Wiring
Wiring
16
CONTENTS page
Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
Vehicle Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-12
Vehicle Ground Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-27
Vehicle Fuse Box Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-37
Vehicle Wiring Harness Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-44
WIRING INFORMATION
cardiagn.com
GENERAL INFORMATION 16-2 Voltmeter 16-6
Description 16-2 Ohmmeter 16-7
Electrical Schematics 16-2
International Symbols 16-3 ELECTRICAL REPAIR 16-8
Wire Repair 16-8
ELECTRICAL TROUBLESHOOTING 16-5 Fuse Replacement 16-8
Troubleshooting Wiring Problems 16-5
Testing For Voltage 16-5 ELECTRICAL COMPONENTS 16-9
Testing For Continuity 16-5 Battery Cable 16-9
Testing For A Short To Ground 16-5 Sensors, Switches, and Relays 16-9
Intermittent and Poor Connections 16-5 Connectors 16-10
ELECTRICAL TROUBLESHOOTING
TOOLS 16-6
Jumper Wires 16-6
16
Electrical Schematics
The electrical schematics are grouped into individual service manual chapters. If a component is most likely found in
a particular group, it will be shown complete (all wires, connectors, and pins) within that group. For example, the
Engine Control Module (ECM) is most likely to be found in Chapter 03 (Electronic Engine Controls), so it is shown
there complete. It can, however, be shown partially in another group if it contains some associated wiring.
Chery electrical schematics are designed to provide information regarding the vehicles wiring content. In order to
effectively use the wiring diagrams to diagnose and repair Chery vehicles, it is important to understand the following
features and characteristics:
• Diagrams are arranged such that the power (B+) side of the circuit is placed near the top of the page, and the
ground (B-) side of the circuit is placed near the bottom of the page.
• All switches, components, and modules are shown in the at rest position with the doors closed and the key
removed from the ignition switch.
• Components are shown with a solid line around the component.
• It is important to realize that no attempt is made on the diagrams to represent components and wiring as they
cardiagn.com
appear on the vehicle. For example, a short piece of wire is treated the same as a long one.
• Switches and other components are shown as simply as possible, with regard to function only.
International Symbols
International symbols are used throughout the wiring diagrams. These symbols are consistent with those being used
around the world. See How to Read Electrical Schematics in Section 01 General Information.
cardiagn.com
16
BESMW010001T
Below is a list of the symbols and their definitions that are used in the electrical schematics.
cardiagn.com
10 Optional splice
vehicle application.
This represents that the circuit is optional depending on vehicle
11 Option abbreviation
application.
This represents the ground connection. (See Ground Distribution in
12 Ground (GND) Section 16 Wiring).
Ground connector number has no view face.
This arrow represents that the circuit continues to an adjacent page.
13 Page crossing The ⬙A⬙ corresponds with the ⬙A⬙ on the adjoining page of the
electrical schematic.
This represents that the system branches to another system
14 Data link
identified by cell data code.
This represents a description of the option abbreviation used on the
15 Option description
page.
This represents the connector information.
16 Connector views
This component side is described by the connector symbols.
This shows a code for the color of the connector:
B = Black
W = White
R = Red
G = Green
17 Connector color
L = Blue
Y = Yellow
BR = Brown
O = Orange
GR = Gray
18 Shielded line The line enclosed by broken line circle represents shielded wire.
19 Light-emitting diodes As an illumination tool, in the circuit and instrument cluster.
cardiagn.com
2. Connect the other lead of the voltmeter to the selected test point. The vehicle ignition may need to be turned ON
to check voltage. Refer to the appropriate test procedure.
CAUTION:
Do not connect a jumper wire from the power
source line to a body ground. This may cause
burning or other damage to wiring harnesses
or electronic components.
BESM010026
Voltmeter
• The DC voltmeter is used to measure circuit volt-
age. A voltmeter with a range of 15 V or more is
cardiagn.com
used by connecting the positive (+) probe (red lead
wire) to the point where voltage will be measured
and the negative (-) probe (black lead wire) to a
body ground.
BESM010027T
Ohmmeter
• The ohmmeter is used to measure the resistance
between two points in a circuit and to check for
continuity and short circuits.
CAUTION:
Do not connect the ohmmeter to any circuit
where voltage is applied. This will damage the
ohmmeter.
BESM010028
cardiagn.com
16
NOTE :
Do not use acid core solder when making wiring repairs.
5. Solder the connection together using a soldering iron and rosin core type solder only.
6. Center the heat shrink tubing over the joint and heat using a heat gun. Heat the joint until the tubing is tightly
sealed and sealant comes out of both ends of the tubing.
Fuse Replacement
• When replacing a fuse, be sure to replace it with
cardiagn.com
one of the same capacity. If a fuse fails again, the
circuit probably has a short and the wiring should
be checked.
