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Ecs 2GR B

The document provides detailed information about the engine control system for the 2GR-FE model produced before December 2008. It includes wiring diagrams, relay specifications, and component connections relevant to the engine's electrical system. Key components such as the ECU, fuel pumps, and various sensors are outlined with their respective power ratings and configurations.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
33 views17 pages

Ecs 2GR B

The document provides detailed information about the engine control system for the 2GR-FE model produced before December 2008. It includes wiring diagrams, relay specifications, and component connections relevant to the engine's electrical system. Key components such as the ECU, fuel pumps, and various sensors are outlined with their respective power ratings and configurations.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Engine Control <2GR-FE , Before Dec.

2008 Production>

(BAT) (BAT) (IG)

∗ 1 : w/ Power Switch
20A 30A ∗ 2 : w/o Power Switch 10A
EFI A/F IGN

2 2

1 1 2 5K

B B

G
B
(∗2)
W
B

1 1

1 1 1 1 5 1

C/OPN
5 1 5 1 Relay

EFI MAIN A/F 3 2


Relay Relay

3 2 3 2
1 1

1 1 1 1

B
W–B

W–B
B

W
B

L
6 AM1
Fuel Suction Pump and Gage Assembly

2 DA2
1 1 1
P
W
B

3 2
F/PMP Relay

4
4
Fuel Pump Resistor

2
Pump

M
5 1
M17

A11

5 1 1 1
W–B

G
L

9
M27
Junction Connector

12
L

W–B W–B W–B

B
W–B

W–B

W–B W–B W–B W–B

A1 A2 A4 M1 M3 M2

-1-
Engine Control <2GR-FE , Before Dec. 2008 Production>

(BAT)

10A
AM2
NO. 2

1
O(∗1)

W W

Y Y

B B

G G
(∗2) (∗2)

(∗1)
O
G LG
(∗1) (∗1)
(∗1)
G

G57(A), G58(B), G59(C), G60(D) 3 3 18 5D


Main Body ECU 8 A
9 AG5 STR
5 2
3 5K
ST CUT
AM1 AM2 CANL CANH ACCR STSW IG2D STR2 Relay
6 A 1 B 6 C 5 C 3 B 4 D 11 B 6 D
3 1
B
(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)
SB

SB

SB

SB
W

G
P
L

(∗1)
3 3

2 AG3 15 AG3

W–B
(∗1)
8 LL 8 LJ 8 LI
(∗1)

(∗1)

(∗1)
GR

Y
11
G61
Junction
Connector
8 AG3 4
W–B
(∗1)

(∗1)
Y

G(∗1)

Y(∗1)

P(∗1)

GR(∗1)

L L

G G

W W

W–B W–B

B B

O(∗1)

W(∗1)

G2

-2-
Engine Control <2GR-FE , Before Dec. 2008 Production>

(BAT) ∗ 1 : w/ Power Switch


∗ 2 : w/o Power Switch

15A O
IG2
(∗1)

2
B
1
O(∗1)

W 6 DA2

Y
B B B B

G G
(∗2) (∗1)

B
B

1 1 2 AG5 1 2

VSV (Purge)

VSV (ACIS)
5 1
(∗1)
G

D48
D9
IG2 2 1
Relay

R
Y

L
3 2

1 1
44 A 20 A 108 B 107 B
B MREL BATT PRG ACIS
(∗1)
A7(A), D1(B)
Engine ECU
B

STAR STSW ACCR FC FPR +B2 +B


63 B 14 A 13 A 7 A 59 B 1 A 2 A
W–B
B

G–R
(∗1)

(∗1)

(∗1)
GR

W
P

B
L

3 DA2 20 DA2
R

30 DA2 14 DA2
(∗1)

G
Y

G(∗1)

Y(∗1)

P(∗1)

GR(∗1)

R R

W W

W–B B

B B V

O(∗1) O(∗1)

W(∗1) W(∗1)

-3-
Engine Control <2GR-FE , Before Dec. 2008 Production>

(ST) (BAT)

O 5A 10A
ST ETC–S
(∗1)

2 2

14 AG3
1 1

Park/Neutral Position SW
(∗1)

