R1 - ES Series OPERACION
R1 - ES Series OPERACION
2033ES / 2633ES
2047ES / 2647ES /
3247ES
OPERATOR’S MANUAL
This Operator’s Manual
MUST BE READ AND UNDERSTOOD
prior to operating your
MEC Aerial Work Platform
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
SECTION 3: MAINTENANCE ................................................................................................ 3-1
General Maintenance Tips ........................................................................................... 3-2
Prestart Inspection ...................................................................................................... 3-4
Frequent Inspection ..................................................................................................... 3-6
Annual Inspection ........................................................................................................ 3-7
Troubleshooting ........................................................................................................... 3-9
Lubrication Diagram ...................................................................................................3-10
Lubrication Chart ........................................................................................................3-11
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
INTRODUCTION
This Operator’s Manual has been designed to provide you, the customer, with the instructions
and operating procedures essential to properly and safely operate your MEC Self-Propelled
Scissors for its intended purpose of positioning personnel, along with their necessary tools and
materials to overhead work locations.
Your MEC Scissor Lift has been designed, built, and tested to provide safe, dependable service.
Only authorized, trained and qualified personnel should be allowed to operate or service the
machine.
MEC, As Manufacturer, Has No Direct Control Over Machine Application And Operation.
Proper Safety Practices Are The Responsibility Of The User And All Operating Personnel.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
MACHINE SPECIFICATIONS
1532ES 1932ES 2033ES 2633ES
Working Height* 21 ft 6.57 m 25 ft 7.79 m 26 ft 7.92 m 32 ft 9.75 m
Platform Height 15 ft 4.57 m 19 ft 5.79 m 20 ft 6.10 m 26 ft 7.92 m
Stowed Height Rails Up 75 in 1.90 m 79 in 2 m 86.25 in 2.19 m 86.25 in 2.19 m
Rails Folded Down NA NA 76.5 in 1.94 m 76.5 in 1.94 m
Maximum Number of Occupants 2 2 2 2
Lift Capacity (Evenly Distributed) 600 lbs 272.2 kg 500 lbs 226.8 kg 800 lbs 363 kg 500 lbs 227 kg
Rollout Deck Capacity 250 Ibs 113.4 kg 250 lbs 113.4 kg 250 lbs 113 kg 250 lbs 113 kg
Platform Dimensions
With Roll-Out Deck extended 102 in 2.59 m 102 in 2.59 m 133 in 3.38 m 133 in 3.38 m
With Roll-Out Deck Retracted 66 in 1.68 m 66 in 1.68 m 91 in 2.31 m 91 in 2.31 m
Guard Rail Height 40.5 in 1.03 m 40.5 in 1.03 m 43.5 in 1.10 m 43.5 in 1.10 m
Toe Board Height 7 5/8 in 0.19 m 7 5/8 in 0.19 m 6 in 15.2 cm 6 in 15.2 cm
Rollout Deck Length 36 in 0.91 m 36 in 0.91 m 46.5 in 1.18 m 46.5 in 1.18 m
Overall Length 74 in 1.88 m 74 in 1.88 m 100.25 in 2.54 m 100.25 in 2.54 m
Overall Width 31.5 in 0.96 m 31.5 in 0.96 m 33 in 0.84 m 33 in 0.84 m
Wheel Base 50 in 1.27 m 50 in 1.27 m 71 in 1.8 m 71 in 1.8 m
Wheel Track 27.37 in 0.70 m 27.37 in 0.70 m 27.37 in 0.70 m 27.37 in 0.70 m
Turning Radius Inside 2 in 0.05 m 2 in 0.05 m 0 in 0 cm 0 in 0 cm
