BODY & ACCESSORIES

15
CONTENTS page
Body Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Body Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-145

BODY INTERIOR
AUDIO SYSTEM 15-4 CAN VEHICLE COMMUNICATIONS 15-16
Description 15-4 Description 15-16
Operation 15-4 Operation 15-16
Electrical Schematics 15-5 Electrical Schematics 15-17

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Radio 15-8
Removal & Installation 15-8
CHIME 15-19
Description 15-19
6 CD Changer 15-9 Operation 15-19
Removal & Installation 15-9 Electrical Schematics 15-20
Antenna 15-10
Removal & Installation 15-10 DOOR LOCKS 15-29
Description 15-29
BODY INTERIOR TRIM 15-11 Operation 15-29
Electrical Schematics 15-30
A-Pillar Trim Panel 15-11
Removal & Installation 15-11 Door Lock Switch 15-35
Removal & Installation 15-35
B-Pillar Lower Trim Panel 15-11
Removal & Installation 15-11 Door Lock Assembly 15-35
Removal & Installation 15-35
B-Pillar Upper Trim Panel 15-12 Door Lock Assembly Inspection 15-37
Removal & Installation 15-12
C-Pillar Lower Trim Panel 15-12 BODY CONTROL MODULE - BCM 15-38
Removal & Installation 15-12 Description 15-38
Operation 15-38
C-Pillar Upper Trim Panel 15-13 Electrical Schematics 15-39
Removal & Installation 15-13
Assist Handle 15-13 ON-VEHICLE SERVICE 15-44
Removal & Installation 15-13 Body Control Module (BCM) 15-44 15
Scuff Plate 15-14 Removal & Installation 15-44
Removal & Installation 15-14
INSTRUMENT PANEL 15-45
Pedal Pad 15-14 Removal & Installation 15-45
Removal & Installation 15-14
Lower Console 15-50
Sun Visor 15-14 Removal & Installation 15-50
Removal & Installation 15-14
Headliner 15-15
Removal & Installation 15-15

Chery Automobile Co., Ltd. 15–1

INSTRUMENT CLUSTER 15-52 POWER WINDOW 15-96
Description 15-52 Description 15-96
Operation 15-52 Operation 15-96
Specifications 15-53 Electrical Schematics 15-97
Special Tools 15-53
Power Window Switch 15-100
Electrical Schematics 15-54
Removal & Installation 15-100
Instrument Cluster Connector Pin-Out
Table 15-62 Power Window Motor 15-100
Removal & Installation 15-100
DIAGNOSIS & TESTING 15-64 Power Window Motor Inspection 15-103
Clearing Service Monitor Lamp 15-64
Diagnostic Help 15-64 SEATS 15-104
Intermittent DTC Troubleshooting 15-64
General Information 15-104
Ground Inspection 15-64
Description 15-104
Diagnostic Tools 15-65
Operation 15-104
Diagnostic Trouble Code (DTC) List 15-65 Electrical Schematics 15-105
Instrument Cluster DTC List 15-65
Front Seat 15-106
Diagnostic Trouble Code (DTC) Tests 15-66 Removal & Installation 15-106
U029C - Battery Over Voltage Error,
Rear Seats 15-107
U029C - Battery Under Voltage Error 15-66
Removal & Installation 15-107

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U040F - Temperature Sensor Shorted
To Supply, U040F - Temperature Heated Seat Switch 15-109
Sensor Shorted To Ground (With Removal & Installation 15-109
Mitsubishi 2.4L Engine System) 15-72
Heated Seat Element 15-109
U050F - EEPROM Checksum Error 15-77
Removal & Installation 15-109
U0303 - Fuel Sensor Open Circuit Or
Shorted To Supply, U0303 - Fuel
Sensor Short To Ground 15-79
IMMOBILIZER CONTROL MODULE 15-110
Description 15-110
Operation 15-110
ON-VEHICLE SERVICE 15-84
Electrical Schematics 15-111
Instrument Cluster 15-84 Immobilizer Control Module Connector
Removal & Installation 15-84 Pin-Out Table 15-112

INTERIOR LAMPS 15-85 DIAGNOSIS & TESTING 15-113

Description 15-85 Diagnostic Help 15-113
Operation 15-85 Intermittent DTC Troubleshooting 15-113
Electrical Schematics 15-86 Ground Inspection 15-113
Diagnostic Tools 15-113
Front Room Lamp 15-91
Removal & Installation 15-91 Diagnostic Trouble Code (DTC) List 15-114
Immobilizer Control Module DTC List 15-114
Middle/Rear Courtesy/Dome Lamp 15-91
Removal & Installation 15-91 Remote Keyless Entry (RKE)
Inoperative 15-115
Key Hole Lamp 15-92
No Response From Remote Keyless
Removal & Installation 15-92
Entry (RKE) Transmitter 15-115
POWER OUTLET 15-93
Description 15-93
Operation 15-93
Electrical Schematics 15-94
Removal & Installation 15-95

15–2 Chery Automobile Co., Ltd.

 BODY AND ACCESSORIES - BODY INTERIOR

Diagnostic Trouble Code (DTC) Tests 15-117 B3055 - No Transponder Modulation Or

B1000 - ECU Defect: Internal Errors 15-117 No Transponder, B3056 - No
B3042 - W-Line Short Circuit To Transponder Fixed Code Programmed 15-132
Ground, B3043 - W-Line Short Circuit B3060 - Unprogrammed Transponder
To Battery 15-121 Fixed Code Received, B3061 -
B3050 - Relay External Line Short Disturbed Or No Challenge/Response
Circuit To Ground Or Open Circuit, Transponder Communication, B3077 -
Relay External Line Malfunction, Read-Only Transponder Detected 15-138
B3053 - Relay External Line Short
Circuit To Battery 15-126 ON-VEHICLE SERVICE 15-144
Immobilizer Control Module 15-144
Removal & Installation 15-144

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15

Chery Automobile Co., Ltd. 15–3

 AUDIO SYSTEM
Description
The audio system consists of the following components:
• Audio Unit
• Front Speakers
• Front Tweeters
• Rear Speakers
• Window Antenna (audio)
The audio system is standard factory-installed equipment. The system uses an ignition switched source of battery
current so that the system will operate when the ignition switch is in the LOCK/ACC/ON positions. The system will
also operate in the OFF position for one hour.

Operation
With the audio system on, radio signals are received by the window antenna, the audio unit then sends audio signals
to front speakers and rear speakers.

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15–4 Chery Automobile Co., Ltd.

 AUDIO SYSTEM

Electrical Schematics
Audio System (Page 1 of 3)

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15

LTSMW150001T
Chery Automobile Co., Ltd. 15–5
 AUDIO SYSTEM

Audio System (Page 2 of 3)

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LTSMW150002T

15–6 Chery Automobile Co., Ltd.

 AUDIO SYSTEM

Audio System (Page 3 of 3)

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LTSMW150085T

Chery Automobile Co., Ltd. 15–7

 AUDIO SYSTEM

Radio
Removal & Installation
1. Lift one corner of the radio trim cover with a trim
stick, and remove the radio trim cover.

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LTSM150070

2. Remove the radio mounting bolts (1) from the

radio.
(Tighten: Radio mounting bolts to 9 ± 3 N·m)

LTSM150071

15–8 Chery Automobile Co., Ltd.

 AUDIO SYSTEM

3. Disconnect the electrical connectors.

4. Remove the radio.
5. Installation is in the reverse order of removal.

6 CD Changer
Removal & Installation
1. Remove the passenger seat.
2. Remove the CD changer 4 mounting bolts (1).
(Tighten: CD changer mounting bolts to 9 ± 3 N·m)
3. Disconnect the CD changer electrical connector
(2).

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LTSM150072

4. Remove the CD changer.

5. Installation is in the reverse order of removal.

15

Chery Automobile Co., Ltd. 15–9

 AUDIO SYSTEM

Antenna
Removal & Installation
1. Disconnect the negative battery cable.
2. Pull the rear edge of the headliner down.
3. Disconnect the antenna electrical connector.
4. Remove the antenna mounting nut (1).

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LTSM150073

5. Installation in the reverse order of removal.

15–10 Chery Automobile Co., Ltd.

 BODY INTERIOR TRIM
A-Pillar Trim Panel
Removal & Installation
1. Grasp the trim panel and gently pull it away to
release the retaining clips.
2. Using a trim stick, remove the A-pillar trim panel.
3. Installation is in the reverse order of removal.

BESM150123

Installation Notes:

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• The A-pillar trim panel retaining clips should be installed to allow the trim panel to fit tightly between the head-
liner and the weatherstrip.

B-Pillar Lower Trim Panel

Removal & Installation
1. Remove the front seat belt lower mounting bolt (1).

LTSM150076

2. Using a trim stick, remove the lower trim panel from the B-pillar.
3. Installation is in the reverse order of removal.
15

Chery Automobile Co., Ltd. 15–11

 BODY INTERIOR TRIM

B-Pillar Upper Trim Panel

Removal & Installation
1. Remove the front seat belt upper mounting bolt (1).

LTSM150077

2. Using a trim stick, remove the B-pillar upper trim panel.

3. Installation is in the reverse order of removal.

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C-Pillar Lower Trim Panel
Removal & Installation
1. Remove the rear seat belt mounting bolt (2).
2. Remove the mounting screws (1) under the panel.

LTSM150078

3. Remove the storage box.

4. Disconnect the power outlet electrical connector.
5. Using a trim stick, remove the lower trim panel.
6. Installation is in the reverse order of removal.

15–12 Chery Automobile Co., Ltd.

 BODY INTERIOR TRIM

C-Pillar Upper Trim Panel

Removal & Installation
1. Remove the C-Pillar lower trim panel (See C-Pillar Lower Trim Panel Removal & Installation in Section 15 Body
& Accessories).
2. Remove the rear seat belt mounting bolts (1).

LTSM140005

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3. Using a trim stick, remove the C-Pillar upper trim panel.
4. Installation is in the reverse order of removal.

Assist Handle
Removal & Installation
1. Remove the assist handle mounting screws trim
cover from the assist handles.
2. Remove the mounting screws (1).
(Tighten: Assist handle screws to 2 N·m)
3. Remove the assist handle.
4. Installation is in the reverse order of removal.

15

LTSM150079

Chery Automobile Co., Ltd. 15–13

 BODY INTERIOR TRIM

Scuff Plate
Removal & Installation
1. Grasp the scuff plate and gently pull it away to
release the retaining clips.
2. Using a trim stick, remove the scuff plate from the
front door sill.
3. Installation is in the reverse order of removal.

BESM150124

Pedal Pad

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Removal & Installation
1. Remove the pedal pad mounting screws.
2. Remove the pedal pad.
3. Installation is in the reverse order of removal.

Sun Visor
Removal & Installation
1. Remove the two sun visor mounting screws (1).
(Tighten: Sun visor screws to 2 N·m)

LTSM150080

2. Remove the sun visor.

15–14 Chery Automobile Co., Ltd.

 BODY INTERIOR TRIM

3. Installation is in the reverse order of removal.

Headliner
Removal & Installation
1. Remove the assist handles (See Assist Handle Removal & Installation in Section 15 Body & Accessories).
2. Remove the courtesy lamps.
3. Remove the air discharge cover.
4. Remove the trim panels from the A, B and C pillars.
5. Pry the headliner retainer clips from the mounting brackets.
6. Remove the headliner (1).

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LTSM150081

7. Installation is in the reverse order of removal.

15

Chery Automobile Co., Ltd. 15–15

 CAN VEHICLE COMMUNICATIONS
Description
Controller Area Network (CAN) communication is a multiplex communication system. The CAN system allows the
vehicles electronic modules to transmit and receive data. The following electronic modules are located on the CAN
network:
• Transaxle Control Module (TCM)
• Engine Control Module (ECM)
• CAN Converter

Operation
The CAN network uses a twisted pair of circuits to transmit data (+) and data (-). The data (+) and the data (-)
circuits are each regulated to approximately 2.5 volts during neutral or rested network traffic. As bus messages are
sent on the data (+) circuit, voltage is increased by approximately 1.0 volt. Inversely, the data (-) circuit is reduced by
approximately 1.0 volt when a bus message is sent. Multiple bus messages can be sent over the CAN circuits allow-
ing multiple modules to communicate with each other.

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15–16 Chery Automobile Co., Ltd.

 CAN VEHICLE COMMUNICATIONS

Electrical Schematics
CAN Vehicle Communications (Page 1 of 2)

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15

LTSMW150031T
Chery Automobile Co., Ltd. 15–17
CAN Vehicle Communications (Page 2 of 2)

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LTSMW150032T

15–18 Chery Automobile Co., Ltd.

 CHIME

CHIME
Description
The chime is located in the Instrument Cluster (IC). The chime warning system is an audible notification to the driver.
The chime warning system is designed to alert the driver of a vehicle problem or condition.

Operation
The Instrument Cluster (IC) uses hard wired inputs from various sensors and switches to activate the chime. The
sensors and switches are located throughout the vehicle. The following conditions will cause the chime to operate:
• Turn signal on
• Hazard warning flashers on
• Seat belt unbuckled
• Low fuel level
• Low oil pressure
• Low brake fluid level
• Doors unlocked

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Chery Automobile Co., Ltd. 15–19

 CHIME

Electrical Schematics
Chime (Page 1 of 9)

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LTSMW150068T

15–20 Chery Automobile Co., Ltd.

 CHIME

Chime (Page 2 of 9)

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LTSMW150069T

Chery Automobile Co., Ltd. 15–21

 CHIME

Chime (Page 3 of 9)

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LTSMW150070T

15–22 Chery Automobile Co., Ltd.

 CHIME

Chime (Page 4 of 9)

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LTSMW150071T

Chery Automobile Co., Ltd. 15–23

 CHIME

Chime (Page 5 of 9)

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LTSMW150072T

15–24 Chery Automobile Co., Ltd.

 CHIME

Chime (Page 6 of 9)

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LTSMW150073T

Chery Automobile Co., Ltd. 15–25

 CHIME

Chime (Page 7 of 9)

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LTSMW150074T

15–26 Chery Automobile Co., Ltd.

 CHIME

Chime (Page 8 of 9)

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LTSMW150075T

Chery Automobile Co., Ltd. 15–27

 CHIME

Chime (Page 9 of 9)

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LTSMW150076T

15–28 Chery Automobile Co., Ltd.

 DOOR LOCKS
Description
The power door locks allow the doors to be locked or unlocked electronically. The power door lock switch is located
on the front door trim panel. The power door locks can also be operated by the Remote Keyless Entry (RKE) trans-
mitter.

Operation
The power lock system receives non-switched battery current, so that the power locks remain operational, regardless
of the ignition switch position. The power lock system is controlled by BCM.

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15

Chery Automobile Co., Ltd. 15–29

 DOOR LOCKS

Electrical Schematics
Power Door Lock System (Page 1 of 5)

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LTSMW150051T

15–30 Chery Automobile Co., Ltd.

 DOOR LOCKS

Power Door Lock System (Page 2 of 5)

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15

LTSMW150052T

Chery Automobile Co., Ltd. 15–31

 DOOR LOCKS

Power Door Lock System (Page 3 of 5)

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LTSMW150053T

15–32 Chery Automobile Co., Ltd.

 DOOR LOCKS

Power Door Lock System (Page 4 of 5)

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LTSMW150054T

Chery Automobile Co., Ltd. 15–33

 DOOR LOCKS

Power Door Lock System (Page 5 of 5)

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LTSMW150055T

15–34 Chery Automobile Co., Ltd.

 DOOR LOCKS

Door Lock Switch

Removal & Installation
1. Turn the ignition switch off.
2. Remove the power window and door lock/unlock
switch bezel mounting screw (1).

LTSM150097

3. Using a trim stick, pry out the power window and door lock/unlock switch assembly from the front door.

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4. Disconnect the power window and door lock/unlock switch electrical connectors.
5. Remove the power window and door lock/unlock switch retaining screws to remove the power window and door
lock/unlock switch.
6. Installation is in the reverse order of removal

Door Lock Assembly

Removal & Installation
NOTE :
The passenger door is shown, all other doors are similar.
1. Disconnect the negative battery cable.
2. Turn the ignition switch off.
3. Using a small trim stick, remove the pull handle
cover (1) from the pull handle (2).

15

LTSM150139

Chery Automobile Co., Ltd. 15–35

 DOOR LOCKS

4. Remove the inner door handle mounting screw (1).

5. Remove the pull handle mounting screws (2).

LTSM150134

6. Using a small trim stick, remove the inner door

handle trim bezel (1).

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LTSM150140

7. Carefully pry the door trim panel clips from the door.
8. Disconnect the power window switch and the door lamp electrical connector.
9. Remove the door trim panel.
10. Disconnect the speaker connector (1).
11. Remove the inner door handle assembly mounting
screw (2).
12. Disconnect the inner door handle cables (3).
13. Remove the protective film (4).

LTSM150135

15–36 Chery Automobile Co., Ltd.

 DOOR LOCKS

14. Remove three door lock assembly retaining bolts.

(Tighten: Door lock assembly retaining bolts to 9 ± 1 N·m)
15. Remove the internal unlock cable (1) and lock
cable (2).

LTSM150098

16. Remove the lock buckle with a screwdriver.

(Tighten: Lock buckle screws to 12 ± 2 N·m)
17. Installation is in the reverse order of removal.