• Be sure the negative battery terminal is discon-
nected before replacing a main fuse.
• When replacing a pullout fuse, use the fuse puller.
BESM010025
LTSMW170001
cardiagn.com
BESM010024
16
Connectors
Disconnecting Connectors
• When disconnecting 2 connectors, grasp the con-
nectors, not the wires.
BESM010018
• Connectors can be disconnected by pressing or
pulling the lock lever as shown.
cardiagn.com
BESM010019
Locking Connector
• When locking connectors, listen for a click indicat-
ing they are securely locked.
BESM010020
Connector Terminals
• Pull lightly on individual wires to check that they
are secured in the terminal.
cardiagn.com
BESM010023
Connector/Terminal Replacement
• Use the appropriate tools to remove a terminal as
shown. While installing a terminal, be sure to insert
it until it locks securely.
• Insert a thin piece of metal from the terminal side
of the connector and with the terminal locking tab
pressed down, pull the terminal out from the
connector.
BESM010029
16
cardiagn.com
Operation
The power distribution system operates all electrical and electronic engine, transmission, chassis, safety, comfort and
convenience systems.
cardiagn.com
16
cardiagn.com
LTSMW170021T
cardiagn.com
16
LTSMW170022T
cardiagn.com
LTSMW170023T
cardiagn.com
16
LTSMW170024T
cardiagn.com
LTSMW170025T
cardiagn.com
16
LTSMW170026T
cardiagn.com
LTSMW170027T
cardiagn.com
16
LTSMW170028T
cardiagn.com
LTSMW170029T
cardiagn.com
16
LTSMW170030T
cardiagn.com
LTSMW170031T
cardiagn.com
16
LTSMW170032T
cardiagn.com
LTSMW170033T
cardiagn.com
16
Operation
The ground distribution system provides a grounding path for all electrical and electronic engine, transmission, chas-
sis, safety, comfort and convenience systems.
cardiagn.com
cardiagn.com
16
LTSMW170040T
cardiagn.com
LTSMW170041T
cardiagn.com
16
LTSMW170042T
cardiagn.com
LTSMW170043T
cardiagn.com
16
LTSMW170044T
cardiagn.com
LTSMW170045T
cardiagn.com
16
LTSMW170046T
cardiagn.com
LTSMW170047T
cardiagn.com
16
Operation
When replacing a open fuse, it is important to use only a fuse having the correct amperage rating. The use of a fuse
with a rating other than indicated may result in a dangerous electrical system overload. If a properly rated fuse con-
tinues to open, it indicates a problem in the circuit that must be corrected.
cardiagn.com
Operation
All of the current from the battery and the generator output enters the power fuse box through the cable and eyelet
that are secured with a nut to the power fuse box B(+) terminal stud located on one end of the power fuse box
housing. The power fuse box terminal stud cover is unlatched and opened to access the fuses.
Overview
Power Fuse Box
cardiagn.com
16
LTSMW170004T
Chery Automobile Co., Ltd. 16–39
GENERAL INFORMATION
Operation
When a circuit fails, the fuse will blow and remove current from the circuit. The front fuse and relay box is equipped
with a label that identifies each component. The label is printed on the inside of the cover. The power fuse box
identifies the rating of each fuse individually. Turn off the ignition switch, and then replace the fuse.
cardiagn.com
Overview
Front Fuse And Relay Box
cardiagn.com
16
LTSMW170005T
Chery Automobile Co., Ltd. 16–41
GENERAL INFORMATION
Operation
When a circuit fails, the fuse will blow and remove current from the circuit.
Turn off the ignition switch, and then replace the fuse.
cardiagn.com
Overview
Body Fuse And Relay Box
cardiagn.com
16
LTSMW170006T
Chery Automobile Co., Ltd. 16–43
VEHICLE WIRING HARNESS LAYOUT
GENERAL INFORMATION 16-45 Engine Room Harness - With 2.0L & 2.4L
Description 16-45 Engine 16-55
Operation 16-45 Main Harness 16-58
How To Read Harness Layout Diagrams 16-45 Body Harness 16-61
Roof Harness 16-63
VEHICLE HARNESS ROUTING MAPS 16-46 Front Door LH Harness 16-64
Vehicle Harness Layout 16-46 Front Door RH Harness 16-65
Engine Control Harness - With 1.6L & Rear Door LH Harness 16-66
1.8L Engine 16-48 Rear Door RH Harness 16-67
Engine Control Harness - With ACTECO Back Door Harness 16-68
2.0L Engine 16-51 Restraints Harness 16-69
Engine Control Harness - With
MITSUBISHI 2.4L Engine 16-53
cardiagn.com
Operation
Use the wiring harness diagrams in each harness section for component, ground and splice identification. Refer to
the appropriate index for the specific vehicle harness.
