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Jülide Erkmen
Kafkas University
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Abstract
Purpose – The purpose of this study is to determine required paint and silicone proportions, their mixing rate and duration to eliminate the pattern
problems caused by the misuse of silicone polymers in hammertone paints. Results of the findings aim at preventing raw material, manufacturing
time and labour losses in hammertone paint production.
Design/methodology/approach – A paint formulation produced commercially was used. The effects of silicone proportion and mixing rate and
paint and pigment density on the pattern formation within the paints, to which the spray painting method was applied, were investigated. Brightness
controls of the produced paints were done, and the effect of the additive polymer on brightness was investigated. Photographs of paints for each
practice were taken.
Findings – The most suitable silicone proportion and mixing conditions for the silver grey paints, in which Al non-leafing pigments were used, were
calculated as 0.034-0.036 g/kg-paint and 15 s at 200 rpm, respectively. It was observed that the increase in pigment density increased required
silicone proportion for the desired pattern. It was determined that mixing rate and duration were very significant in pattern formation, and that
silicone decomposed and the pattern was disrupted in long-continued mixings. In addition, excess silicone use disrupted the pattern and decreased
the paint brightness.
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Research limitations/implications – This research was conducted for hammertone paints, which are industrial and self-patterned aluminium
silvered decorative paints. The results can be used for hammertone paint production.
Practical implications – The results will enable manufacturers to produce hammertone paints more economically. Results can be used in the paint
industry to produce such paint.
Originality/value – It is crucial to produce high-quality products using less raw materials in today’s industry, where the amount of raw materials
is decreasing, and economical and reliable production is becoming increasingly important. When environmental impacts in the solvent-based paint
industry are taken into consideration, paint production in shorter times is important for both workers’ and environmental health. As a result of this
study, hammertone paints will be produced more economically by appropriate production conditions yet without any energy, raw material and time
loss.
Keywords Pigments, Pattern, Alkyd resin, Paint, Silicone polymer
Paper type Research paper
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Patterns in hammertone paints Pigment & Resin Technology
Jülide Erkmen Volume 45 · Number 6 · 2016 · 456 –462
pigments like water-based ones (Zhang et al., 2011; Kiehl, metal surfaces, thereby decreasing air and water contact and
1999) and pigments used in powder coating (Jostein et al., preventing corrosion. These paints have a metallic decorative
2008) are produced by applying the silica coating method on effect. This study investigates the most suitable silicone
ordinary aluminium pigments. amount, mixing rate and mixing duration for pattern
High-quality metal coating powder paints are metallic formation using different pigments. The purpose is to prevent
finishing paints and include two coats: a decorative base coat raw material, labour and time loss in hammertone paint
with aluminium pigments and a glazy protective top coat on production.
flooring. Coatings with aluminium pigments cause hydrogen
evolution in high-alkaline and high-acidic environments, and
Materials and methods
this phenomenon is a serious problem for corrosion (Barletta,
2011; Oliveira et al., 2000). Al non-leafing paste, styrene alkyd resin, pigments, silicone,
The major component causing pattern formation is silicone solvent and dryers were supplied by Margub Kimya.
oils, called silicone polymers (polysiloxane). Polysiloxanes Properties of all materials used in paint production are
draw great interest from such industries as construction, presented in Tables I-III and V. Paint composition is given
ceramic and glass, metal-working and anti-corrosion, paint in Table IV. The paint formulation used in the study is a
and lacquer, textiles and detergents thanks to their having commercial one released to the market by ERBOSAN
good durability against heat, weather and ozone, and also Boya A.Ş.
having thermal stability, good dielectric properties, film ● Only the patterns formed by adding silicone polymer in
different proportions into the paint prepared by Al
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Patterns in hammertone paints Pigment & Resin Technology
Jülide Erkmen Volume 45 · Number 6 · 2016 · 456 –462
Table II Properties of the styrenic alkyd Examining the structures of both resins separately, in the
Brand Penguin coating industry, copolymerization of oils with vinyl
monomers is widely preferred, intended for improving the film
Product Styrene-modified alkyd rapid properties of product. Styrene is one of the vinyl monomers
Oil type Special fatty acids widely used. Modification of oils by styrene imparts rapid
The oil length 48% drying, high saponification resistance and adhesion character
Solid content 60% ⫾ 2 to the film product, while urethane modification provides
Acid Max. 10 mg KOH/g rapid drying, good elasticity and adhesion and durability
Viscosity (25°C) Y - Z (G.H.) against abrasion, water and chemicals.
