EXTERIOR

GENERAL INFORMATION 48-3 Installation 48-28

Description 48-3 Engine Lower Protector Assembly 48-29
Specifications 48-6 Removal 48-29
Tool 48-7 Installation 48-29
Rear Bumper Assembly 48-30
ON-VEHICLE SERVICE 48-8
Removal 48-30
Radiator Grille Assembly 48-8
Disassembly 48-32
Removal 48-8
Assembly 48-33
Installation 48-9
Installation 48-33
Water Tank Upper Crossmember 
Rear Bumper Mounting Bracket 
Trim Board 48-10
Assembly 48-34
Removal 48-10
Removal 48-34
Installation 48-10
Installation 48-34
Front Bumper Assembly 48-11
Rear Bumper Crossmember 
Removal 48-11 Assembly 48-35
Disassembly 48-12 Removal 48-35
Assembly 48-14 Installation 48-36
Installation 48-15 Front Wheel House Protector 
Front Bumper Stiffener Bracket  Assembly of Rear Wheel 48-37
Assembly 48-16 Removal 48-37
Removal 48-16 Installation 48-37
Installation 48-16 Rear Wheel House Protector 
Front Bumper Mounting Bracket  Assembly 48-38
Assembly 48-17 Removal 48-38
Removal 48-17 Installation 48-38
Installation 48-18 Front Windshield Lower Garnish 
Front Bumper Crossmember  Assembly 48-39
Assembly 48-19 Removal 48-39
Removal 48-19 Installation 48-40
Installation 48-19 Roof Rack Assembly 48-41
Wheel Flare Assembly 48-20 Removal 48-41
Removal 48-20 Installation 48-42
Installation 48-21 Rear Spoiler Assembly 48-43
Apron Plate Assembly 48-22 Removal 48-43
Removal 48-22 Installation 48-44
Installation 48-23 Back Door Upper Trim Board 
Front Wheel House Protector  Assembly 48-45 48
Assembly 48-24 Removal 48-45
Removal 48-24 Installation 48-47
Installation 48-24 Name Plate 48-48
Fender Assembly 48-25 Removal 48-48
Removal 48-25 Installation 48-48

Chery Automobile Co., Ltd. 48–1

48

48–2 Chery Automobile Co., Ltd.

 48 - EXTERIOR

GENERAL INFORMATION
EXTERIOR

Description

2
3

21

6 7
×3
×18
9
×3 ×6
×3 8
10 18 20
×6
×3 ×4
×6 11
×12
12 ×2
×8 ×14

17 19

13

15

14 16

RT21480010 48

Chery Automobile Co., Ltd. 48–3

 48 - EXTERIOR

1 - Front Windshield Lower Garnish Assembly 2 - Right Fender Assembly

3 - Front Right Wheel Flare Assembly 4 - Front Bumper Right Mounting Bracket Assembly
5 - Front Right Wheel House Protector Assembly 6 - Engine Lower Right Protector Assembly
7 - Front Bumper Upper Right Mounting Bracket 8 - Front Bumper Center Stiffener Bracket Assembly
Assembly
9 - Front Bumper Upper Left Mounting Bracket 10 - Front Bumper Crossmember Assembly
Assembly
11 - Front Bumper Energy Absorber 12 - Radiator Grille Assembly
13 - Front Bumper Assembly 14 - Front Bumper Lower Right Mounting Bracket
Assembly
15 - Front Bumper Lower Stiffener Bracket Assembly 16 - Front Bumper Lower Left Mounting Bracket
Assembly
17 - Engine Lower Left Protector Assembly 18 - Front Bumper Left Mounting Bracket Assembly
19 - Front Left Wheel House Protector Assembly 20 - Front Left Wheel Flare Assembly
21 - Left Fender Assembly

48

48–4 Chery Automobile Co., Ltd.

 48 - EXTERIOR

2
×3 1
4 ×5
5
×3
×5 ×4
20

3 19
18

×6

6 17

×8
×2
16
×8

15
7
×3

×3

8 ×2
12
9 ×2
10 13
11

14

RT21480020

1 - Rear Spoiler Assembly 2 - Right Roof Rack Assembly

3 - Roof Rack Rear Trim Cover 4 - Left Roof Rack Assembly
5 - Roof Rack Front Trim Cover 6 - Left Apron Plate Cover Assembly
7 - Left Apron Plate Assembly 8 - Rear Left Wheel Flare Assembly
9 - Front Wheel House Protector Assembly of Rear 10 - Rear Bumper Left Mounting Bracket Assembly
48
Left Wheel
11 - Rear Left Wheel House Protector Assembly 12 - Rear Bumper Crossmember Assembly
13 - Rear Bumper Energy Absorber 14 - Rear Bumper Assembly
15 - Rear Right Wheel House Protector Assembly 16 - Front Wheel House Protector Assembly of Rear
Right Wheel
17 - Rear Bumper Right Mounting Bracket Assembly 18 - Rear Right Wheel Flare Assembly
19 - Right Apron Plate Assembly 20 - Right Apron Plate Cover Assembly

