Service Manual No.

C0056-1

SERVICE MANUAL

DAIHEN DC arc welding power source

CO2/MAG DYNA AUTO

350/500
CPXD- 350 C0056
CPXD- 500 C0052

NOTE: Ther is a case that contents of thes service

munual is different from the latest information by
revision after product shipment. Use the owner’s
manual of this procuct together.

DAIHEN Corporation WELDING PRODUCTION DIVISION

Aug.11.2006
 CPXD-350,500 SERVICE MANUAL

1. Caution in maintenance

1.1 To avoid electric shock and accident

When checking internal power source, turn off the primary side of line disconnect switch and the
control power source switch, wait more than 3 minuets and check that the built-in cooling fan stops
completely then carry out checking. And be careful not to turn on these switches by mistake during
check.
Be in particular careful where the place indicated “High voltage danger”.

According to measuring instrument oscilloscope and so on the like, terminal for measurement and
case are connected electrically. When checking internal welding machine by these measuring
instrument, be careful not to cause an electric shock accident.

Welding power source

Input power

Oscilloscope

1.2 Handling of printed circuit board

(1) Do not to touch the potentiometer which fixed by white pen on the printed circuit board.
It cause to trouble in welding machine.
(2) Insert all printed circuit board certainly to take a lock of circuit board support for attachment.
(3) Insert connector with matching connector number or wiring number certainly to take a lock.
Do not to pull the wire when pulling connector. Carry out pulling and inserting connector after
turning off the power source switch.
(4) Do not leave the place where static electricity is easy to generate because CMOS-IC that is poor
at static is used.
(5) Reduce the number of times as much as possible that pulling and inserting connector and
adjustment of the potentiometer.

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CPXD-350,500 SERVICE MANUAL

1. Caution in maintenance (continued)

1.3 Handling of main circuit component

(1) When attaching thyristor module to heat sink, apply micro computer and fix by designated
torque.
(2) Use torque of specific value also to clamp terminal.

1.4 In case of insulation resistance test

When measuring insulation resistance and testing withstand voltage, follow the steps below.
(1) Disconnect the primary cable to the switch box and welding cable for isolating welding power
source.
(2) Remove earth cable (line No.80 which is between C2 and C3) of output terminal from the case.
Then insulate this earth cable due to not touch the case.
(3) Short-circuit the contact interval (line No. 1, 4) of magnet switch.
(4) Turn on the control power source S1.

Be sure to reconnect the cables after carrying out measurement of insulation resistance and
withstand voltage test.

1.5 Only to check operation of sequence

When only to check operation of sequence, follow the steps below.
(1) Turn off the control power source.
(2) Take off CN23, 24 on PCB C0045Q.
(3) Turn on the control power source and check the operation.

Be sure to reconnect the cables after checking.

1.6 Investigate the WARNING cause

There are any WARNING in the welding machine, narrow down a cause refer to” Welding error
table” and “Troubleshooting”. Then settle the WARNING refer to “Checking method for WARNING”

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 CPXD-350,500 SERVICE MANUAL

2. Function of each printed circuit board

2.1 Function of printed circuit board and mounting position

Printed circuit board
Function Mounting position
PART No.
・Microcomputer control Fan frame
C0056P Sequence control (CPXD-350)
(CPXD-350) Constant voltage control
Welding control Chassis
C0052P WARNING protection (CPXD-500)
(CPXD-500) Input voltage change revision
50/60Hz identification
・Zero-cross detective circuit
・Input voltage detective circuit
・Primary voltage detective circuit
・Emergency stop detective circuit
C0045Q ・Power source circuit
(Common in all models) ・Governor circuit
・Thyristor drive circuit
・Short-circuit detective circuit
・Relay circuit
P10174X ・Remote control one-line circuit
(Common in all models) ・CM-2301 / 2302 reshuffling

“C0056P and C0052P” is showing to “C0056P” in page following than this.

When using the other type of machine, read the manual with rearranging “C0056P” to “PCB No. suitable
for the type of machine”.

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CPXD-350,500 SERVICE MANUAL

2. Function of each printed circuit board (continued)

2.2 Operation of check terminal on printed circuit board

T : is measured by tester
S : is measured by oscilloscope

2.2.1 Check terminal on printed circuit board PC0056P

No. Signal name Explanation
CH1 0V Ground
CH2 + 5V T: CH1-, CH2+ +5V
CH3 - 15V T: CH1+, CH3- +15V
CH4 + 15V T: CH1-, CH4+ +15V
CH5 Feed quantity setting T: CH1-, CH5+
Voltage changes between 5 from 1V according to current knob of
remote control.
CH6 SCR trigger 3 S: CH1-, CH6+
Pulse waveform such as the figure below.
+15V

0V
10ms: 50Hz
60μs 8.3ms: 60Hz

CH7 SCR trigger 2 S: CH1-, CH7+

Pulse waveform such as the figure below. (Same as CH6)
CH8 SCR trigger 3 S: CH1-, CH8+
Pulse waveform such as the figure below. (Same as CH6)
CH9 Zero-cross 1 S: CH1-, CH9+
Pulse waveform such as the figure below.
+5V

0V
10ms: 50Hz
400μs 8.3ms: 60Hz

CH10 Zero-cross 2 S: CH1-, CH10+

Pulse waveform such as the figure below. (Same as CH9)
CH11 Zero-cross 3 S: CH1-, CH11+
Pulse waveform such as the figure below. (Same as CH9)
CH12 Input voltage T: CH1-, CH12+
When rated input voltage, become 2.6V(CPXD-350) and 4,0V
(CPXD-500).
It changes in proportion an input voltage.
CH13 Output current T: CH1-, CH13+
Voltage changes between 10 from 0V according to output
current. Voltage is 10V when current is 1000A.
CH14 Current detection T: CH1-, CH14+
When output current is detected, voltage is 0V and when it is not
so, 5V.

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 CPXD-350,500 SERVICE MANUAL

2. Function of each printed circuit board (continued)

2.2 Operation of check terminal on printed circuit board (continued)

2.2.2 Check terminal on printed circuit board C0045Q
No. Signal name Explanation
CH1 0V Ground
CH2 +5V T: CH1-, CH2+ +15V
CH3 -15V T: CH1+, CH3- +15V
CH4 +15V T: CH1-, CH4+ +15V
CH5 +24V T: CH1-, CH5+ +24V
CH6 24V(supporting wire) T: CH1-, CH6+ +24V
CH7 Governor SCR-K S: CH1-, CH7+
Pulse waveform such as the figure below.
Motor is stopping Motor is rotating
0V

-50V
10ms: 50Hz
8.3ms: 60Hz

CH8 TS T: CH1-, CH8+

+15V (TS is OFF), 0V (TS is ON)
CH9 GAS T: CH1-, CH9+
+24V (When gas is stopping), 0V (When gas is releasing).
CH10 Short-circuit detection T: CH1-, CH10+
15V (When short-circuit), 0V (When outputting voltage)

2.2.3 Check terminal on printed circuit board P10174X

No. Signal name Explanation
CH1 0V Ground
CH2 +15V T: CH1-, CH2+ +15V
CH3 -15V T: CH3-, CH1+ +15V
CH4 Missing number
CH5 Exchanging signal S: CH1-, CH5+
Pulse waveform such as the figure below.
CH6 TS / WV S: CH1-, CH6+
Pulse waveform such as the figure below.
CH7 Inching / WC S: CH1-, CH7+
Pulse waveform such as the figure below.
CH8 Vref T: CH1-, CH8+ 0~+5V
CH9 Iref T: CH1-, CH9+ 0~+5V

