DOUBLE FRONT GENERAL ARANGEMENT

DIAGRAM OF ESP MCC PANEL

 MCC PANEL FOR ESP
( EXTERNAL FRONT VIEW )

P1F (SECTION) P2F (SECTION) P3F (SECTION) P4F (SECTION) P5F (SECTION)

300
MAIN BUS CHAMBER MAIN BUS CHAMBER
2F1 3F1 5F1
1F1 R Y B
IL1 IL2 IL3 Q1 Q1 IL1 IL2 IL1 IL2 IL3 Q1
400 A V
PB1 PB2 PB1 PB2
INSULATION HEATER MTP HOPPER HEATER-3
MFM L/R 7.5KW DOL FEEDER 63A SFU FEEDER L/R 3.7KW DOL FEEDER
ASS VSS 2F2 3F2 5F2

MARSHALLING CHAMBER
IL1 IL2 IL3 IL1 IL2 IL3 IL1 IL2 IL3
2175 ( TOTAL HEIGHT )

Q1 Q1 Q1
1F2
PB1 PB2 PB1 PB2 PB1 PB2
SPARE PUG MILL HOPPER HEATER-4
L/R 7.5KW DOL FEEDER 11KW DOL FEEDER L/R L/R 3.7KW DOL FEEDER

2F3 3F3 5F3

BUS ALLEY

BUS ALLEY
Q1

CABLE ALLEY

CABLE ALLEY

CABLE ALLEY
600

IL1 IL2 IL3 Q1 Q1 IL1 IL2 IL3 IL1 IL2 IL3 Q1

1800

PB1 PB2 PB1 PB2 PB1 PB2

SPARE SPARE PAB
L/R 7.5KW DOL FEEDER 11KW DOL FEEDER L/R L/R 3.7KW DOL FEEDER
INCOMER
2F4 3F4 5F4
630A MCCB
IL1 IL2 IL3 Q1 Q1 IL1 IL2 IL3 IL1 IL2 IL3 Q1
1F3 -HT1

PB1 PB2 PB1 PB2 PB1 PB2

300

SILO BLOWER-1 SPARE LEVEL SENSOR

L/R 5.5KW DOL FEEDER 3.7KW DOL FEEDER L/R L/R 6A DP MCB FEEDER

VENT FILTER TIMER 2F5 3F5 5F5

10A DP MCB FEEDER-4NOS.
IL1 IL2 IL3 Q1 Q1 IL1 IL2 IL3 DRAWING POCKET IL1 IL2 Q1
1F4 L1 L2 (INNER SIDE OF THE DOOR)
PB1 PB2 PB1 PB2
SILO BLOWER-2 HOPPER HEATER-1 AIR DRYER-1
L/R 5.5KW DOL FEEDER 3.7KW DOL FEEDER L/R 32A SFU FEEDER
-SS1
500

2F6 3F6 5F6

IL1 IL2 IL3 Q1 Q1 IL1 IL2 IL3 IL1 IL2 Q1
CONT. TX FDR
PB1 PB2 PB1 PB2
SPARE HOPPER HEATER-2 AIR DRYER-2
L/R 5.5KW DOL FEEDER 3.7KW DOL FEEDER L/R 32A SFU FEEDER
75

550 400 550 300 550 400 500 400 550 300
2350 ( SHIPPING SECTION ) 2150 ( SHIPPING SECTION )
4500 ( TOTAL LENGTH )

LEGENDS: TOTAL QUANTITY: 1 NO.