Chery Automobile Co., Ltd. 48–5

 48 - EXTERIOR

Bumper assembly and bumper crossmember assembly are safety devices to protect the front and rear body,
which mainly absorb and reduce outside shock. The exterior mainly includes front bumper assembly, radiator
grille assembly, front bumper stiffener bracket assembly, front bumper mounting bracket assembly, front
bumper crossmember assembly, wheel flare assembly, apron plate assembly, front wheel house protector
assembly, fender assembly, engine lower protector assembly, rear bumper assembly, rear bumper mounting
bracket assembly, rear bumper crossmember assembly, front wheel house protector assembly of rear wheel,
rear wheel house protector assembly, front windshield lower garnish assembly, roof rack assembly, rear
spoiler assembly and back door upper trim board assembly.

Specifications
Torque Specifications

Description Torque (N·m)

Front Name Plate CAC Assembly Fixing Screw 2.5 ± 0.5
Front Bumper Upper Grille Fixing Screw 2.5 ± 0.5
Front Bumper Assembly Fixing Screw 3±1
Front Bumper Assembly Fixing Bolt 10 ± 1
Front Fog Assembly Fixing Screw 1.5 ± 0.5
Front Bumper Mounting Bracket Assembly Fixing
10 ± 1
Bolt
Headlight Fixing Bolt 3.5 ± 0.5
Front Bumper Upper Mounting Bracket Assembly
10 ± 1
Fixing Bolt
Front Bumper Lower Mounting Bracket Assembly
10 ± 1
Fixing Bolt
Front Bumper Crossmember Assembly Fixing Nut 23 ± 2
Apron Plate Cover Assembly Fixing Screw 3±1
Apron Plate Assembly Fixing Screw 3±1
Front Bumper Center Stiffener Bracket Assembly
10 ± 1
Fixing Bolt
Front Bumper Lower Stiffener Bracket Assembly
10 ± 1
Fixing Nut
Front Wheel House Protector Assembly Fixing
3±1
Screw
Fender Assembly Fixing Bolt 10 ± 1
48 Engine Lower Protector Assembly Fixing Bolt 10 ± 1
Engine Lower Protector Assembly Fixing Screw 3±1
Rear Bumper Assembly Fixing Screw 3±1
Rear Bumper Assembly Fixing Bolt 3±1
Rear Bumper Mounting Bracket Assembly Fixing
3±1
Screw
Rear Bumper Crossmember Assembly Fixing Bolt 23 ± 2
Front Wheel House Protector Assembly of Rear
3±1
Wheel Fixing Screw

48–6 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Description Torque (N·m)

Rear Wheel House Protector Assembly Fixing Screw 3±1
Front Windshield Lower Garnish Assembly Fixing
3±1
Screw
Roof Rack Assembly Fixing Bolt 9±1
Rear Spoiler Assembly Fixing Nut 5±1
High Mounted Stop Light Fixing Nut 3.5 ± 0.5
Back Door Locating Seat Fixing Bolt 1.5 ± 1
Rear Bumper Energy Absorber Fixing Bolt 23 ± 2
Rear Fog Light Fixing Screw 1.5 ± 0.5
Back Door Upper Trim Board Assembly Fixing Screw 3±1
Back Door Upper Trim Board Assembly Fixing Nut 5±1
Camera Fixing Screw 6 ± 0.5

Tool
General Tool

Interior Crow Plate

RCH0000025

48

Chery Automobile Co., Ltd. 48–7

 48 - EXTERIOR

ON-VEHICLE SERVICE
Radiator Grille Assembly
Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing radiator grille assembly.
 Appropriate force should be applied when removing radiator grille assembly, and operate carefully.
 Try to prevent body paint surface from being scratched when removing radiator grille assembly.

1. Remove the radiator grille assembly.

a. Remove 6 plastic clips (arrow) from the radiator grille
assembly.

RT21480030

b. Using a screwdriver wrapped with protective tape, pry

up the claw on radiator grille assembly.
c. Remove the radiator grille assembly.

RT21480040

2. Remove the front name plate CAC assembly.

a. Remove 6 fixing crews (arrow) from the front name
plate CAC assembly.
48 (Tightening torque: 3 ± 1 N·m)
b. Remove the front name plate CAC assembly from the
radiator grille assembly.

RT21480042

48–8 Chery Automobile Co., Ltd.

 48 - EXTERIOR

3. Remove the front bumper upper grille.

a. Remove 14 fixing screws (arrow) from the front
bumper upper grille.
(Tightening torque: 3 ± 1 N·m)
b. Remove the front bumper upper grille from the
radiator grille assembly.

RT21480043

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing radiator grille assembly.
 Try to prevent body paint surface from being scratched when installing radiator grille assembly.
 Make sure that radiator grille is installed correctly and fitting clearance between radiator grille and front
bumper is appropriate when installing radiator grille assembly.