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Door Lock Assembly Inspection
1. Using the following table, apply battery voltage to the specified connector terminals.
2. Verify that the door lock assembly operates in the lock and unlock position when voltage is applied to the spec-
ified terminals.
3. If the test results are not as specified, replace the motor.

MEASURING CONDITION OPERATIONAL DIRECTION

Battery positive (+) to terminal – 1
Lock
Battery negative (-) to terminal – 2
Battery positive (+) to terminal – 2
Unlock
Battery negative (-) to terminal – 1

15

Chery Automobile Co., Ltd. 15–37

 BODY CONTROL MODULE - BCM
Description
The Body Control Module (BCM) is located behind the glove box. The BCM controls many electrical components and
systems for the vehicle electrical system. The BCM is the primary hub that controls functions such as internal and
external lighting, power windows and power door locks.

Operation
The Body Control Module (BCM) uses hard wired inputs from various sensors and switches. The sensors and
switches are located throughout the vehicle.
The following components are inputs to the BCM:
• Key switch
• Rear defroster switch
• Hazard lamp switch
• Power window switches
• Power door lock switches
• Seat belt switch
• Vehicle speed
• Door ajar switches
• Turn signal switch
The following components are outputs from the BCM:

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• Key lamp
• Stop lamp relay
• Rear defroster grid
• Courtesy lamps
• Power window motor
• Power door lock motor
• Turn signal lamps

LTSM150130

FUSE NO. AMPERAGE RATING FUNCTION

1 30 A Front Fog
2 20 A CNT Lock
3 30 A Spare
4 15 A Spare
5 25 A Spare
6 30 A Front WIN

15–38 Chery Automobile Co., Ltd.

 BODY CONTROL MODULE - BCM

Electrical Schematics
Body Control Module (Page 1 of 5)

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LTSMW150056T
Chery Automobile Co., Ltd. 15–39
 BODY CONTROL MODULE - BCM

Body Control Module (Page 2 of 5)

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LTSMW150057T

15–40 Chery Automobile Co., Ltd.

 BODY CONTROL MODULE - BCM

Body Control Module (Page 3 of 5)

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LTSMW150058T

Chery Automobile Co., Ltd. 15–41

 BODY CONTROL MODULE - BCM

Body Control Module (Page 4 of 5)

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LTSMW150059T

15–42 Chery Automobile Co., Ltd.

 BODY CONTROL MODULE - BCM

Body Control Module (Page 5 of 5)

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LTSMW150060T

Chery Automobile Co., Ltd. 15–43

 ON-VEHICLE SERVICE
Body Control Module (BCM)
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the glove box mounting bolts (1).

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LTSM150086

3. Remove the BCM and ECM mounting bracket retaining bolts.

4. Remove the BCM mounting bolts (1).
(Tighten: BCM mounting bolts to 5 N·m)
5. Disconnect the BCM electrical connector (2).

LTSM150109

6. Remove the BCM.

7. Installation is in the reverse order of removal.

15–44 Chery Automobile Co., Ltd.

 INSTRUMENT PANEL
Removal & Installation
1. Remove the steering wheel (See Steering Wheel Removal & Installation in Section 11 Steering).
2. Remove the multi-function switch and the wiper switch.
3. Remove the instrument cluster (See Instrument Cluster Removal & Installation in Section 15 Body & Accesso-
ries).
4. Remove the radio (See Radio Removal & Installation in Section 15 Body & Accessories).
5. Remove the HVAC control panel (See HVAC Control Panel Removal & Installation in Section 13 Heating & Air
Conditioning).
6. Remove lower center bezel retaining screws (1).

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LTSM150131

15

Chery Automobile Co., Ltd. 15–45

 INSTRUMENT PANEL

7. Remove the glove box retaining bolts (1).

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LTSM150086

8. Remove the bolts (1) under the glove box.

LTSM150087

15–46 Chery Automobile Co., Ltd.

 INSTRUMENT PANEL

9. Remove the knee bolster mounting screws (1).

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LTSM150088

10. Remove the knee bolster (1) from the instrument

panel.

LTSM150089

11. Remove the left trim cover of the instrument panel.

15

Chery Automobile Co., Ltd. 15–47

 INSTRUMENT PANEL

12. Remove the left instrument panel mounting bolt (1).

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LTSM150090

13. Remove the right trim cover of the instrument

panel.
14. Remove the right instrument panel mounting bolt
(1).

LTSM150091

15–48 Chery Automobile Co., Ltd.

 INSTRUMENT PANEL

15. Remove two instrument panel mounting nuts (1)

and bolts (2) in the glove box.

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LTSM150092

16. Remove the A-pillar trim panel (See A-Pillar Removal & Installation in Section 15 Body & Accessories).
17. Remove the lower console (See Lower Console Removal & Installation in Section 15 Body & Accessories).
18. Carefully remove the instrument panel.
19. Installation is in the reverse order of removal.

15

Chery Automobile Co., Ltd. 15–49

 INSTRUMENT PANEL

Lower Console
Removal & Installation
1. Gently pry the gearshift knob bezel off of the con-
sole cover.

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LTSM150093

2. Remove the console mounting bolts (1) under the

gearshift knob bezel.

LTSM150094

15–50 Chery Automobile Co., Ltd.

 INSTRUMENT PANEL

3. Remove the storage box.

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LTSM150095

4. Remove the bolts (1) under the rubber cushion.

5. Remove the lower console.
6. Installation is in the reverse order of removal.

15

LTSM150096

Chery Automobile Co., Ltd. 15–51

 INSTRUMENT CLUSTER
Description
The Instrument Cluster (IC) is located in the instrument panel directly in front of the driver. The IC is used to inform
the driver of specific vehicle information. The IC uses indicator lamps and gauges to warn the driver of potentially
critical operating conditions.

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1 - Tachometer 16 - 4WD Warning Light (If Equipped)
2 - Maintenance Indicator Light 17 - Right-Turn Light
3 - Cruise Indicator Light 18 - Low Fuel Warning Light
4 - Parking Brake System Warning Light 19 - ABS Warning Light
5 - Parking Light 20 - Oil Pressure Warning Light
6 - Malfunction Indicator Light 21 - Fuel Gauge
7 - Left-Turn Light 22 - Temperature Gauge
8 - Door/Trunk Lid Open Warning Display 23 - Electronic Throttle Control Indicator Light
9 - Charging System Light 24 - Km/h Light
10 - Front Fog Light Indicator Light 25 - Transaxle Range Indicator (If Equipped)
11 - Brake System Warning Light 26 - Odometer/Trip Odometer
12 - High Beam Indicator Light 27 - Digital Clock
13 - Speedometer 28 - Adjust Button
14 - Airbag Light 29 - Seat Belt Reminder Light
15 - Rear Fog Light Indicator Light 30 - Coolant Temperature Warning Light

LTSM150129

Operation
The Instrument Cluster (IC) uses hard wired inputs from various sensors and switches. The sensors and switches are
located throughout the vehicle. The IC displays the following gauges:
• Speedometer - The IC displays the vehicle speed as determined by the Engine Control Module (ECM).
• Tachometer - The IC displays the engine speed as determined by the Engine Control Module (ECM).
• Temperature Gauge - The IC displays the engine coolant temperature as determined by the Engine Control
Module (ECM).
• Fuel Gauge - The IC displays the amount of fuel in the fuel tank as determined by the fuel level sensor.

15–52 Chery Automobile Co., Ltd.

 INSTRUMENT CLUSTER

Specifications
Torque Specifications

DESCRIPTION TORQUE (N·m)

Instrument Cluster Bezel Fasteners 2
Instrument Cluster Fasteners 9

Special Tools

Diagnostic Scan Tool

X-431

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Digital Multimeter
Fluke 15B & 17B

15

Chery Automobile Co., Ltd. 15–53

 INSTRUMENT CLUSTER

Electrical Schematics
Instrument Cluster (Page 1 of 8)

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LTSMW150100T

15–54 Chery Automobile Co., Ltd.

 INSTRUMENT CLUSTER

Instrument Cluster (Page 2 of 8)

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LTSMW150101T

Chery Automobile Co., Ltd. 15–55

 INSTRUMENT CLUSTER

Instrument Cluster (Page 3 of 8)

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LTSMW150102T

15–56 Chery Automobile Co., Ltd.

 INSTRUMENT CLUSTER

Instrument Cluster (Page 4 of 8)

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LTSMW150103T

Chery Automobile Co., Ltd. 15–57

 INSTRUMENT CLUSTER

Instrument Cluster (Page 5 of 8)

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LTSMW150104T

15–58 Chery Automobile Co., Ltd.

 INSTRUMENT CLUSTER

Instrument Cluster (Page 6 of 8)

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LTSMW150105T

Chery Automobile Co., Ltd. 15–59

 INSTRUMENT CLUSTER

Instrument Cluster (Page 7 of 8)

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LTSMW150106T

15–60 Chery Automobile Co., Ltd.

 INSTRUMENT CLUSTER

Instrument Cluster (Page 8 of 8)

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LTSMW150107T

Chery Automobile Co., Ltd. 15–61

 INSTRUMENT CLUSTER

Instrument Cluster Connector Pin-Out Table

Instrument Cluster Connector Pin-Out Table

PIN CIRCUIT IDENTIFICATION PIN CIRCUIT IDENTIFICATION

N/A (With ACTECO Engine)
1 Door Lamp 33
P (With MITSUBISHI Engine)
N/A (With ACTECO Engine) N/A (With ACTECO Engine)
2 34
GND (With MITSUBISHI Engine) R (With MITSUBISHI Engine)
35 N/A (With ACTECO Engine)
3 GND (Power)
N (With MITSUBISHI Engine)
36 N/A (With ACTECO Engine)
4 PWM Gear Mode
Auto Mode (With MITSUBISHI Engine)
37 N/A (With ACTECO Engine)
5 GND (Sensor)
4 (With MITSUBISHI Engine)
38 N/A (With ACTECO Engine)
6 Front Fog Lamp
3 (With MITSUBISHI Engine)

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39 N/A (With ACTECO Engine)
7 —
2 (With MITSUBISHI Engine)
40 N/A (With ACTECO Engine)
8 Cruise Lamp
1 (With MITSUBISHI Engine)
9 Low Oil Pressure Lamp 41 —
10 Speed Input 42 Rear Fog Lamp
11 Continuous Supply Voltage 43 —
12 Illumination Lamp 44 —
13 Ignition Switch 45 —
14 ABS Lamp 46 —
Sport Mode (With ACTECO Engine)
15 Diagnostic Link K 47
N/A (With MITSUBISHI Engine)
Winter Mode (With ACTECO Engine)
16 Charge Lamp 48
N/A (With MITSUBISHI Engine)
TCM Failure (With ACTECO Engine)
17 Airbag Lamp 49
N/A (With MITSUBISHI Engine)
18 Parking Brake Lamp 50 —
19 Seatbelt Lamp 51 —
20 MIL Lamp 52 —
21 Low Fuel Level Lamp 53 —
22 Left Turn Lamp 54 —
23 Coolant Temperature Input 55 —
24 Right Turn Lamp 56 —
25 High Beam Lamp 57 —
26 Low Brake Fluid Level Lamp 58 —
27 Vehicle Speed Input 59 —
28 Parking Lamp 60 —
29 EPC Lamp 61 —

15–62 Chery Automobile Co., Ltd.

 INSTRUMENT CLUSTER

PIN CIRCUIT IDENTIFICATION PIN CIRCUIT IDENTIFICATION

30 — 62 —
31 Fuel Consumption Input 63 —
32 — 64 —

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15

Chery Automobile Co., Ltd. 15–63

 DIAGNOSIS & TESTING
Clearing Service Monitor Lamp
Perform the following to clear the service monitor lamp:
1. Turn the ignition switch off.
2. Press down and hold the Mode switch.
3. Turn the ignition switch on.
4. Release the Mode switch.
5. Press the Mode switch and the Clock switch simultaneously within 30 seconds and hold less than 2 seconds to
clear the mileage maintenance identification.

Diagnostic Help
1. The X-431 scan tool connects to the Data Link Connector (DLC) and communicates with the vehicle electronic
modules through the class two serial data circuit.
2. Confirm that the malfunction is current and carry-out the diagnostic tests and repair procedures.
3. If the DTC cannot be deleted, it is a current fault.
4. Use a digital multimeter to perform voltage readings on electronic systems.
5. Refer to any Technical Bulletins that issued.
6. Visually inspect the related electrical wiring harness.

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7. Inspect and clean all Instrument Cluster (IC) grounds that are related to the DTC.
8. If numerous trouble codes were set, use the electrical schematic and look for any common ground circuits or
voltage supply circuits that may apply to the DTC.

Intermittent DTC Troubleshooting

If the failure is intermittent, perform the following:
• Check for loose connectors.
• Look for any chafed, pierced, pinched, or partially broken wires.
• Monitor the scan tool data relative to this circuit.
• Wiggle the related electrical wiring harness and connectors while looking for an interrupted signal on the
affected circuit.
• If possible, try to duplicate the conditions under which the DTC set.
• Look for the data to change or for the DTC to reset during the wiggle test.
• Look for broken, bent, pushed out or corroded terminals.
• Inspect the sensor and mounting area for any condition that would result in an incorrect signal, such as dam-
age or foreign material.
• A data recorder, and/or oscilloscope should be used to help diagnose intermittent conditions.

Ground Inspection
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground connec-
tions are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can become an unwanted
resistance. This added resistance can alter the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drastically
affect an electronically controlled circuit. A poor or corroded ground can effect the circuit. Perform the following when
inspecting a ground connection:
1. Remove the ground bolt or screw.
2. Inspect all mating surface for tarnish, dirt, rust, etc.
3. Clean as required to assure good contact.
4. Reinstall bolt or screw securely.
5. Inspect for ⬙add-on⬙ accessories which may be interfering with the ground circuit.
6. If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the wires
are clean, securely fastened and providing a good ground path. If multiple wires are crimped to one eyelet, make
sure no excess wire insulation has been crimped creating a bad ground.

15–64 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

Diagnostic Tools
• Diagnostic Scan Tool X-431
• Digital Multimeter
• Jumper Wire

Diagnostic Trouble Code (DTC) List

Instrument Cluster DTC List

DTC DTC DEFINITION

U0303 Fuel Sensor O/C or Shorted To Supply
U0303 Fuel Sensor Shorted To Ground
U040F Temperature Sensor O/C or Shorted To Supply
U040F Temperature Sensor Shorted To Ground
U029C Battery Over Voltage Error
U029C Battery Under Voltage Error
U050F EEPROM Checksum Error

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15

Chery Automobile Co., Ltd. 15–65

 DIAGNOSIS & TESTING

Diagnostic Trouble Code (DTC) Tests

U029C - Battery Over Voltage Error
U029C - Battery Under Voltage Error

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LTSMW150037T

15–66 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

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15

LTSMW150038T

Chery Automobile Co., Ltd. 15–67

 DIAGNOSIS & TESTING

On Board Diagnostic Logic

• Self-diagnosis detection logic.

DTC
DTC POSSIBLE
DTC NO. DETECTION DTC SET CONDITION
DEFINITION CAUSE
CONDITION
Instrument Cluster (IC) detected that • Charge system
Battery over
U029C the battery voltage is excessively • Instrument
voltage error
high. Cluster (IC)
Turn ignition • Battery
switch on • Charge system
Instrument Cluster (IC) detected that
Battery under • Harness or
U029C the battery voltage is excessively
voltage error connector
low.
• Instrument
Cluster (IC)

DTC Confirmation Procedure:

Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.

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• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on, select view, record and erase DTC.
• Start engine and warm it up to the normal operating temperature.
• Select view DTC and data stream.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).
•

NOTE :
• Inspect the vehicle for aftermarket accessories that may exceed the Generator System output.
• Inspect the fuses. If an open fuse is found, use the wiring schematics as a guide and inspect the wiring and
connectors for damage.
• Troubleshoot any Engine Control Module (ECM) charging/cranking DTCs before proceeding.

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

15–68 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

Diagnostic Procedure

1. CHECK GROUND CONNECTION

• Turn ignition switch off.

• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-201 mounting position (See Vehicle Wiring Harness Information - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Yes >> Go to the next step.
No >> Repair or replace ground harness or connections.

2. CHECK INSTRUMENT CLUSTER (IC) ELECTRICAL CONNECTOR

• Disconnect Instrument Cluster (IC) electrical connector.

• Inspect the electrical connector for damage.
Is the electrical connector OK?

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Yes >> Go to the next step.
No >> Repair or replace the electrical connector as necessary.

3. CHECK INSTRUMENT CLUSTER (IC) POWER SUPPLY

• Turn ignition switch on.

• If the vehicle is not equipped with Mitsubishi 2.4L
engine system, check IC power supply between
terminal 11, 13 and terminal 5 in the IC electrical
connector C-001 terminal side.

LTSMD150007

• If the vehicle is equipped with Mitsubishi 2.4L

engine system, check IC power supply between
terminal 11 and terminal 2 in the IC electrical con-
nector C-001 terminal side.
Is the voltage between 9 - 17 V? 15
Yes >> Replace the IC.
No >> Go to the next step.

LTSMD150008

Chery Automobile Co., Ltd. 15–69

 DIAGNOSIS & TESTING

4. CHECK SYSTEM VOLTAGE

• Start the engine, raise the speed over 1000 RPM.

• Measure the charging voltage with the voltmeter at the battery positive and negative terminals.
Is the voltage less than 9 V?
Yes >> Check the charging system.
No >> Go to the next step.