(∗2)
V

V
4

B B L
29 DA2
P

Water Temp. Sensor


D3

D4
GR

GR
3 Air Flow Meter N 1
+B 9 E2

W
THW

D7
2
E2G VG THA E2
4 5 1 2
7 DA1
G–R

BR
GR
LG

L
R
P

L–B

73 B 72 B 71 B 74 B 62 B 48 A 3 A 79 B 78 B
E2G VG THA ETHA NSW STA +BM THW ETHW
A7(A), D1(B)
Engine ECU

# 10 # 20 # 30 # 40 # 50 # 60 VCP2 VPA2 EPA2 VCPA VPA EPA


45 B 85 B 44 B 84 B 43 B 83 B 58 A 56 A 60 A 57 A 55 A 59 A
W

G
Y

R
B

V
Fuel Injector (No. 1)

Fuel Injector (No. 2)

Fuel Injector (No. 3)

Fuel Injector (No. 4)

Fuel Injector (No. 5)

Fuel Injector (No. 6)

1 1 1 1 1 1

1 3 2 4 6 5
VCP2 VPA2 EPA2 VCPA VPA EPA
D10

D11

D12

D13

D14

D15

2 2 2 2 2 2
R

A3
Accelerator Position Sensor

R R R R R

B
W
V
B
O(∗1)
V
W(∗1)
O(∗1)

W(∗1)

-4-
Engine Control <2GR-FE , Before Dec. 2008 Production>

(BAT) (IG)

15A 10A
STOP IGN

4 5K 2 5L 4 5L D41
Throttle Body Assembly
BR
LG

VTA VC VTA2 E2 M+ M–
2 3
6 5 4 3 2 1
Stop Lamp SW

(Shielded)
A1

1 4

GR

R
Y

B
O
V
L

BR
36 A 35 A 28 A 98 B 96 B 99 B 97 B 19 B 18 B 41 B
STP ST1– IGSW VTA1 VCTA VTA2 ETA M+ M– GE01
A7(A), D1(B)
Engine ECU

E02 E04 E05 E01 E03 ME01 E1 NE+ NE–


21 B 23 B 46 B 22 B 104 B 20 B 81 B 110 B 111 B
(Shielded)
W–B

W–B

BR

BR

BR

BR

BR

D37
Crankshaft Position
Sensor

(Shielded)

(Shielded)

(Shielded) (Shielded)
BR

W W

B B

V V

O(∗1) (Shielded)

W(∗1) (Shielded)

(Shielded)

O(∗1)
D1 D2 D2
W(∗1)

-5-
Engine Control <2GR-FE , Before Dec. 2008 Production>

∗ 1 : w/ Power Switch

D45 D32 D44 D31


VVT Sensor VVT Sensor VVT Sensor VVT Sensor
(Bank 1 Intake Side) (Bank 2 Intake Side) (Bank 1 Exhaust Side) (Bank 2 Exhaust Side)

VVR+ VVR– VC VVL+ VVL– VC EX+ EX– VC2 EX+ EX– VC2
1 2 3 1 2 3 1 2 3 1 2 3
G–R
L–B

GR
W

R
P

Y
L
69 B 92 B 115 B 67 B 90 B 113 B 68 B 91 B 114 B 66 B 89 B 112 B
VV1+ VV1– VCV1 VV2+ VV2– VCV2 EV1+ EV1– VCE1 EV2+ EV2– VCE2
A7(A), D1(B)
Engine ECU

A1A+ A1A– HA1A A2A+ A2A– HA2A OX2B EX2B HT2B


93 B 116 B 86 B 120 B 119 B 109 B 87 B 64 B 47 B
(Shielded)

(Shielded)

(Shielded)

B–W
BR
W

Y
L

3 4 1 3 4 1 3 4 1
A1A+ A1A– HA1A A2A+ A2A– HA2A OX2B E2 HT2B

+B +B +B
2 D42 2 D8 2 D39
Air Fuel Ratio Sensor Air Fuel Ratio Sensor Heated Oxygen Sensor
(Shielded) (Bank 1 Sensor 1) (Bank 2 Sensor 1) (Bank 2 Sensor 2)
W
B

(Shielded)

(Shielded)

V V

(Shielded) (Shielded)

(Shielded) (Shielded)

(Shielded) (Shielded)

O(∗1) O(∗1)