Outside 67 in 1.7 m 67 in 1.7 m 88 in 2.24 m 88 in 2.24 m
Ground Clearance 3 in 0.76 m 3 in 0.76 m 3.5 in 8.9 cm 3.5 in 8.9 cm
Machine Weight** (Unloaded) (Approx.) 2725 lbs 1236 kg 3060 lbs 1388 kg 3815 lbs 1731 kg 4650 lbs 2109 kg
Drive System (Proportional)
Drive Speed (Platform Elevated - Forward) 0 - 0.5 mph 0 - 0.8 km/h 0 - 0.6 mph 0 - 1.0 km/h
Drive Speed (Platform Lowered) 0 - 2.5 mph 0 - 4.02 km/h 0 - 3.0 mph 0 - 4.80 km/h
Lift/Lower Speed (Approx.) 17 sec / 20 sec 17 sec / 20 sec 18 sec / 35 sec 18 sec / 35 sec
Gradeability 25% / 14° 25% / 14° 28% / 15.5° 28% / 15.5°
Ground Pressure/Wheel (Maximum) 105 psi 7.4kg/cm² 113 psi 7.9 kg/cm² 129 psi 9.0 kg/cm² 129 psi 9.0 kg/cm²
Wind Speed (Maximum) 0 m/s 0 m/s 0 m/s 0 m/s
Tire Size-Standard (Solid, non-marking rubber) 14 in dia. x 4.5 in 35.56 cm x 11.43 cm 16 in dia. x 5 in 40.6 x 12.7 cm
Wheel Lug Nut Torque 75 - 85 ft lbs 102 - 115 Nm 75 - 85 ft lbs 102 - 115 Nm
Hydraulic Pressure Main System 2750 psi 190 bar 2750 psi 190 bar 2750 psi 190 bar 2750 psi 190 bar
Lift System 1900 psi 131 bar 2600 psi 180 bar 2400 psi 166 bar 2600 psi 180 bar
Steer 850 psi 62 bar 850 psi 62 bar 900 psi 62 bar 900 psi 62 bar
Hydraulic Fluid Capacity 3 gal 11.36 liters 3 gal 11.36 liters 3 gal 11.36 liters 3 gal 11.36 liters
Power System – Voltage 24 Volts DC 24 Volts DC 24 Volts DC 24 Volts DC
Battery Charger Input 100-220 Volt AC, 50/60 Hz, 5.6 Amp 100-220 Volt AC, 50/60 Hz, 5.6 Amp
Output 24 Volt DC, 25 Amps Tapering, 24 Volt DC, 25 Amps Tapering,
Timed Shutoff Timed Shutoff
Batteries Four 6 Volt deep-cycle 220 Amp hours @ 20 hour rating 220 Amp hours @ 20 hour rating
Electric Motor 2.0 h.p. (1.49 kW): 3000 r.p.m. 2.0 h.p. (1.49 kW): 3000 r.p.m.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
MACHINE SPECIFICATIONS
2047ES 2647ES 3247ES
Working Height* 26 ft. 8.10 m 32 ft. 9.92 m 38 ft. 11.75 m
Platform Height 20 ft. 6.10 m 26 ft. 7.92 m 32 ft. 9.75 m
Stowed Height Rails Up 82.6 in. 2.10 m 88.8 in. 2.26 m 95.1 in. 2.42 m
Rails Folded Down 63.8 in. 1.62 m 70.0 in. 1.78 m 76.3 in. 1.94 m
Maximum Number of Occupants 0 m/s wind 3 3 2
12.5 m/s wind 1 N/A N/A
Lift Capacity (Evenly Distributed) 1,250 lbs. 567 kg 1,000 lbs. 454 kg 700 lbs. 317 kg
Rollout Deck Capacity 250 lbs. 113 kg 250 lbs. 113 kg 250 lbs. 113 kg
Platform Dimensions
With Roll-Out Deck extended 133.5 in. 3.39 m 133.5 in. 3.39 m 133.5 in. 3.39 m
With Roll-Out Deck Retracted 91 in. 2.31 m 91 in. 2.31 m 91 in. 2.31 m
Guard Rail Height 43.4 in. 1.10 m 43.4 in. 1.10 m 43.5 in. 1.10 m
Toe Board Height 6 in. 15.2 cm 6 in. 15.2 cm 6 in. 15.2 c m
Rollout Deck Length 42.1 in. 1.07 m 42.1 in. 1.07 m 42.1 in. 1.07 m
Overall Length 99.in. 2.51 m 99.in. 2.51 m 99.in. 2.51 m
Overall Width 47 in. 1.19 m 47 in. 1.19 m 47 in. 1.19 m
Wheel Base 71 in. 1.80 m 71 in. 1.80 m 71 in. 1.8 m
Wheel Track 41 in. 1.04 m 41 in. 1.04 m 41 in. 1.04 m
Turning Radius Inside 0 in. 0 cm 0 in. 0 cm 0 in. 0 cm
Outside 94 in. 2.4 m 94 in. 2.4 m 94 in. 2.4 m
Ground Clearance 3.5 in. 8.9 cm 3.5 in. 8.9 cm 3.5 in. 8.9 cm
Machine Weight** (Unloaded) (Approx.) 4,450 lbs. 2018 kg 5,300 lbs. 2404 kg 5,990 lbs. 2717 kg
Drive System (Proportional)
Drive Speed (Platform Elevated - Forward) 0 - 0.62 mph 0 - 1.0 km/h
Drive Speed (Platform Lowered) 0 - 2.5 mph 0 - 4.0km/h
Lift/Lower Speed (Approx.) 28/35 sec. 30/35 sec. 42/45 sec.