5. CHECK THE BATTERY

• Start the engine, raise the speed over 1000 RPM for a few minutes.
• Turn ignition switch off.
• Measure the voltage drop with the voltmeter at the battery positive and negative terminals while cranking the
engine.
• Battery voltage should be more than approximate 9 V.
Is the check result normal?
Yes >> Go to the next step.

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No >> Charge or replace the battery.

6. CHECK INSTRUMENT CLUSTER (IC) SUPPLY CIRCUIT

• Disconnect the battery negative cable.

• Disconnect the battery positive cable.
• Measure the resistance between IC terminal 11, 13 and battery positive cable.
• Continuity should exist.
Is the check result normal?
Yes >> Go to the next step.
No >> Check fuse.
Check the harness open or short to ground.
Check related components.

7. CHECK SYSTEM VOLTAGE

• Start the engine, raise the speed over 1000 RPM.

• Measure the charging voltage with the voltmeter at the battery positive and negative terminals.
Is the voltage more than 17 V?
Yes >> Replace the AC generator.
No >> Go to the next step.

15–70 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

8. CHECK DTC

• With the X-431 scan tool, read IC DTCs.

• Refer to ⬙DTC Confirmation Procedure⬙.
Is the DTC U029C still present?
Yes >> Replace IC.
No >> The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.

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15

Chery Automobile Co., Ltd. 15–71

 DIAGNOSIS & TESTING

U040F - Temperature Sensor Shorted To Supply

U040F - Temperature Sensor Shorted To Ground (With Mitsubishi 2.4L Engine
System)
Instrument Cluster (IC)

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LTSMW150039T

15–72 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

On Board Diagnostic Logic

• Self-diagnosis detection logic.

DTC DETECTION DTC SET

DTC NO. DTC DEFINITION POSSIBLE CAUSE
CONDITION CONDITION
• Coolant
The Instrument
temperature sensor
Cluster (IC) detects
(For Instrument
the temperature
Temperature sensor Cluster)
sensor (for
U040F open circuit or • Harness or
instrument cluster)
shorted to supply connectors (The
circuit open or
sensor circuit is open
shorted to supply
or short to supply)
condition.
Turn ignition switch • Instrument cluster
on • Coolant
The Instrument temperature sensor
Cluster (IC) detects (For instrument
the temperature cluster)
Temperature sensor
U040F sensor (for • Harness or
shorted to ground
instrument cluster) connectors (The
circuit shorted to sensor circuit is short

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ground condition. to ground)
• Instrument cluster

DTC Confirmation Procedure:

Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on and record and erase DTC.
• Start engine and warm it up to the normal operating temperature.
• Select view DTC and data stream.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).

NOTE :
Before performing any DTC diagnostic procedures, verify the IC power and ground circuits are properly connected.

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

15

Chery Automobile Co., Ltd. 15–73

 DIAGNOSIS & TESTING

Diagnostic Procedure

1. CHECK DTC

• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the IC module.
• Turn ignition switch off, and wait a few seconds, then turn ignition switch on.
• With the scan tool, view active DTCs in the IC module.
Is DTC U040F present?
Yes >> Go to the next step.
No >> The conditions that caused this DTC to set are not present at this time (See Intermittent DTC Trouble-
shooting in Section 15 Body & Accessories for more information).

2. CHECK COOLANT TEMPERATURE SENSOR (FOR INSTRUMENT CLUSTER) ELECTRICAL CONNECTOR

• Turn ignition switch off.

• Disconnect the coolant temperature sensor (for
instrument cluster) (1) electrical connector E-084.

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• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.

LTSM030002

3. CHECK COOLANT TEMPERATURE SENSOR (FOR INSTRUMENT CLUSTER) REFERENCE VOLTAGE

• Turn ignition switch on.

• Check reference voltage between the coolant tem-
perature sensor (for instrument cluster) connector
E-084, terminal 1 and ground.
• Approximately 5 V should exist.
Is the reference voltage normal?
Yes >> Go to step 5.
No >> Go to the next step.

LTSMD150004

15–74 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

4. CHECK COOLANT TEMPERATURE SENSOR (FOR INSTRUMENT CLUSTER) REFERENCE VOLTAGE

• Turn ignition switch off.

• Disconnect the IC module connector.
• Check harness for a short to ground.
• Check the coolant temperature sensor circuit for voltage.

COOLANT
TEMPERATURE SENSOR
GROUND
(FOR INSTRUMENT
CLUSTER) TERMINAL

1 Ground

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• Check the coolant temperature sensor circuit for resistance.

COOLANT
TEMPERATURE
SENSOR (FOR
IC TERMINAL CONTINUITY
INSTRUMENT
CLUSTER)
TERMINAL

1 31 Yes

• Check harness for a short to power.

Is the check result normal?
Yes >> Go to the next step.
No >> Repair or replace the coolant temperature sensor (for instrument cluster) supply circuit as necessary.

15

Chery Automobile Co., Ltd. 15–75

 DIAGNOSIS & TESTING

5. CHECK COOLANT TEMPERATURE METER INDICATOR

• Turn ignition switch off.

• Connect the IC connector.
• Connect the coolant temperature sensor (for instrument cluster) electrical connector E-084.
• Turn ignition switch on.
• With the scan tool, view active DTCs and data stream in the IC.
Is DTC U040F still present?
Yes >> Replace the coolant temperature sensor (for instrument cluster).
With the scan tool, view active DTCs and data stream in the IC.
− If the DTC U040F is not present, the system is now normal.
− If the DTC U040F is present, go to the next step.
No >> The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.

6. CHECK DTC

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• With the X-431 scan tool, read IC DTCs.
• Refer to ⬙DTC Confirmation Procedure⬙.
Is DTC U040F still present?
Yes >> Replace the IC.
No >> The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.

15–76 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

U050F - EEPROM Checksum Error

On Board Diagnostic Logic
• Self-diagnosis detection logic.

DTC DETECTION
DTC NO. DTC DEFINITION POSSIBLE CAUSE
CONDITION
Instrument Cluster (IC)
U050F EEPROM checksum error • Instrument Cluster (IC)
detected an internal failure

DTC Confirmation Procedure:

Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on and record and erase DTC.
• Start engine and warm it up to the normal operating temperature.
• Select view DTC and data stream.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-

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bleshooting in Section 15 Body & Accessories for more information).

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

15

Chery Automobile Co., Ltd. 15–77

 DIAGNOSIS & TESTING

Diagnostic Procedure

1. CHECK DTC

• Perform DTC confirmation procedure.

Is DTC U050F present?
Yes >> Go to the next step.
No >> The conditions that caused this DTC to set are not present at this time (See Intermittent DTC Trouble-
shooting in Section 15 Body & Accessories for more information).

2. CHECK INSTRUMENT CLUSTER (IC) POWER SUPPLY AND GROUND

• Check the Instrument Cluster (IC) supply voltage circuit and ground circuits for open, high resistance or short
circuits.
Is the check result normal?
Yes >> Go to the next step.

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No >> Repair the circuit for an open or short in harness and connectors.

3. CHECK DTC

• With the X-431 scan tool, read Instrument Cluster (IC) DTCs.
• Refer to ⬙DTC Confirmation Procedure⬙.
Is DTC U050F present?
Yes >> The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.
No >> Replace Instrument Cluster (IC).

15–78 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

U0303 - Fuel Sensor Open Circuit Or Shorted To Supply

U0303 - Fuel Sensor Short To Ground

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15

LTSMW150040T

Chery Automobile Co., Ltd. 15–79

 DIAGNOSIS & TESTING

On Board Diagnostic Logic

• Self-diagnosis detection logic.

DTC DETECTION DTC SET

DTC NO. DTC DEFINITION POSSIBLE CAUSE
CONDITION CONDITION
• Fuel level sensor
The Instrument
• Harness or
Fuel sensor open Cluster (IC) detects
connectors (The
U0303 circuit or shorted to the fuel sensor
sensor circuit is open
supply shorted to ground
or short to power)
condition.
Turn ignition switch • Instrument cluster
on The Instrument • Fuel level sensor
Cluster (IC) detects • Harness or
Fuel sensor shorted the fuel sensor connectors (The
U0303
to ground circuit open or sensor circuit is
shorted to voltage shorted to ground)
condition. • Instrument cluster

DTC Confirmation Procedure:

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Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on and record and erase DTC.
• Start engine and warm it up to the normal operating temperature.
• Select view DTC and data stream.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).

NOTE :
Before performing any DTC diagnostic procedures, verify the IC power and ground circuits are properly connected.

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

15–80 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

Diagnostic Procedure

1. CHECK DTC

• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the IC.
• Turn ignition switch off, and wait a few seconds, then turn ignition switch on.
• With the scan tool, view DTCs in the IC.
Is DTC U0303 present?
Yes >> Go to the next step.
No >> The conditions that caused this DTC to set are not present at this time (See Intermittent DTC Trouble-
shooting in Section 15 Body & Accessories for more information).

2. CHECK FUEL LEVEL SENSOR ELECTRICAL CONNECTOR

• Turn ignition switch off.

• Disconnect the fuel level sensor and fuel pump
assembly electrical connector (3).

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• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.

LTSM040002

3. CHECK FUEL LEVEL SENSOR REFERENCE VOLTAGE

• Turn ignition switch on.

• Check the fuel level sensor reference voltage
between the fuel level sensor connector B-032, ter-
minal 1 and ground.
• The voltage (less than 1 V) should exist.
Is there voltage present?
Yes >> Go to step 5.
No >> Go to the next step.
15
LTSMD150001

Chery Automobile Co., Ltd. 15–81

 DIAGNOSIS & TESTING

4. CHECK FUEL LEVEL SENSOR CIRCUIT FOR OPEN OR SHORT

• Turn ignition switch off.

• Disconnect the IC connector.
• Check harness for a short to ground.

FUEL LEVEL SENSOR

GROUND
TERMINAL

1 Ground

• Check for continuity between the following terminals:

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FUEL LEVEL
SENSOR IC TERMINAL CONTINUITY
TERMINAL

1 21 Yes

• Continuity should exist.

• Check the harness for a short to power.
Is the check result normal?
Yes >> Go to the next step.
No >> Repair or replace the fuel level sensor supply circuit as necessary.

5. CHECK FUEL LEVEL SENSOR GROUND CIRCUIT

• Using a 12 V test light connected to battery (+), probe fuel level sensor ground circuit.
Does the test light illuminate brightly?
Yes >> Go to the next step.
No >> Repair or replace the fuel level sensor ground circuit for an open.

15–82 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

6. CHECK FUEL LEVEL SENSOR RESISTANCE

• Turn ignition switch off.

• Check fuel level sensor as follows:

FUEL GAUGE POINTER SENDER RESISTANCE

TANK (LITERS) POINTER TOLERANCE
POSITION (OHM)
EMPTY 5 283 ±3 °
RESERVE 11 189 ±3 °
1/4 16.5 137 ±3 °
1/2 28 89 ±3 °
3/4 39.5 62 ±3 °
FULL 51 40 ±3 °

Is the check result normal?

Yes >> Go to the next step.
No >> Replace the fuel level sensor.

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7. CHECK DTC

• With the X-431 scan tool, read IC DTCs.

• Refer to ⬙DTC Confirmation Procedure⬙.
Is the DTC U0303 still present?
Yes >> Replace the IC.
No >> The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.

15

Chery Automobile Co., Ltd. 15–83

 ON-VEHICLE SERVICE
Instrument Cluster
Removal & Installation
1. Disconnect he negative battery cable.
2. Carefully remove the instrument cluster trim panel.
3. Remove the instrument cluster screws (1).
(Tighten: Instrument cluster screws to 5 N·m)

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LTSM150085

4. Disconnect the instrument cluster electrical connector.

5. Remove the instrument cluster.
6. Installation is in the reverse order of removal.

15–84 Chery Automobile Co., Ltd.

 INTERIOR LAMPS
Description
The interior lamps consist of the following:
• Key Hole Lamp
• Front Room Lamp
• Middle/Rear Courtesy/Dome Lamp
• Front Step Lamp
• Backlight Adjusting Switch
• Instrument Cluster
• Headlamp Aiming Switch
• Heated Seat Switch (LH)
• Heated Seat Switch (RH)
• Air Control Panel
• Front Fog Lamp Switch
• Rear Fog Lamp Switch
• Console Power Socket (Illumination)
• Door Mirror Remote Control Switch
• Main Power Window And Door Lock/Unlock Switch
• Front Power Window Switch (RH)
• Rear Power Window Switch (LH)
• Rear Power Window Switch (RH)

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• Audio

Operation
The key hole lamp and front/middle/rear courtesy lamps are controlled by the BCM. Front step lamps are controlled
by the door lock switch. When the door is open, the front step lamp will light up automatically. Other lamps are
controlled by the lighting and turn signal switch.

15

Chery Automobile Co., Ltd. 15–85

 INTERIOR LAMPS

Electrical Schematics
Interior Lamps (Page 1 of 5)

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LTSMW150061T

15–86 Chery Automobile Co., Ltd.

 INTERIOR LAMPS

Interior Lamps (Page 2 of 5)

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15

LTSMW150062T

Chery Automobile Co., Ltd. 15–87

 INTERIOR LAMPS

Interior Lamps (Page 3 of 5)

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LTSMW150063T

15–88 Chery Automobile Co., Ltd.

 INTERIOR LAMPS

Interior Lamps (Page 4 of 5)

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15

LTSMW150064T

Chery Automobile Co., Ltd. 15–89

 INTERIOR LAMPS

Interior Lamps (Page 5 of 5)

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LTSMW150086T

15–90 Chery Automobile Co., Ltd.

 INTERIOR LAMPS

Front Room Lamp

Removal & Installation
1. Open the overhead eye glass compartment.
2. Remove the eye glass compartment screws (1).

LTSM150042

3. Carefully remove the front room lamp and disconnect the electrical connector.

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4. Installation is in the reverse order of removal.

Middle/Rear Courtesy/Dome Lamp

Removal & Installation
1. Carefully pry the lamp cover from the lamp
housing.

15

LTSM150043

Chery Automobile Co., Ltd. 15–91

 INTERIOR LAMPS

2. Remove the lamp mounting screws (1).

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LTSM150044

3. Remove the courtesy/dome lamp.

NOTE :
The rear courtesy/dome lamp is similar to the middle courtesy/dome lamp.
4. Installation is in the reverse order of removal.

Key Hole Lamp

Removal & Installation
1. Disconnect the negative battery cable.
2. Turn the ignition switch off.
3. Remove the steering column shroud retaining
screws (1).

LTSM110031

4. Disconnect the key hole lamp electrical connector.

5. Remove the key hole lamp.
6. Installation is in the reverse order of removal.

15–92 Chery Automobile Co., Ltd.

 POWER OUTLET
Description
There are two 12 V electrical outlets. One is under the center console which is for the cigarette lighter. The other is
located on the left lower C-pillar trim panel.

CAUTION:
This power outlet is designed for 12 V (120W) only. Do not use any type of accessory above this
rating.

Operation
The power outlets are powered at all times.

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15

Chery Automobile Co., Ltd. 15–93

 POWER OUTLET

Electrical Schematics
Power Outlet (Page 1 of 1)

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LTSMW150005T

15–94 Chery Automobile Co., Ltd.

 POWER OUTLET

Removal & Installation

1. Disconnect the negative battery cable.
2. Remove the power outlet (1).
3. Disconnect the power outlet electrical connector.
4. Installation is in the reverse order of removal.

LTSM150099

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15

Chery Automobile Co., Ltd. 15–95

 POWER WINDOW
Description
The power window system allows each of the door windows to be raised and lowered electrically by actuating a
switch on each door trim panel. The driver window switch allows the driver to lock out the front passenger window
and rear window from operation. The power window system includes the power window switches on the driver door
trim panel, front passenger door and rear doors, and the power window motors.

Operation
The front and rear power window motors are permanent magnet type. A battery positive and negative connection to
either of the two motor terminals will cause the motor to rotate in one direction. Reversing current through these
same two connections will cause the motor to rotate in the opposite direction. Each individual motor is grounded
through the BCM.

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15–96 Chery Automobile Co., Ltd.

 POWER WINDOW

Electrical Schematics
Power Window System (Page 1 of 3)

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15

LTSMW150046T
Chery Automobile Co., Ltd. 15–97
 POWER WINDOW

Power Window System (Page 2 of 3)

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LTSMW150047T

15–98 Chery Automobile Co., Ltd.

 POWER WINDOW

Power Window System (Page 3 of 3)

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LTSMW150048T

Chery Automobile Co., Ltd. 15–99

 POWER WINDOW

Power Window Switch

Removal & Installation
1. Turn the ignition switch off.
2. Remove the power window and door lock/unlock
switch bezel mounting screw (1).

LTSM150097

3. Using a trim stick, pry out the power window and door lock/unlock switch assembly from the front door.

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4. Disconnect the power window and door lock/unlock switch electrical connectors.
5. Remove the power window and door lock/unlock switch retaining screws to remove the power window and door
lock/unlock switch.
6. Installation is in the reverse order of removal.

Power Window Motor

Removal & Installation
NOTE :
The passenger door is shown, all other doors are similar.
1. Turn the ignition switch off.
2. Using a small trim stick, remove the pull handle
cover (1) from the pull handle (2).

LTSM150139

15–100 Chery Automobile Co., Ltd.

 POWER WINDOW

3. Remove the inner door handle mounting screw (1).

4. Remove the pull handle mounting screws (2).

LTSM150134

5. Using a small trim stick, remove the inner door

handle trim bezel (1).

