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Exterior

The document provides detailed instructions for the removal, disassembly, assembly, and installation of various exterior components of a vehicle, including front and rear bumper assemblies, fender assemblies, and wheel house protectors. It includes safety precautions, torque specifications, and step-by-step procedures for each component. The information is organized into sections for easy reference, ensuring proper handling and installation to avoid damage.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
35 views40 pages

Exterior

The document provides detailed instructions for the removal, disassembly, assembly, and installation of various exterior components of a vehicle, including front and rear bumper assemblies, fender assemblies, and wheel house protectors. It includes safety precautions, torque specifications, and step-by-step procedures for each component. The information is organized into sections for easy reference, ensuring proper handling and installation to avoid damage.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

EXTERIOR

GENERAL INFORMATION 46-3 Rear Bumper Assembly 46-22


Description 46-3 Removal 46-22
Specifications 46-6 Disassembly 46-23
Tool 46-6 Assembly 46-25
Installation 46-25
ON-VEHICLE SERVICE 46-7
Rear Bumper Bracket Assembly 46-26
Front Bumper Assembly 46-7
Removal 46-26
Removal 46-7
Installation 46-26
Disassembly 46-9
Rear Bumper Anti-collision 
Assembly 46-11 Crossmember Assembly 46-27
Installation 46-11 Removal 46-27
Front Bumper Mounting Bracket  Installation 46-27
Assembly 46-12
Rear Wheel Front Fender Apron 46-28
Removal 46-12
Removal 46-28
Installation 46-12
Installation 46-28
Front Bumper Crossmember 
Rear Wheel Rear Fender Apron 46-29
Assembly 46-13
Removal 46-29
Removal 46-13
Installation 46-30
Installation 46-14
Front Windshield Lower Garnish 
Front Wheel House Protector 
Assembly 46-31
Assembly 46-15
Removal 46-31
Removal 46-15
Installation 46-33
Installation 46-15
Oil Filler Cap Assembly 46-34
Fender Assembly 46-16
Removal 46-34
Removal 46-16
Installation 46-35
Installation 46-19
Rear Towing Hook Assembly 46-36
Lower Deflector 46-20
Removal 46-36
Removal 46-20
Installation 46-36
Installation 46-21
Name Plate 46-37
Removal 46-37
Installation 46-37

46

Chery Automobile Co., Ltd. 46–1


46

46–2 Chery Automobile Co., Ltd.


46 - EXTERIOR

GENERAL INFORMATION
EXTERIOR

Description

×2
14

13 ×9
16
×2
2

15

×8

×2
×6 12

×6

11
4
3
×4

×9
×5 ×2

×4 10
×8
9 5

8
×8
×8
×6
46
7
6

RA19460010

Chery Automobile Co., Ltd. 46–3


46 - EXTERIOR

1 - Front Windshield Lower Garnish Assembly 2 - Left Fender Cover Plate


3 - Left Fender Sponge 4 - Front Left Fender
5 - Front Bumper Left Mounting Bracket Assembly 6 - Front Left Wheel House Protector Assembly
7 - Left Lower Deflector 8 - Front Bumper Assembly
9 - Front Bumper Energy Absorber 10 - Front Bumper Crossmember Assembly
11 - Right Lower Deflector 12 - Front Right Wheel House Protector Assembly
13 - Front Right Fender 14 - Right Fender Sponge
15 - Front Bumper Right Mounting Bracket Assembly 16 - Right Fender Cover Plate

46

46–4 Chery Automobile Co., Ltd.


46 - EXTERIOR

2
×4
×3

×3
×3

8 ×3

×3

×4

×2
7 ×3
4

×3 ×4

×3

5
6

RA19460020

46
1 - Rear Right Wheel Front Fender Apron 2 - Rear Bumper Right Bracket Assembly
3 - Rear Right Wheel Rear Fender Apron 4 - Rear Bumper Anti-collision Crossmember
Assembly
5 - Rear Bumper Assembly 6 - Rear Left Wheel Rear Fender Apron
7 - Rear Bumper Left Bracket Assembly 8 - Rear Left Wheel Front Fender Apron

Bumper assembly and bumper crossmember assembly are safety device to protect the front and rear body,
which mainly absorb and reduce outside shock. The exterior mainly consists of front bumper assembly, front
bumper mounting bracket assembly, front bumper crossmember assembly, front wheel house protector
assembly, fender assembly, lower deflector, rear bumper assembly, rear bumper bracket assembly, rear
bumper anti-collision crossmember assembly, rear wheel fender apron, front windshield lower garnish
assembly and rear towing hook assembly.