Gradeability 25% / 14° 25% / 14° 25% 14°
Ground Pressure/Wheel (Maximum) 180 psi 12.7kg/cm² 194 psi 13.6kg/cm² 205 psi 14.4kg/cm²
Wind Speed (Maximum) 0 m/s 0 m/s 0 m/s
Tire Size-Standard (Solid, non-marking rubber) 16 in D x 5 in. W 40.6cm D x 12.7cm W
Wheel Lug Nut Torque 75 - 85 ft lbs 102 - 115 Nm
Hydraulic Pressure Main System 2750 psi 190 bar 3000 psi 207 bar 3000 psi 207 bar
Lift System 2500 psi 172 bar 2500 psi 172 bar 2045 psi 141 bar
Steer 1100 psi 76 bar 1100 psi 76 bar 1100 psi 76 bar
Hydraulic Fluid Capacity 4.5 gal 17.0 liters 4.5 gal 17.0 liters 4.5 gal 17.0 liters
Power System – Voltage 24 Volts DC 24 Volts DC 24 Volts DC
Battery Charger Input 100-220 Volt AC, 50/60 Hz, 5.6 Amp
Output 24 Volt DC, 25 Amps Tapering,
Timed Shutoff
Batteries Four 6 Volt deep-cycle 220 Amp hours @ 20 hour rating
Electric Motor 2.0 h.p. (1.49 kW): 3000 r.p.m.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
SECTION 1:
SAFETY
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
SAFETY RULES AND PRECAUTIONS
• MEC designs self-propelled scissor lifts to be safe and reliable. They are intended to posi-
tion personnel, along with their necessary tools and materials to overhead work locations.
• The owner/user/operator of the machine should not accept responsibility for the operation
of the machine, unless properly trained.
• ANSI A92.6 and other applicable standards identify requirements of all parties who may
be involved with self-propelled elevating work platforms. The A92.6 Manual of Responsibili-
ties is considered a part of this machine and can be found in the manual compartment,
located at the platform control station.
To insure safe use of machine, inspections specified in Section 6.7 of ANSI A92.6-2006 must
be performed at designated intervals as prescribed by ANSI A92.6-2006.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
M.S.A.D. = MINIMUM SAFE APPROACH DISTANCE
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
SAFETY SYMBOLS
This section of the manual contains important information of the safe use of your MEC Scissors.
Failure to read, understand, and follow all safety rules, warnings, and instructions will unneces-
sarily expose you and others to dangerous situations. For your safety and the safety of those
around you, you must operate your machine as instructed in this manual.
You, the operator, are the single most important factor for safety when using any piece of equip-
ment. Learn to operate your machine in a safe manner.
To help you recognize important safety information, we have identified warnings and instructions
that directly impact on safety with the following signals:
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
• Only authorized, trained and qualified personnel should operate the scissor lift.
• NEVER fasten fall protection lanyard to an adjacent structure while on the platform.
• Make sure that the platform entry is properly closed and secure before operating machine
from the platform.
• NEVER exceed platform rated capacity. Review the section titled “Machine Specifications”
(earlier in this manual) regarding model capacities and dimensions.
• Before operating the machine, read and understand all safety and control information
found on the machine and in this manual.
• When operating the machine follow all safety and control information found on the ma-
chine and in this manual.
• Evenly distribute loads placed on the platform.
• NEVER use scaffolding, ladders or similar items to extend your reach while on the plat-
form.
• NEVER climb down the beam assembly while the platform is raised.