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LTSM150140

6. Carefully pry the door trim panel clips from the door.
7. Disconnect the power window switch and the door lamp electrical connector.
8. Remove the door trim panel.
9. Disconnect the speaker connector (1).
10. Remove the inner door handle assembly mounting
screw (2).
11. Disconnect the inner door handle cables (3).
12. Remove the protective film (4).

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Chery Automobile Co., Ltd. 15–101

 POWER WINDOW

13. Temporarily connect the power window switch.

14. Turn the ignition switch on and use the power window switch to move the front door glass to a position so the
door glass bolts can be removed.
15. Turn the ignition switch off and disconnect the power window switch.
16. Remove the two door glass mounting bolts (1).
(Tighten: Door glass mounting bolts to 11 N·m)
NOTE: Properly support the door glass when
removing the mounting bolts. The door glass may
drop and be damaged.

LTSM150116

17. Remove the door glass weatherstrip (1).

18. Lift the door glass and remove the door glass from

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the door.
NOTE: Take care not to damage the door glass.

LTSM150137

19. Disconnect the power window motor electrical con-

nector.
20. Remove the six power window regulator mounting
bolts (1).
(Tighten: Power window regulator mounting bolts to
11 N·m)

LTSM150117

21. Carefully remove the power window regulator.

22. Remove the power window motor from the regulator.
23. Installation is in the reverse order of removal.

15–102 Chery Automobile Co., Ltd.

 POWER WINDOW

Power Window Motor Inspection

1. Using the following table, apply battery voltage to the specified connector terminals.
2. Verify that the motor operates smoothly when voltage is applied in each direction.
3. If the test results are not as specified, replace the motor.

OPERATIONAL
MEASURING CONDITION INSPECTION DIAGRAM
DIRECTION

Battery positive (+) to

terminal – 1
Clockwise rotation
Battery negative (-) to
terminal – 2

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Battery positive (+) to
terminal – 2
Counterclockwise rotation
Battery negative (-) to
terminal – 1

15

Chery Automobile Co., Ltd. 15–103

 SEATS
General Information
Description
The seat movement is controlled by an adjustment bar. The seat can be adjusted to six different seating positions.
The vehicle may be equipped with heated seats. Heated seats provide comfort and warmth in cold weather. The
heaters provide the same heat level for both the seat cushion and back. The driver seat and front passenger seat are
heated.

Operation
The manual seat adjustment bar is at the front of the seat, near the floor. Pull the bar upward and slide the seat
forward or rearward. Release the bar once the seat is in the desired position. To confirm the seat is locked into place,
attempt to move the seat forward and rearward after adjusting the seat. The heated seat controls for each seat are
located near the bottom center of the instrument panel. After turning the ignition ON, the seat heater can be activated
to High or Low heat settings. When the switch is in the middle position, the seat heater is OFF. Each switch is
equipped with LED lights to indicate the level of heat at which each seat is set.

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15–104 Chery Automobile Co., Ltd.

 SEATS

Electrical Schematics
Heated Seat (Page 1 of 1)

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LTSMW150004T
Chery Automobile Co., Ltd. 15–105
 SEATS

Front Seat
Removal & Installation
1. Move the seat to the furthest forward position and
remove the protective cover from the seat guide
rail.

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LTSM150065

2. Remove the guide rail mounting bolts (1).

(Tighten: Guide rail mounting bolts to 32 N·m)

LTSM150066

15–106 Chery Automobile Co., Ltd.

 SEATS

3. Move seat to the furthest rearward position and

remove the protective cover from the guide rail.
4. Remove the guide rail mounting bolts (1).
5. Disconnect seat heating element electrical connec-
tor and remove the front seat.
6. Installation is in the reverse order of removal.

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LTSM150067

Rear Seats
Removal & Installation
1. Open the back door.
2. Pull the seat release (1) upward to fold the rear
seat.

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LTSM150133

Chery Automobile Co., Ltd. 15–107

 SEATS

3. Press the seat latch rod to separate the back of

the seat from the clamp rod.
4. Pull up the seat strap behind the seat and unlock
the latch in front of the seat.

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LTSM150068

5. Installation is in the reverse order of removal.

15–108 Chery Automobile Co., Ltd.

 SEATS

Heated Seat Switch

Removal & Installation

LTSM150127
1. Using a trim stick, carefully remove the switches (1) from the mounting bezel.
2. Disconnect the heated seat switch electrical connector.
3. Installation is in the reverse order of removal.

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Heated Seat Element
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the appropriate seat cushion.
3. Disconnect the inoperative heated seat cushion electrical connector.
4. Remove the inoperative heating element from the seat.
5. Installation is in the reverse order of removal.

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Chery Automobile Co., Ltd. 15–109

 IMMOBILIZER CONTROL MODULE
Description
The vehicle security system uses an Immobilizer control module as an anti-theft device that prevents the engine from
starting if an incorrect key is inserted into the ignition switch.

Operation
When an incorrect key is inserted into the ignition switch, the vehicle security system senses the incorrect key and
sends a signal to the Immobilizer control module. The Engine Control Module (ECM) receives the signal from Immo-
bilizer control module via the R-Line. The ECM then disables the engine from starting.

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15–110 Chery Automobile Co., Ltd.

 IMMOBILIZER CONTROL MODULE

Electrical Schematics
Immobilizer Control Module (Page 1 of 1)

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LTSMW150081T
Chery Automobile Co., Ltd. 15–111
 IMMOBILIZER CONTROL MODULE

Immobilizer Control Module Connector Pin-Out Table

PIN CIRCUIT IDENTIFICATION PIN CIRCUIT IDENTIFICATION

1 Continuous Supply Voltage 7 Diagnostic Link K
2 GND 8 W-Line
3 - 9 Coil (GND)
4 Ignition Switch 10 Coil (ANT B)
5 R-Line 11 Coil (ANT A)
6 - — -

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15–112 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING
Diagnostic Help
1. The X-431 scan tool connects to the Data Link Connector (DLC) and communicates with the vehicle electronic
modules through the class two serial data circuit.
2. Confirm that the malfunction is current and carry-out the diagnostic tests and repair procedures.
3. If the DTC cannot be deleted, it is a current fault.
4. Use a digital multimeter to perform voltage readings on electronic systems.
5. Refer to any Technical Bulletins that issued.
6. Visually inspect the related electrical wiring harness.
7. Inspect and clean all Immobilizer control module grounds that are related to the DTC.
8. If numerous trouble codes were set, use the electrical schematic and look for any common ground circuits or
voltage supply circuits that may apply to the DTC.

Intermittent DTC Troubleshooting

If the failure is intermittent, perform the following:
• Check for loose connectors.
• Look for any chafed, pierced, pinched, or partially broken wires.
• Monitor the scan tool data relative to this circuit.
•

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Wiggle the related electrical wiring harness and connectors while looking for an interrupted signal on the
affected circuit.
• If possible, try to duplicate the conditions under which the DTC set.
• Look for the data to change or for the DTC to reset during the wiggle test.
• Look for broken, bent, pushed out or corroded terminals.
• Inspect the sensor and mounting area for any condition that would result in an incorrect signal, such as dam-
age or foreign material.
• A data recorder, and/or oscilloscope should be used to help diagnose intermittent conditions.

Ground Inspection
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground connec-
tions are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can become an unwanted
resistance. This added resistance can alter the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drastically
affect an electronically controlled circuit. A poor or corroded ground can effect the circuit. Perform the following when
inspecting a ground connection:
1. Remove the ground bolt or screw.
2. Inspect all mating surface for tarnish, dirt, rust, etc.
3. Clean as required to assure good contact.
4. Reinstall bolt or screw securely.
5. Inspect for ⬙add-on⬙ accessories which may be interfering with the ground circuit.
6. If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the wires
are clean, securely fastened and providing a good ground path. If multiple wires are crimped to one eyelet, make
sure no excess wire insulation has been crimped creating a bad ground.
15
Diagnostic Tools
• Diagnostic Scan Tool X-431
• Digital Multimeter
• Jumper Wire

Chery Automobile Co., Ltd. 15–113

 DIAGNOSIS & TESTING

Diagnostic Trouble Code (DTC) List

Immobilizer Control Module DTC List

DTC DTC DEFINITION

B1000 ECU Defect, Internal Errors
Communication Error On W-Line, ECM Doesn’t Answer On Challenge Or Response
B3040
Requests
B3042 W-Line Short Circuit To Ground
B3043 W-Line Short Circuit To Battery
B3045 DWA Line Short Circuit To Ground Or Open Circuit, DWA Line Malfunction
B3048 DWA Line Short Circuit To Battery
Relay Extern Line Short Circuit To Ground Or Open Circuit, Relay Extern Line
B3050
Malfunction
B3053 Relay Extern Line Short Circuit To Battery
B3055 No Transponder Modulation Or No Transponder
B3056 No Transponder Fix Code Programmed

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B3057 No Security Code Programmed
B3060 Unprogrammed Transponder Fix Code Received
B3061 Disturbed Or No Challenge / Response Transponder Communication
B3077 Read-Only Transponder Detected

15–114 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

Remote Keyless Entry (RKE) Inoperative

No Response From Remote Keyless Entry (RKE) Transmitter

1. CHECK BATTERY

• Check battery of the RKE transmitter.

Is the battery voltage of the RKE transmitter normal?
Yes >> Go to the next step.
No >> This concern has been caused by the transmitter battery.
Go to step 4.

2. CHECK THE IGNITION LOCK CYLINDER CONDITION

• Check the ignition lock cylinder for proper operation.

Is the check result normal?
Yes >> Go to the next step.

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No >> Repair or replace the ignition lock cylinder key switch.

3. PERFORM THE RKE TRANSMITTER MATCH PROCEDURE

• Close all the doors.

• Insert the ignition key into the ignition switch which has lost synchronization in LOCK position.
• Press any button on the RKE transmitter within 5 seconds.
• Pull the ignition key out of the ignition switch.
• Try to operate the RKE transmitter.
Does the RKE transmitter operate properly?
Yes >> Erase all codes before returning the vehicle to the customer.
No >> Go to the next step.

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 DIAGNOSIS & TESTING

4. PERFORM THE RKE TRANSMITTER MATCH WITH THE X-431

• Replace the RKE transmitter.

• Connect the X-431 scan tool to the Data Link Connector (DLC), press the POWER key to start the X-431 (use
the most current software available).
• Turn ignition switch on.
− Enter the Diagnostic Program.
− Select Chery main program.
− Select diagnostic version.
− Enter download program.
− Select T11 series, and then select ISU.
− Select ⬙Remoter Match⬙.

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LTSMD150020T
• Press the lock button on the RKE transmitter for less than 2 seconds.
• Pull out the ignition switch.
• Try to operate the RKE transmitter.
Does the RKE transmitter operate properly?
Yes >> Erase all codes before returning the vehicle to the customer.
The concern was caused by the RKE transmitter.
No >> Replace the FBCM (See FBCM Removal & Installation in Section 15 Body & Accessories).
Refer to the RKE transmitter match procedure with X-431 as the description.
Perform match between the RKE transmitter and FBCM with X-431.

15–116 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

Diagnostic Trouble Code (DTC) Tests

B1000 - ECU Defect: Internal Errors

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 DIAGNOSIS & TESTING

On Board Diagnostic Logic

• Self-diagnosis detection logic.

DTC DETECTION
DTC NO. DTC DEFINITION POSSIBLE CAUSE
CONDITION
Immobilizer control
ECU Defect, Internal • Immobilizer control
B1000 module detects an internal
Errors module
failure.

DTC Confirmation Procedure:

Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the Immobilizer control module.
• Try to start the engine.
• Turn ignition switch off, and wait a few seconds, then turn ignition switch on.
• With the scan tool, view DTCs in the Immobilizer control module.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-

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bleshooting in Section 15 Body & Accessories for more information).

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

Diagnostic Procedure

1. CHECK DTC

• Perform DTC confirmation procedure.

Is DTC B1000 present?
Yes >> Go to the next step.
No >> The condition that caused the DTC to set is currently not present (See Diagnosis & Testing Diagnostic
Help in Section 15 Body & Accessories).

2. CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR

• Turn ignition switch off.

• Disconnect the Immobilizer control module electrical
connector C-025 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.

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 DIAGNOSIS & TESTING

3. CHECK IMMOBILIZER CONTROL MODULE POWER SUPPLY

• Turn ignition switch on.

• Check if voltage is present on the Immobilizer control module connector C-025, pin 4,1 and ground.

IMMOBILIZER CONTROL
GROUND
MODULE TERMINAL

Ground

Is 12 V present?

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Yes >> Replace and program the Immobilizer control module. Refer to DTC B3077 Diagnostic Procedure.
No >> For DTC B3050, go to the next step.
For DTC B3053, go to the step 6.

4. CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR

• Turn ignition switch off.

• Disconnect the Immobilizer control module electrical
connector C-026 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.

LTSMD150019

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 DIAGNOSIS & TESTING

5. CHECK IMMOBILIZER COIL

• Check the resistance between the Immobilizer coil connector C-026, pin 9 and pin 11.

IMMOBILIZER IMMOBILIZER
COIL COIL RESISTANCE
TERMINAL TERMINAL

9 11 5 - 20 ohms

• The resistance should be 5 to 20 ohms.

• Check the resistance between the Immobilizer coil connector C-026, pin 9 and pin 10.
• Check the resistance between the Immobilizer coil connector C-026, pin 11 and pin 10.

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IMMOBILIZER IMMOBILIZER
COIL COIL CONTINUITY
TERMINAL TERMINAL

9 10

Not

11 10

Is the check result normal?

Yes >> Go to the next step.
No >> Replace the Immobilizer coil.

6. CHECK DTC

• With the X-431 scan tool, read the Immobilizer control module DTCs.
• Refer to ⬙DTC Confirmation Procedure⬙.
Is DTC B1000 still present?
Yes >> Replace and program the Immobilizer control module.
Refer to DTC B3077 Diagnostic Procedure.
No >> The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.

15–120 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

B3042 - W-Line Short Circuit To Ground

B3043 - W-Line Short Circuit To Battery
Immobilizer Control Module

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 DIAGNOSIS & TESTING

On Board Diagnostic Logic

• Self-diagnosis detection logic.

DTC DETECTION DTC SET

DTC NO. DTC DEFINITION POSSIBLE CAUSE
CONDITION CONDITION
The Immobilizer
• Harness or
control module
connectors
W-line short circuit detects a short
B3042 • Immobilizer control
to ground ground condition on
module
the W-Line for at
• ECM
least 3 seconds.
Ignition switch: ON
The Immobilizer
• Harness or
control module
connectors
W-Line short circuit detects a short
B3043 • Immobilizer control
to battery battery condition on
module
the W-Line for at
• ECM
least 3 seconds.

DTC Confirmation Procedure:

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Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the Immobilizer control module.
• Try to start the engine.
• Turn ignition switch off, and wait a few seconds, then turn the ignition switch on.
• With the scan tool, view active DTCs in the Immobilizer control module.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

Diagnostic Procedure

1. CHECK GROUND CONNECTION

• Turn ignition switch off.

• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-204 mounting position (See Vehicle Wiring Harness Layout - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Yes >> Go to the next step.
No >> Repair or replace ground connection.

2. CHECK IMMOBILIZER CONTROL MODULE DTC

• With the scan tool, view DTCs in the Immobilizer control module. Refer to DTC confirmation procedure.
Is the warning light flashing and DTC B3042 or B3043 present?
Yes >> Go to the next step.
No >> The conditions that caused this code to set are not present at this time (See Diagnostic Help in Sec-
tion 15 Body & Accessories).

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 DIAGNOSIS & TESTING

3. CHECK ENGINE CONTROL MODULE (ECM) ELECTRICAL CONNECTOR

• Turn ignition switch off.

• Disconnect the Engine Control Module (ECM) elec-
trical connector E-001 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.

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LTSMD030077

4. CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR

• Disconnect the Immobilizer control module electrical

connectors C-025 and C-026 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.
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 DIAGNOSIS & TESTING

5. CHECK IMMOBILIZER CONTROL MODULE AND ECM COMMUNICATION CIRCUIT

• For DTC B3042, check the resistance of W-Line between the Immobilizer control module connector C-025, pin
8 and ground.

IMMOBILIZER
CONTROL
TERMINAL RESULT
MODULE
TERMINAL

Continuity
8 Ground
should not exist

• For DTC B3043, turn ignition switch on, check voltage between the Immobilizer control module connector
C-025, pin 8 and ground.

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IMMOBILIZER
CONTROL
TERMINAL RESULT
MODULE
TERMINAL

12 V should not
8 Ground
exist

Is the check result normal?

Yes >> Go to the next step.
No >> Repair the circuits fault as necessary.

6. REPLACE AND PROGRAM THE IMMOBILIZER CONTROL MODULE

• Replace and program the Immobilizer control module with the X-431.
• Reconnect all disconnected electrical harness connectors.
• With the X-431 scan tool, view the DTCs in the Immobilizer control module.
Is DTC B3042 or B3043 present again?
Yes >> Go to the next step.
No >> The system is now operating properly.
The DTC was caused by Immobilizer control module.

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 DIAGNOSIS & TESTING

7. REPLACE AND PROGRAM THE ECM

• With the X-431 scan tool, view active DTCs in the ECM.
• Refer to ⬙DTC Confirmation Procedure⬙.
Is DTC B3042 or B3043 still present?
Yes >> Replace and program ECM.
No >> The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.

