection and adjustment
 Inspection
Following procedures are omitted from this manual. However, they must be performed.
 Use a jack or lifter to perform operations.
 Clean all removed parts.
 Perform a visual check.
This manual includes the following prompt information:

WARNING This indicates that injuries to you or other people may happen.
This indicates that damage to repairing components may
CAUTION
happen.
ENVIRONMENTAL PROTECTION Dispose of waste materials according to local regulations.
Provide additional information to help you with service
HINT
operations.

2. Service procedure
Illustrations for service procedures are used to identify components, show the assembling relevance of
parts, and explain the visual check for parts. Removal and installation procedures are explained in words.
Service procedures include:
 Detailed removal and installation instruction
 Illustration
 Torque specifications
 Specifications
Sometimes, the illustrations of similar models are used. In this case, minor details may be different from
actual vehicle.
3. Diagnosis procedure
Diagnosis procedures are divided as below:
 Diagnostic Trouble Code (DTC)
DTC is an important hint when troubleshooting is difficult to simulate. The malfunction can be
diagnosed quickly and accurately by performing specified DTC diagnosis and check.
 Problem symptoms table
Malfunction locations can be determined quickly by troubleshooting in accordance with symptom type.
4. Specifications
This manual categorizes specifications as below:
 Torque specifications
 Clearance specifications
 Capacity specifications

Chery Automobile Co., Ltd. 02–3


02 - INTRODUCTION

Preparation
1. Preparation for vehicle service

02

2
5

6 3

RM16020010

02–4 Chery Automobile Co., Ltd.


02 - INTRODUCTION

 Always wear a clean uniform.


1 Attire
 A hat and safety shoes must be worn.
Before starting work, prepare radiator grille cover, wing cover, seat cover
2 Vehicle Protection
and floor mat.
 When working with two or more persons, be sure to check safety each
other.
 When working with engine running, make sure to provide ventilation 02
for exhausting gas in the workshop.
 When repairing high temperature, high pressure, rotating, moving, or
3 Safety Operation
vibrating parts, be sure to wear appropriate safety equipment and take
extra care not to injure yourself or others.
 When jacking up vehicle, be sure to support specified location with a
safety stand.
 Use appropriate safety equipment to lift vehicle.
Preparation for Tools and Before starting work, prepare a tool stand, special tools, gauge, oil and
4
Measuring Gauge replacement parts.
 Diagnose after thoroughly understanding proper service procedures
and reported problem.
 Before removing parts, inspect general condition of assembly to
confirm any deformation or damage.
Removal and Installation,
 Take notes for complicated assembly. For example, record total
5 Disassembly and
number of electrical connections, bolts or hoses that are removed.
Assembly Operations
 Add matchmarks to ensure that each component is assembled to its
original position. Temporarily mark hoses and their joints if necessary.
 Clean and wash removed parts if necessary and assemble them after
a thorough inspection.
 Place removed parts in a separate box to avoid mixing them up with
new parts or contaminating new parts.
6 Removed Parts  For non-reusable parts (such as gaskets, O-rings, and self-locking
nuts), replace them with new ones as instructed in this manual.
 Retain removed parts for inspection, if requested by customers.

Chery Automobile Co., Ltd. 02–5


02 - INTRODUCTION

2. Jacking up and supporting vehicle


Care must be taken when jacking up and supporting vehicle. Be sure to jack up and support vehicle at
proper locations.
a. Precautions for using a swing arm type lift
 Follow safety procedures described in the instruction manual.
 Keep vehicle stable when using a lift to prevent vehicle from tilting during operation. Stabilize vehicle
by adjusting the length of lift arm and vehicle position.
02

Lift Center

Front

RM16020020

02–6 Chery Automobile Co., Ltd.


02 - INTRODUCTION

b. Precautions for using a plate type lift


 Follow safety procedures described in the instruction manual.
 Use plate type lift attachments (rubber lifting blocks) on the plate surface.

02

Attachment

RM16020030

Chery Automobile Co., Ltd. 02–7


02 - INTRODUCTION

Service Operation
1. How to use fasteners

WARNING

 Using incorrect fasteners may cause damage to components. Injury and death may occur without
observing the instructions below.

