Asme VII 01
Asme VII 01
AN INTERNATIONAL CODE
RECOMMENDED
GUIDELINES FOR
THE CARE OF
POWER BOILERS
2001 Edition
July 1, 2001
This international code or standard was developed under procedures accredited as meeting the criteria for American National
Standards and it is an American National Standard. The Standards Committee that approved the code or standard was balanced to
assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard
was made available for public review and comment that provides an opportunity for additional public input from industry, academia,
regulatory agencies, and the public-at-large.
ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.
ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned
in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable
letters patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of
any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.
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industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME
procedures and policies, which precludes the issuance of interpretations by individuals.
The footnotes in this document are part of this American National Standard.
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“ASME” is the trademark of the American Society of Mechanical Engineers.
No part of this document may be reproduced in any form, in an electronic retrieval system or
otherwise, without the prior written permission of the publisher.
Copyright © 2001 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
ADDENDA
Colored-sheet Addenda, which include additions and revisions to individual Sections of the Code, are
published annually and will be sent automatically to purchasers of the applicable Sections up to the
publication of the 2004 Code. The 2001 Code is available only in the loose-leaf format; accordingly,
the Addenda will be issued in the loose-leaf, replacement-page format.
INTERPRETATIONS
ASME issues written replies to inquiries concerning interpretation of technical aspects of the Code.
The Interpretations for each individual Section will be published separately and will be included as
part of the update service to that Section. They will be issued semiannually (July and December) up
to the publication of the 2004 Code. Interpretations of Section III, Divisions 1 and 2, will be included
with the update service to Subsection NCA.
CODE CASES
The Boiler and Pressure Vessel Committee meets regularly to consider proposed additions and revisions
to the Code and to formulate Cases to clarify the intent of existing requirements or provide, when the
need is urgent, rules for materials or constructions not covered by existing Code rules. Those Cases
which have been adopted will appear in the appropriate 2001 Code Cases book: (1) Boilers and Pressure
Vessels and (2) Nuclear Components. Supplements will be sent automatically to the purchasers of the
Code Cases books up to the publication of the 2004 Code.
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Statements of Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Preamble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxv
Subsection C1 Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Subsection C2 Boiler Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Subsection C3 Boiler Auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Subsection C4 Appurtenances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Subsection C5 Instrumentation, Controls, and Interlocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Subsection C6 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Subsection C7 Repairs, Alterations, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Subsection C8 Control of Internal Chemical Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Subsection C9 Preventing Boiler Failures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
The American Society of Mechanical Engineers set programs for design or analysis are cautioned that they
up a committee in 1911 for the purpose of formulating are responsible for all technical assumptions inherent
standard rules for the construction of steam boilers and in the programs they use and they are responsible for
other pressure vessels. This committee is now called the application of these programs to their design.
the Boiler and Pressure Vessel Committee. The Code does not fully address tolerances. When
The Committee’s function is to establish rules of dimensions, sizes, or other parameters are not specified
safety governing the design, fabrication, and inspection with tolerances, the values of these parameters are
during construction of boilers and pressure vessels, and considered nominal and allowable tolerances or local
to interpret these rules when questions arise regarding variances may be considered acceptable when based
their intent. In formulating the rules, the Committee on engineering judgment and standard practices as
considers the needs of users, manufacturers, and inspec- determined by the designer.
tors of pressure vessels. The objective of the rules is The Boiler and Pressure Vessel Committee deals
to afford reasonably certain protection of life and with the care and inspection of boilers and pressure
property and to provide a margin for deterioration in
vessels in service only to the extent of providing
service so as to give a reasonably long, safe period
suggested rules of good practice as an aid to owners
of usefulness. Advancements in design and material
and their inspectors.
and the evidence of experience have been recognized.
The rules established by the Committee are not to
This Code contains mandatory requirements, specific
be interpreted as approving, recommending, or endors-
prohibitions, and nonmandatory guidance for construc-
tion1 activities. The Code does not address all aspects ing any proprietary or specific design or as limiting
of these activities and those aspects which are not in any way the manufacturer’s freedom to choose any
specifically addressed should not be considered prohib- method of design or any form of construction that
ited. The Code is not a handbook and cannot replace conforms to the Code rules.
education, experience, and the use of engineering judg- The Boiler and Pressure Vessel Committee meets
ment. The phrase engineering judgment refers to techni- regularly to consider revisions of the rules, new rules
cal judgments made by knowledgeable designers experi- as dictated by technological development, Code Cases,
enced in the application of the Code. Engineering and requests for interpretations. Only the Boiler and
judgments must be consistent with Code philosophy Pressure Vessel Committee has the authority to provide
and such judgments must never be used to overrule official interpretations of this Code. Requests for revi-
mandatory requirements or specific prohibitions of sions, new rules, Code Cases, or interpretations shall
the Code. be addressed to the Secretary in writing and shall give
The Committee recognizes that tools and techniques full particulars in order to receive consideration and
used for design and analysis change as technology action (see Mandatory Appendix covering preparation
progresses and expects engineers to use good judgment of technical inquiries). Proposed revisions to the Code
in the application of these tools. The designer is respon- resulting from inquiries will be presented to the Main
sible for complying with Code rules and demonstrating Committee for appropriate action. The action of the
compliance with Code equations when such equations Main Committee becomes effective only after confirma-
are mandatory. The Code neither requires nor prohibits tion by letter ballot of the Committee and approval by
the use of computers for the design or analysis of ASME.