LEVEL SENSOR:
INCOMER FEEDER: IL1 - LEVEL-1 HIGH INDICATION LAMP, RED
R - 'R' PHASE INDICATION LAMP, RED IL2 - LEVEL-2 HIGH INDICATION LAMP, RED
Y - 'Y' PHASE INDICATION LAMP, YELLOW MCCB FEEDER: IL3 - LEVEL-3 HIGH INDICATION LAMP, RED BUSBAR DETAILS:
B - 'B' PHASE INDICATION LAMP, BLUE IL1 - OFF INDICATION LAMP, GREEN IL4 - LEVEL-4 HIGH INDICATION LAMP, RED SECTION PURPOSE BUSBAR SIZE
IL1 - OFF INDICATION LAMP, GREEN IL2 - ON INDICATION LAMP, RED
IL2 - ON INDICATION LAMP, RED 1R X 75 X 10 SQ. MM. AL (PH)
IL3 - TRIP INDICATION LAMP, AMBER P3 DROPPING
1R X 75 X 6 SQ. MM. AL (NU)
IL3 - TRIP INDICATION LAMP, AMBER
V - ANALOG VOLTMETER, DOL FEEDER: P4 DROPPING
1R X 30 X 10 SQ. MM. AL (PH)
IL1 - OFF INDICATION LAMP, GREEN 1R X 30 X 6 SQ. MM. AL (NU)
SIZE: 96MM X 96MM - MAIN BUSBAR 1R X 80 X 10 SQ. MM. AL (PH)
IL2 - ON INDICATION LAMP, RED
VSS - VOLTMETER SELECTOR SWITCH IL3 - TRIP INDICATION LAMP, AMBER 1R X 80 X 6 SQ. MM. AL (NU)
A - ANALOG AMMETER, PB1 - START PUSH BUTTON, GREEN - EARTH BUSBAR 1R X 50 X 6 SQ. MM. AL
SIZE: 96MM X 96MM PB2 - STOP PUSH BUTTON, RED - CONTROL BUSBAR 1R X 30 X 5 SQ. MM. AL

ASS - AMMETER SELECTOR SWITCH L/R - LOCAL/REMOTE SEL. SW.

MFM - MULTIFUNCTION METER
CTRL. TRAFO. FEEDER:
L1 - CONTROL TRAFO-1 ON INDICATION
ALL DIMENSIONS ARE IN MM.
L2 - CONTROL TRAFO-2 ON INDICATION
SS1 - CONTROL TRAFO. SELECTOR SWITCH (32A )
 MCC PANEL FOR ESP
( INTERNAL FRONT VIEW )

P1F (SECTION) P2F (SECTION) P3F (SECTION) P4F (SECTION) P5F (SECTION)

300 Q1 Q1
Q2 -K1 Q2 Q2 -K1
AK1 AK1
400

Q1 Q1
-K1 -K1
2175 ( TOTAL HEIGHT )

Q2 Q2 Q2
AK1 AK2 AK5 AK4 AK3 AK2 AK1 AK1
300

Q1 Q1
Q2 -K1 Q2 Q2 -K1
AK1 AK2 AK5 AK4 AK3 AK2 AK1 AK1 AK2
1800

Q1 Q1 Q1
600

Q2 -K1 -K1 Q2 Q2 -K1

AK1 AK2 AK2 AK1 AK1 AK2

Q1 Q2 Q3 Q4

Q1 Q1
Q2 -K1 -K1 Q2 Q2
AK1 AK2 AK1
500

Q1 Q1
Q2
AK1 AK2
-K1 -K1
AK1
Q2 Q2 EARTH BUSBAR
(50 X 6 SQ. MM. AL )
TR-1 TR-2
75

FOUNDATION VIEW
350 240 240 300 240
CUTOUT FOR CABLE CUTOUT FOR CABLE
180

180

180

180
180

ENTRY AT BOTTOM ENTRY AT BOTTOM

600

600
EARTH BUSBAR EARTH BUSBAR
180

CUTOUT FOR CABLE

180

180

180
ENTRY AT BOTTOM

FOUNDATION HOLE

FRONT
 MCC PANEL FOR ESP
( EXTERNAL REAR VIEW )

P5R (SECTION) P4R (SECTION) P3R (SECTION) P2R (SECTION) P1R (SECTION)

300
MAIN BUS CHAMBER MAIN BUS CHAMBER
5R1 3R1 2R1
1R1
Q1 IL1 IL2 Q1 Q1 IL1 IL2 IL3 IL1 IL2 IL3
Q1

400
RAV-1 TRCC-1 WHRB WELDING MACHINE-1
0.75KW DOL FEEDER 125A SFU FEEDER 125A MCCB FEEDER SCREW COMPRESSOR-1
L/R
250A MCCB FEEDER
5R2 3R2 2R2
2175 ( TOTAL HEIGHT )