02
 Reference values of fasteners and torque specifications in this service manual use metric unit.
 Recycling all fasteners (nuts, bolts, etc.) during maintenance and service operation is important for
assembly.
If it is impossible to recycle fasteners, be sure to use other fasteners with the same specifications.
2. Remove parts
When repairing malfunction, try to determine the cause.
Before starting work, parts or sub-assemblies that have
to be removed and replaced should be confirmed first.
After removing parts, block all holes and ports to prevent
foreign objects from entering.

RM16020040

3. Disassemble components
If disassembly procedures are complicated and multiple parts need to be disassembled, make sure that
disassembly methods won't affect the performance or appearance of parts. Identify each part for assembly.
4. Check parts
After removal, check each part for deformation, damage or other problems.
5. Arrange parts
Carefully arrange all disassembled parts to make assembly easier.
Always separately arrange replaced parts and reusable parts, and make marks on them.
6. Clean parts
Make a thorough and careful cleaning for reusable parts.

WARNING

 Blowing out dirt or other particles with compressed air may hurt your eyes. Be sure to wear goggles
during operation.

02–8 Chery Automobile Co., Ltd.


02 - INTRODUCTION

7. Assemble components
When assembling parts, always strictly use standard values (tightening torque and clearance value, etc.).
If following parts need to be replaced, replace them with
new ones.
Oil Seal Cotter Pin
- Oil seal
- Gasket
- O-ring Gasket Nylon Nut
- Lock washer 02
- Cotter pin
O-ring Lock Washer
- Nylon nut
RM16020050

8. Lubrication and seal


Use seal gum and gasket based on position.
If seal gum is applied, install components before the seal gum dries to prevent leakage.
Apply lubricant to the movable area and friction area of components.
During assembly, apply permitted lubricant or grease to the specified area (such as oil seal).
9. Adjustment
Use proper meter and tester for adjustment.
[Link]-coated parts
Pre-coated parts are bolts and nuts that are coated with seal lock adhesive in the factory.
If a pre-coated part is retightened, loosened, or moved in
any way, be sure to reapply the specified adhesive.

Seal Lock Adhesive

RM16020060

11. Rubber parts and rubber hoses


Avoid gasoline or oil dripping on rubber parts or rubber hoses.
[Link] clamp
Before removing a hose, observe the position of clamp so as to reinstall it to the same position.
Replace deformed or dented clamps with new ones.
When reusing a hose, fix the clamp on the clamp track portion of hose.
For elastic clamp, push tabs in direction of arrow as
shown in illustration after installation to widen the tabs Elastic Clamp
slightly.

Clamp Track
RM16020070

Chery Automobile Co., Ltd. 02–9


02 - INTRODUCTION

[Link]
When using a vise, install protective plates on jaws of
vise to prevent parts from being damaged.

02
RM16020080

[Link]
When testing vehicle on dynamometer, pay attention to the following:
 Place a fan in front of vehicle. It is best to use a fan of which the power changes in proportion to vehicle
speed.
 Connect an exhaust gas ventilator.

WARNING

 Exhaust gas may cause injury and death. There is odorless, colorless Carbon Oxide (CO) in the exhaust
gas. People will faint and get poisoned after inhaling it.

 Cool exhaust pipe with a fan.


 Keep area around vehicle clean and tidy.
 Monitor engine coolant thermometer.

02–10 Chery Automobile Co., Ltd.


02 - INTRODUCTION

VEHICLE INFORMATION
Vehicle Identification Information
1. Vehicle Identification Number (VIN)
VIN is located on the upper left part of instrument panel
on driver side, and can be seen from outside through * *
windshield. LVVDCXXXXXXXXXXXX
02

RM16020090

VIN is also located on right side frame of engine


compartment.

* *
LVVDCXXXXXXXXXXXX

RM16020100

Vehicle Identification Number (VIN)


Vehicle Identification Number (VIN) consists of World Manufacturer Identifier (WMI), Vehicle Descriptor
Section (VDS) and Vehicle Indicator Section (VIS), with a total of 17-digit characters. Detailed descriptions
are as follows:

WMI VDS VIS

ƶƶƶ ƶƶƶƶƶƶ ƶƶƻƻƻƻƻƻ

1 2 3 4 5 6

RM16020110

□: represents a letter or a number (letters I, O and Q cannot be used); ○: represents a number.