Chery Automobile Co., Ltd. 46–5


46 - EXTERIOR

Specifications
Torque Specifications

Description Torque (N·m)


Front Wheel House Protector Assembly Fixing
2.5 ± 0.5
Screw
Front Bumper Assembly Lower Fixing Screw 5±1
Front Bumper Assembly Upper Fixing Bolt 10 ± 2
Radiator Grille Fixing Screw 5
Intake Grille Fixing Screw 5
Front Fog Light Assembly Fixing Screw 2±1
Front Bumper Mounting Bracket Assembly Fixing
10 ± 2
Bolt
Rear Bumper Bracket Assembly Fixing Bolt 10
Oil Filler Cap Assembly Fixing Bolt 10 ± 1.5
Front Bumper Crossmember Assembly Fixing Bolt 7±1
Front Bumper Crossmember Assembly Fixing Nut 30 ± 4.5
Rear Bumper Anti-collision Crossmember Assembly
23 ± 2
Fixing Nut
Lower Deflector Fixing Screw 7 ± 1.5
Lower Deflector Fixing Screw 2.5 ± 0.5
Fender Fixing Bolt 10 ± 1
Rear Bumper Assembly Fixing Screw 1.5 ± 0.5
Rear Wheel Rear Fender Apron Fixing Screw 2.5 ± 0.5
Rear Wheel Rear Fender Apron Fixing Screw 10 ± 1.5
Camera Fixing Screw 2±1
Front Windshield Lower Garnish Assembly Fixing
5±1
Bolt
Rear Towing Hook Assembly Fixing Bolt 45 ± 7
46
Tool
Special Tool

Interior Crow Plate

RCH0000025

46–6 Chery Automobile Co., Ltd.


46 - EXTERIOR

ON-VEHICLE SERVICE
Front Bumper Assembly
Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
assembly.
 Try to prevent the body paint surface from being scratched when removing the front bumper assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the front bumper assembly.
a. Raise the vehicle with a lifter, and remove 2 fixing
screws (arrow) between front bumper assembly and
front wheel house protector assembly (take left side
as an example).
(Tightening torque: 2.5 ± 0.5 N·m)

RA19460030

b. Remove 4 fixing screws (arrow) from the lower part of


front bumper assembly.
(Tightening torque: 5 ± 1 N·m)

RA19460050
46

c. Lower the vehicle to the proper position, and remove 4 fixing bolts (arrow) from the upper part of front
bumper assembly.
(Tightening torque: 10 ± 2 N·m)
d. Remove 5 plastic clamps (1) from the upper part of
front bumper assembly.

RA19460040

Chery Automobile Co., Ltd. 46–7


46 - EXTERIOR

e. Disengage the claws from the front bumper assembly


(take left side as an example).

RA19460060

CAUTION

 Avoid breaking the claws when removing the front bumper assembly.

f. Disconnect the front fog light connector (arrow) (take


left side as an example).

RA19460070

g. Remove the front bumper assembly.

46

46–8 Chery Automobile Co., Ltd.


46 - EXTERIOR

Disassembly

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when disassembling the front
bumper assembly.
 Appropriate force should be applied when disassembling the front bumper assembly, and avoid
operating roughly.
 Avoid breaking the claws when disassembling the front bumper assembly.

1. Remove the front towing hook cover plate.


a. Using a screwdriver wrapped with protective tape,
remove the front towing hook cover plate claw.

RA19460111

b. Remove the front towing hook cover plate.


2. Remove the intake grill.
a. Remove 4 fixing screws (arrow) from the intake grill.
(Tightening torque: 5 N·m)

RA19460090

b. Using a screwdriver wrapped with protective tape, 46


disengage the intake grill claws.

RA19460091

c. Remove the intake grill.

Chery Automobile Co., Ltd. 46–9


46 - EXTERIOR

3. Remove the radiator grill assembly.


a. Remove 9 fixing screws (arrow) from the radiator grill
assembly.
(Tightening torque: 5 N·m)

RA19460080

b. Disengage the claws from the radiator grill assembly.

RA19460081

c. Remove the radiator grill assembly.