15V
0V
CH5
0V

-15V
15V
CH6 Changed by W.V knob
0V
Changed by torch switch
-15V OFF: about 0V / ON: -15V
15V
CH7 Changed by W.V knob
0V Changed by inching switch
OFF: about 0V / ON: -15V
-15V

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CPXD-350,500 SERVICE MANUAL

2. Function of each printed circuit board (continued)

2.3 Adjustment resistance of printed circuit board and meaning of jumper switch.

Adjustment resistance of printed circuit board C0056P

No. Signal name Explanation
R13 Pre-flow time Adjust pre-flow time. Normal position is full of turning left.
R14 Post-flow time Adjust post-flow time. Normal position is full of turning left.
R15 Anti-stick time Adjust anti-stick time. Normal position is full of turning left.
R16 Anti-stick voltage Adjust anti-stick voltage. Normal position is full of turning left.
R17 Output adjustment For fine adjustment of ignition phase.
Normal position is full of turning left.
R18 Crater repetition Adjust crater repetition period. Normal position is full of turning left.
period
(Only for XD500, 600)
R70 Slow-down speed Adjust slow-down speed.

Jumper switch of printed circuit board C0056P

No. Signal name Explanation
S1-1 Simple substance Use for simple substance inspection of printed circuit board.
inspection Use it in regular OFF.
S1-2 Initial current Initial current function is possible to use with turning to ON when
crater is ON or REPEAT.
S1-3 Wire feeder exchange Set it suitable for wire feeder. Refer to page 19 about setting.
function
S1-4 Extra heating function Turn to ON, and MS is ON, regular voltage outputs to AC100V
receptacle.
Turn to OFF, MS becomes OFF after the welding end in about five
minutes
S1-5 Wire feeder exchanging Set it suitable for wire feeder. Refer to page 19 about setting.
function
S1-6 Including inspection Turn to ON, checking whether switch of remote control or panel is
operating normally is possible. In this time , welding is out of use.
S1-7 Out of use Use it in regular OFF.
S1-8 Select ammeter Set it suitable for type of machine.
CPXD-350 : OFF
CPXD-500 : ON

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 CPXD-350,500 SERVICE MANUAL

2. Function of each printed circuit board (continued)

2.3 Adjustment resistance of printed circuit board and meaning of jumper switch (continued)

Adjustment resistance of printed circuit board C0045Q

No. Signal name Explanation
R11 Max. feed speed Mode1, current knob is Max. position and connecting with CM-2302:
adjustment 170 rpm (Setting is done at the shipment)

Jumper switch of printed circuit board C0045Q

No. Signal name Explanation
J1 Short-circuit Normal side is +② terminal. +① terminal is out of use.
detective terminal

Adjustment resistance of printed circuit board P10174X

No. Signal name Explanation
R38 Vref fine adjustment Use it to adjust when the voltage scale of remote control deviates
from welding voltage greatly.
Change J1 to “ADJ” when adjusting.
It becomes lower with turning to an anti-clock and becomes highly
with turning to a clock.
R39 Iref fine adjustment Use it to adjust when the current scale of remote control deviates
from welding current greatly.
Change J2 to “ADJ” when adjusting.
It becomes lower with turning to an anti-clock and becomes highly
with turning to a clock.

Jumper switch of printed circuit board P10174X

No. Signal name Explanation
J1 Vref Change adjustment method of output voltage of Vref.
Changing It becomes normal value fixation with turning to “FIX” and adjustment
adjustment method with R38 is become possible with turning to “ADJ”.
Normal position is “FIX”.
J2 Iref Change adjustment method of output voltage of Iref.
Changing It becomes normal value fixation with turning to “FIX” and adjustment
adjustment method with R39 is become possible with turning to “ADJ”.
Normal position is “FIX”.

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CPXD-350,500 SERVICE MANUAL

2. Function of each printed circuit board (continued)

2.4 Check point position of each printed circuit board

2.4.1 C0056P

C0056P

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 CPXD-350,500 SERVICE MANUAL

2. Function of each printed circuit board (continued)

2.4 Check point position of each printed circuit board (continued)

2.4.2 C0045Q

C0045Q

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CPXD-350,500 SERVICE MANUAL

2. Function of each printed circuit board (continued)

2.4 Check point position of each printed circuit board (continued)

2.4.3 P10174X

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 CPXD-350,500 SERVICE MANUAL

3. Troubleshooting
3.1 WARNING lamp

When an error occurs, warning lamps on the front panel LED turns on or flashes, then the welding
power source automatically stops. In this case, check the errors distinction by LED is possible.

●：OFF, ○：Light, ◎：Flash, △：Flash two times

Error Front panel LED 1 LED 2
No. Error
LED (red light) (green light)
① Power supply frequency ○ ○ ○
② Temperature ○ ○ ●
③ Input overvoltage ○ ● ○
④ Shortage of input voltage ○ ● ●
⑤ CO2/MAG welding mode switch error ◎ ○ ○
⑥ Error before starting welding ◎ ● ●
⑦ Gas check ◎ ● ○
⑧ Output overcurrent ○ ● ○
⑨ Microcomputer △ ○ ●
⑩ Output voltage △ ● ○
⑪ Current detection △ ● ●

① Power supply frequency

When the POWER CONTROL switch on the front panel is turn on at unstable power supply
frequency, the warning lamp comes on and the welding power source continues to stop operation. In
this case, turn off the power switch and turn on again to cancel the error.

② Temperature error
When the duty cycle exceeds the rated duty cycle or the temperature exceeds 40˚C, the WARNING
lamp flashes and the welding power source stops automatically. In this case, wait until the fan stops,
with the CONTROL POWER switch turned on. When starting the welding operation again, use the
welding machine lower the duty cycle or the welding current.

③ Input over voltage error

When input voltage goes beyond 460V, the WARNING lamp lights up and the welding power source
stops automatically. Disconnect the CONTORL POWER switch and measure the input voltage with
such a measuring instrument as a tester to check to make sure if excessively high voltage is not
output. To eliminate the error, turn on the CONTORL POWER switch again after removing a cause of
the error above.

④ Shortage of input voltage error

When input voltage falls below 320V, the warning lamp lights, then the welding power source
automatically stop operation. In this case disconnect the switch and confirm there is no failure, then
turn on the switch again.

⑤ CO2/MAG welding mode switch error

When unavailable mode numbers are set while pressing the CO2/MAG welding mode switch on the
front panel, the WARNING lamp flashes and the welding power source keep stopping.
In this case, setting back to the normal setting is removing abnormal.

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CPXD-350,500 SERVICE MANUAL

3. Troubleshooting (continued)
3.1 WARNING lamp (continued)

⑥ Error before starting welding machine

When the CONTROL POWER switch is turned on while the TORCH switch is on, the warning lamp
flashes (Flash 1) and the welding power source keep stopping. Turn off the TORCH switch to cancel
the error.

⑦ Gas check error

When more than two minutes has passed while the GAS CHECK switch is turned to the CHECK side,
the warning lamp flashes (Flash 1), then the welding power source stops automatically. To cancel Gas
check error, set the GAS CHECK switch to WELD. (WARNING indication is same as Shortage water
pressure.)