48

Chery Automobile Co., Ltd. 48–9

 48 - EXTERIOR

Water Tank Upper Crossmember Trim Board

Removal

CAUTION

 Make sure to wear safety equipment to prevent accidents when removing water tank upper
crossmember trim board.
 Appropriate force should be applied when removing water tank upper crossmember trim board. Be
careful not to operate roughly.
 Try to prevent body paint surface from being scratched when removing water tank upper crossmember
trim board.

1. Remove the radiator grille assembly (See page 48-8).

2. Remove the water tank upper crossmember trim board.
a. Remove 8 plastic clips (arrow) from the water tank
upper crossmember trim board.
b. Remove the water tank upper crossmember trim
board.

RT21480041

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing water tank upper crossmember
trim board.
 Try to prevent body paint surface from being scratched when installing water tank upper crossmember
trim board.

48

48–10 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Front Bumper Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing front bumper assembly.
 Appropriate force should be applied when removing front bumper assembly. Be careful not to operate
roughly.
 Try to prevent body paint surface from being scratched when removing front bumper assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the radiator grille assembly (See page 48-8).
4. Remove the front bumper assembly.
a. Raise the vehicle with a lifter, and remove 5 fixing
screws (arrow) between front bumper assembly and
front wheel house protector assembly (take left side
as an example).
(Tightening torque: 3 ± 1 N·m)

RT21480211

b. Remove 3 plastic clips (arrow) from the lower part of

front bumper assembly.
c. Remove 2 fixing screws (1) from the lower part of front
bumper assembly.
(Tightening torque: 3 ± 1 N·m)
1 1
d. Remove 2 fixing bolts (2) from the lower part of front
bumper assembly.
(Tightening torque: 10 ± 1 N·m)

2 RT21480050

e. Lower the vehicle to a proper position, and remove 6

fixing bolts (arrow) from the upper part of front bumper 48
assembly.
(Tightening torque: 10 ± 1 N·m)

RT21480060

Chery Automobile Co., Ltd. 48–11

 48 - EXTERIOR

f. Disengage the claws from the front bumper assembly

(take left side as an example).

RT21480070

CAUTION

 Avoid breaking the claws when removing the front bumper assembly.

g. Disconnect the front fog light connectors (arrow), and

remove the front bumper assembly.

RT21480080

Disassembly

CAUTION

 Be sure to wear safety equipment to prevent accidents when disassembling front bumper assembly.
 Appropriate force should be applied when disassembling front bumper assembly. Be careful not to
operate roughly.
 Avoid breaking the claws when disassembling front bumper assembly.
48

48–12 Chery Automobile Co., Ltd.

 48 - EXTERIOR

1. Remove the front towing hook cover plate.

a. Using a screwdriver wrapped with protective tape,
remove the front towing hook cover plate claw
(arrow).
b. Remove the front towing hook cover plate from the
front bumper assembly.

RT21480081

2. Remove the front bumper energy absorber.

a. Remove the clamping washers (arrow) from the front
bumper energy absorber.
b. Remove the front bumper energy absorber from the
front bumper assembly.

RT21480090

3. Remove the front bumper upper center grille.

a. Using a screwdriver wrapped with protective tape, pry
up the claws on front bumper upper center grille.
b. Remove the front bumper upper center grille from the
front bumper assembly.

RT21480100

4. Remove the front bumper lower center grille.

a. Using a screwdriver wrapped with protective tape, pry
up the claws on front bumper lower center grille.
b. Remove the front bumper lower center grille from the
front bumper assembly. 48

RT21480110

Chery Automobile Co., Ltd. 48–13

 48 - EXTERIOR

5. Remove the front fog light assembly.

a. Remove 6 fixing crews (arrow) from the front fog light
assembly.
(Tightening torque: 1.5 ± 0.5 N·m) 1
2

b. Remove the front left fog light assembly (1) and front
right fog light assembly (2) from the front bumper
assembly.

RT21480120

6. Remove the front left fog light cover garnish (take left side as an example).
a. Using a screwdriver wrapped with protective tape, pry
up the claws on front left fog light cover garnish.
b. Remove the front left fog light cover garnish from the
front bumper assembly.

RT21480130

7. Remove the front left fog light cover (take left side as an example).
a. Using a screwdriver wrapped with protective tape, pry
up the claws on front left fog light cover.
b. Remove the front left fog light cover from the front
bumper assembly.

RT21480140

Assembly
Assembly is in the reverse order of disassembly.

CAUTION
48
 Be sure to wear safety equipment to prevent accidents when installing front bumper assembly.
 Try to prevent body paint surface from being scratched when installing front bumper assembly.

48–14 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing front bumper assembly.
 Try to prevent body paint surface from being scratched when installing front bumper assembly.
 Make sure that front bumper is installed correctly and fitting clearance between front bumper and body is
appropriate when installing front bumper assembly.

48

Chery Automobile Co., Ltd. 48–15

 48 - EXTERIOR

Front Bumper Stiffener Bracket Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing front bumper stiffener bracket
assembly.
 Try to prevent body paint surface from being scratched when removing front bumper stiffener bracket
assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the front bumper assembly (See page 48-11).
4. Remove the front bumper center stiffener bracket assembly.
a. Remove 2 fixing bolts (arrow) from the front bumper
center stiffener bracket assembly.
(Tightening torque: 10 ± 1 N·m)
b. Remove the front bumper center stiffener bracket
assembly.

