BAKSN DAIKINAIRCONDITIONING INDIAPVT.

LTD
Chiller Maintenance Checklist
Screw(Air/Water Cooled) /Centrifugal water Cooled Chiller

Service branch: Type of service : AMC Other

Warranty
Registration No. Chiller Modal
Date
|Serial Number
Customer Name Chiller Type
Refrigerant Type
Address
Tick 'vfor work done/ OKI Checked Cross 'X' for Not done / Not OK / Not Checked
Physically check below with chiller power OFF
Sr.no Description of work Comp. 1 Comp. 2 Comp. 3 Remark
Check for Abnormal Sound/ Vibrations
2 Check the condition of insulation
3 Check Motor Terminals
4 Check Starter Terminais
5 Check Oil Pump Terminals **
6 Check Motor Megger Reading (Yearly Only)
7 Check Condition of Starter Contactors
8 |Clean heat Sink of VFD by air(lf available)
9 Check for refrigerant/ Oil leaks
10 Check and Ensure working of Oil Heater

11 Check the Colour of oil and record the colour(Clear, Yellowish,

Dark Brown,Etc)
12 Check Chiller Base mounting springs/ Pads
13 Check Chiller Paint/ For Signs of Rust
14 Check the Coil condition ***
15 Check of fins damage ***
16 Check Condenser Fan Motor sound and vibration ***
17 Check fan quards ***
18 Check fan blades for looseness **
19 Check oil traces in plate type Heat Exchanger(lf applicable) **/* **
Check With Chiller Operational (Simulate by reducing or increasing
1 Check High Pressure Safety (Trip on Tranduser setpoint)
setpoints)(Applicable Modal only)
2 Check Mechanical High Presssure Switch
3 Check Low Pressure safety
4 Check Mechanical Low Pressure Switch
Check Low Temperature Safety (electrical)
6 Check Oil Pressure Safety
7 Check Motor Overload Control
8 Check High Oil Feed Temperature Trip*
9 Check High Discharge Temperature Trip
10 Check Function Chilled Water Flow/ DP Switch
11 Check Function Conenser Water Flow/ DP Switch
12 Check Phase Monitor Fuction
13 Check Load Time from start to 100%
14 Check Compressor Stage-in /Stage-Out **
15 Check Compressor Load/Unload for Tempreture Control
17 Liquid Sight glass colour (Green / Yellow /White)( If availabe)
18 Liquid line sight glass condition (Bubbles/ Clear)
19 Check Surge Temperature Trip (Centrifugal only)
 ALillAr Mo -l .sntar

1 Evaporator Pressure Parameters

2 Kpa/Psig
Evaporator Saturation Temperature Kpa/Psig
3Evaporator
4
Approach CIF
Chilled Water inlet Temperature CIF
5 Chilled Water outlet Temperature CIF
6 Chilled Water Inlet Pressure
Kg/Cm'/ Psig
Chilled Water outlet Pressure
8
Kg/Cm /Psig
Evaporator Refrigerant Level (Not For DX Chillers )
Expansion Valve Opening %(If Applicable)
10 Condenser Pressure Kpa/Psig
11 Condenser Saturation Temperature C/F
12 Condenser Approach C/F
13 Condenser Water/Air inlet Temperature CIF
14 Condenser Water/Air Outlet Temperature CIF
15 Condenser Water Inlet Pressure
Kg/Cm /Psig
16 Condenser Water Outlet Pressure Kg/Cm' /Psig
17 Ambient Air Temperature C/F
18 Liquid Line Temperature * C/F
19 Subcool ** C/F
20 Condenser Refrigerant level
21 Compressor Suction Temperature C/F
22 Compressor Discharge Temperature C/F
23 Suction Superheat * C/F
Discharge Superheat (Close Liquid Injection Valve)'/**
25 Oil Pump Ampere (Centrifugal Chiller)**
26 Oil Sump Temperature"* CIF
27 Oil Feed Temperature** C/F
28 Net Oil Pressure Kpa/Psig
29 Oil Sump Level
30 Oilwater sample Collection (yearly)(AMC only)(Mention date)
31 Incoming Voltage
32 Controls Voltage
33 Compressor Ampere @100%
34 Compressor Run Hours
35 Compressor Start cycle
36 Check TDS water level of condenser
37 Check TDS water level of Evaporator
38 Check TDS Water Level of cooling tower's make up water
39 Check for PH valve of Condenser water and record
40 Check for PH valve of chilled water record

Daikin Engineer's Remark:

ife of spares Recommended, If any, for replacemente

Yes DNo

Service Engineer Name &Signature |Customer's Observation / Remark

Icertify that the work has been cornpleted to my satisfaction

|Customer Signature Customer Name &Designation

Screw Water Cooled Chiler *

Centrifugal Chiller *
Screw Air Cooled Chiller ***