• The “Moving the Machine” section (described later in this manual) requires that the brake
be released. After performing this procedure, there is no means to stop the machine’s
travel. MEC recommends using this procedure only in cases of emergency, and only for a
short distance. Be on guard against machine runaway on sloping surfaces. Movement
speed shall not exceed 5 MPH (8.0 kph).
• NEVER attempt to open any hydraulic line or component without first relieving all system
pressure.
• NEVER alter, modify, or disable any safety devices or interlocks.
• NEVER recharge the battery near sparks or open flames. Lead-acid batteries generate
EXPLOSIVE HYDROGEN GAS. Always wear safety glasses.
• NEVER use the machine outdoors during electrical storms or in high wind situations.
• Only raise the platform when the machine is on a firm, level surface.
• SECURE all tools and other loose items to prevent injury to persons working on or below
the platform.
• Precautions should be taken to prevent unauthorized personnel from operating the plat-
form with the ground controls while the platform is in use.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
• Unassisted loading or unloading of scissorlift from a truck or trailer is not recommended.
• Before disengaging brakes or disconnecting from a tow vehicle, ensure that the machine
cannot roll.
• Complete the “Operational Checklist” at designated intervals.
Lanyard anchorage points on this type of equipment are not required to conform to the applicable
ANSI/SIA Standard.
However, if anchorage points for lanyard attachments are required by site authorities or other
regulations, the anchorage points on all equipment manufactured by MEC are recommended to
be used for work positioning restraints of personnel only. Lanyard lengths are to be determined
by operator/owner to restrict the operator to the confines within the Guardrail System.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
SAFETY AND CONTROL DECAL LOCATIONS - CONTROLS
90729
90723
90741
90263
8779
9052
90732
9933 (2047ES)
90750
90268 (1532ES) 90348 (2033ES)
9932 (2047ES)
90751
90401 (1932ES) 90401 (2633ES) 9947 (2047ES)
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
SAFETY AND CONTROL DECAL LOCATIONS - 32 SERIES
INSIDE MANUAL CASE
90722 90721 90718
90733
90719
OPTION
9137 (1532ES) 8806
90730
90739
8816 8402
(Both Sides) (Both Sides)
9138 8402
(Both Sides) (Both Sides)
9910
(3X)
9910
90717
8503
7982
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
SAFETY AND CONTROL DECAL LOCATIONS - 32 SERIES
6873
91553
90267
90725
90826
91083
90748
90726
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
SAFETY AND CONTROL DECAL LOCATIONS - 33 SERIES
90829 (2033ES) 90736 (2633ES) INSIDE MANUAL CASE
90733 90718
90722
90721
90719
OPTION 8806
8805(6X)
90730
90739
90716 8402
(Both Sides) (Both Sides)
8765 8402
(Both Sides)
(Both Sides)
9910
(3X)
90717
9910
8503
7982
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
SAFETY AND CONTROL DECAL LOCATIONS - 33 SERIES
90826
6873
91083
90725
91553
90267
90726
(2633ES)
6556
(2033ES)
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
SAFETY AND CONTROL DECAL LOCATIONS - 47 SERIES
90718
1-PERSON
90733
2-PERSONS 1-PERSON
90722
90910
90911 (2647ES)
1000 LBS 750 LBS 250 LBS 150 LBS
454 kg 341 kg 113 kg 667 kg
1-PERSON
3-PERSONS 2-PERSONS 90911
90912 (3247ES)
1250 LBS
567 kg
1000 LBS
454 kg
250 LBS
113 kg
188 LBS
90730
834 kg
1-PERSON
3-PERSONS 2-PERSONS 90912
OPTION 8806
8805(6X)
90739 90719
8402
(Both Sides)
9623
(Both Sides) 9625 8402
(Both Sides) (Both Sides)
9624 8402
(Both Sides)
(Both Sides)
9910
(3X)
9910
90717
8503
7982
Page 1-12
April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
SAFETY AND CONTROL DECAL LOCATIONS - 47 SERIES
90826
6873
91083
90725
91553
6556
90918
3247ES only
90267
90726
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Page 1-14
April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
SECTION 2:
OPERATION
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
TRANSPORT AND LIFTING INSTRUCTIONS
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
UNLOADING PROCEDURES
• Inspect the outside of the machine for damage. Inspect all hoses, beam assemblies
(armset), and cables for chafing or road damage. Confirm that all wheel lug nuts are tight
(refer to the “Machine Specifications”).