⑧ Error in output over current

When more than two-seconds over current or short-circuit is continued, the warning lamp lights up
and welding machine automatically stops. In this case, turn off the CONTROL POWER switch and
make sure to see if welding current does not exceed the rated output current or contact between tip
and base metal or short-circuit of output (cables). To cancel this error, solve the cause of error, then
turn on the CONTROL POWER switch again.

⑨ Error in microcomputer
When an error is detected in microcomputer, the warning lamp flashes two times. After the warning
lamp flashes, the welding machine automatically stops.

⑩ Trouble of output voltage

When the TORCH switch is turned off and voltage on the output terminals presents, the WARNING
lamps flashes (Flash 2) and the welding machine automatically stop welding. In case of welding
same work piece with several welding machines, turn off the power switch and check whether wire or
torch cable contact with base metal or output cable of other welding machine. If there are some
contacts, make sure removing them and turn the switch on. If abnormal still exist, check to make
sure if main thyristor or an electromagnetic contactor is not broken by using a tester, after turning off
the POWER switch. To cancel this error, turn on the main power switch again after solving the cause
of the error. (If voltage on from outside, the welding machine automatically stop welding. This
WARNING is occurred the place there are plural power sources, check that not to contact with the
near side plus line of power source.)

⑪ Current detection error

Loose or breaking wiring between a hall element (CT) and a printed circuit board C0056P, warning
lamp lights up and welding power source automatically stops. In this case, turn off the POWER switch
and check for the trouble of wiring. After solving the cause of trouble, turn on the CONTROL POWER
switch again to cancel the error.

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 CPXD-350,500 SERVICE MANUAL

3. Troubleshooting (continued)

3.2 Check of main circuit parts

When check of main circuit parts, be caution “1.1 To avoid electric shock and accident” in particular.
And resistance value in the list is changed by internal resistance of tester (digital tester in particular)
that is used. So regard as it is standard.

3.2.1 Thyristor module

Tester red Tester black Measured
(+) (+) value(Ω)
K1 K2 ∞
G1 G2 ∞
A K1 ∞
K1 A ∞
A G1 ∞
G1 A ∞
G1 K1 20
K1 G1 20
A-G2, A-K2, A-G3, A-K3 are same as this list.

A is heat sink attachment side.

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CPXD-350,500 SERVICE MANUAL

3. Troubleshooting (continued)
3.3 Welding error table
Error Cause Checkpoint
No arc is generated. No voltage applied between Complete connection of base metal and torch cable.
torch and base metal. Fuse of input power disconnect switch. Complete
connection of input cables.
No WARNING lamp lights.
Control cable and socket.
Settings of this welding power source match wire
feeder and remote control. (Check the connections
of P10174X match wire feeder connected to this
welding power source.)
Wire will not be fed. Fuse of input power disconnect switch. Complete
connection of input cable.
No WARNING lamp lights.
Control cable and socket.
Pressure lever of wire feeder.
Settings of this welding power source match wire
feeder and remote control. (Check the connections
of P10174X match wire feeder connected to this
welding power source.)
Bad arc start Improper welding conditions Settings of current and voltage.
Welding mode and wire diameter set.
Distance between torch and base metal.
Incomplete power supply No insulator on surface of base metal.
Complete connection of base metal and torch cable.
Tip worn out.
Unstable arc and Incomplete power supply Complete connection of base metal and torch cable.
rough welding bead Tip worn out.
Improper welding conditions Current, voltage, amount of gas flow and welding
speed.
Welding mode and wire diameter properly set.
Wire not smoothly fed. Pressure adjustment of wire.
Parts matching your wire diameter.
Hole of tip not damaged.
No built-up dusts in liner.
Conduit not too bent.
Dirty wire and base metal No oil on base metal.
No rust on wire.
Air in shield gas Cap nut of gas hose not loosen.
No holes in gas hose.
Arc blow occurs. Taking measures to prevent arc blow

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 CPXD-350,500 SERVICE MANUAL

3. Troubleshooting (continued)
3.4 Troubleshooting
No. Trouble Cause Solution
Main POWER lamp PL1 Fan FM rotates Trouble of PL1 lamp. Check the PL1.
will not light. when CONTROL
POWER switch S1
turns on.
1 Fan FM will not Line disconnect switch (or Check power box.
rotate when NF) is not turned on.
CONTROL POWER Lack phase or poor Check the input cable.
switch S1 turns on. connection of input cable (U
or V phase)
WARNING lamp PL3 When turning on Trouble of thermostat THP1. Replace thermostat
(yellow light) lights up. CONTROL POWER THP1.
(Check of 3.1 is no switch S1. Poor insertion of CN14 or Completely insert CN14
problem.) CN15 on PCBPC0045Q. or CN15 on C0045Q.
Short-circuit control cable of Check control cable. (TS
2 wire feeder. line)
During welding. Fan FM does not rotate. Refer No.3.
Excess of duty cycle. Observe the rated duty
cycle.
Overheat inside welding Cool down after checking
power source. the cause.
Fan FM will not rotate Main POWER lamp Refer to No.1.
when turning on the PL1 does not light -
CONTROL POWER up.
switch S1. (On no
pre-heat function Main POWER lamp Trouble of CONTROL Replace power switch
setting, fan PL1 lights up. POWER switch S1. S1.
3 automatically stops, Blown fuse F1. After checking cause of
when welding machine the trouble, replace the
keeps to stop operation fuse F1.
while CONTROL Trouble of fan FM. Replace the fan FM.
POWER switch turned Trouble of P.C.B. (control After checking C0056P
on.) circuit.) and C0045Q, replace
them if needed.
Shield gas does not stop. Trouble of P.C.B. (gas control After checking C0056P
circuit.) and C0045Q, replace
4 them if needed.
Trouble of gas Replace SOL.
electromagnetic valve SOL.
Shield gas does Shield gas does not come Discharge valve of gas Open gas valve and
not come out out, when S3 is set to cylinder is closed. Or check gas pressure.
when torch CHECK side. shortage of gas pressure.
switch TS is Trouble of gas Replace gas
turned on. Fan electromagnetic valve SOL. electromagnetic SOL.
FM rotates and Blown fuse F1 on C0045Q. Replace F1 after
WARNING lamp checking cause of the
PL3 is off. trouble.
Trouble of electromagnetic Replace electromagnetic
contactor MS. contactor MS.
Trouble of P.C.B. (gas control After checking C0056P
5
circuit) and C0045Q, replace
them if needed.
Trouble of wrong connection After checking P10174X
of P.C.B. (remote control and the wiring on this,
circuit) replace them if needed.
Shield gas is generated, Trouble of torch switch TS. Replace the torch switch
when S3 is set to GAS TS.
CHECK side. Breaking of control cable of After checking the cable
wire feeder or poor contact of and the receptacle (line
receptacle. of torch switch), replace
them if needed.