4. Remove the front fog light assembly (take left side as an example).
a. Remove 3 fixing screws (arrow) from the front fog light
assembly.
(Tightening torque: 2 ± 1 N·m)

RA19460110

46 b. Remove the front fog light assembly.


5. Remove the fog light garnish (take left side as an example).
a. Using a screwdriver wrapped with protective tape,
disengage the claws from the fog light garnish.

RA19460100

b. Remove the fog light garnish.

46–10 Chery Automobile Co., Ltd.


46 - EXTERIOR

6. Remove the fog light trim board (take left side as an example).
a. Using a screwdriver wrapped with protective tape,
disengage the claws from the fog light trim board.

RA19460101

b. Remove the fog light trim board.

Assembly
Assembly is in the reverse order of disassembly.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when assembling the front bumper
assembly.
 Try to prevent the body paint surface from being scratched when assembling the front bumper assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
assembly.
 Try to prevent the body paint surface from being scratched when installing the front bumper assembly.
 Make sure that the front bumper is installed correctly and the fitting clearance between front bumper and
body is appropriate when installing the front bumper assembly.

46

Chery Automobile Co., Ltd. 46–11


46 - EXTERIOR

Front Bumper Mounting Bracket Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
mounting bracket assembly.
 Try to prevent the body paint surface from being scratched when removing the front bumper mounting
bracket assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the front bumper assembly (See page 46-7).
4. Remove the front bumper left mounting bracket assembly.
a. Remove 2 fixing bolts (arrow) from the front bumper
mounting bracket assembly.
(Tightening torque: 10 ± 2 N·m)

RA19460120

b. Remove the front bumper left mounting bracket assembly.

Installation
Installation is in the reverse order of removal.

CAUTION
46
 Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
mounting bracket assembly.
 Try to prevent the body paint surface from being scratched when installing the front bumper mounting
bracket assembly.

46–12 Chery Automobile Co., Ltd.


46 - EXTERIOR

Front Bumper Crossmember Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front bumper
crossmember assembly.
 Try to prevent the body paint surface from being scratched when removing the front bumper
crossmember assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the front bumper assembly (See page 46-7).
4. Remove the front bumper energy absorber.

RA19460140

5. Remove the front bumper crossmember assembly.


a. Disconnect the wire harness clips (arrow) from the
front bumper crossmember.

46

RA19460130

Chery Automobile Co., Ltd. 46–13


46 - EXTERIOR

b. Remove 8 fixing nuts (1) from both sides of front


bumper crossmember assembly.
(Tightening torque: 30 ± 4.5 N·m)
c. Remove 4 fixing bolts (arrow) from the front part of
front bumper crossmember assembly.
(Tightening torque: 7 ± 1 N·m)

1 1

RA19460131

d. Remove the front bumper crossmember assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front bumper
crossmember assembly.
 Try to prevent the body paint surface from being scratched when installing the front bumper
crossmember assembly.
 There should be no looseness, shaking and deformation after installing the front bumper crossmember
assembly.

46

46–14 Chery Automobile Co., Ltd.


46 - EXTERIOR

Front Wheel House Protector Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front wheel
house protector assembly.
 Try to prevent the body paint surface from being scratched when removing the front wheel house
protector assembly.

1. Remove the front left wheel house protector assembly.


a. Remove 8 plastic clamps from the front wheel house assembly.
b. Remove 6 fixing screws from the front wheel house
assembly.
(Tightening torque: 2.5 ± 0.5 N·m)

RA19460141

c. Remove the front left wheel house protector assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front wheel
house protector assembly.
46
 Try to prevent the body paint surface from being scratched when installing the front wheel house
protector assembly.
 Replace the damaged plastic clamps and install the front wheel house protector assembly in place when
installing the front wheel house protector assembly.

Chery Automobile Co., Ltd. 46–15


46 - EXTERIOR

Fender Assembly
Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the fender
assembly.
 Try to prevent the body paint surface from being scratched when removing the fender assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the front left wheel house protector assembly (See page 46-15).
4. Remove the front bumper assembly (See page 46-7).
5. Remove the front bumper left mounting bracket assembly (See page 46-12).
6. Remove the front windshield lower garnish left sealing block.
a. Using a screwdriver wrapped with protective tape,
disengage the clips from the front windshield lower
garnish left sealing block.

RA19450081

b. Remove the front windshield lower garnish left sealing block.