• Unlock and open side compartments. Inspect all electrical and hydraulic connections for
damage and security.
• Turn battery switch to ON position. Check electrolyte level.
• Check engine oil level and add as required per engine manufacturer’s recommendations.
• Check that fluid level is to the fill mark on the hydraulic tank and add fluid as required (see
“Lubrication Chart”).
• Close side compartments.
BEFORE PLACING THE MACHINE INTO SERVICE, ALL OPERATORS MUST READ
AND UNDERSTAND THE CONTENTS OF THIS OPERATOR’S MANUAL.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
PRIMARY MACHINE COMPONENTS
Control Box
Platform Main Platform Deck
Control Box
Platform
Roll-out
Extension
Deck
Base
Control
Lift Panel
Cylinder
Base
Roll-out
Extension
Deck 2033ES - 2633ES
Control Box
Platform Roll-out Extension Deck
Main
Beams Platform
Deck
Main
Platform
Lift Deck
Cylinder
Base
Control
Upper
Panel
Lift Cylinder
(3247ES)
Lift
Cylinder
Base
Control
Panel
Base
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
OPERATOR CONTROLS
BASE CONTROL PANEL
3 5 2 4 6
BASE CONTROLS
CONTROL DESCRIPTION
1 Lift/Lower Switch Use to control the lift and lowering of the platform from the base
panel, when “BASE” position is selected as the primary control
station.
2 Circuit-breaker Pops out when there is excessive electrical load in the 12-volt
control circuit. Push in to reset.
3 Base/Off/Platform Select “BASE” position to control operation of machine using
Selector Switch the base controls. Select “PLATFORM” position to control opera-
tion of machine using the platform console.
NOTE: A key shall be provided for European machines and will be
removable in “PLATFORM” position only.
4 Battery Gauge Indicates percent of charge left in batteries.
(Optional)
5 Emergency Stop Use to stop all functions in an emergency. Push for emergency
Button stop. To reset turn clockwise.
6 Hour Meter Indicates total elapsed time the machine has been operated.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
SAFETY
The operator must observe safety precautions as set forth in this manual and and on the safety
labels on the machine.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
INSPECT MACHINE AND MAKE SURE THAT IT IS OPERATING PROPERLY,
THAT ALL NAME PLATE AND SAFETY AND CONTROL DECALS ARE IN PLACE
AND LEGIBLE, AND THAT THE MACHINE IS IN ACCORDANCE WITH THE
MANUFACTURER'S MAINTENANCE REQUIREMENTS CONTAINED IN THE
OPERATION AND MAINTENANCE MANUAL AND THE DAILY SAFETY CHECKLIST.
OPERATE MACHINE WITH EXTREME CAUTION. WATCH FOR OBSTRUCTIONS
WHICH MAY STRIKE PLATFORM, PERSONNEL, CONTROLS, OR MACHINE.
OPERATE CONTROLS SLOWLY FOR SMOOTH PLATFORM MOTION.
OTHER HAZARDS
FOR DRIVING ON ANY GRADE OR SIDE SLOPE:
1. DO NOT OVERLOAD PLATFORM LOAD CAPACITY.
PLATFORM MUST BE FULLY LOWERED. 2. DO NOT EXCEED MAXIMUM SIDE FORCE AND
MAXIMUM NUMBER OF OCCUPANTS.
DO NOT EXCEED MAXIMUM PLATFORM OR 3. DO NOT USE WITHOUT GUARD RAILS IN PLACE,
EXTENSION LOAD LIMIT CAPACITY. AND ENTRY GATE PROPERLY SECURED.
LOAD TO BE UNIFORMLY DISTRIBUTED. 4. DO NOT USE IF WORK PLATFORM IS NOT WORKING
PLACE LOAD NEAR CENTER OF PLATFORM PROPERLY OR IF ANY PART IS DAMAGED OR WORN.
WHEN POSSIBLE. 5. DO NOT USE NEAR MOVING VEHICLES OR CRANES.