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CPXD-350,500 SERVICE MANUAL

3.4 Troubleshooting (continued)

No. Trouble Cause Solution
Wire will not When pressing the Breaking of control cable of After checking cable and
be fed when Inching switch, wire will wire feeder or poor contact of receptacle (line of feed motor),
the torch not be fed. receptacle. replace them if needed.
switch TS is Blown fuse F2. After checking causes of the
turned on. trouble, replace the fuse F2 if
needed.
Trouble of R2. After checking causes of the
trouble, replace the R2 if needed.
6 Trouble of SCR3. After checking causes of the
trouble, replace the SCR3 if
needed.
Trouble of wire feed motor. Check the wire feed motor.
Trouble of P.C.B. (motor After checking C0056P or
circuit) C0045Q, replace them if needed.
Trouble of P.C.B. (remote After checking P10174X and the
control circuit) or incorrect wiring, replace them if needed.
connection.
Output voltage will not be generated Trouble of P.C.B. (control After checking C0056P or
when torch switch TS is turned on. circuit). C0045Q, replace them if needed.
Trouble of thyristor SCR1 and Replace by new thyristor SCR1
2. and 2.
Poor insertion of CN4, 23, 24 Completely insert the connectors.
7
on C0045Q, and CN8 on
C0056P.
Trouble of P.C.B. (remote After checking P10174X and the
control circuit) or wrong wiring, replace them if needed.
connection.
Being out of control welding machine Trouble of thyristor SCR1 or 2. Replace the thyristor SCR1 or 2 if
causes large current flow. needed.
Trouble of hall element CT. Replace the current detector CT.
Check wire number [1]~[3], Check the wiring.
8
[8]~[13], [17], [21]~[26].
Trouble of P.C.B. (control After checking C0056P and
circuit and thyristor C0056P, C0045Q, replace them if needed.
ignition circuit C0045Q)
Welding current and voltage can not be Breaking of remote control After checking the cable and the
set. cable or poor contact of receptacle, replace them if
receptacle. needed.
Trouble of variable resistor R5 Replace the R5 and R6 if needed.
9
and R6 to set current and
voltage of remote control.
Trouble of P.C.B. (control After checking C0056P and
circuit). C0045Q, replace them if needed.
No transition from slow-down speed to Trouble of hall element CT. Replace the current detector CT.
10 wire feeding speed at welding. Trouble of P.C.B. (control After checking C0056P and
circuit). C0045Q, replace them if needed.
Self-holding can not be set. Trouble of crater-filler switch After checking S7, replace it if
S7. needed.
11
Trouble of P.C.B. (control After checking PCB1 or PCB2,
circuit). replace it if needed.
Penetration Condition does not Trouble of hall element CT. Replace the current detector CT.
control is not match during
usable welding
Penetration control Trouble of switch S8. After checking S8, replace it if
12
SW does not work if needed.
turning to “ON”. Setting of current is law. Penetration control does not work
with law current so set to over
200A.

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4. Block diagram

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CPXD-350,500 SERVICE MANUAL

5. Correspondence for user needs expect for a standard

5.1 Using initial current control

Initial current control is “OFF” at the shipment but it becomes usable by turning C0056P
(C0052P) S1 No.2 to “ON”.
0.37sec.

5.2 Changing pre-flow time (For CO2/MAG) 0.21sec. 0.53sec.

Pre-flow time is 0.05 sec. at the shipment but it becomes
usable to adjust time by R13 on C0056P.

0.69sec.
0.05sec.
(STD)
5.3 Changing post-flow time 2sec.
Post-flow time is 0.4 sec. at the shipment but it becomes
usable to adjust time by R14 on C0056P. 1.2sec. 2.8sec.

3.6sec.

0.4sec.
5.4 Changing wire feeder (STD)
Set C0056P and P10174X suitable for wire feeder like the list below.

CPXD-350,500
C0056P
Wire feeder model P10174X CN1,3 Remarks
S1-3 S1-5
CM-2302 OFF OFF A side Factory setting
CM-2301 ON OFF B side
CML-2302 OFF ON A side
CML-2301 ON ON B side

● If making a mistake in setting

Mistake in dip switch:
Scale of remote control and the fact current and voltage is not suitable.

Mistake in connection of PC board:

Welding machine is not operation even if push torch switch or inching button.
In this case, WARNING is not indicated so check connection and setting is correct.

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5. Correspondence for user needs expect for a standard (continued)

5.5 Changing anti-stick time Shorter Longer

Anti-stick time is 0.3~0.5 sec. at the shipment but it
becomes usable to adjust time by R15 on C0056P. Arti-stick time regulation
Anti-stick time is changed by welding method, wire diameter
and current setting.

5.6 Changing anti-stick voltage Shorter Longer

Anti-stick voltage is 15~18V at the shipment but it
becomes usable to adjust time by R16 on C0056P. Arti-stick voltage regulation
Anti-stick voltage is changed by welding method and wire
diameter.

5.7 Changing crater repetition period sec.

Crater repetition period is 2 sec. at the shipment but it Crater repetition period regulation
becomes usable to adjust time by R18 on C0056P. sec.
sec.

sec.
sec.

5.8 Using AC100V heater receptacle

Extra heating is necessary to use gas regulator with heater, turn S1 No.4 to “ON” when use
AC100V heater receptacle.
Turn S1 No.4 to “OFF” when not to use heater receptacle. An energy saving function is operating.

Function of S1 No.4
ON: MS, AC100V and fan keep “ON”
OFF: MS, AC100V turn off 5 seconds after the welding end and fan turn off 6 seconds after the
welding end.

Factory setting
CPXD-350: OFF
CPXD-500: ON

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CPXD-350,500 SERVICE MANUAL

5. Correspondence for user needs expect for a standard (continued)

5.9 Using arc spot timer

Arc spot timer SCT-31
1. Remove the bolts fastening the upper cover of the welding power source to open the cover.
Connectors for arc spot timer is located close to 4P terminal board on fan frame.
2. Lead in cables connected with arc spot timer through grommet with film on the rear side of the
welding machine to insert into the connectors.
3. Close the upper cover of the welding machine.
4. Bolt the arc spot timer together with the upper cover. (See the figure shown below.)

Arc spot timer SCT-31

Connector for arc spot timer

When using arc spot timer, initial current, self-hold and crater are not operating.

- 20 -
 CPXD-350,500 SERVICE MANUAL

5. Correspondence for user needs expect for a standard (continued)

5.10 Connection between internal terminals and an automatic machine

4P terminal board mounted on a fan frame, which is used for connection to an automatic machine,
is located inside the upper cover of the welding power source. And also, when external connection
cables are led in, let the cables through a grommet with film located at the rear side of the welding
machine.

4P terminal board

Operation stop WCR

These two terminals are used for external These two terminals, which will become
operation stop. close contact while welding current is
●When opening these terminals, it stops flowing, are used to detect welding current.
emergency and stop operation. Contact capacity: 110V AC, 0.3A or less.
● When close these terminals, it cancels
emergency stop and start operation.
*To hold operation stop, use the switch with a function to suspend operation stop.

5.11 Connection with an automatic machine

When this welding power source is connected to an automatic machine, use internal terminals
described in 5.9, remote control receptacle and wire feeder receptacle.
Use the optional remote control.
(Make connections, following the schematic diagram shown below, when the optional remote control is not used.)

Optional remote control

Current setting Voltage setting

Inching

If standard cable is too short to make a connection, use an extension cable.

Output contact
Interface box for an automatic machine
When the contactor is closed (or torch switch is
turned on), welding power source works

Black

White

Red

Green

Wire feeder CM-2301

(The numbers indicated in the diagram are No. of CM-2301)
11. APPLIED FUNCTION (Continued)

5.12 Special correspondence ROM

MCU (micro controller) used in this machine is type that CPU (calculation unit) and ROM (memory to
house programs) are incorporate to one chip so it is impossible to change only ROM. Then if using
special correspondence which includes changing software, exchange includes printed circuit board.