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 DIAGNOSIS & TESTING

B3050 - Relay External Line Short Circuit To Ground Or Open Circuit, Relay External
Line Malfunction
B3053 - Relay External Line Short Circuit To Battery

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LTSMW150081T

15–126 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

On Board Diagnostic Logic

• Self-diagnosis detection logic.

DTC DETECTION DTC SET

DTC NO. DTC DEFINITION POSSIBLE CAUSE
CONDITION CONDITION
The Immobilizer
Relay external line
control module • Harness or
short circuit to
detects a short to connectors
B3050 ground or open Ignition switch: ON
ground condition on • Immobilizer control
circuit, relay external
the W-Line for at module
line malfunction
least 3 seconds.
The Immobilizer
control module • Harness or
Relay external line
detects a short to connectors
B3053 short circuit to Ignition switch: ON
battery condition on • Immobilizer control
battery
the relay external module
line.

DTC Confirmation Procedure:

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Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the Immobilizer control module.
• Try to start the engine.
• Turn ignition switch off, and wait a few seconds, then turn ignition switch on.
• With the scan tool, view active DTCs in the Immobilizer control module.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

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 DIAGNOSIS & TESTING

Diagnostic Procedure

1. CHECK GROUND CONNECTION

• Turn ignition switch off.

• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-204 mounting position (See Vehicle Wiring Harness Layout - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Yes >> Go to the next step.
No >> Repair or replace ground connection.

2. CHECK IMMOBILIZER CONTROL MODULE DTC

• With the scan tool, view DTCs in the Immobilizer control module. Refer to DTC confirmation procedure.
Is DTC B3050 or B3053 present?
Yes >> Go to the next step.

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No >> The condition that caused the DTC to set is currently not present (See Diagnosis & Testing Diagnostic
Help in Section 15 Body & Accessories).

3. CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR

• Turn ignition switch off.

• Disconnect the Immobilizer control module electrical
connectors C-025 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.

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 DIAGNOSIS & TESTING

4. CHECK IMMOBILIZER CONTROL MODULE POWER SUPPLY

• Turn ignition switch on.

• Check if voltage is present on the Immobilizer control module connector C-025, pin 4,1 and ground.

IMMOBILIZER CONTROL
GROUND
MODULE TERMINAL

Ground

Is 12 V present?

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Yes >> Replace and program the Immobilizer control module. Refer to DTC B3077 Diagnostic Procedure.
No >> For DTC B3050, go to the next step.
For DTC B3053, go to the step 6.

5. CHECK IMMOBILIZER CONTROL MODULE POWER SUPPLY CIRCUIT

• Turn ignition switch off.

• Disconnect the negative battery cable.
• Disconnect the body fuse and relay box electrical connector A.
• Check harness continuity between the following terminals:
• Continuity should exist.

BODY FUSE IMMOBILIZER

AND RELAY CONTROL
CONTINUITY
BOX MODULE
TERMINAL TERMINAL

A2 1 Yes
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 DIAGNOSIS & TESTING

• Check for harness continuity between the following terminals:

• Continuity should exist.

BODY FUSE IMMOBILIZER

AND RELAY CONTROL
CONTINUITY
BOX MODULE
TERMINAL TERMINAL

A6 4 Yes

• Check harness for a short to ground.

• Continuity between Immobilizer control module power supply and ground should not exist.
Is the check result normal?

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Yes >> Go to the step 7.
No >> Repair or replace the open or high resistance circuit or short to ground in harness or connectors.

6. CHECK IMMOBILIZER CONTROL MODULE POWER SUPPLY CIRCUIT

• Turn ignition switch off.

• Disconnect the negative battery cable.
• Disconnect the body fuse and relay box electrical connector A.
• Check the resistance between Immobilizer control module ignition switch circuit terminal 4 and Immobilizer con-
trol module battery supply circuit terminal 1.

IMMOBILIZER IMMOBILIZER
CONTROL CONTROL
CONTINUITY
MODULE MODULE
TERMINAL TERMINAL

1 4 No

• Check resistance between Immobilizer control module ignition switch circuit and other power circuits.
Is the check result normal?
Yes >> Go to the step 8.
No >> Repair or replace short to power circuits in harness or connectors.

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 DIAGNOSIS & TESTING

7. DETECT MALFUNCTIONING PART

• Check the following:

− Body fuse and relay box
− Fuse F17 (10A), fuse F26 (10A)
− Harness between battery and body fuse and relay box
Is the check result normal?
Yes >> Go to the next step.
No >> Repair or replace damaged components.

8. REPLACE AND PROGRAM THE IMMOBILIZER CONTROL MODULE

• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
• Refer to ⬙DTC Confirmation Procedure⬙.
Is DTC B3050 or B3053 still present?
Yes >> Replace and program Immobilizer control module.

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No >> The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.

15

Chery Automobile Co., Ltd. 15–131

 DIAGNOSIS & TESTING

B3055 - No Transponder Modulation Or No Transponder

B3056 - No Transponder Fixed Code Programmed

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LTSMW150081T

15–132 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

On Board Diagnostic Logic

• Self-diagnosis detection logic.

DTC DETECTION DTC SET

DTC NO. DTC DEFINITION POSSIBLE CAUSE
CONDITION CONDITION
The Immobilizer
control module • Transponder
No transponder detects no • Harness or
B3055 modulation or no Ignition switch: ON transponder or no connectors
transponder transponder • Immobilizer control
modulation module
condition.
The Immobilizer • Transponder
No transponder control module • Harness or
B3056 fixed code Ignition switch: ON detects that the connectors
programmed transponder is not • Immobilizer control
programmed. module

DTC Confirmation Procedure:

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Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn the ignition switch on, with the scan tool, view and erase stored DTCs in the Immobilizer control module.
• Try to start the engine.
• Turn ignition switch off, and wait a few seconds, then turn the ignition switch on.
• With the scan tool, view active DTCs in the Immobilizer control module.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

Diagnostic Procedure

1. CHECK GROUND CONNECTION

• Turn ignition switch off.

• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-204 mounting position (See Vehicle Wiring Harness Layout - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Yes >> Go to the next step. 15
No >> Repair or replace ground connection.

2. CHECK IMMOBILIZER CONTROL MODULE DTC

• With the scan tool, view DTCs in the Immobilizer control module. Refer to DTC confirmation procedure.
Is DTC B3055 present?
Yes >> Go to the next step.
No >> The condition that caused the DTC to set is currently not present (See Diagnosis & Testing Diagnostic
Help in Section 15 Body & Accessories).

Chery Automobile Co., Ltd. 15–133

 DIAGNOSIS & TESTING

3. CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR

• Turn ignition switch off.

• Disconnect the Immobilizer control module electrical
connectors C-026 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.

LTSMD150019

4. CHECK IMMOBILIZER COIL

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• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 9 and pin 11.

IMMOBILIZER COIL IMMOBILIZER COIL

TERMINAL TERMINAL

9 11

Is the resistance range from 5 to 20 ohms?

Yes >> Go to the next step.
No >> Replace the Immobilizer coil.

15–134 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

5. CHECK IMMOBILIZER COIL

• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 9 and pin 10.
• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 11 and pin 10.

IMMOBILIZER IMMOBILIZER
COIL COIL CONTINUITY
TERMINAL TERMINAL

9 10

Not

11 10

• Continuity should not exist.

Is the check result normal?

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Yes >> Go to the next step.
No >> Replace the Immobilizer coil.

6. REPLACE AND PROGRAM TRANSPONDER

• Reconnect the Immobilizer control module electrical

connector C-026.
• Replace the chip (1) with a new one.

VISMD150018

15

Chery Automobile Co., Ltd. 15–135

 DIAGNOSIS & TESTING

• Turn ignition switch on.

• With the X-431 scan tool, choose T11 series.

− Choose ⬙immobilize⬙.
− Choose ⬙input code⬙.
− Input the safety code.
− Click the small keyboard.
− Click ⬙OK⬙.
− Choose ⬙Immobilizer adapt⬙.
− Choose ⬙Key learning⬙ immediately.
− Click ⬙OK⬙.

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VISMD150019T

• Try to start the engine.

Is the warning light flashing and DTC B3055
present?
Yes >> Go to the next step.
No >> No problem found at this time.
This concern may have been caused by
the transponder.
Erase all codes before returning the vehi-
cle to the customer.

VISMD150020T

15–136 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

7. REPLACE AND PROGRAM IMMOBILIZER CONTROL MODULE

• Using the wiring schematic as a guide, inspect the related wiring and connectors of the Immobilizer control
module.
• Verify that there is good terminal contact in the related connectors.
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is the warning light flashing and DTC B3055 or B3056 still present?
Yes >> Replace and match the Immobilizer control module (This concern may have been caused by Immobi-
lizer control module internal fault). Refer to DTC B3077 Diagnostic Procedure.
No >> No problem found at this time.
This concern may have been caused by a loose or corroded terminal or connector.
Erase all codes before returning the vehicle to the customer.

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15

Chery Automobile Co., Ltd. 15–137

 DIAGNOSIS & TESTING

B3060 - Unprogrammed Transponder Fixed Code Received

B3061 - Disturbed Or No Challenge/Response Transponder Communication
B3077 - Read-Only Transponder Detected

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LTSMW150081T

15–138 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

On Board Diagnostic Logic

• Self-diagnosis detection logic.

DTC DETECTION DTC SET

DTC NO. DTC DEFINITION POSSIBLE CAUSE
CONDITION CONDITION
The Immobilizer
control module
Unprogrammed
detects the received
B3060 transponder fixed
unprogrammed
code received
transponder
condition.
• Transponder
The Immobilizer
• Harness or
Disturbed or no control module
connectors
challenge/response Ignition switch: ON detects the received
B3061 • Immobilizer control
transponder unprogrammed
module
communication transponder
• ECM
condition.
The Immobilizer
Read-only control module
B3077 transponder detects a read-only

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detected transponder
condition.

DTC Confirmation Procedure:

Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn the ignition switch on, with the scan tool, view and erase stored DTCs in the Immobilizer control module.
• Try to start the engine.
• Turn the ignition switch off, and wait a few seconds, then turn the ignition switch on.
• With the scan tool, view active DTCs in the Immobilizer control module.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).

NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.

15

Chery Automobile Co., Ltd. 15–139

 DIAGNOSIS & TESTING

Diagnostic Procedure

1. CHECK GROUND CONNECTION

• Turn ignition switch off.

• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-204 mounting position (See Vehicle Wiring Harness Layout - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Yes >> Go to the next step.
No >> Repair or replace ground connection.

2. CHECK IMMOBILIZER CONTROL MODULE DTC

• With the scan tool, view DTCs in the Immobilizer control module. Refer to DTC confirmation procedure.
Is DTC B3060, B3061 or B3077 present?
Yes >> For DTC B3060, go to step 5.

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For DTC B3061, go to the next step.
For DTC B3077, go to step 6.
No >> The condition that caused the DTC is currently not present. Monitor the scan tool data relative to this
circuit while wiggle testing the wiring and connectors and looking for the DTC to reset.
Using the wiring schematic as a guide, inspect the related wiring and connectors of the Immobilizer
control module.
Verify that there is good terminal contact in the related connectors.

3. CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR

• Turn ignition switch off.

• Disconnect the Immobilizer control module electrical
connectors C-026 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Yes >> Go to the next step.
No >> Repair or replace the electrical connector
as necessary.

LTSMD150019

15–140 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

4. CHECK THE IMMOBILIZER COIL

• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 9 and pin 11.

IMMOBILIZER COIL IMMOBILIZER COIL

TERMINAL TERMINAL

9 11

Is the resistance range from 5 to 20 ohms?

Yes >> Go to the next step.

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No >> Replace the Immobilizer coil.

5. CHECK IMMOBILIZER COIL

• Check the resistance between the Immobilizer coil connector C-026, pin 9 and pin 10.
• Check the resistance between the Immobilizer coil connector C-026, pin 11 and pin 10.

IMMOBILIZER IMMOBILIZER
COIL COIL CONTINUITY
TERMINAL TERMINAL

9 10

Not

11 10

Is the check result normal?

Yes
15
>> Go to the next step.
No >> Replace the Immobilizer coil.

Chery Automobile Co., Ltd. 15–141

 DIAGNOSIS & TESTING

6. PROGRAM THE TRANSPONDER

• Turn ignition switch on.

• Using the X-431 scan tool, program the vehicle security system.
•
• Turn ignition switch on and perform the following:
− With the X-431 scan tool, choose T11 series.
− Choose ⬙immobilize⬙.
− Input the safety code.
− Click the small keyboard.
− Click ⬙OK⬙.
− Choose ⬙Immobilizer adapt⬙.
− Choose ⬙Key learning⬙ immediately.
− Click ⬙OK⬙.

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VISMD150019T
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is DTC B3060, B3061 or B3077 present?
Yes >> Go to the next step.
No >> No problem found at this time.
This concern may have been caused by the not programmed transponder.
Erase all codes before returning the vehicle to the customer.

7. REPLACE AND PROGRAM THE TRANSPONDER

• Replace the chip (1) with a new one.

VISMD150018

15–142 Chery Automobile Co., Ltd.

 DIAGNOSIS & TESTING

• Turn ignition switch on.

• Repeat step 5.
• Try to start the engine.
• With the X-431 scan tool, view DTCs in the Immo-
bilizer control module.
Is DTC B3060, B3061 or B3077 present?
Yes >> Replace and program the Immobilizer con-
trol module (See Immobilizer Control Mod-
ule Removal & Installation in Chapter 15
Body & Accessories). Go to the next step.
No >> No problem found at this time.
This concern may have been caused by
the transponder fault.
Erase all codes before returning the vehi-
cle to the customer.

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VISMD150019T

8. VERIFY NEW IMMOBILIZER CONTROL MODULE

• Try to start the engine.

• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is DTC B3060, B3061 or B3077 present?
Yes >> Go to the next step.
No >> No problem found at this time.
This concern may have been caused by the Immobilizer control module fault.
Erase all codes before returning the vehicle to the customer.

9. REPLACE AND MATCH ECM

• Using the wiring schematic as a guide, inspect the related wiring and connectors of the ECM.
• Verify that there is good terminal contact in the related connectors.
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in Immobilizer control module. 15
Is DTC B3060, B3061 or B3077 still present?
Yes >> Replace the ECM and match the ECM to the Immobilizer control module (See Electronic Control Mod-
ule Removal & Installation in Section 03 Electronic Engine Controls) (This concern may have been caused by an
ECM internal fault).
No >> No problem found at this time.

Chery Automobile Co., Ltd. 15–143

 ON-VEHICLE SERVICE
Immobilizer Control Module
Removal & Installation
1. Remove the instrument panel (See Instrument
Panel Removal & Installation in Section 15 Body &
Accessory).
2. Remove the steering column mounting bolts.
3. Remove the Immobilizer control module mounting
bolt (1).

LTSM150100

4. Disconnect the Immobilizer control module electrical harness.

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5. Installation is in the reverse order of removal.

Installation Notes:
•

NOTE :
The Immobilizer control module must be matched to the ECM before the vehicle will start.

Matching Engine Control Module (ECM) To New Immobilizer Control Module

Perform the following to match the ECM to the Immobilizer control module:
− With the X-431 scan tool, choose T11 series.
− Choose ⬙immobilize⬙.
− Choose ⬙input code⬙.
− Input the safety code.
− Click the small keyboard.
− Click ⬙OK⬙.
− Choose ⬙Immobilizer adapt⬙.
− Choose ⬙read EMS to Immobilizer⬙ immediately.
− Click ⬙OK⬙.

15–144 Chery Automobile Co., Ltd.