RT21480200

5. Remove the front bumper lower stiffener bracket assembly.

a. Remove 2 fixing nuts (arrow) from the front bumper
lower stiffener bracket assembly.
(Tightening torque: 10 ± 1 N·m)
b. Remove the front bumper lower stiffener bracket
assembly.

RT21480201

48 Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing front bumper stiffener bracket
assembly.
 Try to prevent body paint surface from being scratched when installing front bumper stiffener bracket
assembly.

48–16 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Front Bumper Mounting Bracket Assembly

Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing front bumper mounting bracket
assembly.
 Try to prevent body paint surface from being scratched when removing front bumper mounting bracket
assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the front bumper assembly (See page 48-11).
4. Remove the front bumper left mounting bracket assembly.
a. Remove 3 fixing bolts (arrow) from the front bumper
left mounting bracket assembly.
(Tightening torque: 10 ± 1 N·m)
b. Remove the front bumper left mounting bracket
assembly.

RT21480150

5. Remove the front bumper center stiffener bracket assembly (See page 48-16).
6. Remove the front bumper left mounting bracket assembly (take left side as an example).
a. Remove 3 fixing bolts (arrow) from the headlight. 
(Tightening torque: 3.5 ± 0.5 N·m)

48
RT21480151

Chery Automobile Co., Ltd. 48–17

 48 - EXTERIOR

b. Remove 3 fixing bolts (arrow) from the front bumper

upper mounting bracket assembly.
(Tightening torque: 10 ± 1 N·m)
c. Remove the front bumper upper mounting bracket
assembly.

RT21480160

7. Remove the front bumper lower stiffener bracket assembly (See page 48-16).
8. Remove the front bumper lower left mounting bracket assembly (take left side as an example).
a. Remove 2 fixing bolts (arrow) from the front bumper
lower mounting bracket assembly.
(Tightening torque: 10 ± 1 N·m)
b. Remove the front bumper lower left mounting bracket
assembly.

RT21480170

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing front bumper mounting bracket
assembly.
 Try to prevent body paint surface from being scratched when installing front bumper mounting bracket
assembly.

48

48–18 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Front Bumper Crossmember Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing front bumper crossmember
assembly.
 Try to prevent body paint surface from being scratched when removing front bumper crossmember
assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the front bumper assembly (See page 48-16).
4. Remove the horn assembly (See page 41-8).
5. Remove the front bumper crossmember assembly.
a. Disengage the wire harness clips from the front
bumper crossmember assembly.

RT21480180

b. Remove 6 fixing nuts (arrow) from the front bumper

crossmember assembly.
(Tightening torque: 23 ± 2 N·m)
c. Remove the front bumper crossmember assembly.

RT21480190

Installation 48
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing front bumper crossmember
assembly.
 Try to prevent body paint surface from being scratched when installing front bumper crossmember
assembly.
 Front bumper crossmember assembly should not be loose, shaking and deformed after installing it.

Chery Automobile Co., Ltd. 48–19

 48 - EXTERIOR

Wheel Flare Assembly

Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing wheel flare assembly.
 Appropriate force should be applied when removing the wheel flare assembly, and operate carefully.
 Try to prevent body paint surface from being scratched when removing wheel flare assembly.

1. Remove the front left wheel flare assembly.

a. Remove the clips from the front left wheel flare
assembly.
b. Remove the front left wheel flare assembly.

RT21480191

2. Remove the rear left wheel flare assembly.

a. Remove the clips from the rear left wheel flare
assembly.
b. Remove the rear left wheel flare assembly.

RT21480192

48

48–20 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing wheel flare assembly.
 Try to prevent body paint surface from being scratched when installing wheel flare assembly.
 Make sure damaged clips are replaced and wheel flare assembly is installed in place when installing
wheel flare assembly.

48

Chery Automobile Co., Ltd. 48–21

 48 - EXTERIOR

Apron Plate Assembly

Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing apron plate assembly.
 Appropriate force should be applied when removing apron plate assembly. Be careful not to operate
roughly.
 Try to prevent body paint surface from being scratched when removing apron plate assembly.

1. Remove the front left wheel flare assembly (See page 48-20).
2. Remove the left apron plate cover assembly.
a. Remove the fixing crew (1) from the left apron plate
cover assembly.
(Tightening torque: 3 ± 1 N·m)
b. Remove the plastic clip (arrow) from the left apron
plate cover assembly.

RT21480310

c. Using an interior crow plate, pry off the clip from the
left apron plate cover assembly.
d. Remove the left apron plate cover assembly in the
direction of arrow as shown in the illustration.

RT21480320

48 3. Remove the left apron plate assembly.

a. Remove 2 fixing crews (arrow) from the left apron
plate assembly.
(Tightening torque: 3 ± 1 N·m)

RT21480330

48–22 Chery Automobile Co., Ltd.