cardiagn.com
How To Read Harness Layout Diagrams
1. Find the desired connector number on the connector list.
2. Find the grid reference.
3. On the drawing, find the crossing of the grid reference column letter and row number.
4. Find the connector number in the crossing zone.
5. Follow the line (if used) to the connector.
16
cardiagn.com
LTSMW170007T
cardiagn.com
16
LTSMW170008T
cardiagn.com
LTSMW170018T
cardiagn.com
E-012 B/2 Fuel Injector No.3 C3
E-013 B/2 Fuel Injector No.4 C4
E-014 B/1 Power Steering Switch B2
E-015 B/2 A/C Compressor B2
E-016 W/1 Oil Pressure Switch B2
E-017 B/3 Knock Sensor B3
E-018 B/1 Starter Motor B4
E-019 B/2 Engine Coolant Temperature Sensor C4
E-020 B/4 Ignition Coil C4
E-021 B/2 Backup Lamp Switch C4
E-022 B/3 Canister Control Valve C4
E-023 B/3 Vehicle Speed Sensor D4
E-024 GR/2 Brake Fluid Level Switch D4
E-025 GR/5 Front Wiper Motor D4
E-026 B/2 Siren D3
E-027 B/6 Electronic Throttle Control Actuator B3
E-028 B/2 Front Wheel Speed Sensor LH D5
E-029 B/2 Front Wheel Speed Sensor RH D1
E-030 B/2 Front Fog Lamp LH B5
Manifold Absolute Pressure Sensor (With
E-033 B/4 C3
1.6L Engine)
16
E-034 B/10 Front Combination Lamp LH C5
E-035 B/3 Accelerator Sensor C2
E-038 B/3 Side Turn Signal Lamp LH D5
E-039 B/2 Side Turn Signal Lamp RH D1
E-040 B/2 Front Fog Lamp RH B1
Downstream Oxygen Sensor (Without
E-041 B/4 D3
EOBD)
E-042 B/10 Front Combination Lamp RH C1
cardiagn.com
E-096 W/20 Front Fuse And Relay Box (G) D2
E-097 B/10 Front Fuse And Relay Box (H) D2
E-098 B/2 Front Fuse And Relay Box (I) D2
E-100 W/16 To C-107 E4
E-101 W/18 To C-109 E4
E-102 W/14 To C-102 E2
E-103 W/14 To C-103 D2
E-104 W/18 To B-111 D2
E-202 - Ground D5
E-203 - Ground D5
E-204 - Ground D1
E-205 - Ground D1
E-207 - Ground D2
E-208 - Ground D2
cardiagn.com
16
LTSMW170002T
Chery Automobile Co., Ltd. 16–51
VEHICLE HARNESS ROUTING MAPS
cardiagn.com
E-018 B/1 Starter Motor C3
E-019 B/2 Engine Coolant Temperature Sensor C4
E-020 B/4 Ignition Coil C4
E-022 B/2 Canister Control Valve C4
E-026 B/2 Siren D3
E-027 B/6 Electronic Throttle Control Actuator B3
E-033 B/4 Manifold Absolute Pressure Sensor C3
E-036 GR/56 TCM (Transmission Control Module) D2
E-037 GR/33 A/T Assembly D4
Downstream Oxygen Sensor (Without
E-041 B/4 D3
EOBD)
E-043 B/2 Fluid Cooler Flow Control Solenoid Valve D4
E-102 W/14 To C-102 E2
E-103 B/14 To C-103 E2
E-105 B/16 To A-102 D3
E-108 B/2 To C-108 D2
E-207 - Ground D2
E-208 - Ground D2
cardiagn.com
16
LTSMW170003T
Chery Automobile Co., Ltd. 16–53
VEHICLE HARNESS ROUTING MAPS
cardiagn.com
E-068 B/2 Engine Coolant Temperature Sensor C4
E-069 GR/3 Ignition Coil 1 D2
E-070 GR/3 Ignition Coil 2 D4
E-071 GR/2 Canister Control Valve D3
E-072 BR/2 EGR Control Solenoid Valve D3
E-074 B/4 Upstream Oxygen Sensor C4
E-076 B/4 Throttle Position Sensor C4
E-077 W/26 TCM (Transmission Control Module) D1
E-078 W/16 TCM (Transmission Control Module) D1
E-079 W/22 TCM (Transmission Control Module) D1
E-081 GR/4 Generator C2
Coolant Temperature Sensor (For
E-084 B/1 D4
Instrument Cluster)
E-086 GR/10 A/T Assembly C4
E-087 GR/10 Gearshift Switch C4
E-088 B/3 Input Shaft Sensor C4
E-089 GR/3 Output Shaft Sensor C4