7. Remove the left turn light.
a. Push the turn light cover forward, and then use a
screwdriver wrapped with protective tape to remove
the turn light cover.
46

RA19460150

46–16 Chery Automobile Co., Ltd.


46 - EXTERIOR

b. Disconnect the turn light connector (arrow).

RA19460160

c. Remove the left turn light.


8. Remove the left outer triangular block assembly.
a. Using an interior crow plate, pry off the clamps from
the outer triangular block assembly.

RA19460180

b. Remove the left outer triangular block assembly.


9. Remove the left fender assembly.
a. Remove the plastic clamp (1) between the upper part
of fender and the body.
b. Remove 2 fixing bolts (arrow) between the upper part
of fender and the body.
(Tightening torque: 10 ± 1 N·m)

RA19460170

46
c. Remove the fixing bolt (arrow) between front fender
and engine hood under front windshield lower garnish.
(Tightening torque: 10 ± 1 N·m)

RA19450082

Chery Automobile Co., Ltd. 46–17


46 - EXTERIOR

d. Remove the fixing bolt (arrow) between front fender


inside the outer triangular block assembly and the
body.
(Tightening torque: 10 ± 1 N·m)

RA19460200

e. Remove 3 fixing bolts (arrow) between the front part


of front fender and the body.
(Tightening torque: 10 ± 1 N·m)

RA19460190

f. Remove the fixing bolt (arrow) between the inner part


of front fender and the body.
(Tightening torque: 10 ± 1 N·m)

RA19460230

g. Remove the fixing bolt (arrow) between the lower part


of front fender and the body.
(Tightening torque: 10 ± 1 N·m)

46

RA19460220

h. Remover the front left fender.

46–18 Chery Automobile Co., Ltd.


46 - EXTERIOR

[Link] the left fender sponge.

RA19460240

11. Remove the left fender cover plate.


a. Remove 2 plastic clamps (arrow) from the fender
cover plate.

RA19460250

b. Remove the left fender cover plate.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front fender.
 Try to prevent the body paint surface from being scratched when installing the front fender.
 Make sure that the front fender is installed correctly and the fitting clearance between front fender and
body is appropriate when installing the front fender.

46

Chery Automobile Co., Ltd. 46–19


46 - EXTERIOR

Lower Deflector
Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the lower deflector.
 Try to prevent the body paint surface from being scratched when removing the lower deflector.

1. Remove the left lower deflector.


a. Remove 2 fixing screws (arrow) from the left lower
deflector.
(Tightening torque: 7 ± 1.5 N·m)

RA19460270

b. Remove 5 fixing screws (arrow) from the lower part of


lower deflector.
(Tightening torque: 7 ± 1.5 N·m)

RA19460260

46 c. Remove the fixing screw (arrow) between the lower


part of lower deflector and the front wheel house. 
(Tightening torque: 2.5 ± 0.5 N·m)

RA19460261

d. Remove the left lower deflector.

46–20 Chery Automobile Co., Ltd.


46 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the lower deflector.
 Try to prevent the body paint surface from being scratched when installing the lower deflector.

46

Chery Automobile Co., Ltd. 46–21


46 - EXTERIOR

Rear Bumper Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
assembly.
 Try to prevent the body paint surface from being scratched when removing the rear bumper assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the rear combination light (See page 33-71).

CAUTION

 It is not necessary to completely remove the luggage compartment weatherstrip when removing it, so
that the plastic clamps on the rear bumper assembly can be removed.

4. Remove the luggage compartment weatherstrip (See page 47-25).


5. Remove the rear bumper assembly.
a. Raise the vehicle with a lifter, and remove 2 fixing
screws (arrow) between rear bumper assembly and
rear wheel rear fender apron (take left side as an
example).
(Tightening torque: 5 ± 0.5 N·m)
1
b. Remove the plastic clamp (1) between rear bumper
assembly and rear wheel rear fender apron (take left
side as an example).

RA19460280

c. Remove 2 plastic clamps (arrow) from the lower part


of rear bumper assembly.
46

RA19460300

d. Lower the vehicle and remove 2 fixing screws (arrow) from the upper part of rear bumper assembly.
(Tightening torque: 1.5 ± 0.5 N·m)

46–22 Chery Automobile Co., Ltd.


46 - EXTERIOR

e. Remove 4 plastic clamps (1) from the upper part of


rear bumper assembly.
1

RA19460290

CAUTION

 Avoid breaking the claws when removing the rear bumper assembly.

f. Disengage the claws from the rear bumper assembly


(take left side as an example).