6. DO NOT STAND OR SIT ON GUARDRAILS,
DO NOT DRIVE ON SIDE SLOPE IF OVER 5%. ALL PERSONNEL SHALL ALWAYS MAINTAIN FIRM
FOOTING ON PLATFORM FLOOR.
DO NOT DRIVE UP OR DOWN A GRADE OF 7. DO NOT USE WHILE UNDER THE INFLUENCE OF
OVER 25%. ALCOHOL OR DRUGS.
8. DO NOT OVERRIDE SAFETY DEVICES.
9. DO NOT LEAVE MACHINE UNATTENDED WITH KEY
IN THE SWITCH.
10. DO NOT RAISE PLATFORM WHILE MACHINE IS ON
FOR DRIVING WITH PLATFORM ELEVATED: A TRUCK, FORKLIFT, OR OTHER DEVICE OR
VEHICLE.
DRIVE ONLY ON A SMOOTH, FIRM, AND LEVEL 11. DO NOT USE LADDER, SCAFFOLDING, OR OTHER
SURFACE FREE OF OBSTRUCTIONS. DEVICES TO INCREASE SIZE OR WORKING HEIGHT
OF PLATFORM.
DO NOT EXCEED MAXIMUM PLATFORM OR 12. DO NOT ENTER OR EXIT PLATFORM WHILE IN
EXTENSION LOAD CAPACITY. MOTION.
13. DO NOT RECHARGE BATTERIES NEAR
SPARKS OR OPEN FLAME, BATTERIES EMIT
LOAD MUST BE UNIFORMLY DISTRIBUTED. HIGHLY EXPLOSIVE HYDROGEN GAS.
14. DO NOT PERFORM SERVICE ON THE MACHINE
USE EXTREME CAUTION. WITHOUT PROPERLY BLOCKING ELEVATING
ASSEMBLY.
15. DO NOT ATTACH OVERHANGING LOADS OR
NICREASE PLATFORM SIZE.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
OPERATOR CONTROLS (continued)
PLATFORM CONTROLS
1
4
3
1c
1b,
1d
1a
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
OPERATOR CONTROLS (continued)
PLATFORM CONTROLS
CONTROL DESCRIPTION
1 Mode Selector Desired selection will allow either the lift or drive function using controller
handle.
1a Enable Bar Must be depressed to active drive, steer, and lift functions.
1b “Forward/Reverse” Controls forward and reverse machine travel at speed proportional to handle
movement.
1c “Left/Right” Push Steer Rocker Switch (thumb) to the left and hold to turn steer wheels
to the left, right to turn steer wheels to the right.
3 Torque On/Off Switch “ON” selection will provide extra driving torque and reduce drive speed when
the platform is under approximately 7 ft (2.13 m). “OFF” position is the
normal mode.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
PRESTART INSPECTION
Before use each day or at the beginning of each shift, the machine shall be given a visual inspec-
tion and functional test. Repairs (if any) must be made prior to operating the machine as it is
critical to ensure safe operation of the machine.
• Visually inspect all machine components; for loose or missing parts, hydraulic fluid
leaks, loose or damaged wires. Check for structural or weld cracks.
• Check fluid levels with the platform fully lowered.
• Check the wheel lug nuts for tightness (Refer to “Machine Specifications”).
• Check that all warning and instructional labels are legible and secure.
• Check the platform guard rail system. Insure platform entry properly closes and secures.
• Ensure that emergency stop buttons on the base control panel and the platform controls
are disengaged. Reset by turning clockwise.
• Ensure that the battery disconnect switch is in the “ON” position.
MACHINE START UP
1. Ensure the battery disconnect switch, located on Base Control Box, is in the “ON” position.
2. Place the base/platform select switch to the desired position.
3. The machine can now be operated from the selected position.
NOTE: If the machine fails to operate, inspect the motor controller inside the motor com-
partment. A green LED located on the controller should be illuminated.
If the LED is not illuminated, refer to the troubleshooting section.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
BASE CONTROL OPERATION AND CHECKS
Maintain safe clearance from electrically charged conductors (power lines) and apparatus.
You must allow for machine sway (side to side movement) when elevated and electrical
line movement. This machine does not provide protection from contact with, or proximity
to, an electrically charged conductor.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
PLATFORM CONTROL OPERATION AND CHECKS
• Select the “Platform” position on the selector switch at base control station.