Colour Max. 7 (G.H.) Silicone resins are polymer compounds formed by the
Density (20°C) 0.96 ⫾ 0.1 g/ml bonding of silicon atoms to each other through oxygen atoms
Flammability 23°C via at least one valence. Remaining valences are saturated by at
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Resolution Rapid thinner, oven thinner, butyl acetate least one organic group. The silicon definition “Si–O–Si–O–
Si–R–R–R–R–R–R” has been used since its evolution without
being changed (Gürel and Kuleli, 2002). These bonds are so
strong that they impart a considerable amount of thermal
Table III Properties of the silicone oil stability to siloxane polymers, and this property in high-
Appearance Clear viscous liquid performance elastomers is significant for high-temperature
°C
practices through heat transfer. Moreover, bonding structure
Density at 20 0.96-0.98 g/cm3 and chemical properties of side groups result in very low
Non-volatile content %100 SEM METHOD 130
surface free energy of polymeric structure; thus, siloxane has
Chemical structure Methyl silicone oil SEM METHOD 110 very different and attractive surface properties. Improved
thermal durability for wide temperature ranges and physical
properties of siloxane make it superior compared to synthetic
polymers (Bongiovanni et al., 2004). Silicone oils are liquid
Table IV The content of the paint siloxane polymers including organic side chains. In this study,
Name of the raw material (%) hexamethyldisiloxane was used. Ternary methyl groups hold
onto silicon atoms to form the Si(CH3)3OSi(CH3)3 structure.
Styrenic alkyd 70
Ternary methyl groups will form 2,2,4,4-tetramethylpentane
Anti-collapse agent 0.2
C(CH3)3CH2C(CH3)3 (Miyahara et al., 2006).
Bentone 33% 0.2
The majority of solvents and polymers are polar, i.e. they
Toluene 25
have dipole moment capacity for hydrogen bonding. Solubility
Silicon resinous 20% 0.18 of polymers in various solvents is identified by their molecular
Al non-leafing paste 4 structures. Thermodynamically, solubility of an amorphous
Drier 0.48 polymer in a solvent is determined by free energy of the
Anti-crusting MEKO 0.28 mixture (John, 2004).
Viscosity 80 ⫾ 5sn ford cup (25°C)
Density 0.85 ⫾ 0.01 gr/cm3 ⌬Gm ⫽ ⌬Hm ⫺ T⌬Sm (1)
Drying time First drying 15 min last
drying 2 h Where ⌬Gm is Gibbs free energy change, ⌬Hm is enthalpy
change, T is temperature and ⌬Sm is the entropy change of the
mixture.
Figure 1 Reaction scheme for styrene modified alkyd resin and Hammertone paint solvent is toluene. Solubility parameters
chemical structure of methyl silicone oil of toluene and styrene modified alkyd resin are very close to
each other, and thus, they are miscible. Solubility parameters
are 8.82, 9.09 and 3.11 (cal/cm3)1/2 for toluene, styrene
modified alkyd resin, and silicone polymer, respectively
(Etxabarren et al., 2004). Based on solubility parameters,
silicone polymer is the insoluble component. Schematic views
of paint box and silicone particles inside paint film are shown
in Figure 2.
Insoluble silicone polymer forms emulsion by paint.