- 21 -
CPXD-350,500 SERVICE MANUAL

6. Schematic diagram and parts layout

6.1 Schematic diagram for CPXD-350

- 22 -
 CPXD-350,500 SERVICE MANUAL

6. Schmatic diagram and parts layout (continued)

6.2 Schematic diagram for CPXD-500

- 23 -
CPXD-350,500 SERVICE MANUAL

6. Schmatic diagram and parts layout (continued)

6.3 Parts layout for CPXD-350

for PCB2 CN16

(CASE GROUND) for PCB2 CN23
for PCB2 CN24
R1 141
80
for PCB2 CN14 CON3
18 20 for CON4 R10 R13 LOWER 140 (2A)
for PCB2 CN25 C5
T25 for PCB2 CN19 C8
for PCB1 CN6 8 9 10 11 12 13
K2 G2 K2 G2 HEATSINK
G3 K3 K1 G1 G3 K3 K1 G1
CT
20 17
－ 17
C4 (3) (2) (1) C6 C7 (3) (2) (1) C9
R9 R11 R12
20
ＳＣＲ１ ＳＣＲ２ R14
UPPER
C3

C2
18 100/109V 110
114
＋ 36/39.3V 180
BULE 92.3/101V
111 WHITE 109 REAR PANEL
18 19 113 T1-3
24T 17T
T1-1 18.7/20.5V T1-2
121 122 5 WHITE 6 4 WHITE
112 RED
WHITE
THP1
90 91
1 2
CON1 RED RED RED
4 3
1 2 3
93 92 L3 PE
Ｌ２ 0T 16
95 3
94 Ｗ
1 2 3
6 96 MS 2
5 4
14
Ｖ
99 98 97 1
Ｕ
Ｌ１
CON2 16
1 2 3
(Input terminal)
① ③ ⑤
15 ＭＳ
② ④ ⑥
for PCB3
CN1A,CN4 4 5 6
for PCB2 CN3
for Ｌ４
OUTPUT PANEL

ＳＣ Ｒ CONECTION
ＳＣＲ CONNECTOR ＳＣ Ｒ CONNECTOR
TERMINAL WIRE NUMBER WIRE COLOR WIRE NUMBER WIRE COLOR
PIN NUMBER TERMINAL PIN NUMBER
SCR1-1 G1 23 YELLOW CN24 ⑥ SCR2-1 G1 26 YELLOW CN23 ⑥
SCR1-1 K1 10 RED CN24 ⑤ SCR2-1 K1 13 RED CN23 ⑤
SCR1-2
SCR1-2
SCR1-3
G2
K2
G3
22
９
21
YELLOW
WHITE
YELLOW
CN24
CN24
CN24
④
③
②
SCR2-2
SCR2-2
SCR2-3
G2
K2
G3
25
12
24
YELLOW
WHITE
YELLOW
CN23
CN23
CN23
④
③
②
FRAME
SCR1-3 K3 ８ BLACK CN24 ① SCR2-3 K3 11 BLACK CN23 ①
SCR1,2 A 17 BULE CN24 ⑧

(FRONT) (BACK)
for T1 ARC SPOT
for PCB2 CN6 TIMER'S CONNECTOR
108
1 01
1 02
1 03
1 04
1 07

for PCB2 CN2 ＣＮ

O P E R A T IO N S T OP
(CASE GROUND) Fan belonging condenser
0V
S 2 1 8 .5 V

0V
S4 1 8 . 5 V
0. 3A 0V
S1 8V
177
178
179
109
180
110

Ｔ２
145
1 2 3 4 5 6
0 .2A

CON4 80
0.1A

fo r PC B 2 C N 1

144
（upper T2） 380V 415V 143 146
for PCB2 CN10 142
0.8A
18.5V S3

S5

1 2 3 4 5 6 1 2 3 4 5 6
fo r PC B 2 C N 22

WC R
200V

415V
380V

f or PC B 2 C N 2 7

TM1
0V

0V

0V

170 for R2
169 182 TERMINAL
181
105
106

179
17 8
17 7
27
28

for PCB2 （４Ｐ）

CN19
for Ｆ１
for PCB2 CN17
for PCB1 CN3

C10 169
C11 172 176
175 19.5V 0V 415V 0V

176
Ｔ３ 170 C13
80
R15 C12 Ｔ４ 174
ＦＭ
0V 415V 173 0V 19.5V
(CASE GROUND) 171 T35
171 TERMINAL
（２Ｐ）

1 2

Ｆ４ Ｆ５

167 167 168

168 CHASSIS
for Ｓ１
3

for ＭＳ
Ｌ４
169
170
for Ｓ１
171

FAN FRAME

- 24 -
 CPXD-350,500 SERVICE MANUAL

6. Schmatic diagram and parts layout (continued)

6.3 Parts layout for CPXD-350 (continued)

UPPER
REAR SIDE

CN1 CN2 CN3 CN4 CN5 CN6

CN9 CN10 CN11 CN12 CN13 CN14CN15

CN17 CN16
CN8
CN7
R2

CN7
ＰＣＢ１

CN18
CN6

CN20 CN19
CN11 CN10 CN9 CN8

CN5
ＰＣＢ２

CN22 CN21
for

CN4
ＴＭ １
for
ＣＮ
for

CN23
ＦＭ CN3
CN3A CN3B

CN4
CN2

CN24

CN2
ＰＣＢ３
CN1

CN5
CN27 CN26 CN25 SCR3
G 137K CN1A CN1B
for ＣＯＮ３ A
136
135

LOWER

for Ｆ１,Ｔ２
for
Ｔ２
for Ｔ３,Ｔ４
for ＤＣＬ for Ｌ３
for ＣＴ
for for
for Ｒ１ Ｔ１ for FAN FRAME for ＭＳ
HEATSINK
CASE GROUND
for FRONT PANEL

CHASSIS
DCV DCA R3,4 F2,3 S3～S6 S7 PL3

F1 F2 F3 （UPPER）
(CONTROL POWER) (MOTOR) (AC100V)
PL1
(CONTROL POWER) 29
27 127 128 126 125

167 168

116 115 61 60
S1
(CONTROL POWER) S7 S6 +
V
- +
A
-
(PENETRATION (AUTO PROGRAM)
(OFF) b CONTROL) ⑧ 85
169 167 (FRONT) 78 84
(ON) ａ ④
83
RED (ON) ② 82
①
(OFF)
b 79 81
(OFF) C
WHITE (REAR)
(ON) ａ
170 168 171 3
(UPPRER) (LOWER)
BLACK 63
(ONE-KNOB) 64
S3 S4 S5 62 65 62 65
PL3 100 100
②
(WARNING) (CHECK) (ON) ①②③ ① ③
＋
(WELD) (OFF) R3 R4
86 87 88
(SEPARATE) (CRATER FILLER (CRATER FILLER
72 70 VOLTAGE) CURRENT)
(SHIELDING (VOLT.CURR. (CRATER
GAS) CONTROL) FILLER) （LOWER）
for PCB1 CN4 for PCB1 CN10 for PCB1
for PCB2 CN9
CN18
for for PCB1 CN7
F4,F5 for PCB1 for PCB2
for for PCB2 CN2 CN1 CN26
L4 ,T2
for T2～T3