Q1 IL1 IL2 IL3 IL1 IL2 Q1 Q1 IL1 IL2 IL3

MARSHALLING CHAMBER
1R2
IL1 IL2 IL3
PB1 PB2 Q1
RAV-2 TRCC-2 WHRB WELDING MACHINE-2
300

0.75KW DOL FEEDER L/R 125A SFU FEEDER 125A MCCB FEEDER
SCREW COMPRESSOR-2
5R3 3R3 2R3
BUS ALLEY

BUS ALLEY
CABLE ALLEY

CABLE ALLEY

CABLE ALLEY
250A MCCB FEEDER
Q1 IL1 IL2 IL3 IL1 IL2 Q1 Q1 IL1 IL2 IL3
1800

PB1 PB2
RAV-3 TRCC-3 ESP WELDING MACHINE-1
0.75KW DOL FEEDER L/R 125A SFU FEEDER 125A MCCB FEEDER

5R4 3R4 2R4

600

Q1 IL1 IL2 IL3 IL1 IL2 Q1 Q1 IL1 IL2 IL3

PB1 PB2
RAV-4 TRCC-4 ESP WELDING MACHINE-2
0.75KW DOL FEEDER L/R 125A SFU FEEDER 125A MCCB FEEDER

5R5 3R5 2R5

Q1 IL1 IL2 IL3 IL1 IL2 Q1 Q1 IL1 IL2 IL3

PB1 PB2
SPARE SPARE ASH HANDLING-1
0.75KW DOL FEEDER L/R 125A SFU FEEDER 32A MCCB FEEDER
500

5R6 3R6 2R6

Q1 IL1 IL2 IL3 IL1 IL2 Q1 Q1 IL1 IL2 IL3

PB1 PB2
SPARE SPARE ASH HANDLING-2
0.75KW DOL FEEDER L/R 125A SFU FEEDER 32A MCCB FEEDER
75
 MCC PANEL FOR ESP
( INTERNAL REAR VIEW )

P5R (SECTION) P4R (SECTION) P3R (SECTION) P2R (SECTION) P1R (SECTION)

300
Q1 Q1 NL
-K1 Q2 Q2 Q2
NL
AK2 AK1 Q1
Q1 Q2

400 Q1 Q1 NL
-K1
2175 ( TOTAL HEIGHT )

Q2 Q2 Q1 Q2
AK2 AK1
NL
Q1 Q2
300

Q1 Q1 NL
-K1 Q2 Q2 Q2
AK2 AK1 Q1
1800

Q1 Q1 NL
600

-K1 Q2 Q2 Q2
AK2 AK1 Q1

Q1 Q1 NL
-K1 Q2 Q2 Q2
AK2 AK1 Q1
500

Q1 Q1 NL
-K1 Q2 Q2 Q2
AK2 AK1 Q1
75
 MCC PANEL FOR ESP
( SIDE VIEW )

SIDE VIEW SIDE VIEW STRAIGHT RUN BUSBAR SIDE VIEW OF INCOMER STRAIGHT RUN BUSBAR
STRAIGHT RUN BUSBAR 1RX 80X 10 SQMM AL (PH)
1RX 80X 10 SQMM AL (PH) 1RX 80X 10 SQMM AL (PH)
P2-P3 & P5 1RX 80X 6 SQMM AL (N) P4 1RX 80X 6 SQMM AL (N) 1RX 80X 6 SQMM AL (N)
P1

CONTROL
CONTROL CONTROL BUS
PH BUS PH
BUS B Y R N PH 30 X 5 SQMM AL
B Y R N 30 X 5 SQMM AL B Y R N
30 X 5 SQMM AL
NU
NU NU