 48 - EXTERIOR

b. Remove 7 plastic clips (arrow) from the left apron

plate assembly, and remove the left apron plate
assembly.

RT21480331

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing apron plate assembly.
 Try to prevent body paint surface from being scratched when installing apron plate assembly.
 Make sure damaged clips are replaced and apron plate assembly is installed in place when installing
apron plate assembly.

48

Chery Automobile Co., Ltd. 48–23

 48 - EXTERIOR

Front Wheel House Protector Assembly

Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing front wheel house protector
assembly.
 Try to prevent body paint surface from being scratched when removing front wheel house protector
assembly.

1. Remove the front left wheel house protector assembly.

a. Remove 5 fixing crews (arrow) from the front left
wheel house protector assembly.
(Tightening torque: 3 ± 1 N·m)

RT21480210

b. Remove 2 fixing screws from the front left wheel

house protector assembly.
(Tightening torque: 3 ± 1 N·m)
c. Remove 6 plastic clips from the front left wheel house
protector assembly.
d. Remove the front left wheel house protector
assembly.

RT21480220

Installation
48 Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing front wheel house protector
assembly.
 Try to prevent body paint surface from being scratched when installing front wheel house protector
assembly.
 Make sure damaged clips are replaced and front wheel house protector assembly is installed in place
when installing front wheel house protector assembly.

48–24 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Fender Assembly
Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing fender assembly.
 Try to prevent body paint surface from being scratched when removing fender assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the front left wheel flare assembly (See page 48-20).
4. Remove the left apron plate cover assembly (See page 48-22).
5. Remove the front bumper assembly (See page 48-11).
6. Remove the front bumper left mounting bracket assembly (See page 48-17).
7. Remove the front windshield lower garnish left cover plate.
a. Using a screwdriver wrapped with protective tape, pry
up the claws on front windshield lower garnish left
cover plate.
b. Remove the front windshield lower garnish left cover
plate.

RT21480490

8. Remove the left outer triangular block assembly.

a. Using an interior crow plate, pry off the clips from the
left outer triangular block assembly, and remove the
left outer triangular block assembly.

48
RT21480230

Chery Automobile Co., Ltd. 48–25

 48 - EXTERIOR

9. Remove the left fender assembly.

a. Remove 3 fixing bolts (arrow) between the upper part
of fender assembly and body.
(Tightening torque: 10 ± 1 N·m)

RT21480240

b. Remove the fixing bolt (arrow) between fender

assembly and engine hood hinge.
(Tightening torque: 10 ± 1 N·m)

RT21480250

c. Remove the fixing bolt (arrow) between fender

assembly and body.
(Tightening torque: 10 ± 1 N·m)

RT21480260

d. Remove the fixing bolt (arrow) between front part of

fender assembly and body.
(Tightening torque: 10 ± 1 N·m)

48

RT21480270

48–26 Chery Automobile Co., Ltd.

 48 - EXTERIOR

e. Remove 2 fixing bolts (arrow) between inner part of

fender assembly and body.
(Tightening torque: 10 ± 1 N·m)

RT21480280

f. Remove the fixing bolt (arrow) between lower part of

fender assembly and body.
(Tightening torque: 10 ± 1 N·m)

RT21480290

g. Remove the clip from the front windshield lower

garnish weatherstrip, and remove the left fender
assembly.

RT21480241

10.Remove the left fender sponge.

48
RT21480300

Chery Automobile Co., Ltd. 48–27

 48 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing front fender.
 Try to prevent body paint surface from being scratched when installing front fender.
 Make sure that front fender is installed correctly and fitting clearance between front fender and body is
appropriate when installing front fender.

48

48–28 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Engine Lower Protector Assembly

Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing engine lower protector assembly.
 Try to prevent body paint surface from being scratched when removing engine lower protector assembly.

1. Remove the engine lower left protector assembly.

a. Remove 4 fixing bolts (arrow) from the engine lower
left protector assembly.
(Tightening torque: 10 ± 1 N·m)
b. Remove the fixing screw (1) from the engine lower left
protector assembly. 1
(Tightening torque: 3 ± 1 N·m)

RT21480340

c. Remove 2 plastic clips (arrow) from the engine lower

left protector assembly, and remove the left engine
lower left protector assembly.

RT21480350

Installation
Installation is in the reverse order of removal.

CAUTION
48
 Be sure to wear safety equipment to prevent accidents when installing engine lower protector assembly.
 Try to prevent body paint surface from being scratched when installing engine lower protector assembly.

Chery Automobile Co., Ltd. 48–29

 48 - EXTERIOR

Rear Bumper Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing rear bumper assembly.
 Appropriate force should be applied when removing rear bumper assembly. Be careful not to operate
roughly.
 Try to prevent body paint surface from being scratched when removing rear bumper assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the back door locating seat.
a. Remove 4 fixing bolts (arrow) from the back door
locating seat.
(Tightening torque: 1.5 ± 1 N·m)
b. Remove the back door left locating seat (1) and back
door right locating seat (2).
1 2

RT21480380

4. Remove the rear combination light assembly (fixed part) (See page 35-74).
5. Remove the rear bumper assembly.
a. Raise the vehicle with a lifter, and remove the fixing
screw (1) between rear bumper assembly and rear
wheel house protector assembly (take left side as an 1
example).
(Tightening torque: 3 ± 1 N·m)
b. Remove 3 plastic clips (arrow) between rear bumper
assembly and rear wheel house protector assembly
(take left side as an example).