Numerous studies have shown that the molecular weight of a
polymer has significant effects on solubility (Mohammad,
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Patterns in hammertone paints Pigment & Resin Technology
Jülide Erkmen Volume 45 · Number 6 · 2016 · 456 –462
Figure 2 Schematic view of silicone inside the paint properties, hiding power/transparency, ultraviolet resistance,
desorption resistance (especially in organic yellow and red
colours), thermal resistance (⬍200°C), chemical resistance in
organic reds, name, concentration, time, temperature and test
results of the chemical. Aluminium and pearl components also
influence the colour as solid colour components. Grain sizes
and colours of these components have different effects. If
aluminium grains are fine, the colour will be dirty. Colour will
be cleaner with coarser aluminium grains. Therefore, all
properties of colour components should be considered when
producing colour formulations. Colour components in the
formula should certainly be used during colour arrangement.
Paints with different silicone proportions were produced,
and photographs of them were taken to see the effect of
silicone on the pattern formed within hammertone paints,
as shown in Figure 3. Pattern formation becomes strong up
2008; Etxabarren et al., 2004; Ueberreiter, 1968). Chemicals, to a certain amount of silicone, and it starts to decay after
whose solubility parameters are used in the industry, are used maximum silicone amount in a negative way. Silicone,
to determined polymers’ resistance (Grulke, 1999; Bicerano, whose density is very low compared to paint, tends to rise to
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1993; Hansen, 2000). Improved solubility parameters of the paint surface. When silicone amount is excessive,
molecules are determined using the following three interactive silicone particles move as a separate layer, combining with
equations (Hansen, 2000): each other on the surface. That is, silicone coats the paint
E ⫽ ED ⫹ Ep ⫹ EH (2)
Figure 3 Paint patterns formed using different silicone proportions
E/V ⫽ ED /V ⫹ Ep /V ⫹ EH /V (3)
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Patterns in hammertone paints Pigment & Resin Technology
Jülide Erkmen Volume 45 · Number 6 · 2016 · 456 –462
surface. This phenomenon both affects pattern formation The surface-reaching rate of silicone decreases with
negatively and decreases paint brightness. This is because increasing paint density, so the silicone proportion should
hammertone paints are top-layer coats with high brightness. be increased to obtain the desired pattern within the drying
Alkyd brightness, used as a binder in hammertone paint time of the paint. Comparing Table V and Figure 5 shows
production, is preferred to be high and clear. Oxidation of that silicone proportion increases with increasing pigment
fatty acids in styrene alkyd accelerates with increasing density.
temperature. Unsaturated fatty and fatty acid alkyd resins
rapidly cure in a temperature range of 120-160°C. Under The effects of mixing on pattern formation
these circumstances, the majority of crosslinks are in the When the required silicone proportion for desired pattern
form of C–C bonds. The produced film is more durable and formation is obtained in hammertone paints, another
stronger than that formed as C–O–O–C crosslinks. Rapid important parameter is mixing ratio. Insoluble silicone in the
curing means that shorter fatty lengths are used, thus paint dissolves into silicone particles. Pattern is disrupted
imparting durability, brightness and colour permanence to when the required silicone proportion changes. Dissolution of
the product. Paints produced using these types of binders silicone into particles causes the silicone to move towards the
have higher brightness. surface in pieces, not forming a single layer. Aluminium
As shown in Figure 3, the most suitable silicone proportion pigment has a tendency to stay at the top and silicone oil tends
was found to be 0.034-0.038 g/kg paint. It was observed that to rise to the surface because of its density. As a result, the
paint images of 0.07 and 0.04 g/kg paint were very close to pattern resembles a surface that has been hammered. To
each other. While there was a deformity caused by the lower obtain a nice pattern, silicone particles should have a certain
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silicone amount, the higher silicone one was formed due to size.