Chery Automobile Co., Ltd. 02–11


02 - INTRODUCTION

No. Definition
1 World Manufacturer Identifier
2 Vehicle Features
3 Accuracy Check Digit
4 Model Year
02 5 Production Plant
6 Sequential Number

 First three digits of VIN represent world manufacturer identifier.

No. WMI Code Vehicle Category


1 LVV Category M1 (for vehicle type number started with 7)

 Fourth digit of VIN represents vehicle type.


- Letter "D" means all vehicles in category M1.
 Fifth digit of VIN represents vehicle body type and drive type.
- Letter "C" means 4-door sedan 4 × 2 type.
 Sixth digit of VIN represents transmission type.
- "1" means manual transmission.
- "2" means automatic transmission.
 Seventh digit of VIN represents dynamic characteristics.
- "4" means gasoline engine that is 1.5 - 2.0 L (2.0 L excluded).
 Eighth digit of VIN represents restraint system.
- "B" means seat belt and airbag.
 Ninth digit of VIN represents check digit.
- It is used to check the accuracy of VIN record, and made out through computation after confirming
the other sixteen digits of VIN.
 Tenth digit of VIN represents model year:
- "D" represents 2013.
- "E" represents 2014.
 Eleventh digit of VIN represents assembly plant code.
- "D" represents Chery Automobile Co., Ltd.
 Last six digits of VIN represent production sequence number.
- This number means real production serial number of this model.
2. Vehicle data plate
Vehicle name plate is located on front right shock
absorber upper support in engine compartment.
Chassis NO:
* *
Engine NO:
* *
MADE IN CHINA

RM16020120

02–12 Chery Automobile Co., Ltd.


02 - INTRODUCTION

3. Engine number
Engine number is stamped on engine block.

* * *
SQRE4G16 XXXXXXXXX

02
RM16020130

4. Transmission number
Transmission number (for MT model) is stamped on
transmission case.

QR525MHE
XXXXXXXXX

RM16020140

Transmission number (for CVT model) is stamped on


transmission case, close to transmission oil dipstick.
QR019CHB
XXXXXXXXX

RM16020150

Chery Automobile Co., Ltd. 02–13


02 - INTRODUCTION

Symbols
The symbols below are instrument cluster display symbols and some international standard symbols.

+ -

1 2 3 4 5 6

02 EPC
7 8 9 10 11 12

13 14 15 16 17 18

OFF

19 20 21 22 23 24

25 26 27 28 29 30

1 - Charging System Warning Light 2 - Front Fog Indicator


3 - Rear Fog Indicator 4 - Headlight High Beam Indicator
5 - Engine Immobilizer System Warning Light 6 - Maintenance Indicator
7 - High Coolant Temperature Indicator 8 - Position Indicator
9 - EPC Warning Light 10 - Engine Malfunction Warning Light
11 - Low Engine Oil Pressure Warning Light 12 - Turn Signal Indicator
13 - SRS Warning Light 14 - Driver Seat Belt Reminder Light
15 - Brake System Warning Light 16 - ABS Warning Light
17 - Front Passenger Seat Belt Reminder Light 18 - ESP Warning Light
19 - ESP OFF Warning Light 20 - Low Fuel Level Warning Light
21 - Electronic Steering System Warning Light 22 - Cruise Indicator
23 - Transmission Malfunction Warning Light 24 - Parking Brake Indicator
25 - Low Tire Pressure Warning Light 26 - Hazard Flasher Warning light
27 - Horn 28 - Cigarette Lighter
29 - Hood Open 30 - Windshield Washer

02–14 Chery Automobile Co., Ltd.


02 - INTRODUCTION

CIRCUIT DIAGNOSIS INFORMATION


How to Use Tester
Connect tester cable to DLC, turn ignition switch ON and try
to use tester. If communication malfunction appears on the
display, it indicates that vehicle or tester is defective.
 If communication is normal when the tester is connected
02

ཽ⪔⊳䖜
to another vehicle, inspect DLC on original vehicle.
 If communication is still not possible when the tester is
connected to another vehicle, the tester itself is probably
defective.