• Enter platform and close and secure the entry.
• Press the horn button briefly to check if working properly, if installed.
IMPORTANT: The Enable Bar must be activated to operate the controller for Drive,
Steer, and Lift/ Lower Function.
• Check for proper operation and hydraulic fluid leaks.
• Move mode selector switch to “Lift” position, depress Enable bar and move
control handle “up” (toward the operator).
• Test emergency stop function by pressing down on the red Emergency Stop switch. Reset
by rotating clockwise.
• To lower platform, depress the Enable bar and move control handle “down”
(away from the operator).
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OPERATION
Perform prestart inspection. Remember to place the selector switch in the “Platform” position
before getting in the platform for operation.
Controller handle movement “away” from the operator will give FORWARD travel and pulling the
handle “towards” the operator will give REVERSE travel.
Travel speed is proportional and is controlled by the movement of the controller handle. The
further it is moved the faster the speed will be. The controller handle returns to neutral (center)
position when released.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
BRAKING
NOTE: For parking, the brake is automatically applied when the forward/reverse drive
controller is positioned in the center (neutral) position.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
EXTENDING THE ROLL-OUT EXTENSION DECK
• Lift handle at the rear of the extension deck to raise spring-loaded pin from the locked
position.
• With handle raised, push the deck out to the desired extended length and release the
handles for the spring-loaded pin to lock into position.
• Extensions can be achieved in intervals of 6 inches (15 cm) throughout the entire length of
the roll-out extension deck.
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CHARGING THE BATTERIES
NO SMOKING !
• Plug the battery charger into 115 volt, 60 Hz AC outlet, using #12 AWG grounded exten-
sion cord to recharge the batteries.
• To determine if the batteries are fully charged, plug the charger in. The LED indicating 2/3
charge illumination within a few minutes indicates that the batteries are fully charged.
SHUTDOWN PROCEDURE
• When finished with the machine, place the platform in the stowed position.
• Park the machine on a level surface.
• Carefully exit the platform using a constant three (3) point dismount/grip.
• Place selector switch at base control panel in the “Off” position.
NOTE: Leaving the selector switch in the base or platform position for an extended time
will drain the battery. Always put the selector switch in “Off” position when leaving
the machine at the end of the work day.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
MOVING THE MACHINE
Machine can be winched or moved short distances in case of power failure at speeds not to
exceed 5 MPH (8.05 kph).
Manual
Brake Release Tow Valve
To Reset Brakes:
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EMERGENCY SYSTEMS AND PROCEDURES
EMERGENCY LOWERING
1532ES - 1932ES
2033ES - 2633ES
2047ES - 2647ES
The Emergency Down System is used to lower the platform in case of power or valve failure. To
lower the platform, pull the red “T” handle located at rear of the machine. Lowering stops when
you release the “T” handle.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
EMERGENCY LOWERING - 3247ES
The Emergency Down System is used to lower the platform in case of power or valve failure. To
lower the platform, perform the following steps:
1. Push down on the toggle switch and hold it to lower the platform to the desired height.
2. Once the platform is fully lowered, release the toggle switch to close the valve.
90918
EMERGENCY LOWERING
ACTUATE SWITCH TO
LOWER PLATORM 90918
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Page 2-20
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SECTION 3:
MAINTENANCE
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GENERAL MAINTENANCE TIPS
Regular inspection and conscientious maintenance is the key to efficient economical operation of
your scissor lift. It will help to assure that your equipment will perform satisfactorily with a mini-
mum of service and repair.
The actual operating environment of the machine governs the inspection schedule. Correct lubri-
cation is an essential part of the preventative maintenance to minimize wear on working parts
and ensure against premature failure. By maintaining correct lubrication, the possibility of me-
chanical failure and resulting downtime is reduced to a minimum.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
General Maintenance Tips (Continued)......
Fluid leaks under pressure may not always be visible. Check for pin
hole leaks with a piece of cardboard, not your hand.
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1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
PRESTART INSPECTION
INITIAL DESCRIPTION
________ 1. Perform a visual inspection of all machine components, i.e. missing parts, torn or loose
hoses, hydraulic fluid leaks, torn or disconnected wires, damaged tires etc. Replace
components as necessary.