W(∗1) W(∗1)

-6-
V

O(∗1)

W(∗1)
(Shielded)
(Shielded)
(Shielded)
R

16 B
OE1+
G53
Heated Oxygen Sensor
(Bank 1 Sensor 2)

2
1
LG

17 B

1
B V

OE1–

+B
10 AG3
D46
Camshaft Timing Oil Control Valve
(RH Exhaust Side)

3
BR BR GR

65 B

E2
11 DA2

18 AG3
W

EX1B
14 B
OE2+

2
W P LG

48 B
2
1

17 DA2

3 AG3
B

HT1B
HT1B
15 B
OE2–
(Shielded) (Shielded) (Shielded) D33
Camshaft Timing Oil Control Valve
(LH Exhaust Side)

4
B B W

88 B

12 DA2

4 AG3

OX1B
OX1B
W

58 B
OC1+

18 DA2

11 AG3
2
1
B

57 B
OC1–
D47

-7-
Camshaft Timing Oil Control Valve

Engine ECU
(RH Intake Side)

A7(A), D1(B)
BR

52 B
OC2+
B R

95 B
2
1

2 DU1
B

KNK1
51 B
OC2– D34
Camshaft Timing Oil Control Valve
(LH Intake Side)

2
1
W G

94 B
Engine Control <2GR-FE , Before Dec. 2008 Production>

1 DU1
EKNK
U2 (Shielded)
Knock Control Sensor
(Bank 1)

R B
118 B

Cooling Fan ECU (No. 1) (∗3)

4 DU1
LG
KNK2
43 A

Cooling Fan ECU (No. 2) (∗3)


RFC

Cooling Fan ECU (∗4)

2
1
G W
117 B

3 DU1
EKN2

U1 (Shielded)
Knock Control Sensor
(Bank 2)

O(∗1)

W(∗1)
Engine Control <2GR-FE , Before Dec. 2008 Production>

∗ 1 : w/ Power Switch
∗ 2 : w/o Power Switch
∗ 3 : General, Middle East, Australia Towing Package
∗ 4 : Australia Except Towing Package

D16 D17 D18 D19 D20 D21


Ignition Coil (No. 1) Ignition Coil (No. 2) Ignition Coil (No. 3) Ignition Coil (No. 4) Ignition Coil (No. 5) Ignition Coil (No. 6)

IGT1 IGF IGT2 IGF IGT3 IGF IGT4 IGF IGT5 IGF IGT6 IGF
3 2 3 2 3 2 3 2 3 2 3 2
G–R

LG
W

G
Y

Y
Y Y Y Y Y
Y

40 B 106 B 39 B 38 B 37 B 36 B 35 B
IGT1 IGF1 IGT2 IGT3 IGT4 IGT5 IGT6
A7(A), D1(B)
Engine ECU

CANH CANL TC TACH


41 A 49 A 27 A 15 A

V
(RHD)
R

B
(RHD)

(RHD)
(LHD)

(LHD)
W

W
B

10 5K 2 RH
Junction Connector

12 AG3
4 7
2 5D 2 RF R
(∗1)
W
A29

(∗1)

3 6
R
L

(RHD)
B
(LHD)

(LHD)

G19
W
B

Airbag Sensor (∗2)


Assembly Center 13 9
TC TAC
G15
(RHD)

(RHD)

DLC3
W
V

CANH CANL 7 AG1 6 AG1 CANH CANL


13 22 6 14

W W
(LHD)

(LHD)

(RHD) (RHD)
GR

GR GR
W

W
Y

(RHD) (RHD)

1 C 2 C 1 F 2 F 1 B 2 B 1 A 2 A

1 G 2 G G70(B), G71(C), G73(E), G74(F), G75(G), G77(A) 1 E 2 E


Junction Connector
W
O(∗1)
B
W(∗1)