RM16020160

ECM Control System Troubleshooting


This model uses ECM control system. Most malfunction inspection procedures only involve in checking
circuits of ECM control system one by one. An adequate understanding of the system and a basic knowledge
of electricity are enough to perform effective troubleshooting, accurate diagnosis and necessary repairs.

Diagnosis and Troubleshooting


1. Diagnosis basis and troubleshooting methods

Procedure Type Detail Troubleshooting Method


 Use eliminating method to
determine malfunctioning parts
in accordance with DTC
Diagnosis procedure is based on detection conditions.
Diagnosis based on DTC
stored DTC.
 Inspect relevant parts with
tester and eliminate possible
malfunctions one by one.
 Use eliminating method to
determine malfunctioning parts
in accordance with problem
Diagnosis based on symptoms (no Diagnosis procedure is based on symptoms.
DTCs stored) problem symptoms.
 Inspect relevant parts with
tester and eliminate possible
malfunctions one by one.

Chery Automobile Co., Ltd. 02–15


02 - INTRODUCTION

2. Detailed troubleshooting steps

Step Description
1 Obtain detailed information when electrical malfunction occurs.
Operate affected system, and perform a road test as necessary.
2 Confirm malfunction parameter.
If it is impossible to duplicate malfunction, refer to "Electrical Malfunction Simulation Test".
02 Collect proper diagnosis materials, which include:
 Circuit Diagram
 System Schematic Diagram
3  Relevant Chapter in Service Manual
 Service Bulletin
Perform diagnosis according to system operation knowledge and customer feedback that we
possess.
Check if there is any bonding, loose connector or damaged wire harness in the system.
4 Determine related circuits and components, and diagnose according to circuit diagram and
wire harness layout diagram.
5 Repair circuit and replace component as necessary.
Operate system in all modes. Confirm that system can operate normally in all conditions.
6 Confirm that you have not inadvertently created new malfunctions during your diagnosis or
repair steps.

Circuit Simulation Test


Non-regular malfunctions and other malfunctions that cannot be detected through a road test can be detected
by circuit simulation test. Possible vehicle malfunction can be determined efficiently by simulating condition/
environment when the malfunction occurs.
Simulation test can be classified into following 7 types:
 Vehicle vibration test
 Thermosensitive test
 Freezing test
 Leakage test
 Load test
 Cold/hot start test
 Voltage drop test
HINT:
It is extremely important to listen carefully to customer's description about the malfunction for simulating the
conditions when symptoms occur.

02–16 Chery Automobile Co., Ltd.


02 - INTRODUCTION

1. Vehicle vibration test


When vehicle is running on an uneven road or engine is vibrating (A/C is on and engine is idling),
malfunctions may occur. In this case, check conditions related to vibration. Check following areas on
vehicle:
a. Connector and wire harness
Determine connectors and wire harnesses that may
affect the electrical system being inspected. When Slightly Vibrate

monitoring whether the system has malfunctions that


are being simulated, vibrate or wiggle each connector 02
and wire harness slightly. This test may show loose or
poor electrical connections.

Slightly Vibrate
Slightly Wiggle
RM16020170

HINT:
When a connector is exposed to humid environment, a layer of corrosive film may be formed on its
terminals. With connector connected, this condition may not be found by visual check. If an intermittent
malfunction occurs, it may be caused by corrosion. It is recommended that terminals of relevant
connectors in system should be checked and cleaned after disconnecting the connectors.
b. Sensors and relays
Slightly vibrate sensors and relays in system being checked. The sensors or relays that are loose or
poorly installed may be found through this test.
c. Engine compartment
 There are many reasons for electrical malfunction that occurred due to vehicle vibration, and it is
necessary to check following conditions:
- Connectors are not installed correctly.
- Wire harness is not long enough, so it is extended when engine is vibrating or shaking.
- Wire harness hangs over brackets or movable components.
- Ground wire is loose, dirty or corrosive.
- Wire harness is too close to high temperature components.
 To inspect components under the engine hood, first confirm that ground connection is in perfect
condition (refer to the grounding inspection described below). First confirm that system is correctly
grounded. Then slightly vibrate the wire harness or components as previously instructed method to
check if connection is loose. Refer to the circuit diagram to check continuity of wire harness.
d. Backside of instrument panel
 Improper wire clamping will cause wire harnesses to be entangled when installing accessories.
Vibration of vehicle will cause wire harnesses near the bracket or mounting screw to wind
excessively.
 When vehicle vibrates, unclamped or loose wire harness will be stuck in seat components (such as
slide guide). When wire harness passes through the underside of mounting area, check if it is
damaged or stuck.