 BODY EXTERIOR
BODY DIMENSIONS 15-147 Headlamp 15-191
Description 15-147 Removal & Installation 15-191
Front Body Structure 15-148 Front Fog Lamp 15-192
Dimension of Engine Compartment Removal & Installation 15-192
(Units: mm) 15-148 Rear Fog Lamp 15-193
Front Structure 15-151 Removal & Installation 15-193
Dimension of Front Structure (Units: Tail/Backup/Stop Lamp 15-194
mm) 15-151 Removal & Installation 15-194
Frame 15-153 Turn Signal Lamp 15-195
Body Frame Dimensions (Units: mm) 15-153 Removal & Installation 15-195
Vehicle Clearance 15-154 High Mounted Stop Lamp 15-197
Front View 15-154 Removal & Installation 15-197
Body 15-157 License Plate Lamp 15-197
Side View 15-157 Removal & Installation 15-197
BUMPERS 15-166 FENDER 15-199

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Front Bumper 15-166 Front Fender 15-199
Removal & Installation 15-166 Removal & Installation 15-199
DOORS 15-167 FUEL DOOR 15-200
Specification 15-167
Fuel Door 15-200
Front Door 15-168 Removal & Installation 15-200
Removal & Installation 15-168
Disassembly 15-168
GRILLE 15-201
Assembly 15-172
Front Door Adjustment 15-172 Grille 15-201
Replacing Front Door Hinge 15-172 Removal & Installation 15-201
Rear Door 15-173
Removal & Installation 15-173
HOOD 15-202
Disassembly 15-173 Hood 15-202
Assembly 15-174 Removal & Installation 15-202
Rear Door Adjustment 15-174 Hood Adjustment 15-202
Replacing Rear Door Hinge 15-175
Hood Release Cable 15-203
Back Cargo Door 15-175 Removal & Installation 15-203
Removal & Installation 15-175
Disassembly 15-175 LUGGAGE RACK 15-204
Assembly 15-177
Back Cargo Door Adjustment 15-177 Luggage Rack 15-204
Replacing Rear Door Hinge 15-177 Removal & Installation 15-204 15

EXTERIOR LAMPS 15-178 SPARE TIRE SUPPORT 15-205

Description 15-178 Spare Tire Support 15-205
Operation 15-178 Removal & Installation 15-205
Specification 15-178
Electrical Schematics 15-179 HORN 15-206
Front Combination Lamp Assembly 15-189 Description 15-206
Removal & Installation 15-189 Operation 15-206
Headlamp Adjustment Procedure 15-190 Electrical Schematics 15-207

Rear Combination Lamp Assembly 15-190 Horn 15-208

Removal & Installation 15-190 Removal & Installation 15-208

Chery Automobile Co., Ltd. 15–145

 BODY AND ACCESSORIES - BODY EXTERIOR

MIRRORS 15-209 Sunroof Sun Visor 15-229

Description 15-209 Removal & Installation 15-229
Operation 15-209 Sunroof Motor 15-230
Electrical Schematics 15-210 Removal & Installation 15-230
Outside Mirror 15-214 Sunroof Control Module 15-230
Removal & Installation 15-214 Removal & Installation 15-230
PAINT 15-215 WEATHERSTRIP 15-231
Paint Codes 15-215
Front Door Weatherstrip 15-231
Paint Codes 15-215
Removal & Installation 15-231
RADIATOR SUPPORT 15-216 Rear Door Weatherstrip 15-232
Removal & Installation 15-232
Radiator Support 15-216
Removal & Installation 15-216 WIPERS AND WASHERS 15-233
Description 15-233
STATIONARY GLASS 15-217 Operation 15-233
Description 15-217 Electrical Schematics 15-234
Electrical Schematics 15-218
Front Wiper Motor 15-238

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Front Windshield 15-219 Removal & Installation 15-238
Removal 15-219
Installation 15-219 Rear Wiper Motor 15-239
Removal & Installation 15-239
Rear Window 15-221
Removal 15-221 Front Wiper Arm 15-240
Installation 15-221 Removal & Installation 15-240
Rear Wiper Arm 15-240
SUNROOF 15-224 Removal & Installation 15-240
Description 15-224
Operation 15-225 Front Wiper Link 15-241
Electrical Schematics 15-226 Removal & Installation 15-241
Washer Bottle 15-241
DIAGNOSIS & TESTING 15-228 Removal & Installation 15-241
Sunroof Memory Relearn 15-228
Washer Pump 15-241
ON-VEHICLE SERVICE 15-229 Removal & Installation 15-241

Sunroof Glass 15-229 Wiper Switch 15-242

Removal & Installation 15-229 Removal & Installation 15-242

15–146 Chery Automobile Co., Ltd.

 BODY DIMENSIONS
Description
• All measurements should be made from the bare metal, remove trim and bumper covers as necessary.
• Repair the badly damaged areas before taking measurements for underbody alignment.
• Monitor the upper body structure for excessive stress or movement while making any corrections to the under-
body structure.
• Remove all the necessary glass to prevent breakage.
• All dimensions are shown in millimeters (mm).

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15

Chery Automobile Co., Ltd. 15–147

 BODY DIMENSIONS

Front Body Structure

Dimension of Engine Compartment (Units: mm)

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LTSM150032

15–148 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Dimension of Body Openings

Dimension of body, Left-Right.
Uppercase letters indicate the right side of the body, lowercase letters indicate the left side of the body (Rear view).

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15

LTSM150002

Chery Automobile Co., Ltd. 15–149

 BODY DIMENSIONS

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LTSM150003

15–150 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Front Structure
Dimension of Front Structure (Units: mm)
Body dimension, Left-Right

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15

Chery Automobile Co., Ltd. 15–151

LTSM150001
 BODY DIMENSIONS

CONTROL CONTROL
S/N DIMENSION DESCRIPTION S/N DIMENSION DESCRIPTION
(mm) (mm)
Diagonal distance Center distance
AB=PQ 1485.8
of front windshield between the hole
FH 270.7 of front shock
Distance of front absorber and the
CD 733.2
windshield at Y0 installation hole of
Center distance front fender
between the right Center distance
end of upper between the holes
cover of the lower FG 1126.8
of left/right front
IJ 1491.6 beam of front shock absorber
windshield and
the installation Center distance
hole of front LM 952.8 between the holes
fender of left/right engine
suspension
Center distance
between the Center distance
upper cover hole between the
EH 736.1 of the lower beam upper cover hole
of front windshield KE 690.5 of front windshield
and the beam and the
installation hole of installation hole of
front fender radiator

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LTSM150001
NOTE :
Uppercase letters indicate the left side of the body. Lowercase letters indicate the right side of the body (view from
the rear of the vehicle).

15–152 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Frame
Body Frame Dimensions (Units: mm)

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15

LTSM150004

Chery Automobile Co., Ltd. 15–153

 BODY DIMENSIONS

Vehicle Clearance
Front View

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LTSM150005

15–154 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Cross section A1-A1, requirements for clearance and

levelness.
Cross section A2-A2, requirements for clearance and
levelness.
Cross section A3-A3, requirements for clearance and
levelness.

LTSM150006

Cross section A4-A4, requirements for clearance and

levelness.

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1 - Hood 2 - Fender

LTSM150007

Cross section A5-A5, requirements for clearance and

levelness.

15
1 - Fillet 2 - Turning Light

LTSM150008

Chery Automobile Co., Ltd. 15–155

 BODY DIMENSIONS

Cross section A6-A6, requirements for clearance and

levelness.

1 - Hood 2 - Cover

LTSM150009

Cross section A7-A7, requirements for clearance and

levelness.

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1 - Hood 2 - Front Bumper

LTSM150010

15–156 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Body
Side View

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15

LTSM150011
Chery Automobile Co., Ltd. 15–157
 BODY DIMENSIONS

NOTE :
• The levelness from point A to B should be evenly changed from 0 to 1, and the levelness from point C to B should
be evenly changed from 1 to 0.
• The clearance from point F to C should be evenly changed from 6 to 7, and the levelness from point G to H
should be evenly changed from 1 to 0.
• The levelness from point K to J should be evenly changed from 0 to 1.
• The tolerance of clearance between front and back doors at MN, NP sections should be within 1.2 mm.
Cross section B1-B1, requirements for clearance and
levelness.

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1 - Front Rear Door 2 - Side Wall

LTSM150012

Cross section B2-B2, requirements for clearance and

levelness.

1 - Fender 2 - Side Wall

LTSM150013

15–158 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Cross section B3-B3, requirements for clearance and

levelness.

1 - Front Door 2 - Fender

LTSM150014

Cross section B4-B4, requirements for clearance and

levelness.

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1 - Front Rear Door 2 - Side Wall

LTSM150015

Cross section B5-B5, requirements for clearance and

levelness.

15

1 - Front Door 2 - Back Door

LTSM150016

Chery Automobile Co., Ltd. 15–159

 BODY DIMENSIONS

Cross section B6-B6, requirements for clearance and

levelness.

1 - Front Door 2 - Back Door

LTSM150017

Cross section B7-B7, requirements for clearance and

levelness.

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1 - Back Door 2 - Side Wall

LTSM150018

Cross section B8-B8, requirements for clearance and

levelness.

1 - Rear Triangle Window 2 - Back Door

LTSM150019

15–160 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Cross section B1-B1, requirements for clearance and

levelness.

1 - External Plate Of Side Wall

LTSM150020

Cross section C1-C1, requirements for clearance and

levelness.

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1 - Fender 2 - Front Bumper

LTSM150021

Cross section C2-C2, requirements for clearance and

levelness.

15

1 - Fender 2 - Side Wall

LTSM150022

Chery Automobile Co., Ltd. 15–161

 BODY DIMENSIONS

Cross section C3-C3, requirements for clearance and

levelness.

1 - Side Wall 2 - Rear Bumper

LTSM150023

Cross section C4-C4, requirements for clearance and

levelness.

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1 - Side Wall 2 - Rear Headlight

LTSM150024

Cross section C5-C5, requirements for clearance and

levelness.

1 - Fuel Tank Cover 2 - Side Wall

LTSM150025

15–162 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Rear View

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15

LTSM150026

Chery Automobile Co., Ltd. 15–163

 BODY DIMENSIONS

Cross section D1-D1, requirements for clearance and

levelness.

1 - Rear Back Door 2 - Head Cover

LTSM150027

Cross section D2-D2, requirements for clearance and

levelness.

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1 - Rear Back Door 2 - Side Wall

LTSM150028

Cross section D3-D3, requirements for clearance and

levelness.

1 - Rear Back Door 2 - Side Wall

LTSM150029

15–164 Chery Automobile Co., Ltd.

 BODY DIMENSIONS

Cross section D4-D4, requirements for clearance and

levelness.

1 - Rear Back Door 2 - Rear Headlight

LTSM150030

Cross section D5-D5, requirements for clearance and

levelness.

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1 - Right Section Of Rear 2 - Middle Section Of Rear
Bumper Bumper

LTSM150031

15

Chery Automobile Co., Ltd. 15–165

 BUMPERS
Front Bumper
Removal & Installation

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LTSM150074
1. Remove the left and right headlamp (See Headlamp Removal & Installation in Section 15 Body & Accessories).
2. Remove the three front bumper mounting bolts (1).
3. Remove the front bumper side mounting bolts and the connecting bolts (3) from the front wheel house.
4. Raise the vehicle and remove the mounting bolts (2) under the front bumper.
5. Disconnect the front fog light electrical connectors and remove the front bumper.
6. Installation is in the reverse order of removal.

15–166 Chery Automobile Co., Ltd.

 DOORS
Specification
Torque Specifications

DESCRIPTION TORQUE (N·m)

Left/Right Front Door Upper Hinge to Body Bolts 36 ± 4
Left/Right Front Door Upper Hinge to Door Bolts 36 ± 4
Left/Right Front Door Lower Hinge to Body Bolts 36 ± 4
Left/Right Front Door Lower Hinge to Door Bolts 36 ± 4
Left/Right Rear Door Upper Hinge to Body Bolts 36 ± 4
Left/Right Rear Door Upper Hinge to Door Bolts 36 ± 4
Left/Right Rear Door Lower Hinge to Body Bolts 36 ± 4
Left/Right Rear Door Lower Hinge to Door Bolts 36 ± 4
Back Door Upper Hinge to Body Bolts 36 ± 4
Back Door Upper Hinge to Door Bolts 50 ± 5

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Back Door Lower Hinge to Body Bolts 35 ± 3
Back Door Lower Hinge to Door Bolts 50 ± 5
Left Hood Hinge to Body Bolts 23 ± 2
Left Hood Hinge to Hood Bolts 23 ± 2
Right Hood Hinge to Body Bolts 23 ± 2
Right Hood Hinge to Hood Bolts 23 ± 2
Rear Mounting Bracket of Front Fender to Body Bolts 10 ± 1
Left/Right Front Fender to Body Bolts 10 ± 1
Radiator Support to Body Bolts 10 ± 1

15

Chery Automobile Co., Ltd. 15–167

 DOORS

Front Door
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the inner harness electrical connector
on the front door.
3. Remove the mounting bolts (1) from the front door
hinge.
4. Remove the front door assembly.

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LTSM150111

5. Installation is in the reverse order of removal.

Disassembly
1. Turn the ignition switch off.
2. Using a small trim stick, remove the pull handle
cover (1) from the pull handle (2).

LTSM150139

15–168 Chery Automobile Co., Ltd.

 DOORS

3. Remove the inner door handle mounting screw (1).

4. Remove the pull handle mounting screws (2).

LTSM150134

5. Using a small trim stick, remove the inner door

handle trim bezel (1).

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LTSM150140

6. Carefully pry the door trim panel clips from the door.
7. Disconnect the power window switch and the door lamp electrical connector.
8. Remove the door trim panel.
9. Disconnect the speaker connector (1).
10. Remove the inner door handle assembly mounting
screw (2).
11. Disconnect the inner door handle cables (3).
12. Remove the protective film (4).

15

LTSM150135

Chery Automobile Co., Ltd. 15–169

 DOORS

13. Temporarily connect the power window switch.

14. Turn the ignition switch on and use the power window switch to move the front door glass to a position so the
door glass bolts can be removed.
15. Turn the ignition switch off and disconnect the power window switch.
16. Remove the two door glass mounting bolts (1).
(Tighten: Door glass mounting bolts to 11 N·m)
NOTE: Properly support the door glass when
removing the mounting bolts. The door glass may
drop and be damaged.

LTSM150116

17. Remove the door glass weatherstrip (1).

18. Lift the door glass and remove the door glass from

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the door.
NOTE: Take care not to damage the door glass.

LTSM150137

19. Disconnect the power window motor electrical con-

nector.
20. Remove the six power window regulator mounting
bolts (1).
(Tighten: Power window regulator mounting bolts to
11 N·m)

LTSM150117

21. Carefully remove the power window regulator.

22. Remove the power window motor from the regulator.
23. Remove three door lock assembly retaining bolts.
(Tighten: Door lock assembly retaining bolts to 9 ± 1 N·m)

15–170 Chery Automobile Co., Ltd.

 DOORS

24. Remove the internal unlock cable (1) and lock

cable (2).

LTSM150098

25. Remove the lock buckle with screwdriver.

(Tighten: Lock buckle screws to 12 ± 2 N·m)
26. Remove the front door outside handle.
27. Remove the front door panel and then the protec-
tive film.
28. Pry up on the cover (1) of the outside handle.
29. Remove the mounting bolts with hexagon spline

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wrench.

LTSM150114

15

Chery Automobile Co., Ltd. 15–171

 DOORS

30. Detach the lock from the linkage rod, remove the
lock and the cover of left front door.
31. Remove the outside handle.

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LTSM150120

Assembly
Assemble is in the reverse order of disassembly

Front Door Adjustment

1. Adjust the door gap with a spacer gauge.
• The gap of the upper section between the front door and the back door should be 5.5 ± 0.7 mm
• The gap of the outboard side should be 5.5 ± 0.7 mm
• The gap between the front door and pole A should be 6.5 ± 1 mm
• The gap of upper section between front door and back door should be 5.5 ± 0.7 mm
• The gap between the front/back door and the doorsill should be 6 ± 1 mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the bolts (Part Number: T11-6101103, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with
pneumatic wrench. Torque: 35 ± 3 N·m.

Check for the following after repair:

• Any scratches from reassembly
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap and levelness between front door and back door is within the specifications
• Whether the edge height is 0-0.5 mm.

Replacing Front Door Hinge

1. Remove the front fender to gain access to the door hinge (See Fender Removal & Installation in Section 15
Body & Accessories).
2. Support the door.
3. Remove the four retaining bolts from the upper and lower hinges, and then remove the hinges.

15–172 Chery Automobile Co., Ltd.

 DOORS

Rear Door
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the inner electrical harness connector
on the rear door.
3. Remove the mounting bolts (1) from the rear door
hinge.
4. Remove the rear door assembly.
5. Installation is in the reverse order of removal.

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LTSM150112

Disassembly
1. Remove the bolts to remove the bezel for the inside door handle.
2. Pry out the window regulator switch and pull out the electrical harness.
3. Remove the door trim panel.
4. Remove the mounting bolts for the inside door handle to remove the handle.
5. Remove the protective film from the rear door.
6. Lower the glass to a proper position, remove the set bolts, move the glass to the bottom of the door, and then
remove the door glass.
7. Remove the mounting bolts for the glass guide rail.

15

Chery Automobile Co., Ltd. 15–173

 DOORS

8. Remove the mounting bolts (1) from the window

regulator.
9. Remove the lock mounting screws with an internal
spline socket.
10. Loosen the pull rod from the door handle, pull out
the electrical harness, and then remove the lock.
11. Remove the rear door outside handle.
• Remove the mounting bolts of the handle seat
with hexagon spline wrench from one side of
the shield.

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LTSM150118

12. Remove the handle seat.

• Remove the outside handle.
13. Remove the weather strip from the door opening.
14. Disconnect the inner harness of the door from out-
side.

Assembly
Assemble in the reverse order of disassembly.

Rear Door Adjustment

1. Adjust the door gap with a spacer gauge.
• The gap between the rear door and the trian-
gle window should be 8 ± 1.5 mm
• The gap between the rear door and the side
fender should be 6 ± 1 mm
• The gap between the rear door and the door-
sill should be 6 ± 1 mm
• The overall levelness when measured with a
magnet should be 0-0.5 mm as shown by the
arrow
2. Install the nuts (Part Number: Q32008, 2 pcs both
upper and lower) into the body for 2-3 turns,
tighten with pneumatic wrench. Torque: 35 ± 3
N·m.

Check for the following after repair: LTSM150119

• Any scratches from reassembly

• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap between rear door and side fender and the levelness are within the specifications
• Whether the edge of back door is 0-0.5 mm higher than the side fender.

15–174 Chery Automobile Co., Ltd.

 DOORS

Replacing Rear Door Hinge

1. Remove the door check bolts.
2. Support the door.
3. Remove the four retaining bolts from the upper and lower hinges, and then remove the hinges.

Back Cargo Door

Removal & Installation
1. Remove the two back cargo door bolts connecting the back door and hinge.
(Tighten: Bolts connecting the back door and hinge to 50 ± 5 N·m)
(Tighten: Bolts connecting the hinge and body to 36 ± 4 N·m)
2. Disconnect the wiring harness electrical connector.
3. Remove the two mounting bolts (1) of the back
cargo door stopper on body.
(Tighten: Bolts connecting the back cargo door
stopper bracket and body to 27 N·m)
4. Remove the back cargo door.
5. Installation is in the reverse order of removal.