FRONT PANEL(BACK SIDE）

- 25 -
CPXD-350,500 SERVICE MANUAL

6. Schmatic diagram and parts layout (continued)

6.4 Parts layout for CPXD-500
for
PCB2 80
CN25 (CASE GROUND) HEATSINK
18 20 121 LOWER
for for PCB2 CN14 THP1
R1 PCB1 CN6 for PCB2 CN24 122 R10
for PCB2 CN19 C5
8 9 10
for CON4 K2 G2 22
17 9
G3 K3 K1 G1
CT 17
－ C4 (2) (1) C6
(3)
R9 21 10 23 R11 141
8 ＳＣＲ１ CON3
20 UPPER for PCB2 CN16 AC100V
140
C3
Ｌ２ 15
15
31T 114
C2 18 100/109V 36.4/ 16
25T 39.8V
18 110
111 18.2/ REAR PANEL
93
113 19.9V
＋ 180 /102V 14
T1-1 112 T1-3
0T T1-2
109
8 5 9 6 10 4
16 Ｌ１
15 15 15
for
CON1 THP2 14 14 PCB2
14
CN3 PE
90 91
1 2
123 124 11 2
4 3 1 12 13 3
14
for FAN FRAME
93 92 for
PCB2 Ｗ
3
95 CN15 129 130
for PCB2
94 L3 CN23 2
Ｖ
1
2
3 UPPER 24 11 26 HEATSINK MS
6
5
4 96
R12 ＳＣＲ２ 13 R14 1 Ｕ
97 C7 (1) (2) (3) C9
99 98
1 2 3
CON2 G1 K1 K3 G3 (INPUT TERMINAL)
for G2 K2
17 ① ③ ⑤ ＭＳ
PCB3 25 12
CN1A,CN4 C8 11 12 13 ② ④ ⑥
R13
LOWER 4 5 6

OUTPUT PANEL

Ｓ Ｃ Ｒ CONECTION
ＳＣＲ CONNECRTOR Ｓ ＣＲ CONNECRTOR
WIRE NUMBER WIRE COLOR TERMINAL WIRE NUMBER WIRE COLOR
TERMINAL PIN NUMBER PIN NUMBER
SCR1-1 G1 23 YELLOW CN24 ⑥ SCR2-1 G1 24 YELLOW CN23 ②
SCR1-1 K1 10 RED CN24 ⑤ SCR2-1 K1 11 BLACK CN23 ①
SCR1-2 G2 22 YELLOW CN24 ④ SCR2-2 G2 25 YELLOW CN23 ④
SCR1-2
SCR1-3
SCR1-3
K2
G3
K3
９
21
８
WHITE
YELLOW
BLACK
CN24
CN24
CN24
③
②
①
SCR2-2
SCR2-3
SCR2-3
K2
G3
K3
12
26
13
WHITE
YELLOW
RED
CN23
CN23
CN23
③
⑥
⑤
FRAME
SCR1,2 A 17 BLUE CN24 ⑧
1 77
1 78
1 79
1 09
1 80
1 10

Ｃ ＯＮ４
（upper T2 ） 1 2 3 4 5 6
(UPPER) (LOWER) （FRONT） 415V
（REAR）
380V
C UR RE NT )

65
(C RE AT E R FI LL ER

1 2 3 4 5 6 1 2 3 4 5 6
③

64
R4
②

ARC SPOT TIMER'S

-

0. 2A

0 .1A

170
0. 3A

182
①

60 S19 169 181 CONNECTOR

62 ＣＮ
A

101
102
103
S2 18 .5V 104
107
18 .5 V 1 08

O PE R AT I ON ST O P
61
8V
0V
0V

0V
+

145 S25
S1

S4

144
VO LT AG E )

65 143 146
(C RA T ER F IL LE R

S3

S5

142
P

WC R
18. 5V
2 00 V
17 9 4 15V
178 3 80V
③

63
Ｔ２
0V

0V
0V
R3
②
-

115 TM1
1 05
0 .8A 10 6
①

28
27
177

TERMINAL
V

62 （４Ｐ）
116
+

(RE PEAT )
(OF F)

170 0V 19.5V
(ON )

175
F IL LE R )
(C RA TE R

88 (CASE GROUND) 171

Ｔ３ 176
S5

C13
89 173 80 C11 415V 0V
( AU T O P RO G RA M )

FRONT PANEL
C ON TR O L)
(S E PA R AT E )

100 R15
( ON E - KN O B)

( V OL T. C UR R .

（REAR SIDE） 85 84 83 82 81
172 C12 0V 19.5V 174
S6

87
TERMINAL
S4

171
（２Ｐ） Ｔ４
⑧
④
②
①

(C H EC K )
C

ＦＭ
(W E L D)
(O FF )
( ON )

100 169
0V 176
CO NT RO L)

415V
(P E NE TR AT IO N

79 86 C10
S7

S3

( SH I EL D IN G G A S)

78 for T1
100/109V
93/102V
( C ON T RO L P O W ER )

0V 167 168
( W AR N IN G )

29 128 125
70 for
( AC 1 00 V )

27 127 126
( MO T OR )

PL3

CHASSIS
F1

F2

F3

72
Ｆ４ Ｆ５ Fan belonging
＋

T21 T18 T18 condenser L4

(O FF )

171
( C ON T RO L P O WE R )

C ON TR OL )

BLACK
( FR ON T)

1 2
168 3
(P OW ER

132
PL1

169 170
131
( BA CK )

for MS
S1

167 RED 167 168 WHITE

(O N)

for MS,SCR2

FRONT PANEL FAN FRAME

- 26 -
 CPXD-350,500 SERVICE MANUAL

6. Schmatic diagram and parts layout (continued)

6.4 Parts layout for CPXD-500 (continued)
FAN FLAME、ＳＣＲ２、ＭＳ、FRONT PANEL

CN1
CN25 CN26 CN27

CN1

CN11

CN2
CN24

CN2

CN3
CN10
ＰＣＢ１

CN3
CN23
133
Ｒ２

CN4
CN22 CN21

CN4
134

CN9
ＰＣＢ２

CN20 CN19

CN5
CN5

CN8

CN6
CN6
CN7
CN18

CN7
CN17 CN16

CN8
CN12 CN3A CN3B
CN15CN14 CN13 CN11 CN10 CN9

CN4
HEATSINK（SCR1,THP1)、 ＣＯＮ１，２
Ｔ１、 ＴＨＰ２

CN2
ＣＯＮ３、Ｒ１、ＣＴ
ＰＣＢ３

CN5
CN1A CN1B

80
G 136 137 K
SCR3 135
A (CASE GROUND)

CHASSIS
（ view from the back side ）

DR2 DR1 DR3 DR4

99 98

R6 R5
③②① ③②①
150
95
147
95 95
147 148
148
149
PB

Ｒ５ WELDING CURRENT CONTROL ,INCHING SPEED

95

99

150

98

Ｒ６ WELDING VOLTAGE CONTROL

ＰＢ INCHING SWITCH
①②③④
4P CONNECTOR

REMOTE （XD350,500)