RT21480360

48 c. Remove 4 plastic clips (arrow) from the lower part of

rear bumper assembly.

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48–30 Chery Automobile Co., Ltd.

 48 - EXTERIOR

d. Lower the vehicle, and remove 4 fixing screws (arrow)

1
from the upper part of rear bumper assembly.
(Tightening torque: 3 ± 1 N·m)
e. Remove 2 fixing bolts (1) from the upper part of rear
bumper assembly.
(Tightening torque: 3 ± 1 N·m)

RT21480390

f. Disengage the claws from the rear bumper assembly

(take left side as an example).

RT21480400

CAUTION

 Avoid breaking claws when removing rear bumper assembly.

g. Disconnect the connectors (arrow) from the rear

bumper assembly, and remove the rear bumper
assembly.

RT21480410

48

Chery Automobile Co., Ltd. 48–31

 48 - EXTERIOR

Disassembly

CAUTION

 Be sure to wear safety equipment to prevent accidents when disassembly rear bumper assembly.
 Appropriate force should be applied when dissembling rear bumper assembly. Be careful not to operate
roughly.
 Avoid breaking claws when disassembly rear bumper assembly.

1. Remove the rear towing hook cover plate.

a. Using a screwdriver wrapped with protective tape,
remove the rear towing hook cover plate claws
(arrow).
b. Remove the rear towing hook cover plate from the
rear bumper assembly.

RT21480420

2. Remove the rear fog light.

a. Remove 8 fixing crews (arrow) from the rear fog light.
(Tightening torque: 1.5 ± 0.5 N·m)
b. Remove the rear left fog light (1) and rear right fog
light (2) from the rear bumper assembly.

2 1

RT21480421

3. Remove the reversing radar sensor.

a. Press the claws on the reversing radar sensor.
b. Remove the reversing radar sensor from the rear
bumper assembly.

48

RT21480422

48–32 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Assembly
Assembly is in the reverse order of disassembly.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing rear bumper assembly.
 Try to prevent body paint surface from being scratched when installing rear bumper assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing rear bumper assembly.
 Try to prevent body paint surface from being scratched when installing rear bumper assembly.
 Make sure rear bumper is installed correctly and fitting clearance between rear bumper and body is
appropriate when installing rear bumper assembly.

48

Chery Automobile Co., Ltd. 48–33

 48 - EXTERIOR

Rear Bumper Mounting Bracket Assembly

Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing rear bumper mounting bracket
assembly.
 Try to prevent body paint surface from being scratched when removing rear bumper mounting bracket
assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the rear bumper assembly (See page 48-30).
4. Remove the rear bumper left mounting bracket assembly.
a. Remove 3 fixing screws (arrow) from the rear bumper
left mounting bracket assembly.
(Tightening torque: 3 ± 1 N·m)
b. Remove the rear bumper left mounting bracket
assembly.

RT21480430

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing rear bumper mounting bracket
assembly.
 Try to prevent body paint surface from being scratched when installing rear bumper mounting bracket
assembly.
48

48–34 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Rear Bumper Crossmember Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing rear bumper crossmember
assembly.
 Try to prevent body paint surface from being scratched when removing rear bumper crossmember
assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the rear bumper assembly (See page 48-30).
4. Remove the rear bumper energy absorber.
a. Remove 2 fixing bolts (arrow) from the rear bumper
energy absorber, and remove the rear bumper energy
absorber.
(Tightening torque: 1.5 ± 0.5 N·m)

RT21480441

5. Remove the back door handle sensor.

a. Disconnect the back door handle sensor (arrow).
b. Using a screwdriver wrapped with protective tape, pry
up the clip and remove the back door handle sensor.

RT21480440

6. Remove the rear bumper crossmember assembly. 48

a. Using a screwdriver wrapped with protective tape, pry
up the wire harness clips.

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Chery Automobile Co., Ltd. 48–35

 48 - EXTERIOR

b. Remove 6 fixing bolts (arrow) from the rear bumper

crossmember assembly.
(Tightening torque: 23 ± 2 N·m)
c. Remove the rear bumper crossmember assembly.

RT21480450

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing rear bumper crossmember
assembly.
 Try to prevent body paint surface from being scratched when installing rear bumper crossmember
assembly.
 Front bumper crossmember assembly should not be loose, shaking and deformed after installing it.

48

48–36 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Front Wheel House Protector Assembly of Rear Wheel

Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing front wheel house protector
assembly of rear wheel.
 Try to prevent body paint surface from being scratched when removing front wheel house protector
assembly of rear wheel.