Chery Automobile Co., Ltd. 02–17


02 - INTRODUCTION

2. Thermosensitive test
In hot weather or after vehicle is parked for a short time, some users may worry about the vehicle
condition. At this time, it is necessary to perform thermosensitive test.
Perform test by heating components with a heat gun or equivalent.

CAUTION

 DO NOT heat components to a temperature higher than 60°C (140°F).


02  If malfunction occurs when performing heating test for components, replace or properly insulate the
components as necessary.

3. Freezing test
If malfunction disappears after warming up vehicle in winter, it may be caused by freeze of some parts in
the wire harness/electrical system. Use following two methods to check this condition:
Method 1: Put vehicle outdoors overnight. Make sure that temperature is low enough to duplicate the
malfunction. Perform a quick and thorough diagnosis for component that may be affected in the morning.
Method 2: Put suspected part in refrigerating room and wait until it is frozen. Reinstall the part to vehicle
and check if malfunction reoccurs. If malfunction occurs, repair or replace the component.
4. Leakage test
Malfunction may occur only during high humidity or in
rainy or snowy weather. In this case, malfunction may
occur due to the water entering electrical parts. Leakage
can be checked by spraying water to vehicle (similar to
car wash).
AR
RIZ
07

CHERY

RM16020180

5. Load test
Malfunction occurs only when electrical equipment is
turned on. Turn on electrical equipment (A/C, rear
window defroster, radio and fog lights, etc.) one by one
and determine the relationship between electrical
equipment and malfunction. Determine the malfunction
by a load test.

RM16020190

6. Cold/hot start test


Some malfunctions occur in cold start and disappear when engine warms up. In this case, park vehicle
without operation for a whole night and restart it the next day. Perform test and determine the cause
quickly.
7. Voltage drop test
Generally, voltage drop test is used to find out the possible causes that affect normal function of electrical
components or circuits.
Check circuit with a digital multimeter.

02–18 Chery Automobile Co., Ltd.


02 - INTRODUCTION

If resistance of single wire harness measured by a digital multimeter is very low (0 Ω or close to 0 Ω), the
wire harness or circuit is normal.
Unnecessary resistance in circuit may be caused by poor, loose grounding, corrosive switch contact and
loose wire harness connector or adapter.

Precautions for Control Module and Electrical Components


Inspection
 Before performing electrical operations, turn ignition 02
switch off and disconnect negative battery cable, then
wait for 2 minutes until backup power supply of airbag
module is depleted (w/ airbag system).

RM16020200

 Disconnecting battery cable will delete the clock, audio and DTC records. Therefore, it is necessary to
confirm these records before disconnecting the cable.
 Never connect electrodes of battery terminals reversely.
 Only install components that meet the vehicle specifications.
1. Inspect input and output conditions of components and their functions before replacing control module.
 When disconnecting components:
- Do not use excessive force when disconnecting connectors.
- If connector is installed with a tightening bolt, loosen bolt and then disconnect the connector by
hand.
 When connecting components:
- Make sure that terminals are not bent or damaged, and then connect connectors correctly before
installation.
- Tighten bolt until painted area of connector is flush with the surface when installing connector with a
tightening bolt.
 Never drop or hit control modules to prevent excessive impact.
 Avoid that condensation is formed on control modules due to extreme change of temperature, and keep
them free from water drop or rain. If water is found on the control module, dry it thoroughly and then
install it to vehicle.
 Be careful not to allow fluid to adhere to control module connectors.
 Avoid cleaning the control module with volatile fluid.
 When using digital multimeter, be careful not to get
testing probes to contact with each other to result in a
short circuit. Avoid damaging the battery due to short
circuit in power transistor inside a control module.