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Disassembly
1. Remove the back cargo door panel.
2. Remove the rear wiper motor (See Rear Wiper
Motor Removal & Installation in Section 15 Body &
Accessories).
3. Remove the protective film from the back cargo
door.
4. Remove mounting bolts, pull out the harness.
5. Remove the outside handle mounting bolts (1) from
one side of the door panel.

LTSM150113

15

LTSM150121

Chery Automobile Co., Ltd. 15–175

 DOORS

6. Remove the rod from the door handle from the

door lock body, remove the outer handle of back
cargo door.
7. Remove the back cargo door lock.

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LTSM150122

8. Pull out the connector for the wiring harness.

9. Remove the lock.
10. Remove the high mounted stop lamp assembly (1).

LTSM150123

11. Remove the rear fog lamp assembly.

12. Remove the spare tire support.

15–176 Chery Automobile Co., Ltd.

 DOORS

Assembly
Assembly is in the reverse order of disassembly.

Back Cargo Door Adjustment

1. Adjust the door gap with a spacer gauge.
• The gap between the back cargo door and the upper part of the side fender should be 5.8 ± 1 mm
• The gap between the back cargo door and the middle part of the side fender should be 6.4 ± 1 mm
• The gap between the back cargo door and the tail lamp should be 6.2 ± 1 mm
• The gap between the rear and head cover should be 9.3 ± 1.5 mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the nuts (Part Number: T11-6301011, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with
pneumatic wrench. Torque: 50 ± 3 N·m.

Check for the following after repair:

• Any scratches from reassembly
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap and levelness between back cargo door and side fenders are within the specifications

Replacing Rear Door Hinge

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1. Remove the door check bolts.
2. Support the door.
3. Remove the four retaining bolts from the upper and lower hinges, and then remove the hinges.

15

Chery Automobile Co., Ltd. 15–177

 EXTERIOR LAMPS
Description
The exterior lamps consist of the following:
• Headlamps
• Rear Combination Lamps
• Side Repeater Lamps
• Fog Lamps
• Stop Lamps
• Backup Lamps

Operation
• Front Combination Lamp: With the light switch in the 2nd position, the Body Control Module (BCM) receives
input requesting head lamp operation. The BCM then supplies power to the head lamps.
• Turn Signal Lamp: When the turn signal switch is in LH or RH position with the ignition switch in the ON posi-
tion, the FBCM detects the RH or LH turn signal request. The BCM supplies power to the respective turn signal
lamp.
• Hazard Lamp: When the hazard switch is in the ON position, the BCM detects the hazard switch signal. The
BCM outputs the flasher signal (right and left). The BCM then activates the hazard indicator and audible
buzzer.
• Fog Lamp: When the front/rear fog lamp switch is in the ON position and also the light switch is in the 1st or
2nd position. The BCM receives input requesting fog lamp operation. The BCM then supplies power to the fog

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lamps.
• Stop Lamp: When the brake pedal is applied, the stop lamp switch sends the signal to the RBCM. The RBCM
then supplies power to the stop lamps.
• Backup Lamp: When the BCM receives the signal from the backup lamp switch, then the BCM supplies power
to the backup lamp.

Specification
Torque Specifications

DESCRIPTION TORQUE (N·m)

Front Combination Lamp Mounting Bolts 6±1
Front Fog Lamp Mounting Bolts 2.0 ± 0.2
Rear Combination Lamp Mounting Bolts 5±1
Front Ceiling Lamp Mounting Screws 2 ± 0.5
Rear Ceiling Lamp Mounting Screws 3 ± 0.5
High-Mounted Stop Lamp Mounting Screws 3 ± 0.5

15–178 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

Electrical Schematics
Headlamp Aiming System (Page 1 of 2)

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15

LTSMW150015T
Chery Automobile Co., Ltd. 15–179
 EXTERIOR LAMPS

Headlamp Aiming System (Page 2 of 2)

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LTSMW150016T

15–180 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

Parking, License Plate and Tail Lamps (Page 1 of 2)

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15

LTSMW150018T

Chery Automobile Co., Ltd. 15–181

 EXTERIOR LAMPS

Parking, License Plate and Tail Lamps (Page 2 of 2)

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LTSMW150019T

15–182 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

Fog Lamps (Page 1 of 2)

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LTSMW150020T

Chery Automobile Co., Ltd. 15–183

 EXTERIOR LAMPS

Fog Lamps (Page 2 of 2)

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LTSMW150021T

15–184 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

Side Turn Signal and Hazard Warning Lamps (Page 1 of 2)

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LTSMW150022T

Chery Automobile Co., Ltd. 15–185

 EXTERIOR LAMPS

Turn Signal and Hazard Warning Lamps (Page 2 of 2)

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LTSMW150023T

15–186 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

Stop Lamps (Page 1 of 1)

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LTSMW150017T

Chery Automobile Co., Ltd. 15–187

 EXTERIOR LAMPS

Backup Lamp (Page 1 of 1)

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LTSMW150024T

15–188 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

Front Combination Lamp Assembly

Removal & Installation
1. Open the hood.
2. Disconnect the turn signal lamp.
3. Disconnect the high/low beam front combination
lamp.
4. Remove the three front combination lamp assem-
bly mounting bolts (1).

LTSM150037

5. Carefully remove the front combination lamp assembly.

6. Installation is in the reverse order of removal.

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Turn Signal Lamp
1 12 V (21 W)
Bulb
Headlamp Bulb 12 V (55 W)
2 Front Position 12 V (5 W)
Lamp Bulb

LTSM150125

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Chery Automobile Co., Ltd. 15–189

 EXTERIOR LAMPS

Headlamp Adjustment Procedure

NOTE :
Follow all local laws and regulations and verify the following items before adjustment:
1. Check the following before starting the headlamp adjustment procedure:
• All tires are filled to the proper tire pressure.
• The vehicle is unloaded (except for spare tire and tools, and include driver’s weight for sedan).
• The vehicle should be parked on a level surface.
• The headlights are clean.
• The headlights are working properly.
2. Park the vehicle on a level surface approximately 10 meters from the vertical wall or screen directly in front of it.
NOTE: The vertical wall or screen must be a minimum of 2.4 meters wide.
3. Use a screwdriver into the two adjustment holes
(1) to adjust the headlamp to proper specifications.

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LTSM150149

Rear Combination Lamp Assembly

Removal & Installation
1. Open the back cargo door.
2. Remove the lower C-pillar trim (See Lower C-Pillar
Removal & Installation in Section 15 Body &
Accessories).
3. Remove three mounting nuts (1) from the body.

LTSM150039

15–190 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

4. Disconnect the rear combination lamp.

5. Carefully remove the rear combination lamp assembly.
6. Installation is in the reverse order of removal.

1 Tail Lamp Bulb 12 V (21 W)

Backup Lamp
2 12 V (21 W)
Bulb

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Rear Turn Signal
3 12 V (21 W)
Lamp Bulb
4 Stop Lamp Bulb 12 V (21 W)

LTSM150126

Headlamp
Removal & Installation
1. Remove the front combination lamp assembly (See Front Combination Lamp Assembly Removal & Installation in
Section 15 Body & Accessories).
2. Remove the headlamp bulb cover.
3. Disconnect the headlamp bulb electrical connector.
4. Remove the headlamp bulb clip.

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Chery Automobile Co., Ltd. 15–191

 EXTERIOR LAMPS

5. Carefully remove the bulb (1) for the high/low

beam headlamp.
6. Replace the bulb with a new bulb as needed.
7. Installation is in the reverse order of removal.

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LTSM150141

Front Fog Lamp

Removal & Installation
1. Remove the front bumper (See Front Bumper
Removal & Installation in Section 15 Body &
Accessories).
2. Disconnect the fog lamp.
3. Remove three mounting nuts (1).

LTSM150038

15–192 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

4. Replace the bulb with a new bulb (1) as needed.

5. Installation is in the reverse order of removal.

LTSM150143

Rear Fog Lamp

Removal & Installation
1. Remove the cover of the back cargo door.
2. Remove the rear fog lamp mounting screws (1).
3. Remove the rear fog lamp.

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4. Disconnect the electrical connector for the rear fog
lamp.
5. Installation is in the reverse order of removal.

LTSM150082
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Chery Automobile Co., Ltd. 15–193

 EXTERIOR LAMPS

Tail/Backup/Stop Lamp
Removal & Installation
1. Open the plug cover of storage box at rear luggage
cabin.
2. Use a trim stick and remove the internal protective
cover (1).

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LTSM150144

3. Remove the bulbs for tail/backup/stop lamps by

hand through the access hole.
4. Replace the bulb with a new bulb as needed.
5. Installation is in the reverse order of removal.

LTSM150146

15–194 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

Turn Signal Lamp

Removal & Installation
1. Remove the front combination lamp (See Front Combination Lamp Removal & Installation in Section 15 Body &
Accessories).
2. Replace the front turn signal lamp bulb (1).

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LTSM150142

3. Remove the rear combination lamp (See Rear Combination Lamp Removal & Installation in Section 15 Body &
Accessories).

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 EXTERIOR LAMPS

4. Replace the rear turn signal lamp bulb.

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LTSM150146

5. Hold the side turn signal lamp by hand and pull

back and remove the lamp slowly.
6. Disconnect the side turn signal lamp connector (1).

LTSM150041

7. Remove the side turn signal lamp assembly.

8. Replace the bulb with a new bulb as needed.
9. Installation is in the reverse order of removal.

15–196 Chery Automobile Co., Ltd.

 EXTERIOR LAMPS

High Mounted Stop Lamp

Removal & Installation
1. Remove the high mounted stop lamp cover (1).
2. Remove the high mounted stop lamp mounting
screws (2).
3. Disconnect the electrical connector (3) of the high
mounted stop lamp.

LTSM150124

4. Remove the high mounted stop lamp assembly.

5. Replace the bulb with a new bulb as needed.

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6. Installation is in the reverse order of removal.

License Plate Lamp

Removal & Installation
1. Press the release tab with a flat screwdriver,
remove the license plate lamp.

15

LTSM150040

2. Disconnect the license plate lamp electrical connector.

Chery Automobile Co., Ltd. 15–197

 EXTERIOR LAMPS

3. Replace the bulb with a new bulb (1) as needed.

LTSM150145

4. Installation is in the reverse order of removal.

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15–198 Chery Automobile Co., Ltd.

 FENDER
Front Fender
Removal & Installation
1. Remove the mounting bolts (1) as shown.
2. Remove the front fender.
3. Installation is in the reverse order of removal.

LTSM150083

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Chery Automobile Co., Ltd. 15–199

 FUEL DOOR
Fuel Door
Removal & Installation
1. Open the fuel door.
2. Remove the two fuel door retaining bolts (1).
(Tighten: Fuel door bolts to 5 N·m)
3. Remove the fuel door.
4. Installation is in the reverse order of removal.

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LTSM150128

15–200 Chery Automobile Co., Ltd.

 GRILLE
Grille
Removal & Installation
1. Open the hood.
2. Remove the radiator grille mounting bolts (1).
3. Remove the radiator grille.
4. Installation is in the reverse order of removal.

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LTSM150105

15

Chery Automobile Co., Ltd. 15–201

 HOOD
Hood
Removal & Installation
1. Remove the hood mounting bolts (1) and the stay
bars (2).
(Tighten: Hood mounting bolts to 23 ± 2 N·m)
N·m)

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LTSM150107

2. Loosen the windshield washer hose.

3. Remove the hood.
4. Installation is in the reverse order of removal.

Hood Adjustment
1. Adjust the hood gap with a spacer gauge.
• The gap between the hood and the fender should be 5 ± 0.5 mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the nuts (Part Number: Q1400820, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with
pneumatic wrench. Torque: 30 ± 4 N·m.

Check for the following after repair:

• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap between the hood and the fender are within specifications
• Whether the horizontal alignment of the front edge of the fenders is within specifications (0-0.5 mm)

15–202 Chery Automobile Co., Ltd.

 HOOD

Hood Release Cable

Removal & Installation
1. Remove the left lower trim of the instrument panel (See Instrument Panel Removal & Installation in Section 15
Body & Accessories).
2. Remove the lining of the left fender (See Fender Removal & Installation in Section 15 Body & Accessories).
3. Remove the radiator support (See Radiator Support Removal & Installation in Section 15 Body & Accessories).
4. Loosen the hood release cable.

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LTSM150108

5. Remove the hood release cable.

6. Installation is in the reverse order of removal.

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Chery Automobile Co., Ltd. 15–203

 LUGGAGE RACK
Luggage Rack
Removal & Installation
1. Remove the luggage rack bolt cover and then
remove the mounting bolts (1).
2. Remove the luggage rack.
3. Installation is in the reverse order of removal.

LTSM150104

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15–204 Chery Automobile Co., Ltd.

 SPARE TIRE SUPPORT
Spare Tire Support
Removal & Installation
1. Loosen the spare tire cover clasp (1) and then
remove the spare tire cover.

LTSM150102

2. Using special tool, remove the spare tire mounting

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nuts (1) and then remove the spare tire.

LTSM150103

3. Remove the spare tire support mounting bolts (1)

and then remove the spare tire support.

15

LTSM150132

4. Installation is in the reverse order of removal.

Chery Automobile Co., Ltd. 15–205

 HORN
Description
A dual note electric horn system is installed on this vehicle. The horn system features electromagnetic horns. The
horn system includes the following components:
• Horn - The horns are located inside the left front bumper.
• Horn Switch - The horn switch is located under the driver airbag.

Operation
The horn system circuit is designed so that the system will remain operational, regardless of the ignition switch posi-
tion.

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15–206 Chery Automobile Co., Ltd.

 HORN

Electrical Schematics
Horn (Page 1 of 1)

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LTSMW150003T
Chery Automobile Co., Ltd. 15–207
 HORN

Horn
Removal & Installation
1. Remove the right headlamp assembly.
2. Disconnect the horn electrical connector.
3. Remove the horn mounting nut (1).
(Tighten: Horn mounting nut to 8 N·m)
4. Remove the horn.
5. Remove the other horn like this horn.
6. Installation is in the reverse order of removal.

LTSM150084

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15–208 Chery Automobile Co., Ltd.

 MIRRORS
Description
The mirrors are controlled by a single switch assembly located on the driver’s door trim panel. A three-position switch
selects the right or left power mirror for adjustment. A momentary joystick directional switch allows the driver to adjust
the selected power mirror in the Up & Down or Right & Left directions. The heated mirror system is controlled by the
Body Control Module (BCM). When there is water vapor on the mirrors, the heated mirrors will eliminate the water
vapor.

Operation
Use the mirror select switch, located on the driver’s door trim panel to adjust the view obtained in the outside mirrors.
Rotate the joystick for Left or Right mirror selection. Select a mirror and press the joystick that correspond with the
direction that you want the mirror to move.

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Chery Automobile Co., Ltd. 15–209

 MIRRORS

Electrical Schematics
Power Mirrors (Page 1 of 2)

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LTSMW150007T

15–210 Chery Automobile Co., Ltd.

 MIRRORS

Power Mirrors (Page 2 of 2)

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LTSMW150008T

Chery Automobile Co., Ltd. 15–211

 MIRRORS

Heated Mirrors (Page 1 of 2)

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LTSMW150009T

15–212 Chery Automobile Co., Ltd.

 MIRRORS

Heated Mirrors (Page 2 of 2)

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LTSMW150010T

Chery Automobile Co., Ltd. 15–213

 MIRRORS

Outside Mirror
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the outside mirror trim cover.
3. Remove the outside mirror retaining bolts (1).
4. Disconnect the outside mirror electrical connector
(2).
5. Remove the outside mirror assembly.
6. Installation is in the reverse order of removal.

Installation Notes:
• If replacing the outside mirror lens, remove the lens
and replace it before reinstalling the mirror.

BESM150106

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15–214 Chery Automobile Co., Ltd.

 PAINT
Paint Codes
Paint Codes

NUMBER COLOR ITEM CODE

1 Nasdaq Silver KH
2 Wolfsburg Gray GF
3 Chery White BK
4 Ochre Red DS
5 Margeret Blue HW
6 Magic Black CB
7 Wild Green FJ

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Chery Automobile Co., Ltd. 15–215

 RADIATOR SUPPORT
Radiator Support
Removal & Installation
1. Remove the radiator support lever retaining bolts
(1).

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LTSM060016

2. Remove the radiator support mounting bolts (1).

LTSM060004

3. Loosen the hood release cable.

4. Installation is in the reverse order of removal

15–216 Chery Automobile Co., Ltd.

 STATIONARY GLASS
Description
The stationary glass is comprised of the following:
• Front Windshield
• Rear Window
• Rear Window Defogger

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Chery Automobile Co., Ltd. 15–217

 STATIONARY GLASS

Electrical Schematics
Rear Window Defogger (Page 1 of 1)

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LTSMW150011T

15–218 Chery Automobile Co., Ltd.

 STATIONARY GLASS

Front Windshield
Removal
1. Remove the wiper arms and the lower trim panel from the windshield (See Wiper Arm Removal & Installation in
Section 15 Body & Accessories).
2. Using piano wire, insert the piano wire between the
body and the glass. Attach wooden blocks to both
ends of the piano wire.