- 27 -
CPXD-350,500 SERVICE MANUAL

7. Parts list

Contact your local dealer to order parts. (See the back cover for telephone and fax numbers, and mailing
address)
Symbol Parts No. Description Specifications Q’ty Location
XD350 XD500
C0049B00 C0049B00 1
T1 3-phase transformer
C0053B00 C0053B00 1 On side frame
L1, L2 C0056C00 Inter-phase and DC reactor C0056C00 1
L1 C0049C00 Inter-phase reactor C0049C00 1
L2 C0049D00 DC reactor C0049D00 1
4340-122 SC-N2S/G Z405
1
AC200V (C.C.C)
MS Electromagnetic contactor Under fan frame
4340-123 SC-N2 AC200V
1
(C.C.C)
F1 4610-003 250V 5A 1 1
F2 4610-004 250V 10A 1 1
Glass enclosed fuse
4610-004 250V 10A 1
F3
4610-002 250V 3A 1
4610-128 Fuse holder HF-008 3 3
S1 100-0073 Switch KDHCT-10A 1 1
S3, 4 4254-118 DS-850K-F1-00 (Black) 2 2
S5 4254-119 Switch DS-850C-F1-00 (Black) 1
4254-118 DS-850K-F1-00 (Black) 1
S6 4252-015 Rotary thumb switch A7BS-206-1 1 1
4739-369 One-touch fixture A7B-M-1 1 1 On front panel
S7 4254-118 Switch DS-850K-F1-00 (Black) 1 1
PL1 4600-342 Neon lamp N46010A7KR-01 1 1
PL3 4600-345 Neon lamp N46010A7KR-01 1 1
V 4401-016 DC voltmeter 209390-HT/Z DC75V 1 1
209390-HT/Z
4403-049 1
600A/1MA
A DC ammeter
209390-HT/Z
4403-127 1
400A/1MA
4501-039 Variable resistor RV24YN20SB 5KΩ 2 2
R3, 4
4735-008 Knob K2195(Small) 2 2
100-0077 SF-200-20-4R 1
FM Fan motor
100-0104 SF-200-10-4D 1
T2 W-W05031 W-W05031 1 1
Aux. transformer
T3,4 W-W05020 W-W05020 2 2
C0045V00 C0045V00 1
L4 Choke coil On fan frame
C0056V00 C0056V00 1
4610-010 Screw fuse RO24-4A 500V 2 2
F4,5
4610-122 Fuse base FB24(16E) 500V/25A 2 2
R15 4509-125 Resistor RS2B 470ΩJ 1 1
C10-13 4517-452 Capacitor 2kV 0.0022MF 4 4
SCR1, 2 4530-149 Thyristor module W-W00873 2 2
On Heat sink
4614-051 Thermostat 67L090 1
THP1
4258-016 Thermostat US-602AXTTL 120˚C 1 On DC reactor
R9 - R14 4805-036 Resistor RD1/4S 1kΩJ 6 6 On Thyristor
C4 - C9 4518-402 Capacitor 50V 0.47μF 6 6 module

- 28 -
 CPXD-350,500 SERVICE MANUAL

7. Parts list (continued)

Symbol Parts No. Description Specifications Q’ty Location

XD350 XD500
THP2 4258-016 Thermostat US-602AXTTL 120˚C 1 On DC reactor
CT 4406-017 Hole current detector L03S400D15 1 1 On output
R1 4509-821 Resistor 40SH 100ΩKA 1 1 terminal board
R2 4509-805 Resistor 40SH 1ΩKA 1 1 On Chassis
C2,3 4517-401 Capacitor 0.01μF 2kV 2 2
L3 P10194U00 Common mode choke P10194U00 1
C0053U00 Common mode choke C0053U00 1
On output
CON1 4730-006 Receptacle DPC25-4BP 1 1
terminal board
CON2 4730-010 Receptacle DPC25-6BP 1 1
K3927B00 Secondary terminal K3927B00 2
K2851B00 Secondary terminal K2851B00 2
CON5 4732-017 AC plug AC-T04FB04 1 1
K3904B00 Input terminal board K3904B00 1 1 On rear panel
K3904C00 Input terminal cover K3904C00 1 1
SCR3 4530-412 Thyristor SG25AA20 1 1
K5374P00 P.C.B. K5374P00 (1) (1) On Chassis
C0052X00 Micro-controller C0052X00 (1) On P.C.B
(P.C.B.1)
“On P.C.B.K5374P00” K5374P00
C0056X00 C0056X00 (1)
C0052P00 P.C.B. C0052P00 1 On Chassis
P.C.B.1
C0056P00 P.C.B. C0056P00 1
P.C.B.2 C0045Q00 P.C.B. C0045Q00 1 1
4610-009 Fuse 250V 2A 1 1 On P.C.B.2
P.C.B.3 P10174X00 P.C.B. P10174X00 1 1 On Chassis
R5, 6 4501-039 Resistor RV24YN20SB 5kΩ 2 2
4735-007 Knob(Large) K2195 (Large) 2 2 On Remote
DR1 ,2 4531-710 Diode D1N60 2 2 control
PB 4250-077 Press button switch A2A-4R 1 1

- 29 -
CPXD-350,500 SERVICE MANUAL

8. Supplement
This is not a guarantee value. Use as reference data.

●Setting of one-knob
Welding voltage is output voltage when center of one-knob. (A real value changes by ejector)
Flax cored (FCW) is XD500.
Value is not changed if turning current knob to right more the point of Max. time to rotate (170 /
212rpm).
Current setting (A)
Mode Setting
40 60 80 100 120 140 160 180 200
Speed (rpm) 21 31 43 60 99 119 170 --- ---
CO2
0.8mm Welding voltage
17.0 18.5 19.0 20.0 22.0 24.0 27.0 --- ---
(V)
Speed (rpm) 21 35 49 69 91 106 145 --- ---
MAG
Welding voltage
0.8mm 15.0 17.0 18.0 19.0 20.0 21.0 23.0 --- ---
(V)
Speed (rpm) 17 21 28 39 54 80 93 124 148
CO2
Welding voltage
0.9mm 17.0 18.0 18.5 19.0 19.5 21.0 23.5 25.0 26.5
(V)
Speed (rpm) 16 20 30 41 61 73 93 112 137
MAG
0.9mm Welding voltage
15.0 15.5 17.0 18.0 19.0 20.0 21.0 22.0 24.0
(V)
Speed (rpm) 14 16 24 32 46 59 81 103 119
CO2
Welding voltage
1.0mm 17.0 18.0 18.5 19.0 20.0 22.5 25.0 27.0 28.0
(V)
Speed (rpm) 14 17 23 31 43 52 63 81 94
MAG
Welding voltage
1.0mm 14.0 14.5 15.0 16.0 16.5 17.0 18.0 21.0 22.0
(V)

- 30 -
 CPXD-350,500 SERVICE MANUAL

8. Supplement (continued)

Current setting (A)