RM16020210

 Use specified test adapter to check input and output signals of control modules.

Chery Automobile Co., Ltd. 02–19


02 - INTRODUCTION

2. Check fuse
 Check that fuse wire is connected.

Good Blown

02
RM16020220

 If fuse wire is blown, confirm that there is no short in circuit.


 A fuse with the same rated amperage must be used for replacing.

How to Check Connector


Many electrical malfunctions are caused by electrical
Crimping Looseness
connections or wire malfunctions, and also may be caused
by the bonding of components or relays. Before determining Cord Wire
if malfunction is caused by components or wire harness
assembly, check if connection of the connectors is good.

Terminal
Deformation
Slightly Pull
RM16020230

1. Check connector with a digital multimeter


 Damaged connectors and poor connections are caused by incorrect connector detection during circuit
inspection.
 Probes of digital multimeter may be connected incorrectly with socket of connector. To detect the
connector correctly, use a "T" shaped pin and follow procedures below. To obtain optimal connection,
clamp the "T" shaped needle with a spring clamp.
a. Detect from wire harness side
 If there is a back cover for connector, remove the back cover before detecting terminal.
 Do not detect the water-proof connector from wire harness side. Failure to do this may damage the
seal between wire harness and connector.
b. Detect from terminal side
 Female terminal:
- Do not insert any object that is bigger than male terminal into the female connector.
 Male terminal:
- Carefully detect contact surfaces of each terminal with a "T" shaped needle. Do not bend the
terminal.

02–20 Chery Automobile Co., Ltd.


02 - INTRODUCTION

2. Check terminal contact spring for proper tension


 Contact spring on terminal may produce intermittent signals in circuit.
 If intermittent open circuit occurs, follow procedures below to check open wire harness and contact
spring on female terminal.
- Use a male terminal matched with female terminal.
- Disconnect the suspected defective connector and secure terminal side upward.
- When securing wire harness of male terminal, try to insert male terminal into female terminal.
- Move connector and check if male terminal can be inserted easily. 02
HINT:
If male terminal can be inserted into female terminal easily, replace the female terminal.

Chery Automobile Co., Ltd. 02–21


02 - INTRODUCTION

CIRCUIT INFORMATION
How to Read Circuit Diagram
1. Connector symbols
 Most of connector symbols in circuit diagrams indicate
terminal side.
02 Terminal Side

Harness Side

RM16020240

 Terminal side view in circuit diagram is shown at the


bottom of circuit diagram.
Female

Connector Symbol Connector


RM16020250

2. Option splices

MANUAL TRANSMISSION AUTO TRANSMISSION


CONTROL CONTROL
UNIT UNIT
E-106 E-106

E-106 E-106
16 15 8 4
E-106 E-106

SENSOR SENSOR
E-106 E-106

RM16020260

Option splice is indicated by diamonds (solid line), and marked with terminal number inside.

02–22 Chery Automobile Co., Ltd.


02 - INTRODUCTION

3. Circuit diagram example

EXAMPLE *1: W/ PEPS


[21] *2: W/O PEPS

[1] BATTERY
IGNITION SWITCH
ON OR START [14]

ENGINE COMPARTMENT [15]


[2] EF05
30A
FUSE AND RELAY BOX (D)
E-049
02
D3
[3] A
A11 A13

2 (86) 3 (30)
INSTRUMENT
[4] MAIN
RF14 PANEL FUSE [16]
RELAY BOX (A)
10A
1 (85) 5 (87) I-004
RF19
15A
VR

VR
A4 A3 A5 A1 A2 [13]
[21] *1 *2
VR
SENSOR
I-003
MT CVT [12]
VR

1 2

G
B
I-013
BW

[5] [6] 2 3 E-010


[17]
RW

RW

[8]
10 13 11 3 4
1 CONTROL
MODULE
I-001
MOTOR 7 8 9
[7] M E-011
GR

TO ILLUMINATION [18]
V

2 1 6
SWITCH
[9]
B

I-009
[11] [19] TO CAN
[10] SYSTEM
E-014 3 5
B

B
B

[20]
I-006

D1 D2 D3 D4 D5
1 2 3 4 5 6 7 8 9 10 11 12 13 A16 A15 A14 A9 A8 A7
14 15 16 17 18 19 20 21 22 23 24 25 26
A6 A5 A4
A13 A12 A11 A10
A3 A2 A1
[22] D6 D7 D8 D9 D10 D11 D12