components constructed to the requirements of the Proposed revisions to the Code approved by the
Code. However, designers and engineers using computer Committee are submitted to the American National
1
Standards Institute and published in Mechanical Engi-
Construction, as used in this Foreword, is an all-inclusive term
comprising materials, design, fabrication, examination, inspection, neering to invite comments from all interested persons.
testing, certification, and pressure relief. After the allotted time for public review and final
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ASME has established procedures to authorize quali- “rate,” or “endorse” any item, construction, or activity
fied organizations to perform various activities in ac- and there shall be no statements or implications that
cordance with the requirements of the ASME Boiler might so indicate. An organization holding a Code
and Pressure Vessel Code. It is the aim of the Society Symbol and /or a Certificate of Authorization may state
to provide recognition of organizations so authorized. in advertising literature that items, constructions, or
An organization holding authorization to perform vari- activities “are built (produced or performed) or activities
ous activities in accordance with the requirements of conducted in accordance with the requirements of the
the Code may state this capability in its advertising ASME Boiler and Pressure Vessel Code,” or “meet
literature. the requirements of the ASME Boiler and Pressure
Organizations that are authorized to use Code Symbols Vessel Code.”
for marking items or constructions that have been con- The ASME Symbol shall be used only for stamping
structed and inspected in compliance with the ASME and nameplates as specifically provided in the Code.
Boiler and Pressure Vessel Code are issued Certificates of However, facsimiles may be used for the purpose of
Authorization. It is the aim of the Society to maintain the fostering the use of such construction. Such usage may
standing of the Code Symbols for the benefit of the users, be by an association or a society, or by a holder of a Code
the enforcement jurisdictions, and the holders of the sym- Symbol who may also use the facsimile in advertising to
bols who comply with all requirements. show that clearly specified items will carry the symbol.
Based on these objectives, the following policy has General usage is permitted only when all of a manufactur-
been established on the usage in advertising of facsimiles er’s items are constructed under the rules.
of the symbols, Certificates of Authorization, and refer- The ASME logo, which is the cloverleaf with the
ence to Code construction. The American Society of letters ASME within, shall not be used by any organiza-
Mechanical Engineers does not “approve,” “certify,” tion other than ASME.
STATEMENT OF POLICY
ON THE USE OF ASME MARKING
TO IDENTIFY MANUFACTURED ITEMS
The ASME Boiler and Pressure Vessel Code provides not constructed in accordance with all of the applicable
rules for the construction of boilers, pressure vessels, and requirements of the Code.
nuclear components. This includes requirements for mate- Items shall not be described on ASME Data Report
rials, design, fabrication, examination, inspection, and Forms nor on similar forms referring to ASME that
stamping. Items constructed in accordance with all of the tend to imply that all Code requirements have been
applicable rules of the Code are identified with the official met when, in fact, they have not been. Data Report
Code Symbol Stamp described in the governing Section of Forms covering items not fully complying with ASME
the Code. requirements should not refer to ASME or they should
Markings such as “ASME,” “ASME Standard,” or clearly identify all exceptions to the ASME require-
any other marking including “ASME” or the various ments.
Code Symbols shall not be used on any item that is
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A. P. Ahrendt W. D. Edsall
R. Dirscherl A. W. Zeuthen
Subgroup on Fabrication and Examination (SC I)
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Working Group on Pressure Testing (SG-NDE) (SC XI) G. C. Park, Chair D. W. Lamond
K. B. Thomas, Secretary T. F. Lentz
D. W. Lamond, Chair R. J. Cimoch J. M. Agold J. T. Lindberg
T. M. Anselmi G. L. Fechter G. L. Belew M. P. Lintz
J. M. Boughman J. K. McClanahan W. J. Briggs W. E. Norris
T. R. Bugelholl T. R. Bugelholl C. Pendleton
D. D. Davis E. Throckmorton
R. L. Dyle S. M. Walker
Working Group on Procedure Qualification E. L. Farrow R. A. West
and Volumetric Examination (SG-NDE) (SC XI) O. F. Hedden J. Whitman
M. L. Herrera H. Graves, Alternate
M. C. Modes, Chair S. R. Doctor T. C. Hinkle R. M. Kenneally, Alternate
B. Bevins, Secretary F. J. Dodd S. D. Kulat
D. C. Adamonis T. N. Epps III
F. L. Becker B. Kellerhall
N. R. Bentley G. A. Lofthus Working Group on Containment (SG-WCS) (SC XI)
F. T. Carr M. Saporito
C. B. Cheezem S. M. Walker J. E. Staffiera, Chair R. D. Hough
W. T. Clayton H. M. Stephens, Secretary C. N. Krishnaswamy
H. G. Ashar M. P. Lintz
W. J. Briggs D. Naus
K. K. N. Chao S. C. Petitgout
Subgroup on Repairs, Replacements, and Modifications (SC XI) M. J. Ferlisi G. W. Robin