________ 2. Check the hydraulic fluid level with the platform fully lowered.
________ 3. Check the tires for damage. Check wheel lug nuts for tightness.
________ 4. Check the hoses and the cables for worn areas or chafing.
Replace if necessary.
________ 5. Check the platform rails and safety gate for damage.
________ 7. Check that all warning and instructional labels are legible and secure.
________ 8. Inspect the platform control. Ensure the load capacity is clearly marked.
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
Prestart Inspection (Continued).......
INITIAL DESCRIPTION
________ 9. Check the hydraulic system pressure (See Machine Specification). If the pressure is low,
determine the reason and repair in accordance with accepted procedures as outlined in
the service manual.
________ 10. Check the base controls for proper operation. Check all switches and push buttons for
proper operation.
________ 11. Check the platform controls for proper operation. Check all switches and push buttons, as
well as ensuring that the drive controller returns to neutral.
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FREQUENT INSPECTION
INITIAL DESCRIPTION
________ 2. Inspect the condition of hydraulic fluid in the reservoir. Oil should have a clear amber color.
________ 3. Inspect the entire machine for signs of damage, broken welds, loose bolts, improper or
makeshift repairs.
________ 4. Check the pin joints and retaining rings for security.
________ 6. Check that all adjustable flow valves are locked, check setting if any are not locked.
________ 7. Check that the platform does not drift down with a full load.
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ANNUAL INSPECTION
Page 3-7
1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification April 2007
Annual Inspection
Date
Report Serial Number
Aerial Platform Sales Corp. Model Number
1775 Park Street, Suite 77 • Selma, CA 93662 USA Date Of Last Inspection
800-387-4575 • 559-891-2488 • Fax: 559-891-2493 Date Placed In Service
Customer Dealer
Street Street
City/State/Zip City/State/Zip
Phone Number Phone Number
Contact Contact
Comments:
Signature/Mechanic: Date:
Signature/Owner-User: Date:
P/N 90728 Rev. 2
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TROUBLESHOOTING
Page 3-9
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LUBRICATION DIAGRAM
1532ES - 1932ES
1 2
2033ES - 2633ES - 2047ES - 2647ES - 3247ES
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April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
LUBRICATION CHART
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Page 3-12
April 2007 1532ES - 1932ES / 2033ES - 2633ES / 2047ES - 2647ES - 3247ES Operator’s Manual: ANSI Specification
Limited Owner Warranty
MEC Aerial Platform Sales Corp. warrants its equipment to the original purchaser against
defects in material and/or workmanship under normal use and service for one (1) year
from date of registered sale or date the unit left the factory if not registered. MEC Aerial
Platform Sales Corp. further warrants the structural weldments of the main frame and
scissor arms to be free from defects in material or workmanship for five (5) years from
date of registered sale or date unit left the factory if not registered. Excluded from such
warranty is the battery(s) which carries a ninety (90) day warranty from described
purchase date. Warranty claims within such warranty period shall be limited to repair or
replacement, MEC Aerial Platform Sales Corp’s option, of the defective part in question
and labor to perform the necessary repair or replacement based on MEC Aerial Platform
Sales Corp’s then current flat rate, provided the defective part in question is shipped
prepaid to MEC Aerial Platform Sales Corp. and is found upon inspection by MEC Aerial
Platform Sales Corp. to be defective in material and/or workmanship. MEC Aerial
Platform Sales Corp. shall not be liable for any consequential, incidental or contingent
damages whatsoever. Use of other than factory authorized parts; misuse, improper
maintenance, or modification of the equipment voids this warranty. The foregoing
warranty is exclusive and in lieu of all other warranties, express or implied. All such other
warranties, including implied warranties of merchantability and of fitness for a particular
purpose, are hereby excluded. No Dealer, Sales Representative, or other person
purporting to act on behalf of MEC Aerial Platform Sales Corp. is authorized to alter the
terms of this warranty, or in any manner assume on behalf of MEC Aerial Platform Sales
Corp. any liability or obligation which exceeds MEC Aerial Platform Sales Corp’s
obligations under this warranty.
Aerial Platforms Sales Corp.
1775 Park Street, Suite 77 • Selma, CA 93662 USA
Ph: 1-800-387-4575 • 559-891-2488 • Fax: 559-891-2448
E-mail:[email protected] • Web:www.mecawp.com