-8-
Engine Control <2GR-FE , Before Dec. 2008 Production>

∗ 1 : w/ Power Switch
∗ 2 : w/o Power Switch

G12(A)
Windshield Wiper
SW Assembly
A2
Battery Current Sensor

+2
4 A (LHD)
GND 1 A (RHD)
D5
D36 VDD Vout Transmission

R
Alternator Control ECU

6
G63
RLO M THB VC5 IB E2 Junction CAN+ CAN–
Connector
1 3 1 2 3 4 7 6 7
GR

W
R

R
Y

B
28 DA2 25 DA2 26 DA2 5 DA2 1 AG6

R
G–R

LG

31 B 32 B 103 B 80 B 100 B 101 B 50 A 2 B 1 B


RLO ALT THB VCIB IB EIB INH CAN+ CAN–
A7(A), D1(B)
Engine ECU

IMI IMO SPD W


11 A 10 A 8 A 24 A

V
O
R

Y
(RHD)

G47 10 AG4 20 AG4 11 AG4


A/C Amplifier

CANL CANH Y
12 11
W
(∗1)

(∗1)

(∗2)

(∗2)
G

G
R

(RHD)
(LHD)

(LHD)
W

6 5 13 12
G70(E), G77(A), G78(B), G79(C) EFIO EFII EFIO EFII
2 A 1 A Junction Connector

G20 G22
2 E 1 E 2 B 1 B 1 C 2 C ID Code Box Transponder Y
Key ECU
W B B
(RHD)
W W
W

W
B

GR
(RHD)
3 GN3 12 GN3 18 GN2 19 GN2

B
W

W
B

1 6 3 8
W N27
Junction
Connector
B

-9-
Engine Control <2GR-FE , Before Dec. 2008 Production>

(IG) (BAT)

7. 5A 10A
MET ECU–B

25 5A W 1

R
5 LM 25 4D

7 LK 1 4K
W
G

G28
21 22 Combination Meter
IG2 B
Check Engine

I/F

EFI CANH CANL EP +S SI


25 32 31 33 40 39
BR
W

W
Y

2 AG4
3 RF
V

Y
3 RH 46 A (w/ VSC) A9(A), A22(B)
B 23 B (w/o VSC) Skid Control ECU with Actuator
SP1
W

FL+ FL– FR+ FR– RL+ RL– RR+ RR–


25 AG3 26 A 5 A 9 A 10 A 6 A 27 A 8 A 29 A (w/ VSC)
16 B 5 B 9 B 10 B 6 B 17 B 8 B 19 B (w/o VSC)

B B
BR
LG
W

Y
L

G3
Speed Sensors

- 10 -
Engine Control <2GR-FE , Before Dec. 2008 Production>

A1 A2 A3
Black Gray Black

1 2 1 2 3 4 5 6
1 2
3 4
3 4

A7
Black

1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40 41
42 43 44 45 46 47 48 49
50 51 52 53 54 55 56 57 58 59 60

A9 A 11
Black Black

1 2

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 2 3 4
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

A 22 A 29
Black White

1 2
3 4 5 6 7

5 6 7 8 9 10 11 12 13 14 15
1 2 3 4
16 17 18 19 20 21 22 23 24 25 26

- 11 -
Engine Control <2GR-FE , Before Dec. 2008 Production>

D1
Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 41 42 43 44 45 46

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 104 105 106 107 108 109

D3 D4
Black Gray

1 2 3 4 5
1 2 3 4

5 6 7 8 9

D5 D7 D8 D9
Black Black Dark Gray Black

1 2 1 2

3 4 1 2

8 9 1 2 3 4 5 6 7
10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26

D 10 D 11 D 12 D 13 D 14
Gray Gray Black Black Gray

1 2 1 2 1 2 1 2 1 2

D 15 D 16 D 17 D 18
Gray Black Black Brown

1 2
1 2 3 4 1 2 3 4 1 2 3 4

D 19 D 20 D 21 D 31
Brown Black Black Black

1 2 3 4 1 2 3 4 1 2 3 4
1 2 3

- 12 -
Engine Control <2GR-FE , Before Dec. 2008 Production>

D 32 D 33 D 34 D 36 D 37
Black Black Black Black Black

1 2 3 1 2 1 2 1 2
1 2
3 4

D 39 D 41 D 42 D 44 D 45
Dark Gray Black Dark Gray Black Black

1 2 1 2
1 2 3 4 5 6 1 2 3 1 2 3
3 4 3 4

D 46 D 47 D 48 G 12
Black Black Gray White

1 2 1 2 1 2
1 2 3 4

5 10
6 7 8 9

G 15 G 19 G 20
White Yellow White

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20
16 15 14 13 12 11 10 9

8 7 6 5 4 3 2 1 21 22 23 24 25 26 27 28 29 30

G 22 G 28
White White

1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
6 7 8 9 10 11 12 13 14 15 16
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