E-049
I-001 I-004 [23] W
W W

1 2 3 4 5 6 7 8 4 5 6 1 2
1 2 1 2 3
9 10 11 12 13 14 15 16

I-009 I-003
I-013
E-011 W W
W
Gr EM16530000

Chery Automobile Co., Ltd. 02–23


02 - INTRODUCTION

The following is a list of symbols defined in circuit diagram.

No. Definition Description


[1] Battery It indicates power supply from battery positive to electrical equipment.
This symbol indicates a fuse; "EF05" indicates fuse number; "30A"
[2] Fuse
indicates rated amperage of fuse.
[3] Splice Point Solid circle indicates that each intersecting wire is interconnected.
02 This symbol indicates a relay; "MAIN RELAY" indicates relay name;
[4] Relay "1", "2", "3" and "5", or "85", "86", "87" and "30" indicate terminal
numbers of relay.
It indicates color of this wire. Color codes are as follows:
B = Black;
W = White;
R = Red;
G = Green;
L = Blue;
Y = Yellow;
[5] Color Br = Brown;
O = Orange;
Gr = Gray;
P = Pink;
V = Violet;
Lg = Light Green.
For example: "BrR" indicates that main color is brown in wire color,
and the second color is red.
It indicates plug-in connector. "Λ" is female connector, and "I-013" is
applicable number; "◊" is male connector, and "E-010" is applicable
[6] Connector number. Number "2" or "3" inside male connector indicates terminal
number. "----" indicates different terminals come from the same junction
connectors.
[7] Motor This symbol indicates a motor.
[8] Component Name It indicates name of component.

02–24 Chery Automobile Co., Ltd.


02 - INTRODUCTION

No. Definition Description


"E-011" indicates connector number of this component, and letter "E"
indicates wire harness code in which the connector is located.
Connector codes are as follows:
E = Engine Wire Harness;
Q = Front Bumper Wire Harness;
I = Instrument Panel Wire Harness;
B = Body Wire Harness;
02
F = Front Left Door Wire Harness;
H = Front Right Door Wire Harness;
[9] Connector No. L = Rear Left Door Wire Harness;
R = Rear Right Door Wire Harness;
T = Trunk Wire Harness;
C = Roof Wire Harness;
J = Rear Bumper Wire Harness;
K = A/C Wire Harness;
A = Airbag Wire Harness;
P = Battery Positive Wire Harness;
N = Battery Negative Wire Harness;
G = Ground Wire Harness.
[10] Ground Point It indicates ground connection.
[11] Switch This symbol indicates a switch.
[12] Vehicle Model "CVT" indicates it is for CVT model; "MT" indicates it is for MT model.
[13] Terminal No. It indicates terminal number in connector of this component.
[14] Ignition Switch It indicates power supply from ignition switch to electrical equipment.
It indicates that wire harness is connected to circuit diagram on next
[15] Connected to …
page. Letter "A" is connected with "A" in circuit diagram on next page.
[16] Fuse and Relay Box Name It indicates name of fuse and relay box.
[17] Twisted-pair It indicates that two wires are twisted.
It indicates illumination power supply output from backlight
[18] Backlight Power Supply
adjustment dial.
It is used for indicators, warning lights or illuminations in the switches
[19] LED
or instrument cluster.
It indicates CAN wire in circuit diagram. It is connected to CAN
[20] CAN
system.
"*1" indicates it is for vehicles with PEPS; "*2" indicates it is for
[21] Optional Equipment
vehicles without PEPS.
It indicates cross section of connector and description of terminal
[22] Connector View
number.
Letter "W" indicates color of connector. Color codes are the same as
[23] Connector Color
above.