200
250 250 250

400
350
MOUNTING
200

300
PLATE 250

350
FRONT

FRONT FRONT

200

200
-TR

EARTHING BUSBAR
600 600 600 50 X 6 mmAL
 GENERAL NOTES OF ESP MCC PANEL
1. ALL DIMENSIONS ARE IN MM UNLESS SPECIFIED OTHERWISE 10. HORIZONTAL & VERTICAL BUSBARS SHALL HAVE SMC/DMC SUPPORT AS REQUIRED

2. PANELS SHALL BE FABRICATED OUT OF SHEET STEEL HAVING THICKNESS AS FOLLOWS

a) LOAD BEARING MEMBER : 2.0MM CRCA
b) NON-LOAD BEARING MEMBER : 1.6MM CRCA 11. SIZE OF CONTROL WIRE SHALL BE AS FOLLOWS (1100V INSULATION GRADE
c) GLAND PLATE : 3.0MM CRCA. WITH HEAT RESISTANT PVC)
d) BASE FRAME CHANNEL : ISMC 75 a) CT CIRCUITS & PT : 2.5 sqmm stranded cu-R,Y,B
b) AC CONTROL CKT. : 1.5 sqmm stranded cu-GREY
3. CABINET SHALL BE SINGLE FRONT-DOUBLE ACCESS, FLOOR MOUNTING & FREE STANDING. c) EARTHING : GREEN

4. NEOPRINE/FOAM/RUBBER GASKET SHALL BE PROVIDED TO MAKE THE PANEL

DUST & VERMIN PROOF, CONFORMING TO DEGREE OF PROTECTION IP-42 12. ALL CONTROL TERMINAL SHALL BE SCREW TYPE

5. MIN. CLEARANCES BETWEEN:- 13. DANGER NOTICE BOARD SHALL BE PROVIDED IN ENGLISH LANGUAGE
a) HORIZONTAL ,VERTICAL MAIN BUS AND MCCB MAIN BUS LINK SHALL BE MAINTAINED
AS FOLLOWS:- 14. CABLE ENTRY SHALL BE FROM BOTTOM ONLY UNLESS SPECIFIED OTHERWISE
I)PHASE TO PHASE : 25.4mm(min.) WIRING FERRULES IN WHITE COLOUR WITH BLACK LETTER- MACHINED FERRULES
II)PHASE TO NEUTRAL : 19mm(min.)
III)PHASE TO EARTH : 25.4mm(min.) 15. INDICATING LAMP SHALL BE LED TYPE

6. BUSBARS SHALL BE OF ELECTROLYRIC GRADE ,HIGH CONDUCTIVITY 16. ALL SHIPPING SECTION SHALL BE JOINED WITH BAY JOINING GASKET
ALUMINIUM ALLOY AS PER IS:5082 & E91E GRADE SUITABLE FOR 50 KA FOR 1 SEC
CURRENT DENSITY OF 0.8A/SQMM 17. MACHINE LOUVER SHALL BE COVER BY METALIC NET.

18. SYSTEM PARTICULARS

7. ALL BUS BARS INCLUDING I/C, O/G SHALL BE PROVIDED PVC SLEEVE.
SLEEVE OF RED, YELLOW, BLUE, BLACK FOR PHASE IDENTIFICATION
a) SYSTEM VOLTAGE (AC) : 415V+10%-10%, 50HZ+ 3% -3%, 3PHASE

8. PANELS SHALL BE PAINTED AS FOLLOWS BY USING POWDER COATING b) DESIGN AMBIENT TEMP. : 50*C
PAINT. MIN. THICKNESS OF PAINT SHALL BE 70-90 MICRONS
c) BUSBAR : POWER BUSBAR-ALUMINIUM
a) COMPLETE PANELS : RAL7035
(INTERIOR/EXTRERIOR) d) BUSBAR : EARTH BUSBAR-50x6mm AL
b) MOUNTING PLATES : RAL 7035
c) BASE FRAME : BLACK RAL7022
NOTES:
9. EARTH BUS SHALL BE PROVIDED THROUGHOUT THE LENGTH OF THE PANEL.
MAY VARY A LITTLE FROM DRAWING DUE TO CONSTANT DEVELOPMENT