1. Remove the front wheel house protector assembly of rear left wheel.
a. Remove 4 fixing screws (arrow) from front wheel
house protector assembly of rear left wheel.
(Tightening torque: 3 ± 1 N·m)
b. Remove the front wheel house protector assembly of
rear left wheel.

RT21480460

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing front wheel house protector
assembly of rear wheel.
 Try to prevent body paint surface from being scratched when installing front wheel house protector
assembly of rear wheel.

48

Chery Automobile Co., Ltd. 48–37

 48 - EXTERIOR

Rear Wheel House Protector Assembly

Removal
HINT:
 Use the same procedures for the right side and left side.
 Procedures listed below are for the left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing rear wheel house protector
assembly.
 Try to prevent body paint surface from being scratched when removing rear wheel house protector
assembly.

1. Remove the rear left wheel house protector assembly.

a. Remove 4 plastic clips (arrow) from the rear left wheel
house protector assembly.
1
b. Remove the fixing screw (1) from the inner part of rear
left wheel house protector assembly.
(Tightening torque: 3 ± 1 N·m)

RT21480470

c. Remove the fixing screw (arrow) from the outer part of

rear left wheel house protector assembly.
(Tightening torque: 3 ± 1 N·m)
d. Remove the rear left wheel house protector assembly.

RT21480480

Installation
48 Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing rear wheel house protector
assembly.
 Try to prevent body paint surface from being scratched when installing rear wheel house protector
assembly.
 Make sure damaged clips are replaced and rear wheel house protector assembly is installed in place
when installing rear wheel house protector assembly.

48–38 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Front Windshield Lower Garnish Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing front windshield lower garnish
assembly.
 Try to prevent body paint surface from being scratched when removing front windshield lower garnish
assembly.

1. Remove the front windshield lower garnish left cover plate (take left side as an example).
a. Using a screwdriver wrapped with protective tape, pry
up the claws on front windshield lower garnish left
cover plate.
b. Remove the front windshield lower garnish left cover
plate.

RT21480490

2. Remove the front wiper arm assembly (See page 36-24).

3. Remove the front windshield lower garnish weatherstrip.
a. Remove the clip from the front windshield lower
garnish weatherstrip.
b. Remove the front windshield lower garnish
weatherstrip.

RT21480500

4. Remove the front windshield lower garnish assembly.

a. Remove 5 fixing screws (arrow) from the front
windshield lower garnish assembly, and remove the
front windshield lower garnish assembly.
48
(Tightening torque: 3 ± 1 N·m)

RT21480510

Chery Automobile Co., Ltd. 48–39

 48 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing front windshield lower garnish
assembly.
 Try to prevent body paint surface from being scratched when installing front windshield lower garnish
assembly.

48

48–40 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Roof Rack Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing roof rack assembly.
 Try to prevent body paint surface from being scratched when removing roof rack assembly.

1. Remove the roof rack assembly.

a. Using a screwdriver wrapped with protective tape, pry
up the claws on roof rack center trim cover and
remove the roof rack center trim cover.

RT21480520

b. Using a screwdriver wrapped with protective tape, pry

up the claws on roof rack front/rear trim cover and
remove the roof rack front/rear trim cover.

RT21480521

c. Remove 5 fixing bolts (arrow) from the roof rack

assembly, and remove the roof rack assembly.
(Tightening torque: 9 ± 1 N·m)

48
RT21480530

Chery Automobile Co., Ltd. 48–41

 48 - EXTERIOR

2. Remove the roof rack front cushion.

a. Using a screwdriver wrapped with protective tape, pry
up the claws (arrow) on roof rack front cushion.
b. Remove the roof rack front cushion from the roof rack
assembly.

RT21480531

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing roof rack assembly.
 Try to prevent body paint surface from being scratched when installing roof rack assembly.

48

48–42 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Rear Spoiler Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing rear spoiler assembly.
 Try to prevent body paint surface from being scratched when removing rear spoiler assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the back door protector assembly (See page 47-47).
4. Remove the rear spoiler assembly.
a. Disconnect the high mounted stop light connector (1).
b. Using a screwdriver wrapped with protective tape, pry 1
up the inside rubber covers (2).
c. Remove 4 fixing nuts (arrow) from the rear spoiler
assembly.
(Tightening torque: 5 ± 1 N·m)

2
RT21480540

d. Using a screwdriver wrapped with protective tape, pry

up the outside rubber covers (arrow) and remove the
rear spoiler assembly.

RT21480541
48

Chery Automobile Co., Ltd. 48–43

 48 - EXTERIOR

5. Remove the high mounted stop light.

a. Remove 3 fixing nuts (arrow) from the high mounted
stop light.
(Tightening torque: 3.5 ± 0.5 N·m)
b. Remove the high mounted stop light from the rear
spoiler assembly.

RT21480542

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing rear spoiler assembly.
 Try to prevent body paint surface from being scratched when installing rear spoiler assembly.

48

48–44 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Back Door Upper Trim Board Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing back door upper trim board
assembly.
 Try to prevent body paint surface from being scratched when removing back door upper trim board
assembly.