Chery Automobile Co., Ltd. 02–25


02 - INTRODUCTION

Circuit Diagram Index


Use table below to find location of components or vehicle systems in circuit diagram. It is easy to find circuit
diagrams throughout service manual based on components or vehicle systems.
It has been marked under "If There Is Any Circuit Diagram" column to tell you if there is any circuit diagram in
components or vehicle systems.

Service Manual Chapter If There Is Any Circuit Diagram


02 Foreword -
Introduction -
Preparation -
Service Specifications -
Maintenance -
SQR4G16 Engine Management System Yes
SQR4G16 Engine Mechanical -
SQR4G16 Fuel Supply System Yes
SQR4G16 Emission Control System Yes
SQR4G16 Intake System Yes
SQR4G16 Exhaust System -
SQR4G16 Cooling System Yes
SQR4G16 Lubrication System -
SQR4G16 Ignition System Yes
SQR4G16 Starting System Yes
SQR4G16 Charging System Yes
QR525MHE Transmission -
QR019CHB CVT Yes
Clutch -
Drive Shaft -
Differential -
Axle -
Suspension -
Tire and Wheel -
Brake Control System Yes
Brake Yes
Parking Brake Yes
Steering Column Yes
Hydraulic Assist Steering -
Electronic Power Steering Yes
Air Conditioning Yes
Supplemental Restraint System Yes
Seat Belt Yes

02–26 Chery Automobile Co., Ltd.


02 - INTRODUCTION

Service Manual Chapter If There Is Any Circuit Diagram


Engine Immobilizer Yes
Lighting System Yes
Wiper and Washer Yes
Door Lock Yes
Instrument Cluster Yes
02
Audio/Visual System Yes
Reversing Radar System Yes
Horn Yes
Other System Yes
Windshield/Window Glass Yes
Rear View Mirror Yes
Instrument Panel -
Seat Yes
Engine Hood/Door -
Exterior -
Interior -
Body Dimensions -
Wire harness Yes

Chery Automobile Co., Ltd. 02–27


02 - INTRODUCTION

ABBREVIATION TABLE
Abbreviation Table
Term Abbreviation
Anti-lock Brake System ABS
02 Acceleration Sensor AES
Accelerator Pedal Position Sensor APS
Automatic Temperature Control ATC
Automatic Transmission Fluid ATF
Body Control Module BCM
Brake Pressure Sensor BPS
Camshaft Position Sensor CMPS
Clutch Pedal Position Switch CPP Switch
Crankshaft Position Sensor CKP
Data Link Connector DLC
Diagnostic Trouble Code DTC
Engine Control Module ECM
Engine Coolant Temperature ECT
Engine Speed RPM
Evaporative Emission EVAP
Evaporative Emission Canister EVAP Canister
Evaporative Emission System EVAP System
Exhaust Gas Recirculation Valve EGR Valve
Front Left Wheel Speed Sensor FLS
Front Right Wheel Speed Sensor FRS
Rear Left Wheel Speed Sensor RLS
Rear Right Wheel Speed Sensor RRS
Ground GND
Heated Oxygen Sensor O2S
Idle Air Control IAC
Intake Temperature IAT
Ignition IGN
Ignition Control IC
Immobilizer Control Module ICM
Injector INJ
Input Shaft Speed Sensor ISS Sensor
Knock Sensor KS
Manifold Absolute Pressure MAP

02–28 Chery Automobile Co., Ltd.


02 - INTRODUCTION

Term Abbreviation
Mass Air Flow MAF
Malfunction Indicator Light MIL
Oil Pressure Switch OPS
Output Shaft Speed Sensor OSS Sensor
Positive Crankcase Ventilation Valve PCV Valve
02
Power Supply PWR
Supplemental Restraint System SRS
Throttle Position Sensor TPS
Transaxle Control Module TCM
Turbine Speed Sensor TSS
Vehicle Identification Number VIN
Vehicle Speed Sensor VSS

Chery Automobile Co., Ltd. 02–29


- MEMO -

02–30 Chery Automobile Co., Ltd.

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