H. Graves R. T. Zak
W. C. Holston, Chair R. D. Kerr H. T. Hill W. E. Norris, Alternate
D. E. Waskey, Secretary D. F. Landers
M. N. Bressler R. S. Lewis
R. E. Cantrell M. S. McDonald
Working Group on Implementation of Risk-Based Examination
R. E. Gimple R. R. Stevenson
(SG-WCS) (SC XI)
C. E. Hartz R. W. Swayne
R. A. Hermann R. A. Yonekawa S. D. Kulat, Chair J. T. Lindberg
T. E. Hiss J. M. Agold, Secretary I. Mach
S. A. Ali R. K. Mattu
B. A. Bishop A. McNeill III
Working Group on Design Reconciliation (SG-RR&M) (SC XI) J. W. Connor P. J. O’Regan
H. Q. Do J. H. Phillips
T. E. Hiss, Chair E. V. Imbro R. Fougerousse F. A. Simonen
J. T. Conner, Secretary D. F. Landers S. R. Gosselin T. V. Vo
S. B. Brown R. W. Swayne M. R. Graybeal R. A. West
W. C. Holston A. H. Taufique M. L. Herrera
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The purpose of these recommended guidelines is to promote C2 Boiler Operation — guidelines for routine boiler operation
safety in the use of power boilers. These guidelines are intended including startup, normal operation, and shutdown as well
for use by those directly responsible for operating, maintaining, as operator training for safe and reliable operation
and inspecting power boilers.
C3 Boiler Auxiliaries — guidelines for normal and emergency
With respect to the application of these guidelines, a power
operation of fuel handling equipment, boiler feedpumps,
boiler is a pressure vessel constructed in compliance with Sec-
tion I in which steam is generated for use external to the boiler fans, and other auxiliaries commonly used in the operation
at a pressure exceeding 15 psig due to the application of heat. of boilers. Emphasis is placed on operating the auxiliaries
This heat may be derived from the combustion of fuel (solids, to avoid an unsafe condition in the boilers.
liquids, or gases), from the hot waste gases of other chemical C4 Appurtenances — operating guidelines and descriptions
reactions, or from the application of electrical energy. The term for frequently used boiler appurtenances such as safety
power boiler in this Section includes stationary, portable, and valves, safety relief valves, pressure gages, feedwater regu-
traction types, but does not include locomotive and high temper- lator valves, blowdown systems, and soot blowers
ature water boilers (Section I), nuclear power plant boilers
(Section III), heating boilers (Section IV), miniature boilers C5 Instrumentation, Controls, and Interlocks — brief descrip-
(Section I), pressure vessels (Section VIII), or marine boilers. tion of recommended instrumentation for monitoring
These guidelines apply to the boiler proper and to pipe con- boiler status, controls for boiler operation, and interlocks
nections up to and including the valve or valves as required to prevent unsafe conditions
by the Code. Superheaters, reheaters, economizers, or other C6 Inspection — guidelines for inspection of boilers to ensure
pressure parts connected directly to the boiler without interven- that the boiler is capable of safe and reliable operation.
ing valves should be considered as part of the boiler. Guidelines These guidelines apply only to those who are responsible
are also provided for operation of auxiliary equipment and for the inspection and operation of boiler plants and must
appliances that affect the safe and reliable operation of power not be considered as applying to the state, municipal, or
boilers. insurance companies’ inspectors. Consideration should be
Previous editions of these guidelines covered the full range given to the importance of continual inspection as com-
of power boilers from small capacity, low pressure, and low pared with periodic inspection. These guidelines are not
temperature to once-through units. Specific references to the intended to define or limit the extent of inspection by the
once-through units have been deleted. Emphasis has been placed Authorized Inspector.
on industrial-type boilers because of their extensive use.
The difficulty in formulating a set of guidelines that may be C7 Repairs, Alterations, and Maintenance — guidelines for
applied to all sites and types of plants is recognized; therefore, making boiler repairs and alterations; recommended rou-
it may be advisable to depart from them in specific cases. tine maintenance programs to improve boiler availability
Manufacturer’s operating instructions should always be adhered and keep power boilers in a safe operating condition
to. Other recommended procedures such as National Fire Protec-
C8 Control of Internal Chemical Conditions — guidelines
tion Association’s Codes covering prevention of furnace explo-
address internal cleaning, laying up, deposits, corrosion,
sions are suggested for additional guidance.
steam contamination, water chemistry, and fire side condi-
tions
DESCRIPTION OF GUIDELINES C9 Preventing Boiler Failures — guidelines for operation of
C1 Fundamentals — a general description of boiler fundamen- protective equipment and precautions to prevent causes of
tals including steam generation, combustion, and types of boiler failures, such as overpressure, weakening of struc-
boilers ture, explosions, and implosions
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