CAUTION:
To prevent vehicle paint damage, use adhesive
tape on painted surfaces during windshield
removal. Place a plastic cover between the
piano wire and the instrument panel to prevent
the instrument panel from being scuffed when
removing the glass.

BESM150013

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3. Pull the piano wire around the glass, and cut off
the bonding agent to remove the glass.

NOTE :
Leave as much bonding agent as possible on the body
when removing the bonding portion of the glass.

BESM150014

Installation
1. Remove the rough portions on the body with a knife and clean the cut bonding agent with a rag soaked with
cleaning solvent.

CAUTION:
Even if the entire bonding agent has been cleared, you should also clean the body surface. Do not
touch the glass surface after cleaning.
2. Remove the stopper with a knife.
3. Clear the bonding agent adhered to the glass with a scraper and clean the glass with glass cleaner. 15
NOTE :
Do not touch the glass after cleaning.

Chery Automobile Co., Ltd. 15–219

 STATIONARY GLASS

4. Replace the clamping piece if necessary:

• Remove the stopper with a knife.
• Remove the old clamping piece.
• Replace with a new clamping piece.
5. Position the glass:
• Place the glass in the proper position.
• Make reference marks on the glass and the
body.
• Remove the glass.
6. Clean the contact surface of the glass:
• Clear any residue around the peripheral con-
tact face of the glass with glass cleaner.

NOTE : BESM150015

Do not touch the glass surface after cleaning.

7. Install the water resistance piece:
• Install the water resistance piece using double-sided adhesive tape as shown in the figure.
8. Apply a layer of primer M on the contact surface of
the body and apply a layer of primer M on the con-
tact face of the body with a brush.

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Primer M Primer M Primer M

BESM150016

NOTE :
Allow the primer coat to dry for a minimum of 3 minutes. Do not apply the primer to the bonding agent. Do not save
the opened primer M for later use.
9. Apply a layer of primer G on the contact surface of the glass:
• Apply a layer of primer G on the edges and the contact surface of the glass with a brush or sponge.
• Wipe the excess primer off with a clean rag before it dries.

NOTE :
Allow the primer coat to dry for a minimum of 3 minutes. Do not apply the primer to the bonding agent. Do not save
the opened primer G for later use.
10. Mixing the bonding agent:
• Clean a mixing board and a scraper completely with solvent.
• Thoroughly mix 500 grams of host crystal with 75 grams of hardener on a mixing board with a scraper.

NOTE :
Make sure that the molding is installed before the bonding agent has cured.

15–220 Chery Automobile Co., Ltd.

 STATIONARY GLASS

11. Applying the bonding agent:

• Cut off the pot tip and fill the bonding agent
into the pot.
• Place the pot into the sealant gun.
• Apply the bonding agent on the glass as
shown in the figure.

BESM150017

CAUTION:
Verify that the water resistant piece is adhered to the panel of the body as shown in the figure.
12. To install the glass, align the reference marks on
the glass and the body and then lightly press the
glass into the body opening.
13. Apply the bonding agent on the edges of the glass

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with a scraper.
14. Remove any excessive or over flown bonding
agent with a scraper.
15. Clamp the glass until the bonding agent has hard-
ened.
16. Check for water leakage:
• Perform the leakage test after the hardening
period.
• Seal any leaks with the proper sealant.
17. Install the upper molding of the windshield: BESM150018

• Install the upper windshield molding on the body and tap it lightly to fasten it.
• Install the outer windshield molding.

Rear Window
Removal
1. Open the back cargo door.
2. Remove the back cargo door trim panel.
3. Disconnect the defroster grid electrical connector.
4. Remove the double-sided adhesive tape at both ends of the molding with a scraper.
5. Rear window removal:
• Using piano wire, insert the piano wire between the body and the glass.
• Attach wooden blocks to both ends of the piano wire.
• Pull the piano wire through between the body and the glass from inside of the vehicle. 15
• Pull the piano wire along the bonding agent to cut it off.

CAUTION:
Do not let the piano wire damage the two stoppers.
• Remove the rear window.

Installation
1. Place the rear window molding around the glass and fit it manually.
2. Remove the rough portions on the body with a knife and clean the cut bonding agent with a rag soaked with
cleaning solvent.

Chery Automobile Co., Ltd. 15–221

 STATIONARY GLASS

CAUTION:
Even if the entire bonding agent has been cleared, you should also clean the body surface. Do not
touch the glass surface after cleaning.
3. Remove the stopper with a knife.
4. Clean the removed rear window:
• Clean any bonding agent adhered to the glass with a scraper.
• Remove the stopper with a knife.
• Clean the glass with glass cleaner.

NOTE :
Do not touch the glass after cleaning
5. Position the glass:
• Place the glass in the proper position.
• Make reference marks on the glass and the body.
• Remove the glass.
6. Clean the contact surface of the glass:
NOTE: Do not touch the glass surface after cleaning.
• Clear any residue around the peripheral contact face of the glass with glass cleaner.
7. Apply a layer of primer M on the contact surface of the body with a brush.

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NOTE :
Allow the primer coat to dry for a minimum of 3 minutes. Do not apply the primer to the bonding agent. Do not save
the opened primer M for later use.
8. Apply a layer of primer G on the contact surface of the glass:
• Apply a layer of primer G on the edges and the contact surface of the glass with a brush or sponge.
• Wipe the excess primer off with a clean rag before it dries.

NOTE :
Allow the primer coat to dry for a minimum of 3 minutes. Do not apply the primer to the bonding agent. Do not save
the opened primer G for later use.
9. Mixing the bonding agent:
• Clean a mixing board and a scraper completely with solvent.
• Thoroughly mix 500 grams of host crystal with 75 grams of hardener on a mixing board with a scraper.

NOTE :
Make sure that the molding is installed within the application period of the bonding agent, and the bonding agent
should be mixed within 5 minutes.
10. Applying the bonding agent:
• Cut off the pot tip and fill the bonding agent
into the pot.
• Place the pot into the sealant gun.
• Apply the bonding agent on the glass as
shown in the figure.

BESM150017

CAUTION:
Verify that the water resistant piece is adhered to the panel of the body as shown in the figure.

15–222 Chery Automobile Co., Ltd.

 STATIONARY GLASS

11. To install the glass, align the reference marks on

the glass and the body and then lightly press the
glass into the body opening.
12. Apply the bonding agent on the edges of the glass
with a scraper.
13. Remove any excessive or over flown bonding
agent with a scraper.
14. Clamp the glass until the bonding agent has hard-
ened.
15. Check for water leakage:
• Perform the leakage test after the hardening
period.
• Seal any leaks with the proper sealant. BESM150018

16. Install the rear window molding:

• Install the rear window outer lower molding on the body and tap it lightly to fasten it.
• Connect the leads of the rear window defroster.

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Chery Automobile Co., Ltd. 15–223

 SUNROOF
Description

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BESM150008

15–224 Chery Automobile Co., Ltd.

 SUNROOF

The sunroof consists of the following components:

• Sunroof Frame (1)
• Windshield Frame (2)
• Sunroof Central Bracket (3)
• Sunroof Back Bracket (4)
• Rear Roof Frame (5)
• Head Liner (6)
• Sunroof Track (7)
• Sunroof Module (8)
• Sunroof Motor (9)
• Sunroof Deflector (10)
• Sunroof Glass (11)
• Guiding Gutter (12)
• Sun Visor (13)

Operation
The sunroof control module monitors the sunroof switch input. The sunroof control module controls the output of the
sunroof motor, to move the sunroof glass to the requested position. The power sunroof will operate with the ignition
switch turned to ON.

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Chery Automobile Co., Ltd. 15–225

 SUNROOF

Electrical Schematics
Sunroof (Page 1 of 2)

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LTSMW150033T

15–226 Chery Automobile Co., Ltd.

 SUNROOF

Sunroof (Page 2 of 2)

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LTSMW150034T

Chery Automobile Co., Ltd. 15–227

 DIAGNOSIS & TESTING
Sunroof Memory Relearn
Sunroof Memory Loss
The sunroof should be initialized if any of the following conditions occur:

(1) Sunroof Power Failure

• If power is lost during the operation of sunroof (the Sunroof Control Module will record a malfunction) and the
sunroof will need to be initialized.
• If power is lost within five seconds after normal operation has stopped, the Sunroof Control Module will not
have enough time to store parameters, and the sunroof will need to be initialized.

(2) Sunroof Mechanical Failure

• If after the sunroof has been used for a period of time, and can not be closed in position (there is a gap
between mechanical components). The time is generally about 2 years before the sunroof will need to be initial-
ized.

Sunroof Initialization Steps

• When the sunroof is closed, press and hold the open switch until the sunroof is completely opened, keep
pressing the switch for five seconds, then release the switch.

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• Press and hold the sunroof close switch within two seconds until the sunroof is completely closed, keep press-
ing the switch for five seconds, then release the switch.

15–228 Chery Automobile Co., Ltd.

 ON-VEHICLE SERVICE
Sunroof Glass
Removal & Installation
1. Operate the sunroof switch to lift the sunroof to the full tilt position.
2. Push the inner trim strip (side cover inner LH/RH) rearwards to remove.
3. Slowly remove the four retaining bolts (1) and
remove the glass.
4. Remove the glass.
5. Installation is in the reverse order of removal.

Installation Notes:
• Operate the power switch to adjust the sliding
mechanism without the glass to the full open posi-
tion, and then place the glass in the middle of the
support bar of the sliding mechanism.
• Loosely install four bolts. Then pull the glass for-
ward slightly and tighten the other bolts slightly
from the middle one by one.

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• Operate the sunroof to the full closed position. BESM150009
• Begin to adjust the four glass retaining bolts while
pulling the glass slightly forward.
• Turn on the power switch and operate the sunroof to test the operation (check and adjust the height/start-up
noise/collision of the glass).
• Move the glass to the full open position again, and then stick the inner trim strip to the support bar of the slid-
ing mechanism.
• Test the on/off operation, starting and running operation as well as the noise of the sunroof after installation to
make sure that no abnormal conditions exist.

Sunroof Sun Visor

Removal & Installation
1. Remove the sunroof glass (See Sunroof Glass Removal & Installation in Section 15 Body & Accessories).
2. Remove the locating clamp (1) as shown in the fig-
ure (each at left and right).
3. Remove the sun visor rear ward.
4. Installation is in the reverse order of removal.

15

BESM150010

Chery Automobile Co., Ltd. 15–229

 ON-VEHICLE SERVICE

Sunroof Motor
Removal & Installation
1. Operate the sunroof to the full closed position before disassembling.
2. Remove the roof interior trim/ceiling light.
3. Disconnect the sunroof motor electrical connector and the wiring harness between the sunroof motor and the
sunroof control module, and then cut off the band retaining the motor electrical harness.
4. Remove the sunroof motor retaining bolts (1).
5. Remove the sunroof motor.
6. Installation is in the reverse order of removal.

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BESM150011

Sunroof Control Module

Removal & Installation
1. Operate the sunroof to the full closed position before disassembling.
2. Remove the roof interior trim/ceiling light.
3. Disconnect the sunroof motor electrical connector and the wiring harness between the sunroof motor and the
sunroof control module.
4. Remove the retaining bolts that attach the sunroof control module to the roof.
5. Installation is in the reverse order of removal.

15–230 Chery Automobile Co., Ltd.

 WEATHERSTRIP
Front Door Weatherstrip
Removal & Installation
1. Remove the door trim panel (See Front Door Disassembly & Assembly in Section 15 Body & Accessories).
2. Remove the front door weatherstrip (1).

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LTSM150147

3. Installation is in the reverse order of removal.

Installation Notes:
• During the weatherstrip installation, every corner should be fitted in place with no folds. The joint of the weath-
erstrip should be placed in the lower middle of the door opening. The weatherstrip should have a proper rigidity
and should not interfere with the opening and closing of the door after the lock and hinge have been adjusted.
The surface of the assembled rubber strip should not have any defects such as deformation and warp.

15

Chery Automobile Co., Ltd. 15–231

 WEATHERSTRIP

Rear Door Weatherstrip

Removal & Installation
1. Remove the rear door weatherstrip (1).
2. Installation is in the reverse order of removal.

Installation Notes:
• During the weatherstrip installation, every corner
should be fitted in place with no folds. The joint of
the weatherstrip should be placed in the lower mid-
dle of the door opening. The weatherstrip should
have a proper rigidity and should not interfere with
the opening and closing of the door after the lock
and hinge have been adjusted. The surface of the
assembled rubber strip should not have any defects
such as deformation and warp.

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LTSM150148

15–232 Chery Automobile Co., Ltd.

 WIPERS AND WASHERS
Description
The wiper system operates the front and rear wipers. The windshield wiper system includes the following compo-
nents:
• Wiper and Washer Switch
• Front Wiper Motor
• Rear Wiper Motor
• Front Wiper Arm
• Rear Wiper Arm
• Front Wiper Link
• Washer Bottle
• Washer Pump

Operation
The wiper system is controlled by the wiper and washer switch. The wiper and washer system operate with the
ignition switch is in the ON position. All wiper and washer functions are controlled by rotating the control knob on the
end of the control stalk to the MIST, OFF, INT, LO or HI wiper positions.

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Chery Automobile Co., Ltd. 15–233

 WIPERS AND WASHERS

Electrical Schematics
Wiper and Washer System (Page 1 of 4)

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LTSMW150013T

15–234 Chery Automobile Co., Ltd.

 WIPERS AND WASHERS

Wiper and Washer System (Page 2 of 4)

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LTSMW150014T

Chery Automobile Co., Ltd. 15–235

 WIPERS AND WASHERS

Wiper and Washer System (Page 3 of 4)

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LTSMW150083T

15–236 Chery Automobile Co., Ltd.

 WIPERS AND WASHERS

Wiper and Washer System (Page 4 of 4)

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LTSMW150084T

Chery Automobile Co., Ltd. 15–237

 WIPERS AND WASHERS

Front Wiper Motor

Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the wiper arm protective caps for the
wiper arm mounting nuts.
3. Remove the wiper arm mounting nuts (1).
(Tighten: Wiper arm mounting nuts to 55 ± 3 N·m)
4. Remove two wiper arms.

LTSM150033

5. Remove the lower trim panel of the front windshield.

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6. Remove the wiper arm linkage mechanism mount-
ing bolts (1).
(Tighten: Wiper arm linkage mechanism mounting
bolts to 10 ± 1 N·m)
7. Disconnect the wiper motor connector (2), and
remove the linkage mechanism assembly.

LTSM150034

8. Installation is in the reverse order of removal.

15–238 Chery Automobile Co., Ltd.

 WIPERS AND WASHERS

Rear Wiper Motor

Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the rear wiper arm nut protective cap from
the rear wiper arm.
3. Remove the wiper arm mounting nut (1), and
remove the wiper arm, and the rubber ring.
(Tighten: Rear wiper arm mounting nut to 20 ± 3
N·m)
4. Open the back cargo door.
5. Remove the back door panel.

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LTSM150035

6. Disconnect the rear wiper motor electrical connec-

tor (2), and the rear wiper motor mounting bolts
(1).
(Tighten: Rear wiper motor mounting bolts to 10 ±
1 N·m)

15
LTSM150036

7. Remove the rear wiper motor.

8. Installation is in the reverse order of removal.

Chery Automobile Co., Ltd. 15–239

 WIPERS AND WASHERS

Front Wiper Arm

Removal & Installation
1. Remove the wiper arm protective caps for the
wiper arm mounting nuts (1).
2. Remove the wiper arm mounting nuts.
(Tighten: Wiper arm mounting nuts to 55 ± 3 N·m)
3. Remove two wiper arms (1).

LTSM150033

Rear Wiper Arm

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Removal & Installation
1. Remove the rear wiper arm nut protective cap from
the rear wiper arm.
2. Remove the wiper arm mounting nut (1), and
remove the wiper arm, and the rubber ring.
(Tighten: Rear wiper arm mounting nut to 20 ± 3
N·m)
3. Installation is in the reverse order of removal.

LTSM150035

15–240 Chery Automobile Co., Ltd.

 WIPERS AND WASHERS

Front Wiper Link

Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the left lower trim panel of the front wind-
shield.
3. Remove the mounting bolts (1) and the front wiper
motor electrical connector (2), then remove the
wiper link.
(Tighten: Wiper arm linkage mechanism mounting
bolts to 10 ± 1 N·m)
4. Installation is in the reverse order of removal.

LTSM150034

Washer Bottle

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Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the front bumper (See Front Bumper
Removal & Installation in Section 15 Body &
Accessories).
3. Disconnect the washer hose and the washer pump
electrical connector.
4. Remove the mounting bolts (1) as shown to
remove the washer bottle.
5. Installation is in the reverse order of removal.

LTSM150101

Washer Pump
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the front bumper (See Front Bumper Removal & Installation in Section 15 Body & Accessories). 15
3. Disconnect the washer hose and the washer pump electrical connector.
4. Drain the washer fluid.
5. Remove the washer pump assembly.
6. Installation is in the reverse order of removal.

Chery Automobile Co., Ltd. 15–241

 WIPERS AND WASHERS

Wiper Switch
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the steering wheel (See Steering Wheel Removal & Installation in Section 11 Steering).
3. Remove the steering column shroud retaining
screws (1) and then remove the shroud.

LTSM110031

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4. Disconnect the wiper switch electrical connector.
5. Loosen the clamp and remove the wiper switch.

LTSM150106

6. Installation is in the reverse order of removal.

15–242 Chery Automobile Co., Ltd.