RA19460310

g. Pry off the clips on the rear bumper assembly connectors.


h. Disconnect the rear bumper assembly connectors
(arrow).

46
RA19460320

i. Remove the rear bumper assembly.

Disassembly

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when dissembling the rear bumper
assembly.
 Appropriate force should be applied when disassembling the rear bumper assembly, and avoid operating
roughly.
 Avoid breaking the claws when dissembling the rear bumper assembly.

Chery Automobile Co., Ltd. 46–23


46 - EXTERIOR

1. Remove the rear bumper lower trim board.


a. Disengage the claws on the rear bumper lower trim
board.

RA19460331

b. Remove the rear bumper lower trim board.


2. Remove the reversing radar (take left side as an example).
a. Disconnect the reversing radar connector (arrow).
b. Remove the clip from the reversing radar in the
direction of arrow as shown in the illustration.

RA19460333

c. Using a screwdriver wrapped with protective tape,


disengage the claws (arrow) on the reversing radar.

RA19460334

46
d. Remove the reversing radar.
e. Press the clip in the direction of arrow and remove the
reversing radar housing.

RA19460335

3. Remove the license plate light.


a. Disconnect the license plate light connector (arrow).

46–24 Chery Automobile Co., Ltd.


46 - EXTERIOR

b. Disengage the claws on the license plate light.

RA19460330

c. Remove the license plate light.

Assembly
Assembly is in the reverse order of disassembly.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when assembling the rear bumper
assembly.
 Try to prevent the body paint surface from being scratched when assembling the rear bumper assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
assembly.
 Try to prevent the body paint surface from being scratched when installing the rear bumper assembly.
 Make sure that the rear bumper is installed correctly and the fitting clearance between rear bumper and
body is appropriate when installing the rear bumper assembly.

46

Chery Automobile Co., Ltd. 46–25


46 - EXTERIOR

Rear Bumper Bracket Assembly


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
bracket assembly.
 Try to prevent the body paint surface from being scratched when removing the rear bumper bracket
assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the rear bumper assembly (See page 46-22).
4. Remove the rear bumper left bracket assembly.
a. Remove the plastic clamp (1) from the rear bumper bracket assembly.
b. Remove 4 fixing bolts (arrow) from the rear bumper
bracket assembly. 1
(Tightening torque: 10 N·m)

RA19460360

c. Remove the rear bumper left bracket assembly.

Installation
Installation is in the reverse order of removal.

46 CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
bracket assembly.
 Try to prevent the body paint surface from being scratched when installing the rear bumper assembly.

46–26 Chery Automobile Co., Ltd.


46 - EXTERIOR

Rear Bumper Anti-collision Crossmember Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear bumper
anti-collision crossmember assembly.
 Try to prevent the body paint surface from being scratched when removing the rear bumper anti-collision
crossmember assembly.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Remove the rear bumper assembly (See page 46-22).
4. Remove the rear bumper anti-collision crossmember assembly.
a. Remove 6 fixing nuts (arrow) from the rear bumper
anti-collision crossmember assembly.
(Tightening torque: 23 ± 2 N·m)

RA19460370

b. Remove the rear bumper anti-collision crossmember assembly.

Installation
Installation is in the reverse order of removal.
46
CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear bumper
anti-collision crossmember assembly.
 Try to prevent the body paint surface from being scratched when installing the rear bumper anti-collision
crossmember assembly.
 There should be no looseness, shaking and deformation after installing the rear bumper anti-collision
crossmember assembly.

Chery Automobile Co., Ltd. 46–27


46 - EXTERIOR

Rear Wheel Front Fender Apron


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear wheel
front fender apron assembly.
 Try to prevent the body paint surface from being scratched when removing the rear wheel front fender
apron assembly.

1. Remove the rear left wheel front fender apron.


a. Remove 3 plastic clamps from the rear left wheel front
fender apron.

RA19460380

b. Remove the rear left wheel front fender apron.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear wheel front
fender apron.
 Try to prevent the body paint surface from being scratched when installing the rear wheel front fender
46 apron.
 Replace the damaged plastic clamps and install the rear wheel front fender apron in place when
installing the rear wheel front fender apron.

46–28 Chery Automobile Co., Ltd.