G 47 G 53 G 57
White Gray White

2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 4 3 1 2 3 4 5 6

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26

- 13 -
Engine Control <2GR-FE , Before Dec. 2008 Production>

G 58 G 59 G 60 G 61
White White White Gray

1 2 3 4 5
6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 1 4 1 2
2 3
11 12 13 14 15 16 17 18 19 20
5 6 7 8 9 10 3 4 5 6
21 22 23 24 25 26 27 28
11 12 13 14 15 16 7 8 9 10

G 63 G 70 G 71 G 73 G 74 G 75
Blue White White White White White

1 2 3 4 5
6 7 8 9 10 11 12 13 1 1 1 1 1

2 2 2 2 2

G 77 G 78 G 79 M 17 M 27
White White White White Blue

1 2 3
1 1 1 1 2 3 4 5 6
4 5
2 2 2 7 8 9 10 11 12

N 27 U1 U2
Black Gray Black

1 2 3 4 5
1 2 1 2
6 7 8 9 10 11 12

4D 4K
White Gray

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5

6 7 8 9 10

(Before Dec. 2008 Production)

4K 5A
Blue White

1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5
15 16 17 18 19 20 21 22 23 24 25 26 27 28
6 7 8 9 10

(From Dec. 2008 Production until May 2016 Production)

- 14 -
Engine Control <2GR-FE , Before Dec. 2008 Production>

5D 5K
White Gray

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5

6 7 8 9 10

(Before Dec. 2008 Production)

5K 5L
White Gray

1 2 3 4 5
1 2 3 4 5
6 7 8 9 10
6 7 8 9 10

(Before Dec. 2008 Production)


(From Dec. 2008 Production until May 2016 Production)

5L LI
White White

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5

6 7 8 9 10

(From Dec. 2008 Production until May 2016 Production, From May 2016 Production)

LJ LK
Gray White

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

LL LM
Gray White

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

RF RH
Gray Gray

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

AG1
White

1 2 8 9
9 8 2 1
10 11 3 4 5 6 7 17 18
12 13 14 15 16 18 17 7 6 5 4 3 11 10
16 15 14 13 12

- 15 -
Engine Control <2GR-FE , Before Dec. 2008 Production>

AG3
Gray

9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9
25 16 15 14 13 12 11 10 17
17 10 11 12 13 14 15 16 25 24 23 22 21 20 19 18
18 19 20 21 22 23 24

AG4
Blue

1 10
10 1
11 2 3 4 5 6 7 8 9 20
12 13 14 15 16 17 18 19 20 9 8 7 6 5 4 3 2 11
19 18 17 16 15 14 13 12

AG5
Blue

1 2 3 4

5 6 7 8 9 10 4 3 2 1

10 9 8 7 6 5

AG6 AM1
White Black

1 2 3
1 2 8 9 3 2 1
9 8 2 1 4 5 6 7 8 8 7 6 5 4
10 11 3 4 5 6 7 17 18
12 13 14 15 16 18 17 7 6 5 4 3 11 10
16 15 14 13 12

DA1
White

1 2 3 4

5 6 7 8 9 10 4 3 2 1

10 9 8 7 6 5

- 16 -
Engine Control <2GR-FE , Before Dec. 2008 Production>

DA2
White

7 8 9 10 11 12
1 2 3 4 5 6
13 14 15 16 17 18
12 11 10 9 8 7
19 20 21 22 23 24 25 26 27 28 29 30 6 5 4 3 2 1
18 17 16 15 14 13
30 29 28 27 26 25 24 23 22 21 20 19

DU1 GN2
Gray White

1 2 2 1
4 3 11 10 9 8 7 6 5 4 3 2 1
3 4 1 2 3 4 5 6 7 8 9 10 11
22 21 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20 21 22

GN3
White

1 2 8 9
9 8 2 1
10 11 3 4 5 6 7 17 18
12 13 14 15 16 18 17 7 6 5 4 3 11 10
16 15 14 13 12

- 17 -

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