excessive silicone use. These two paints can be differentiated Figure 6 shows large holes on the surface, which is not
from brightness. desired. When required mixing is not done, silicone with large
When these deformities are transferred into a graph and pieces form large independent craters on the paint because
ranked, Figure 4 is obtained. The paint with the lowest flooring under the paint is seen due to the transparency of
brightness is the one with the highest silicone amount. silicone. This decreases the coating strength of the paint,
Brightness is 86 GU when the silicone amount is 0.07 g/kg which is one of the important parameters determining paint
paint and decreases to 83 GU when it is 0.04 g/kg paint. properties. When excess mixing is done, silicone polymers stay
Brightness is a desired property among parameters of in the paint as very little pieces. These little particles form a
top-coat synthetic paints. Brightness increases both alkyd needle pattern rather than a hammered one. This problem can
and paint quality. Brightness of alkyd combined with Al be eliminated only by a suitable silicone proportion and
pigment forms a very nice image. In addition, excessive mixing rate. Photographs of paints produced using excessive
silicone use, which increases paint cost, is not economically
desired.
Table V Properties of the pigments
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Patterns in hammertone paints Pigment & Resin Technology
Jülide Erkmen Volume 45 · Number 6 · 2016 · 456 –462
Figure 6 The effect of mixing rate on pattern formation (at 200 efficiency of the Hammerite paint as a protection of metal
rpm) structures and their parts”, Prace Przemyslowego Instytutu
Maszyn Rolniczych, Vol. 45 No. 1, pp. 11-13.
Dworak, D.P. and Soucek, M.D. (2003), “Protective space
coatings: a ceramer approach for nanoscale materials”,
Progress in Organic Coatings, Vol. 47 Nos 3/4, pp. 448-457.
Etxabarren, C., Iriarte, M., Uriarte, C., Etxeberrıa, A. and
Iruin, J.J. (2004), “Polymer–solvent interaction parameters
in polymer solutions at high polymer concentrations”,
Journal of Chromatography A, Vol. 969, pp. 245-254.
Grulke, E.A. (1999), “Solubility parameter values”, Polymer
handbook, 4th ed., Wiley, New York, NY, Vol. 7,
pp. 675-714.
Gürel, O. and Kuleli, Ö. (2002), Kimya Güzeldir, Pan
Yayınevi, Istanbul, p. 124.
Hansen, C.M. (2000), Hanson Solubility Parameters: A User’s
and low mixing rates were taken, as shown in Figure 6. The
Handbook, CRC Press, Boca Raton, FL.
most suitable mixing rate for the paint used in experiments
Hirth, U.A. (2005), “Aluminium pigments for powder coating
was found to be 200 rpm for 5 s. Pattern deformation with a
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461
Patterns in hammertone paints Pigment & Resin Technology
Jülide Erkmen Volume 45 · Number 6 · 2016 · 456 –462
Pi, P.H., Chen, J., Chen, K., Cai, Z.Q., Zheng, D.F., Zhang, Y.C., Ye, H.Q., Liu, H., Han, K. (2011),
Wen, X.F., Cheng, J. and Yang, Z.R. (2012), “Effects of “Preparation and characterization of aluminium pigments
acid treatment on adhesive performance of encapsulated coated with silica for corrosion protection”, Corrosion
aluminium pigments on plastic sheets”, Canadian Society for Science, Vol. 53 No. 5, pp. 1694-1699.
Chemical Engineering, Vol. 90, pp. 1224-1230.
Rochow, E.G. (1987), Silicone and Silicones, Springer Verlag,
New York, NY. Further reading
Tantishaiyakul, V., Worakul, N., Wongpoowarak, W. (2006),
Durkee, J.B. (2014), “Chapter 2: Solubility scales (Parameters)”,
“Prediction of solubility parameters using partial least
Science and Technology, Cleaning with Solvents, pp. 29-55.
square regression”, International Journal of Pharmaceutics,
Vol. 325 Nos 1/2, pp. 8-14.
Ueberreiter, K. (1968), The Solution Process, Diffusion in Corresponding author
Polymers, Academic Press, New York, NY, pp. 219-257. Jülide Erkmen can be contacted at: [email protected]
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