1. Turn off all the electrical equipment and ignition switch.

2. Disconnect the negative battery cable.
3. Remove the back door protector assembly (See page 47-47).
4. Remove the back door upper trim board assembly.
a. Remove 2 fixing screws (1) from the back door upper
trim board assembly.
(Tightening torque: 3 ± 1 N·m)
b. Remove 6 fixing nuts (arrow) from the back door
upper trim board assembly.
(Tightening torque: 5 ± 1 N·m)

1 1

RT21370270

c. Using a screwdriver wrapped with protective tape, pry

off the clips from the back door upper trim board
assembly.

48
RT21370280

Chery Automobile Co., Ltd. 48–45

 48 - EXTERIOR

d. Disconnect the camera connector (arrow).

RT21370260

e. Disconnect the license plate light connector (arrow),

and remove the back door upper trim board assembly.

RT21370290

5. Remove the license plate light.

a. Press the claws on license plate light in the direction
of arrow as shown in the illustration.
b. Remove the license plate light from the back door
upper trim board assembly.

RT21480610

6. Remove the camera.

48 a. Remove 2 fixing screws (arrow) from the camera, and
remove the camera.
(Tightening torque: 6 ± 0.5 N·m)
b. Remove the camera from the back door upper trim
board assembly.

RT21480600

48–46 Chery Automobile Co., Ltd.

 48 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear safety equipment to prevent accidents when installing back door upper trim board
assembly.
 Try to prevent body paint surface from being scratched when installing back door upper trim board
assembly.

48

Chery Automobile Co., Ltd. 48–47

 48 - EXTERIOR

Name Plate
Removal
HINT:
 Use the same operation procedures for rear name plate "CAC", name plate "DVVT", name plate "Tiggo5"
and name plate "CHERY".
 Procedures listed below are for name plate "CHERY".

CAUTION

 If name plate "CHERY" is to be reused, be careful not to damage it.

 When removing name plate "CHERY", prevent the interior and body paint from being scratched.

1. Remove the name plate "CHERY".

a. Attach protective tape around the name plate
"CHERY".
b. Insert a piano wire between body and name plate
"CHERY".
c. Tie both piano wire ends to objects (such as wooden
blocks) that can serve as handles.
d. Pull the piano wire to remove the double-sided tape
that holds the name plate on the body.

RT21480550

e. Remove the name plate "CHERY".

Installation
1. Clean the body surface.
a. Using a heat light, heat body surface, and remove double-sided tape on the body.
b. Wipe off all tape adhesive residues with cleaner.
2. Clean name plate "CHERY" (if name plate "CHERY" is to be reused).
a. Using a heat light, heat name plate, and remove double-sided tape on name plate "CHERY".
b. Wipe off all tape adhesive residues with cleaner.
c. Apply new double-sided tape to name plate "CHERY".
3. Install name plate "CHERY".
a. Using a heat light, heat body and name plate "CHERY".
48 b. Remove release paper from name plate "CHERY" and install name plate "CHERY" in place.

CAUTION

 DO NOT overheat the body and name plate.

 DO NOT remove release paper on name plate in advance.
 DO NOT touch name plate adhesive surface with hands.
 After removing release paper, prevent foreign matter from attaching on outside adhesive.

48–48 Chery Automobile Co., Ltd.

 48 - EXTERIOR

4. Installation distance ranges for name plate "CHERY" are as follows:

a. When attaching name plate "CHERY", keep it horizontal and centered.
b. Vertical distance "a" between left side of name plate
"CHERY" and left side of back door door is 3.3 ± 2 mm.
c. Vertical distance "b" between lower side of name
plate "CHERY" and lower side of back door door is
10.1 ± 2 mm. a

RT21480560

5. Installation distance ranges for rear name plate "CAC" are as follows:
a. When attaching rear name plate "CAC", keep it horizontal and centered.
b. Vertical distance "a" between upper side of name
plate "CAC" and upper side of back door upper trim
board is 3.0 ± 2 mm.
c. Vertical distance "b" between lower side of name plate
"CAC" and lower side of back door upper trim board is a
4.4 ± 2 mm.

RT21480570

6. Installation distance ranges for name plate "Tiggo5" are as follows:

a. When attaching "Tiggo5" name plate, keep it horizontal and centered.
b. Vertical distance "a" between lower side of name plate
"Tiggo5" and lower side of back door door is 9.0 ± 2 mm.
c. Vertical distance "b" between right side of name
plate "Tiggo5" and right side of back door door is
3.7 ± 2 mm. b
a

RT21480580

7. The installation distance ranges for the name plate "DVVT" are as follows:
48
a. When attaching "DVVT" name plate, keep it horizontal and centered.
b. Vertical distance "a" between lower side of name plate
"DVVT" and lower side of back door door is 5.8 ± 2 mm.
c. Vertical distance "b" between right side of name plate
"DVVT" and right side of back door door is 3.0 ± 2 mm.

b
a

RT21480590

Chery Automobile Co., Ltd. 48–49

- MEMO -

48–50 Chery Automobile Co., Ltd.