4.
GA 15-22 Pack/FF FM & TM: -
Steps:-
1. Layout: - Install the compressor on a solid level floor suitable
for taking its weight.
The minimum free area tobe reserved for the compressor
installation is as shown in below fig.
2. Outlet valve: - the position of outlet valve is as shown in fig1.
3. Delivery pipe size: - Recommended Del pipe size can be
calculated by following formula considering the pressure drop as
0.1bar (1.5 psi)
DP = (L * 450 * QC^1.85)/ (D^5*P)
Where DP-recommended pressure drop
L- Length of Del pipe in m
D -Dia of delivery pipe in mm
P -absolute pressure at the compressor outlet
QC -Free air delivery of compressor in L/S
Minimum pipe size should be more /equal to outlet valve
connection. In this case it is 1 inches.
4. Ventilation: - The inlet grids & ventilation fan should be
installed in such way that any recirculation of cooling air should be
avoided.
The air velocity to the grid must be limited to 5 m/s.
The max allowable pressure drop over the cooling air ducts is 30
[Link] it is greater than this value then fan is needed at the outlet of
cooling ducts .Pl consult Atlas copco.
For GA11+30 alternatives 1 & 3 the required ventilation capacity
to limit temperature of the compressor room can be calculated
from the following formula:
Qv = 0.92N/DT
Qv - required ventilation capacity in m^3/s
N - Nominal motor power of compressor in kW
DT - Temp rise in compressor room
For alternatives 2 & 4 fan capacity should match the compressor
fan capacity at a pressure head equal to the pressure drop across
the cooling ducts.
5. The drain pipes to the drain collector must not dip into water of
the drain collector. Atlas copco has oil /water separator (type OSD)
to separate major parts of oil from the condensate to ensure that the
condensate the requirements of environment codes.
6. Electric cable size: - Refer cubicle panel position no.6 &
cable entry position no.7 as shown in above fig.
7. Electrical Connections:-
8. Refer fig, position is shown for provision of inlet & outlet
connections in case of energy recovery system (optional)
9. Filter type DD for general purposes. The filter traps solid
particles down to 1 micron with a max. Of oil carry over
0.5mg/m^3.A high efficiency filter type PD may be installed down
stream of a DD filter. This filter traps solid particles down to 0.01
micron with a max of oil carry over of 0.01 mg/m^3.
If oil vapours & odours are undesirable a QD type filter should be
installed down stream of PD filter.
On GA compressors without dryer & full feature compressors with
IFD dryer, the filters for general purpose are optional.
10. The air receiver (Optional) supplied with compressor .
11. Dryer bypass –optional on compressors with IFD
12. Condensate trap
13. Setting of overload relay:-
Service Interventions:-
Note: - For dusty environment & air oil temp above 90 degree,
Pl consult Atlas Copco for optimized oil & air filter change
interval.
Service Kits:-
1.2901 0522 00 – Rot inject oil 20 l
2.1613 8720 00 - Air filter
3.2901 0245 01 - Rot inject oil 5 l
4.1613 6105 90 - oil filter
5.2903 0351 01- Kit oil separator
Insurance spares:-
1.2901 0002 01-Unloader valve kit
2.2901 0997 00-MPV kit Screwed type
3.2901 0006 00-MPV kit integrated
4.29010068 00-Kit Thermostat 40 degree
5.2901 0414 00-Kit Thermostat 60 degree
6.2901 0712 00-Kit water separator
7.2901 0748 00-Kit WSD 25 & 40
8.2901 5005 00-Kit shaft seal kit
9.1089 0702 02 –Sol valve 220volt
10.1089 0575 54-pressure transducer
11.1900 0712 71-Electronikon ELI
12.1089 0574 55-temp sensor
13.0574 9911 14-Hose assembly (cooler inlet)
14.0574 9910 10-Hose assembly
15.0574 9911 17-Hose assembly
16.0574 9911 13-Hose assembly
17.0574 9911 15-Hose assembly
18.1622 0015 00-Hose assembly
19.1622 0590 00-Hose assembly
List of Activities
Equipment: GA15-22
Visit Type Visit I Visit A Visit B Visit D Visit
F
Visit Interval 2000 8000 24000 1000
Check service readings (converter) x x x x x
Check electrical components x x x x x
Check Elektronikon functions x x x x x
Check for air- water- & oil leakage x x x x x
Check safety valve+switches x x x x x
Check/clean condensate drain(s) x x x x x
Check/clean scavenge line x x x x x
Check oil- & aftercooler,clean extern x x x x x
Check temperatures and pressures. x x x x x
Check oil level x x x x x
Check condition of air intake chamber x x x x x
Check condition of cooling fan assy (AC) x x x x x
Check/clean cooling fins x x x x x
Replace cubicle filters
Clean converter prints with air jet
Check operation seq.(multi-compr sites) x x x x x
Check LAT (FF units) x x x x x
Check rotation of cooling fan (FF units)
Clean condenser (FF units) x x
Change compressor oil filter x x x
Change air filter element(s) x x x x
Change compressor oil (ZR/ZT: 2y) (Roto inject fluid ) x x x
Grease motor bearings x x x
Change oil separator element x x
Overhaul WSD(1 for Pack/2 WSDs for FF) x x
Overhaul oil injection valve x x
Change thermostatic valve x x
Overhaul min. press valve x x
Change coupling element(s) x
Change or overhaul element x
Overhaul main drive motor x
Change radial cooling fan assembly x
The activities are recommended activities only. Some activities may change depending on local conditions and utilisation.
Note:-If Roto xtend duty fluid is used then oil change
interval is at 6000 hrs for air oil temp more than 106
degree.
Parts included at each visit
GA15-22
RHRS RHRS RHRS
2000 Visit 8000 Visit B 24000 Visit D
A
1 2901107700 Scavenge 2901118900 A 2901118900 A Maintenance Kit Ga15/22
2 2901086601 Filter Kit 2901161600 thermostatic 2901161600 thermostatic valve kit
3 2901071200 Service Kit 2901071200 Service Kit Wsd25-40
4 2901074800 Kit Wsd 25/40 2901074800 Kit Wsd 25/40
5 2901500500 Shaft Seal Kit
6 2901071600 Motor Bearing Kit
7 C-77-H-06-Service Element
8
9