46 - EXTERIOR

Rear Wheel Rear Fender Apron


Removal
HINT:
 Use the same procedures for the right side and left side.
 The procedures listed below are for the left side.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear wheel rear
fender apron assembly.
 Try to prevent the body paint surface from being scratched when removing the rear wheel rear fender
apron assembly.

1. Remove the rear left wheel rear fender apron.


a. Remove 3 plastic clamps from the rear wheel rear fender apron.
b. Remove the fixing screw from the inside of rear wheel
rear fender apron.
(Tightening torque: 10 ± 1.5 N·m)

RA19460390

c. Remove 2 fixing screws from the outside of rear wheel


rear fender apron.
(Tightening torque: 2.5 ± 0.5 N·m)

RA19460391
46

d. Remove the rear left wheel rear fender apron.

Chery Automobile Co., Ltd. 46–29


46 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear wheel rear
fender apron.
 Try to prevent the body paint surface from being scratched when installing the rear wheel rear fender
apron.
 Replace the damaged plastic clamps and install the rear wheel rear fender apron in place when installing
the rear wheel rear fender apron.

46

46–30 Chery Automobile Co., Ltd.


46 - EXTERIOR

Front Windshield Lower Garnish Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the front
windshield lower garnish assembly.
 Try to prevent the body paint surface from being scratched when removing the front windshield lower
garnish assembly.

1. Remove the wiper arm assembly (See page 34-10).


2. Remove the engine compartment rear weatherstrip.
a. Remove the clips from the engine compartment rear weatherstrip.
b. Remove the engine compartment rear weatherstrip
(1).

RA19460402

3. Remove the front windshield lower garnish center sealing block.


a. Using a screwdriver wrapped with protective tape, pry
off the clips on the front windshield lower garnish
center sealing block.

RA19460401 46
b. Remove the front windshield lower garnish center sealing block.
4. Remove the front windshield lower garnish left sealing block (take left side as an example).
a. Using a screwdriver wrapped with protective tape, pry
off the clips on the front windshield lower garnish
center sealing block.

RA19450081

Chery Automobile Co., Ltd. 46–31


46 - EXTERIOR

b. Remove the front windshield lower garnish left sealing block.


5. Remove the front windshield lower garnish assembly.
a. Remove 4 fixing screws (arrow) from the front
windshield lower garnish assembly.
(Tightening torque: 5 ± 1 N·m)

RA19460400

b. Disconnect the front washer pipe joint (1), and remove


the front washer pipe from the clip (arrow).

RA19460410

c. Remove the front windshield lower garnish assembly.


6. Disengage the front windshield lower garnish assembly.
a. Disconnect the front washer pipe from the nozzle (arrow).
b. Press the claws on the front nozzle in the direction of
arrow as shown in the illustration.

46 RA19460420

c. Remove the front nozzle.


d. Remove the front washer pipe from the clips (arrow),
and take it out from the clip (1).

RA19460421

46–32 Chery Automobile Co., Ltd.


46 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the front windshield
lower garnish assembly.
 Try to prevent the body paint surface from being scratched when installing the front windshield lower
garnish assembly.

46

Chery Automobile Co., Ltd. 46–33


46 - EXTERIOR

Oil Filler Cap Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the oil filler cap
assembly.
 Try to prevent the body paint surface from being scratched when removing the oil filler cap assembly.

1. Open the oil filler cap assembly as shown in the


illustration.

RA19460450

2. Remove the oil filler cap assembly.


a. Disconnect the connecting wire (1) from the oil filler cap assembly.
b. Remove 2 fixing bolts (arrow) from the oil filler cap
assembly.
(Tightening torque: 10 ± 1.5 N·m)
46
1

RA19460460

c. Remove the oil filler cap assembly.

46–34 Chery Automobile Co., Ltd.


46 - EXTERIOR

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the oil filler cap
assembly.
 Try to prevent the body paint surface from being scratched when installing the oil filler cap assembly.

46

Chery Automobile Co., Ltd. 46–35


46 - EXTERIOR

Rear Towing Hook Assembly


Removal

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when removing the rear towing
hook assembly.
 Try to prevent the body paint surface from being scratched when removing the rear towing hook
assembly.

1. Remove the rear towing hook assembly.


a. Remove 3 fixing bolts (arrow) from the rear towing
hook assembly.
(Tightening torque: 45 ± 7 N·m)

RA19460470

b. Remove the rear towing hook assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Be sure to wear the necessary safety equipment to prevent accidents when installing the rear towing
hook assembly.
 Try to prevent the body paint surface from being scratched when installing the rear towing hook
assembly.