E-102 W/14 To C-102 D2
E-103 B/14 To C-103 D2
E-105 B/16 To A-105 D2
E-207 - Ground C4
E-208 - Ground C4
cardiagn.com
16
LTSMW170001T
Chery Automobile Co., Ltd. 16–55
VEHICLE HARNESS ROUTING MAPS
cardiagn.com
A-020 B/25 ABS Hydraulic Control Module C2
A-021 B/2 Front Wheel Speed Sensor LH D5
A-022 B/2 Front Wheel Speed Sensor RH D1
A-023 B/2 A/C Compressor B2
A-024 B/1 Power Steering Switch C2
A-025 W/16 Front Fuse And Relay Box (A) D2
A-026 W/8 Front Fuse And Relay Box (B) D2
A-027 W/14 Front Fuse And Relay Box (C) D2
A-028 B/1 Front Fuse And Relay Box (D) D2
A-029 B/3 Accelerator Sensor C2
A-032 B/2 Turn Signal Lamp LH C5
A-033 B/2 Turn Signal Lamp RH C1
A-034 B/2 Side Turn Signal Lamp LH D5
A-035 B/2 Side Turn Signal Lamp RH D1
A-036 GR/2 Brake Fluid Level Switch D4
A-037 GR/5 Front Wiper Motor D4
A-038 W/2 Front Washer Motor B1
A-039 B/2 Rear Washer Motor B1
A-040 B/2 Siren D3
A-041 B/1 A/C Pressure Switch D2
A-042 B/1 Front Fuse And Relay Box (E) D2
A-043 W/4 Front Fuse And Relay Box (F) D2
A-044 W/20 Front Fuse And Relay Box (G) D2
A-045 B/10 Front Fuse And Relay Box (H) D2
A-046 B/2 Front Fuse And Relay Box (I) D2
BB B/1 BCM (Body Control Module) (Battery) D2
A-100 W/18 To C-100 D4
A-101 W/18 To C-101 D4
cardiagn.com
16
Main Harness
cardiagn.com
LTSMW170014T
cardiagn.com
C-020 GR/6 Headlamp Aiming Switch A3
C-021 W/4 Cruise/Audio Combination Switch B3
C-022 G/16 Data Link Connector B4
C-023 GR/2 Security Lamp D3
C-024 B/2 Clutch Pedal Switch A3
C-025 B/8 Immobilizer Control Module C3
C-027 BR/6 Shifter Selector D3
C-028 L/10 Winter Mode/Shifter Selector Register D5
C-030 L/32 CAN Converter B3
C-031 B/16 Audio C2
C-034 W/2 Console Power Outlet (Illumination) E4
C-035 W/8 Body Fuse And Relay Box (A) A3
C-036 W/20 Body Fuse And Relay Box (B) A3
C-037 B/2 Body Fuse And Relay Box (D) A3
C-038 W/1 Horn Switch B3
C-040 L/6 Heated Seat Switch LH D3
C-041 G/6 Heated Seat Switch RH D3
C-042 W/4 Body Fuse And Relay Box (E) A3
C-043 W/16 Body Fuse And Relay Box (F) A3
C-044 B/5 Recirculation Door Actuator E3
C-047 B/16 HVAC Control Panel D3
16
C-048 W/8 Blower Switch D3
C-100 W/16 To A-100 A3
C-101 W/18 To A-101 A3
C-102 W/14 To E-102 G4
C-103 W/14 To E-103 G3
C-104 W/22 To B-104 A3
C-105 W/22 To B-105 G4
C-106 W/6 To J-100 A3
cardiagn.com
Body Harness
cardiagn.com
16
LTSMW170015T
Chery Automobile Co., Ltd. 16–61
VEHICLE HARNESS ROUTING MAPS
cardiagn.com
ACTECO Engine System)
Fuel Level Sensor And Fuel Pump (With
B-032b B/4 D3
MITSUBISHI 2.4L Engine System)
B-100 W/18 To D-100 C2
B-101 W/14 To D-101 C2
B-102 W/14 To G-100 D1
B-103 W/10 To G-101 D1
B-104 W/22 To C-104 C2
B-105 W/22 To C-105 D1
B-106 W/18 To A-103 E1
B-107 W/14 To I-100 C4
B-108 W/14 To H-100 D2
B-110 W/14 To L-100 D4
B-111 W/18 To E-104 E1
B-201 - Ground D1
B-202 - Ground D4
B-203 - Ground D2
B-204 - Ground D5
Ground (With MITSUBISHI 2.4L Engine
B-205 - D5
System)
B-206 - Ground (With ACTECO Engine System) D4
Roof Harness
cardiagn.com
LTSMW170016T
cardiagn.com
LTSMW170010T
cardiagn.com
LTSMW170011T
cardiagn.com
LTSMW170013T
cardiagn.com
LTSMW170012T
cardiagn.com
LTSMW170009T
Restraints Harness
cardiagn.com
LTSMW170017T