Mode Setting
50 100 150 200 250 300 350 400 450 500 550 600
Speed (rpm) 14 20 36 71 99 134 170 200 --- --- --- ---
CO2
1.2mm Welding voltage
16 18 20 25 30 35 40 46 --- --- --- ---
(V)
Speed (rpm) 14 18 31 67 93 130 170 190 --- --- --- ---
MAG
1.2mm Welding voltage
14 16 18 22 28 33 37 42 --- --- --- ---
(V)
Speed (rpm) 14 32 57 89 138 170 --- --- --- --- --- ---
FCW
Welding voltage
1.2mm 16 18 19 25 31 34 --- --- --- --- --- ---
(V)
Speed (rpm) 14 27 49 74 110 148 212 --- --- --- --- ---
MCW
Welding voltage
1.2mm 16 18 19 25 28 36 41 --- --- --- --- ---
(V)
Speed (rpm) 13 18 31 47 64 86 106 139 170 200 --- ---
CO2
Welding voltage
1.4mm 16 18 20 24 28 31 35 40 44 49 --- ---
(V)
Speed (rpm) 13 16 26 43 61 81 102 135 170 190 --- ---
MAG
Welding voltage
1.4mm 13 15 17 20 24 29 33 36 40 44 --- ---
(V)
Speed (rpm) 13 21 36 50 79 116 150 170 --- --- --- ---
FCW
Welding voltage
1.4mm 16 18 19 24 28 31 35 38 --- --- --- ---
(V)
Speed (rpm) 13 19 33 46 69 97 119 148 179 212 --- ---
MCW
Welding voltage
1.4mm 16 18 20 24 28 31 35 38 41 45 --- ---
(V)
Speed (rpm) 12 15 19 32 44 58 72 87 107 135 161 185
CO2
Welding voltage
1.6mm 16 18 19 22 25 30 33 36 40 43 45 50
(V)
Speed (rpm) 12 13 17 30 42 56 70 83 103 130 150 175
MAG
Welding voltage
1.6mm 13 15 17 19 23 28 32 34 36 38 40 45
(V)
Speed (rpm) 12 16 24 35 50 69 97 125 160 --- --- ---
FCW
Welding voltage
1.6mm 15 17 19 24 28 31 35 40 44 --- --- ---
(V)
Speed (rpm) 12 16 24 34 47 65 83 100 141 173 212 ---
MCW
Welding voltage
1.6mm 15 17 19 24 28 32 35 40 44 46 50 ---
(V)
Speed (rpm) 17 18 19 20 28 38 44 52 62 72 82 100
CO2
Welding voltage
2.0mm 14 16 18 22 25 28 31 35 39 43 46 50
(V)
Speed (rpm) 16 17 18 19 27 37 42 50 60 70 80 95
MAG
Welding voltage
2.0mm 12 14 16 20 24 26 29 33 35 38 43 47
(V)
Speed (rpm) --- --- --- --- --- --- --- --- --- --- --- ---
FCW
2.0mm Welding voltage
--- --- --- --- --- --- --- --- --- --- --- ---
(V)
Speed (rpm) 18 19 20 22 23 43 50 64 77 90 105 115
MCW
Welding voltage
2.0mm 14 16 18 22 26 28 31 34 39 43 47 50
(V)

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CPXD-350,500 SERVICE MANUAL

9. Standard of current and voltage setting signal

When carrying out to control output current and voltage by outside connection, refer to the order
voltage in the below as standard.
Input range of order voltage is between DC0~15V.
Check the direction of CN1 and CN3 on P10174X is “B” before input outside signal.

CPXD-350
Current setting Current setting Voltage setting
(Use inside scale) (Use outside scale) (Use individual scale)
Output current Order voltage Output current Order voltage Output current Order voltage
(A) (V) (A) (V) (A) (V)
100 4.0 100 3.0 15 1.0
150 6.5 150 5.0 18 3.0
200 9.5 200 7.0 21 4.5
250 12.0 250 9.0 24 6.0
300 15.0 300 11.0 27 8.0
350 13.0 30 9.5
33 11.0
36 13.0

CPXD-500
Current setting Current setting Voltage setting
(Use inside scale) (Use outside scale) (Use individual scale)
Output current Order voltage Output current Order voltage Output current Order voltage
(A) (V) (A) (V) (A) (V)
100 2.5 100 2.0 15 1.0
150 5.0 150 3.5 20 3.0
200 7.5 200 5.0 25 5.0
250 9.5 250 6.5 30 7.5
300 12.0 300 8.0 35 9.5
350 14.0 350 9.5 40 11.5
400 11.0 45 14.0
450 12.5
500 14.0

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 CPXD-350,500 SERVICE MANUAL

10. Outside characteristics

CPXD-350

The following data are things by the condition below.

Input voltage: 200V
Frequency: 60Hz
Mode: CO2 solid, 1.2mm, Voltage individually adjustment
Standard voltage Standard voltage Standard voltage Standard voltage Standard voltage
１Ｖ 2Ｖ 3Ｖ 4Ｖ 5Ｖ
Current Voltage Current Voltage Current Voltage Current Voltage Current Voltage
(A) (V) (A) (V) (A) (V) (A) (V) (A) (V)
0 55.6 0 55.5 0 55.5 0 55.6 0 55.6
10 29.3 10 35.5 10 40.3 10 46.2 10 47.5
20 28 20 34.1 20 39.7 20 46.1 20 47.8
40 25.2 40 32.7 40 39.1 40 45.1 40 47.3
60 24.1 60 32.2 60 38.6 60 45 60 46.9
80 23.6 80 31.8 80 38.1 80 44.6 80 46.3
100 23 100 31.1 100 37.7 100 44.1 100 45.9
150 21.9 150 30 150 36.5 150 43 150 44.8
200 20.5 200 29 200 35.2 200 42 200 43.3
250 19.6 250 27.8 250 34.6 250 40.5 250 42
300 18.1 300 26.8 300 33.5 300 39.3 300 40.7
350 17 350 25.3 350 32.1 350 38.2 350 39.4
Output voltage (V)

Output current (A)

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CPXD-350,500 SERVICE MANUAL

10. Outside characteristics

CPXD-500

The following data are things by the condition below.

Input voltage: 200V
Frequency: 60Hz
Mode: CO2 solid, 1.2mm, Voltage individually adjustment
Standard voltage Standard voltage Standard voltage Standard voltage Standard voltage
１Ｖ 2Ｖ 3Ｖ 4Ｖ 5Ｖ
Current Voltage Current Voltage Current Voltage Current Voltage Current Voltage
(A) (V) (A) (V) (A) (V) (A) (V) (A) (V)
0 62.5 0 62.5 0 62.5 0 62.5 0 62.5
10 43 10 43 10 43 10 43 10 43
20 27.2 20 36 20 43.8 20 51 20 56.8
40 24.5 40 35 40 43.2 40 50.5 40 56.5
60 24 60 34.5 60 43 60 50.2 60 56
80 23.5 80 34 80 42.5 80 49.7 80 55.8
100 23 100 33.8 100 42.2 100 49.2 100 55.2
150 22.5 150 33.2 150 41.2 150 48.2 150 54.2
200 21.5 200 32.5 200 40.5 200 47.2 200 53.2
250 20.8 250 31.8 250 39.5 250 46.2 250 52.2
300 20 300 30.8 300 38.5 300 45.2 300 51.2
350 19 350 30 350 37.5 350 44.2 350 50.5
400 18 400 29 400 36.8 400 43.2 400 49.8
450 17 450 28 450 36 450 42.5 450 48.8
500 16 500 27 500 35.2 500 41.5 500 47.8

65

60

55

50

45

40
出力電圧(V)

35
Output voltage (V)

30

25

20

15

10

0
0 50 100 150 200 250 300 350 400 450 500 550 600
出力電流(A)
Output current (A)

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