46

46–36 Chery Automobile Co., Ltd.


46 - EXTERIOR

Name Plate
Removal
HINT:
 Use the same operation procedures for front name plate "CAC", rear name plate "CAC", name plate "E3"
and name plate "CHERY".
 The procedures listed below are for the name plate "CHERY".

CAUTION

 If the name plate "CHERY" is to be reused, be careful not to damage it.


 Try to prevent the body paint surface from being scratched when removing the name plate "CHERY".

1. Remove the name plate "CHERY".


a. Attach protective tape around the name plate "CHERY".
b. Insert a piano wire between body and name plate "CHERY".
c. Tie both piano wire ends to objects (such as wooden blocks) that can serve as handles.
d. Pull the piano wire to remove the double-sided tape
on the body where applying name plate.

RA19460480

e. Remove the name plate "CHERY".

Installation
1. Clean the body surface.
a. Using a heat light, heat the body surface, and remove the double-sided tape from the body.
b. Wipe off any remaining tape adhesive residue with cleaner.
2. Clean the name plate "CHERY" (if the name plate "CHERY" is to be reused). 46
a. Using a heat light, heat the name plate, and remove the double-sided tape from the "CHERY" name
plate.
b. Wipe off any remaining tape adhesive residue with cleaner.
c. Apply new double-sided tape to the name plate "CHERY".
3. Install the name plate "CHERY".
a. Using a heat light, heat the body and name plate "CHERY".
b. Remove the release paper from the name plate "CHERY", and install the name plate "CHERY" in place.

Chery Automobile Co., Ltd. 46–37


46 - EXTERIOR

CAUTION

 DO NOT overheat the body and name plate.


 DO NOT remove the release paper from the name plate in advance.
 DO NOT touch the name plate adhesive surface with hand.
 After removing the release paper, prevent foreign matter from attaching to the outside adhesive.

4. The installation distance ranges for front name plate "CAC" are as follows:
a. Install the front name plate "CAC" to the installation hole.
b. The vertical distance "a" between the right side of
front name plate "CAC" and the right side of hood is
33.0 ± 2 mm
c. The vertical distance "b" between the left side of front
name plate "CAC" and the left side of hood is 
a c b
33.0 ± 2 mm
d. The vertical distance "a" between the upper side of
front name plate "CAC" and the upper side of hood is
5.5 ± 2 mm
RA19460520

5. The installation distance ranges for name plate "CHERY" are as follows:
a. When attaching the name plate "CHERY", keep it horizontal and centered.
b. The vertical distance "a" between the left side of name
plate "CHERY" and the left side of luggage
compartment door is 2.4 ± 2 mm.
a
c. The vertical distance "a" between the lower side of
name plate "CHERY" and the lower side of luggage
compartment door is 10.9 ± 2 mm.
c
d. The vertical distance "a" between the lower left side of b
name plate "CHERY" and the lower left side of
luggage compartment door is 4.9 ± 2 mm.
RA19460490

6. The installation distance ranges for rear name plate "CAC" are as follows:
46 a. When attaching the rear name plate "CAC", keep it horizontal and centered.
b. The vertical distance "a" between the left side of rear
name plate "CAC" and the left side of luggage
compartment door is 43.9 ± 2 mm.
a b
c. The vertical distance "a" between the right side of rear
name plate "CAC" and the right side of luggage
compartment door is 43.9 ± 2 mm. c
d. The vertical distance "a" between the lower side of
rear name plate "CAC" and the lower side of luggage
compartment door is 20.3 ± 2 mm.
RA19460500

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46 - EXTERIOR

7. The installation distance ranges for name plate "E3" are as follows:
a. When attaching the name plate "E3", keep it horizontal and centered.
b. The vertical distance "a" between the right side of
name plate "E3" and the right side of luggage
compartment door is 2.4 ± 2 mm.
c. The vertical distance "a" between the lower side of a
name plate "E3" and the lower side of luggage
compartment door is 10.4 ± 2 mm. c
d. The vertical distance "a" between the lower right side b
of name plate "E3" and the lower right side of luggage
compartment door is 4.5 ± 2 mm.
RA19460510

46

Chery Automobile Co., Ltd. 46–39


- MEMO -

46–40 Chery Automobile Co., Ltd.

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