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ITP Earthing System

The document outlines the erection and testing procedures for the earthing and lightning protection system for the HRRL EPCC-1 project, managed by HPCL Rajasthan Refinery Ltd. and executed by Tata Projects Ltd. It includes detailed inspection check points for incoming materials, installation of earthing grids, and ensuring compliance with specifications for safety and functionality. Multiple reports are referenced, indicating various locations within the project where these checks are performed.

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0% found this document useful (0 votes)
46 views16 pages

ITP Earthing System

The document outlines the erection and testing procedures for the earthing and lightning protection system for the HRRL EPCC-1 project, managed by HPCL Rajasthan Refinery Ltd. and executed by Tata Projects Ltd. It includes detailed inspection check points for incoming materials, installation of earthing grids, and ensuring compliance with specifications for safety and functionality. Multiple reports are referenced, indicating various locations within the project where these checks are performed.

Uploaded by

bijendrapsaini
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED

Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU


ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- SUBSTATION SS-04, PR-06 AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-01 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-000-EL-DW-0014, 15, 155, 167, 168
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- SRR-1
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-02 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-000-EL-DW-0020, 157, 166
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
LOCATION:- CRWS OWS AND COMMON, PR-05
SYSTEM :- .EARTHING & LIGHTNING PROTECTION
AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-03 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-000-EL-DW-0169
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- CRUDE HEATER AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-04 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0026
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- VACCUM HEATER AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-05 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0027
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- CRUDE COLUMN , PR-02, TS-03 AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-06 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0028
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- VDU COLUMN AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-07 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0029
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- TS-02, TS-04 AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-08 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0030, 31
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- DESALTER AND DOSING, PR-07 AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-09 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0032
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- PDT EXCHANGER AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-10 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0033
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- TS-04 PLATFORMS
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-11 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0073
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
LOCATION:- NORTH SOUTH PIPERACK (PR-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION
01)
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-12 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0075
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- DESALTER AND DOSING AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-13 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0076
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- TS-01, TS-02, TS-05, PR-02 AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-14 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-101-EL-DW-0034, 71, 72, 74
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
SYSTEM :- .EARTHING & LIGHTNING PROTECTION LOCATION:- TS-01, TS-06 AND PR-03 AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-15 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-103-EL-DW-0006,7,16
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007
HPCL RAJASTHAN REFINERY LIMITED TATA PROJECTS LIMITED ENGINEERS INDIA LIMITED
Name of Project :- HRRL EPCC-1 PACKAGE CDU-VDU
ERECTION, TESTING OF EARTHING SYSTEM
OWNER :- HPCL RAJASTHAN REFINERY LTD. PMC :-ENGINEERS INDIA LTD.
PROJECT:- HRRL EPCC-1 ,CDU-VDU CONTRACTOR :- TATA PROJECTS LTD.
UNIT:- CDU-VDU DATE:-
LOCATION:- SAT FUEL GAS TREATMENT, PR-04
SYSTEM :- .EARTHING & LIGHTNING PROTECTION
AND TS-07 AREA
REPORT NO:- .EPCC-01/CDU/VDU/ELE/101-ELE-12-16 OTHERS :-
REFERNCE DRAWING & DOC NO:- .B224-CDU-TPL-117-EL-DW-0004, 11
ITP NO :-B224-CDU-VDU-TPL-QA-QD-101-EL-ITP-0005
Acceptance
S. No Check Points Observation Date TPL EIL

1 Incoming material inspection

Ensure the electrodes have a clean surface, free from non-conducting materials like
2 paint, grease etc.

Check the earth pit is backfilled by using alternate layers of charcoal & common salt
3 and individually numbered for identification.

4 Measure earth resistance of each earth pit/electrode installed.

Check top level of the earth pit shall be as per the specification different for paved and
5 unpaved areas.

Ensure earthing grids are installed as per the pre-determined layout & earthing flat are
6 at a depth specified in the specifications from the grade level.

Ensure weld joints are made by overlapping the strip equivalent to double the width of
7 the strip and four sides (three on top and one on the bottom) shall be continuously
welded

Check all joints of the earth flats below the grade level are welded & suitably protected
8 by application of two coats of bitumen & wrapping with the ressain tape. Earthing
strips laid above ground are welded and protected by applying two coats of bitumen.

9 Ensure the joints are inspected before the coat application & backfilling.

10 Ensure all the risers are clamped to the walls, columns etc.

Ensure all the MV & HV electrical equipment's are doubly earthed by connecting two
11 points on the equipment to the earth grid. Rest of the structural, mechanical, piping is
connected to the earth grid as per the contract specifications & drawings.

Ensure all process pipelines are bonded & earthed at entry & exit points of battery limit
12 of hazardous area.

Ensure lightening protection grid is connected to the individual electrode and bonded to
13 the main earth grid at two or more points as per the drawings.

Ensure each lighting fixture & receptacle is earthed through extra core provided in the
14 lighting cable (normally, the third core of a 3 core cable)
15 Removal of surplus earth generated as per provisions of the contract.
Comments (if Any)

DESCRIPTION TPL EIL


Inspector Name:
Signature:
Date:
FORMAT NO: - B224-CDU-VDU-TPL-101-EL-QD-EF-0007

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