A L
U G
F
TRI
E N
C
...an Energy-Saving
approach to your
Service needs...
Issue Date:
June 30, 2011
Form 160.44-F6 (611)
Supersedes 160.44-F6 (579)
MAINTENANCE REQUIREMENTS FOR YORK CENTRIFUGAL CHILLERS
Procedure Daily Weekly Monthly Yearly Other
Record operating conditions (on Chiller Log Sheet) X
Check oil levels X
Check refrigerant levels X
Check oil return system operation X
Check operation of motor starter X
Check sump heater and thermostat operation X
Check three-phase voltage and current balance X
1
Verify proper operation/setting/calibration of safety controls X
Verify condenser and evaporator water flows X
Leak check and repair leaks as needed1 X
Check and tighten all electrical connections X
Megohm motor windings X
Replace oil filter and oil return filter/driers X
Clean or backflush heat exchanger (VSD, SSS Applications) X
Replace starter coolant (VSD, SSS Applications) X
Replace or clean starter air filters if applicable X2
Perform oil analysis on compressor lube oil1 X
Perform refrigeration analysis1 X
Perform vibration analysis X
Clean tubes X2
Perform Eddy current testing and inspect tubes 2-5 Years
Lubricate motor Refer to motor manufacturer’s recommendations
For operating and maintenance requirements listed above, refer to appropriate service literature, or contact your local Johnson Controls Service Office. A record of all procedures being successfully carried out (as well as operating logs) must be
maintained on file by the equipment owner should proof of adequate maintenance be required at a later date for warranty validation purposes.
1
This procedure must be performed at the specified time interval by an Industry Certified Technician who has been trained and qualified to work on this type of YORK equipment.
2
More frequent service may be required depending on local operating conditions.
Form 160.44-F6 (611)
Supersedes 160.44-F6 (579)
Issue Date: June 30, 2011
Chiller Location
CENTRIFUGAL
LIQUID CHILLER LOG SHEET System No.
Date
Time
Hour Meter Reading
O.A. Temperature Dry Bulb / Wet Bulb / / / / / / / / / /
Oil Level
Oil Pressure
Oil Temperature
Oil Pump Motor Speed (If applicable)
Compressor
Discharge Temperature
PRV % Open
Volts
Motor
Amps
Suction Pressure
Refrigerant Corresponding Temperature
Small Temperature Difference
Supply Temperature
Supply Pressure
Evaporator
Return Temperature
Liquid
Return Pressure
Flow Rate - GPM (If equipped)
Discharge Pressure
Corresponding Temperature
Subcooler Liquid Temperature
Refrigerant
Small Temperature Difference
Refrigerant Level
Supply Temperature
Condenser
Supply Pressure
Return Temperature
Liquid
Return Pressure
Flow Rate - GPM (If equipped)
Remarks: Form 160.44-F6 (611)
Supersedes 160.44-F6 (579)
Issue Date: June 30, 2011